CN113046814A - Electrophoresis working platform and method - Google Patents
Electrophoresis working platform and method Download PDFInfo
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- CN113046814A CN113046814A CN202110260219.5A CN202110260219A CN113046814A CN 113046814 A CN113046814 A CN 113046814A CN 202110260219 A CN202110260219 A CN 202110260219A CN 113046814 A CN113046814 A CN 113046814A
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- 238000001962 electrophoresis Methods 0.000 title claims abstract description 93
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000004140 cleaning Methods 0.000 claims abstract description 170
- 238000001035 drying Methods 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 57
- 238000007667 floating Methods 0.000 claims description 47
- 238000007599 discharging Methods 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims 1
- 230000004888 barrier function Effects 0.000 description 12
- 230000006698 induction Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 238000000576 coating method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000007789 sealing Methods 0.000 description 5
- 230000001939 inductive effect Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 230000002000 scavenging effect Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009182 swimming Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/20—Pretreatment
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/22—Servicing or operating apparatus or multistep processes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an electrophoresis working platform and a method, wherein the electrophoresis working method comprises the following steps: s1, carrying out all-dimensional front cleaning on the workpiece; s2, drying the workpiece; s3, performing electrophoresis on the workpieces, and performing efficient all-around cleaning on the dirty workpieces before electrophoresis by using the electrophoresis working platform and the method so as to reach the electrophoresis standard of the surfaces of the workpieces, save the step of performing multiple times of cleaning on the dirty workpieces independently, improve the electrophoresis efficiency, realize continuous automatic cleaning on batch workpieces, and provide guarantee for continuous electrophoresis.
Description
Technical Field
The invention relates to the technical field of electrophoretic coating equipment, in particular to an electrophoretic working platform and an electrophoretic working method.
Background
Electrophoretic coating is a coating method in which particles of a pigment, a resin, or the like suspended in an electrophoretic fluid are directionally transferred by an applied electric field and deposited on a surface of a substrate, which is one of electrodes. The method is widely applied to industries such as automobiles, building materials, hardware, household appliances and the like. The electrophoretic coating method has the advantages that dust, grease, phosphating solution and the like on the surface of a workpiece need to be cleaned before electrophoretic coating, otherwise, after the workpiece is subjected to electrophoretic coating, substances such as the phosphating solution and the grease are easily oxidized to cause paint breakage, the oxidation speed of the phosphating solution is high, and if the workpiece is not cleaned, the service life of the paint is greatly reduced.
In the prior art, most of the surfaces of workpieces needing electrophoretic coating are not flat, the workpieces are provided with a plurality of bending parts, concave surfaces and convex surfaces, the bending parts and the concave surfaces are difficult to clean, and a common workshop can carry out a plurality of pre-cleaning procedures to obtain clean workpieces to be processed. Because can not fully go into the electrophoresis cell, clean work piece surface can become dirty, when reaching the electrophoresis time condition, often need wash the back again and carry out the electrophoresis, the kink of work piece, concave surface, convex surface are difficult to once wash, hold off electrophoresis machining efficiency.
Disclosure of Invention
The invention aims to solve the problem that the electrophoresis efficiency is low when electrophoresis is performed on a clean workpiece to be processed after the clean workpiece is cleaned again in the prior art, and provides an electrophoresis working platform and a method.
In order to achieve the purpose, the invention adopts the following technical scheme:
an electrophoresis working method comprises the following steps:
s1, carrying out all-dimensional front cleaning on the workpiece;
s2, drying the workpiece;
and S3, performing electrophoresis on the workpiece.
Wherein the pre-cleaning of step S1 includes the following sub-steps:
a1: binding the workpiece and the floating block to form a combination body with a floating function;
a2: putting the combined body into a sphere container filled with cleaning liquid;
a3: the ball container is rolled, and water in the ball container generates omnibearing impact cleaning on the workpiece by utilizing the rolling force of the ball container;
a4: after cleaning, taking the combined body out of the sphere;
a5: and separating the workpiece from the floating block to obtain the cleaned workpiece.
The method cleans the dirty workpiece in all directions before electrophoresis, so as to reach the electrophoresis standard of the workpiece surface. The method has the advantages that the workpiece is placed in the spherical container, the spherical container rolls to drive the water in the sphere to flow, the water flow can wash the workpiece in all directions, the cleaning effect is good, and the workpiece is driven by the floating block to float on the water surface, so that the workpiece can be effectively prevented from being in collision contact with the spherical container.
The workpiece in the method can be one piece or multiple pieces. The method can realize continuous batch cleaning of a large batch of workpieces and provides guarantee for continuous electrophoresis. Meanwhile, the cleaning liquid with standard amount is arranged in the same period of the ball body, so that the workpiece can achieve the best cleaning effect.
The invention also discloses an electrophoresis platform based on the electrophoresis working method, and the electrophoresis platform comprises a feeding table, a cleaning slideway, a discharging table, a liquid outlet tank and an electrophoresis cell which are sequentially arranged. The cleaning balls enter the cleaning slide way from the feeding table and then enter the discharging table from the cleaning slide way, and when passing through the liquid outlet pool, the workpieces are taken out of the cleaning balls and enter the electrophoretic pool.
The feeding table is provided with a feeding conveying belt for conveying cleaning balls, and the feeding conveying belt is provided with a concave part for placing the cleaning balls to prevent the cleaning balls from slipping out.
The cleaning ball comprises a ball body with an opening and a cover body matched with the opening of the ball body, an inductive switch is arranged between the ball body and the cover body, the cover body can be opened, and a workpiece and a floating block are placed inside the ball body.
Further, a cover taking support and a feeding cylinder are arranged above the feeding table, the cover taking support is located on two sides of the feeding conveying belt, the lower end of the cover taking support is connected with the feeding table in a rotating mode, a cover taking device used for taking down and covering the cover body from the ball body is arranged on the cover taking support, a feeding telescopic rod is arranged between the cover taking support and the cover taking device, and the feeding telescopic rod is connected with the upper end of the cover taking support in a rotating mode through a rotating sleeve. When the cover is taken, the lower end of the cover taking support rotates relative to the feeding table, the feeding telescopic rod rotates relative to the cover taking support, the cover taking device is located right above the feeding conveying belt, the feeding telescopic rod is telescopic, and the cover taking device is provided with a carrying piece for carrying the cover body and a cover body position induction switch control piece. When the cover is taken, the cover taking device carries the cover body, and the induction switch control piece controls the induction switch at the cover body to be opened; when the cover is closed, the carrying piece of the cover taking device releases the cover body, the cover body is positioned at the opening part of the sphere, and the induction switch control piece controls the induction switch at the cover body to be closed.
Because the cap taking and sealing stations of the cap taking device are different, a sliding block is arranged at the joint of the cap taking support and the feeding table, and the cap taking support can slide relative to the feeding table and is used for realizing the movement of the cap taking device.
The feeding cylinder is positioned between the cap taking station and the cap sealing station, and a workpiece and floating block combined part is arranged in the feeding cylinder.
Specifically, the supporting rod that has flexible function is set up to the floating block side, the bracing piece includes that hollow setting and sliding connection's outer loop bar and interior slide bar, the inner space intercommunication of outer loop bar and interior slide bar, set up supporting spring between outer loop bar and the interior slide bar, under supporting spring's effect, the bracing piece can stretch out and draw back. The tip of bracing piece sets up the supporting shoe, the supporting shoe includes the board, keeps away barrier spring and circular contact site, set up a plurality of barrier springs of keeping away on the board, the tip of keeping away the barrier spring sets up circular contact site, keeps away that the barrier spring can go on flexible time. Keep away the barrier spring and be used for making the backup pad adapt to the circular inner wall shape of cleaning ball, circular contact site is used for reducing and keeps away the friction between barrier spring and the cleaning ball inner wall. The bottom of the floating block is provided with a clamping piece for clamping a workpiece.
The discharge end of the feeding cylinder is matched with the opening part of the ball body. After the cover is taken, the discharge end of the feeding cylinder is in contact with the opening of the sphere, the discharge end of the feeding cylinder is narrow at the bottom and wide at the top, the floating block can stay at the discharge port of the feeding cylinder under the support of the spring, the floating block can be pushed to enter the sphere by the pushing of the floating block, the cleaning liquid is contained in the sphere, the floating block floats on the surface of the cleaning liquid in the sphere, the workpiece is sunk in the cleaning liquid to complete the feeding of the workpiece, and then the cover is sealed.
After the cleaning ball is covered, the cleaning ball enters the cleaning slide way from the feeding table, the cleaning ball rolls down from the cleaning slide way, and in the rolling process, the cleaning liquid in the cleaning ball impacts and cleans the workpiece in all directions. The floating block always floats on the surface of the cleaning liquid, and the workpiece can not collide the inside of the cleaning ball.
Preferably, the inner wall of the cleaning ball is provided with a salient point, and the salient point is used for triggering the flowing of the cleaning liquid in the cleaning ball, so that the impact and the cleaning effect of the cleaning liquid are further enhanced.
Furthermore, the height of the feeding end of the cleaning slide way in the vertical direction is higher than that of the discharging end of the cleaning slide way, so that the cleaning ball is kept to have power for flushing out the cleaning slide way and entering the discharging table.
Furthermore, a discharging channel for discharging the cleaning balls is arranged on the discharging table, and the discharging channel is connected with the discharging end of the feeding conveying belt through a cleaning slide way. The discharging table is further provided with a transverse direction adjusting roller and a vertical direction adjusting roller, the transverse direction adjusting roller is located at the bottom of the discharging channel, the vertical direction adjusting roller is located on the side face of the discharging channel, the transverse direction adjusting roller and the vertical direction adjusting roller can enable the cleaning balls to rotate, and the cover body of the cleaning balls can be rotated to the lowest position through rolling rotation of the transverse direction adjusting roller, the vertical direction adjusting roller and the cleaning balls.
Further, discharge channel's top sets up the ball conveyer belt of getting that is used for taking away the cleaning ball, get and set up on the ball conveyer belt and get the ball ware, it is specific, it evenly sets up electronic slider to get the ball conveyer belt, electronic slider with get and be connected through ejection of compact telescopic link between the ball ware. Electronic slider can make and get the ball ware and slide at the horizontal direction trace, and ejection of compact telescopic link can make and get the ball ware and stretch out and draw back from top to bottom for get the ball ware and set up and grab the piece, be used for snatching the scavenging ball, get the ball conveyer belt and can take away the scavenging ball that is snatched, make the scavenging ball pass through out liquid pool and swimming pool.
Further, a cover taking device conveying belt is arranged in the liquid outlet pool, a vertically arranged liquid outlet telescopic rod is arranged on the conveying surface of the cover taking device conveying belt, and a cover taking device is arranged at the upper end of the liquid outlet telescopic rod. The cover taking device conveying belt is used for conveying the liquid outlet telescopic rod to recover the cover taking device. When the cleaning ball passes through the liquid outlet pool, the cover taking device takes down the upper cover body of the cleaning ball, the cleaning liquid flows into the liquid outlet pool in the ball body, the workpiece pulls the floating block to move downwards under the action of gravity, the workpiece is taken out from the ball body, and the floating block is clamped inside the ball body under the action of the supporting rod.
Go out the fan that sets up the work piece that is used for drying between liquid pond and the electrophoresis cell, pass through the electrophoresis cell when the ball that washs, ejection of compact telescopic link extension, the work piece of stoving immerse and carry out the electrophoresis in the electrophoresis cell, and the electrophoresis finishes, and ejection of compact telescopic link shortens, gets the ball conveyer belt and leaves the electrophoresis cell.
1. The invention has the beneficial effects that: the electrophoresis working platform and the method carry out all-around cleaning on the dirty workpieces before electrophoresis so as to reach the electrophoresis standard of the surfaces of the workpieces, save the step of carrying out multiple times of cleaning on the dirty workpieces independently and improve the electrophoresis efficiency;
2. according to the electrophoresis working platform and the method, the workpiece is placed into the sphere container, the sphere container rolls to drive water inside the sphere to generate flowing kinetic energy, water flows move in the container, the workpiece can be washed in all directions, and the cleaning effect is good.
3. The electrophoresis working platform and the method can realize batch processing of workpieces, can realize continuous automatic cleaning of the workpieces, have stable cleaning effect and high cleaning efficiency, and provide guarantee for continuous electrophoresis.
In conclusion, the electrophoresis working platform and the method carry out efficient and all-around cleaning on the dirty workpieces before electrophoresis so as to reach the electrophoresis standard of the surfaces of the workpieces, save the step of carrying out multiple times of cleaning on the dirty workpieces independently, improve the electrophoresis efficiency, realize continuous and automatic cleaning on batch workpieces and provide guarantee for continuous electrophoresis.
Drawings
FIG. 1 is a diagram of the steps of the present electrophoresis platform method;
FIG. 2 is a diagram showing the steps of the method for pre-cleaning the electrophoresis platform;
FIG. 3 is a schematic structural diagram of the electrophoresis platform;
FIG. 4 is a schematic diagram of a structure of a cleaning ball in the electrophoresis platform;
FIG. 5 is a schematic structural diagram of a floating block in the electrophoresis platform;
FIG. 6 is a schematic structural diagram of a floating block support rod in the electrophoresis working platform;
FIG. 7 is a schematic view of the structure of the electrophoresis platform in which the feeding cylinder contacts with the ball;
FIG. 8 is a schematic top view of the ball retrieving conveyor belt of the electrophoresis platform;
FIG. 9 is a diagram showing the distribution of the cover-removing bracket in the electrophoresis platform.
In the figure: 1. a feeding table; 2. cleaning the slideway; 3. a discharging table; 4. taking the cover bracket; 5. a cap remover; 6. rotating the sleeve; 7. a feeding cylinder; 8. cleaning the ball; 9. floating blocks; 10. a feeding telescopic rod; 11. a feed conveyor; 12. a ball taking conveyor belt; 13. an electric slider; 14. a discharging telescopic rod; 15. a ball taking device; 16. a workpiece; 17. a liquid outlet pool; 18. a discharge channel; 19. an electrophoresis cell; 20. a fan; 31. transversely adjusting the direction of the roller; 32. vertically adjusting the direction of the roller; 81. a sphere; 82. a cover body; 83. salient points; 91. a support bar; 92. a support block; 93. a clamping member; 911. an outer loop bar; 912. an inner slide bar; 913. a support spring; 921. a plate portion; 922. an obstacle avoidance spring; 923. a circular contact portion; 171. a lid opener conveyor; 172. and (4) discharging the liquid from the telescopic rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1, an electrophoresis working method includes the following steps:
s1, carrying out all-dimensional front cleaning on the workpiece;
s2, drying the workpiece;
and S3, performing electrophoresis on the workpiece.
Referring to fig. 2, the pre-cleaning of step S1 includes the following sub-steps:
a1: binding the workpiece and the floating block to form a combination body with a floating function;
a2: putting the combined body into a sphere container filled with cleaning liquid;
a3: the ball container is rolled, and water in the ball container generates omnibearing impact cleaning on the workpiece by utilizing the rolling force of the ball container;
a4: after cleaning, taking the combined body out of the sphere;
a5: and separating the workpiece from the floating block to obtain the cleaned workpiece.
In the method of the embodiment, the dirty workpiece is cleaned in all directions before electrophoresis so as to reach the electrophoresis standard of the surface of the workpiece. The method has the advantages that the workpiece is placed in the spherical container, the spherical container rolls to drive the water in the sphere to flow, the water flow can wash the workpiece in all directions, the cleaning effect is good, and the workpiece is driven by the floating block to float on the water surface, so that the workpiece can be effectively prevented from being in collision contact with the spherical container.
The workpiece in the method can be one piece or multiple pieces. The method can realize continuous batch cleaning of a large batch of workpieces and provides guarantee for continuous electrophoresis. Meanwhile, the cleaning liquid with standard amount is arranged in the same period of the ball body, so that the workpiece can achieve the best cleaning effect.
Example 2
The embodiment discloses an electrophoresis platform based on the electrophoresis working method in the embodiment 1. Referring to fig. 3, the electrophoresis platform comprises a feeding table 1, a cleaning slide way 2, a discharging table 3, a liquid outlet tank 17 and an electrophoresis tank 19 which are arranged in sequence. Cleaning balls 8 enter the cleaning slide 2 from the feeding table 1 and then enter the discharging table 3 from the cleaning slide 2, and when passing through the liquid outlet tank 17, workpieces are taken out of the cleaning balls 8 and enter the electrophoretic cell 19.
The feeding table 1 is provided with a feeding conveyor belt 11 for conveying the cleaning balls 8, and the feeding conveyor belt 11 is provided with a concave part for placing the cleaning balls 8 to prevent the cleaning balls 8 from slipping out.
Referring to fig. 4, the cleaning ball 8 includes a ball 81 having an opening and a cover 82 matching with the opening of the ball 81, an inductive switch is provided between the ball 81 and the cover 82, the cover 82 can be opened, and the ball 81 is used for placing the workpiece 16 and the floating block 9 therein.
Further, a cover taking support 4 and a feeding cylinder 7 are arranged above the feeding table 1, and referring to fig. 9, the cover taking support 4 is located on two sides of the feeding conveyor belt 11, the lower end of the cover taking support 4 is rotatably connected with the feeding table 1, a cover taking device 5 for taking down and covering the cover body 82 from the sphere 81 is arranged on the cover taking support 4, a feeding telescopic rod 10 is arranged between the cover taking support 4 and the cover taking device 5, and the feeding telescopic rod 10 is rotatably connected with the upper end of the cover taking support 4 through a rotating sleeve 6. When the cover is taken, the lower end of the cover taking support 4 rotates relative to the feeding table 1, the feeding telescopic rod 10 and the cover taking support 4 rotate relative to each other, the cover taking device 5 is located right above the feeding conveying belt 11, the feeding telescopic rod 10 is telescopic, and the cover taking device 5 is provided with a carrying piece used for carrying the cover body 82 and an induction switch control piece at the cover body 82. When the cover is taken, the cover taking device 5 carries the cover body 82, and the induction switch control part controls the induction switch at the cover body 82 to be opened; when the cap is closed, the carrying piece of the cap extractor 5 releases the cap body 82, the cap body 82 is positioned at the opening part of the sphere 81, and the induction switch control piece controls the induction switch at the cap body 82 to be closed.
Because the cap taking and sealing stations of the cap taking device 5 are different, a sliding block is arranged at the joint of the cap taking support 4 and the feeding table 1, and the cap taking support 4 can slide relative to the feeding table 1 and is used for realizing the movement of the cap taking device 5.
The feeding cylinder 7 is positioned between the cap taking station and the cap sealing station, and a workpiece 16 and a floating block 9 are combined in the feeding cylinder 7.
Specifically, referring to fig. 5 and 6, a support rod 91 with a telescopic function is arranged on the side of the floating block 9, the support rod 91 comprises an outer loop rod 911 and an inner slide rod 912 which are arranged in a hollow manner and connected in a sliding manner, the outer loop rod 911 is communicated with the inner space of the inner slide rod 912, a support spring 913 is arranged between the outer loop rod 911 and the inner slide rod 912, and the support rod 91 can be stretched under the action of the support spring 913. The tip of bracing piece 91 sets up supporting shoe 92, supporting shoe 92 includes the board 921, keeps away barrier spring 922 and circular contact portion 923, set up a plurality of barrier springs 922 of keeping away on the board 921, the tip of keeping away barrier spring 922 sets up circular contact portion 923, and flexible when keeping away barrier spring 922 and can go on, keep away barrier spring 922 and be used for making backup pad 92 adapt to 8 circular inner wall shapes of wash bowl, and circular contact portion 923 is used for reducing the friction between barrier spring 922 and the 8 inner walls of wash bowl. The bottom of the floating block 9 is provided with a clamping member 93 for clamping the workpiece 16.
The discharge end of the feed cylinder 7 is matched with the opening part of the ball 81. The feeding cylinder 7 is connected with the feeding table 1 in a sliding mode in the vertical direction, and the outer wall of the feeding cylinder 7 is provided with a sliding driving servo. Referring to fig. 7, after the cap is taken, the discharge end of the feed cylinder 7 contacts with the opening of the sphere 81, the discharge end of the feed cylinder 7 is narrow at the bottom and wide at the top, the floating block 9 can stay at the discharge port of the feed cylinder 7 under the support of the spring 912, the floating block 9 can be pushed to enter the sphere 81, the sphere 81 contains the cleaning solution inside, the floating block 9 floats on the surface of the cleaning solution in the sphere 81, the workpiece 16 sinks in the cleaning solution, the feeding of the workpiece 16 is completed, and then the cap is sealed.
After the cleaning ball 8 is covered, the cleaning ball enters the cleaning slide way 2 from the feeding table 1, the cleaning ball 8 rolls down from the cleaning slide way 2, and in the rolling process, the cleaning liquid in the cleaning ball 8 impacts and cleans the workpiece 16 in all directions. The floating block 9 always floats on the surface of the cleaning liquid, and the workpiece 16 can not collide with the inside of the cleaning ball 8.
In this embodiment, the inner wall of the cleaning ball 8 is provided with a convex point 83, and the convex point 83 is used for triggering the flow of the cleaning liquid inside the cleaning ball 8, so as to further enhance the impact and cleaning effect of the cleaning liquid.
Furthermore, the height of the feeding end of the cleaning slide way 2 in the vertical direction is higher than that of the discharging end of the cleaning slide way 2, so that the cleaning balls 8 are kept to have power for flushing the cleaning slide way 2 into the discharging table 3.
Further, a discharging channel 18 for discharging the cleaning balls 8 is arranged on the discharging table 3, and the discharging channel 18 is connected with the discharging end of the feeding conveyor belt 11 through a cleaning slide way 2. The discharging table 3 is further provided with a transverse direction adjusting roller 31 and a vertical direction adjusting roller 32, the transverse direction adjusting roller 31 is located at the bottom of the discharging channel 18, the vertical direction adjusting roller 32 is located on the side face of the discharging channel 18, the cleaning balls 8 can be rotated by the transverse direction adjusting roller 31 and the vertical direction adjusting roller 32, and the cover 82 of the cleaning balls 8 can be rotated to the lowest position by the rolling rotation of the transverse direction adjusting roller 31, the vertical direction adjusting roller 32 and the cleaning balls 8. The bottom of ejection of compact platform 3 sets up detection device, and when lid 82 outer wall middle part set up by the check point, the detection device that works as ejection of compact platform 3 detects and corresponds with the check point, shows that lid 82 rotates the below, and ball ware 15 can snatch discharging channel 8 this moment.
Further, discharge channel 8's top sets up the ball conveyer belt 12 of getting that is used for taking away cleaning ball 8, get and set up on the ball conveyer belt 12 and get ball ware 15, it is concrete, get ball conveyer belt 12 and evenly set up electronic slider 13, electronic slider 13 with get and be connected through ejection of compact telescopic link 14 between the ball ware 15. Electronic slider 13 can make ball ware 15 slide at the horizontal direction trace, and ejection of compact telescopic link 14 can make ball ware 15 flexible from top to bottom for ball ware 15 sets up the piece of grabbing, is used for grabbing ball 8, gets ball conveyer belt 12 and can take away the ball 8 that is snatched, makes ball 8 through out liquid pool 17 and swimming pool 19.
Referring to fig. 1 and 8, a cap removing device conveyor belt 171 is arranged inside the liquid outlet pool 17, a liquid outlet telescopic rod 171 which is vertically arranged is arranged on the conveying surface of the cap removing device conveyor belt 171, and a cap removing device 5 is arranged at the upper end of the liquid outlet telescopic rod 171. The cap extractor conveyor belt 171 is used for conveying the liquid outlet telescopic rod 171 to recover the cap extractor. When cleaning ball 8 goes out liquid pool 17 through, get lid ware 5 and take off lid 82 on the cleaning ball 8, get in spheroid 81 during cleaning liquid flows to going out liquid pool 17, because the action of gravity, work piece 16 pulling floating block 9 moves down, work piece 16 follows spheroid 81 and comes out, because the effect of bracing piece 91, floating block 9 card is inside spheroid 81.
Go out the fan 20 that sets up between liquid pond 17 and the electrophoresis cell 19 and be used for drying work piece 16, when the cleaning ball 8 through electrophoresis cell 19, ejection of compact telescopic link 14 extension, the work piece 16 of stoving immerses and carries out the electrophoresis in the electrophoresis cell 19, and the electrophoresis finishes, and ejection of compact telescopic link 14 shortens, gets ball conveyer belt 12 and leaves electrophoresis cell 19.
The discharging telescopic rod 14, the feeding telescopic rod 10 and the liquid outlet telescopic rod 171 in the embodiment are all electric telescopic rods.
The continuous coating cleaning system has the working process as follows:
in preparation, the work 16 is held below the floating block 9, the floating block 9 is discharged into the feed cylinder 7, and the cleaning ball 8 contains a cleaning liquid.
The method comprises the following steps: cleaning balls 8 enter the feeding table 1 through the feeding conveyor belt 11, wherein the cleaning balls 8 keep the cover body 81 upward, the cover taking device 5 is positioned at the cover taking station, and the cover taking device 5 is also positioned above the feeding conveyor belt 11;
step two: when the cleaning balls 8 enter the cover taking station, the feeding telescopic rod 10 extends, the cover taking device 5 carries the cover body 82, the inductive switch at the position of the cover body 82 is controlled to be opened by the inductive switch control piece, after the cover taking is successful, the feeding telescopic rod 10 is shortened, the lower end of the cover taking support 4 rotates relative to the feeding table 1, the feeding telescopic rod 10 and the cover taking support 4 rotate relative to each other, the cover taking device 5 leaves the position right above the feeding conveyor belt 11, and meanwhile, the cover taking support 4 moves forward along with the balls 81;
step three: when the cleaning ball 8 is positioned below the feeding cylinder 7, the feeding cylinder 7 moves downwards under the driving of a sliding driving servo, the discharge end of the feeding cylinder 7 is contacted with the opening part of the sphere 81, the floating block 9 at the feeding end of the feeding cylinder 7 is pushed, the floating block 9 at the discharge end can enter the sphere 81, the floating block 9 floats on the surface of cleaning liquid in the sphere 81, the workpiece 16 sinks in the cleaning liquid to finish the feeding of the workpiece 16, and the feeding cylinder 7 moves upwards to return;
step four: the cleaning ball 8 continues to advance, when the cleaning ball 8 is located at the cover sealing station, the cover taking support 4 also reaches the cover taking station, the lower end of the cover taking support 4 rotates relative to the feeding table 1, the feeding telescopic rod 10 and the cover taking support 4 rotate relative to each other, the cover taking device 5 is located right above the feeding conveying belt 11, the feeding telescopic rod 10 extends, the carrying piece of the cover taking device 5 releases the cover body 82, the cover body 82 is located at the opening part of the ball body 81, meanwhile, the induction switch control piece controls the induction switch at the position of the cover body 82 to be closed, and the preparation of the cleaning ball 8 is finished;
step five: the cleaning ball 8 enters the cleaning slide way 2 from the feeding table 1, the cleaning ball 8 rolls down from the cleaning slide way 2, in the rolling process, the cleaning liquid in the cleaning ball 8 impacts and cleans the workpiece 16 in all directions, and the salient points 83 can also trigger the flow of the cleaning liquid in the cleaning ball 8, so that the impact and cleaning effect of the cleaning liquid is further enhanced; because the floating block 9 always floats on the surface of the cleaning liquid, the workpiece 16 can not collide with the inside of the cleaning ball 8;
step six: the cleaning balls 8 rush out of the cleaning slide 2 and enter the discharge channel 18 of the discharge table 3, the transverse direction-adjusting roller 31 and the vertical direction-adjusting roller 32 can enable the cleaning balls 8 to rotate, the transverse direction-adjusting roller 31, the vertical direction-adjusting roller 32 and the rolling rotation of the cleaning balls 8 can enable the cover bodies 82 of the cleaning balls 8 to rotate to the lowest part, the ball taking device 15 moves along with the corresponding target cleaning balls 8 under the driving of the ball taking conveyor belt 12, when the cover bodies 82 of the target cleaning balls 8 rotate to the lowest part, the discharge telescopic rod 14 extends, the ball taking device 15 can grasp the cleaning balls 8, the cleaning balls 8 leave the discharge channel 18, and the ball taking conveyor belt 12 can take away the grasped target cleaning balls 8;
step seven: when the cleaning ball 8 passes through the liquid outlet tank 17, the cover taking device 5 takes down the upper cover body 82 of the cleaning ball 8, the cleaning liquid in the ball body 81 flows into the liquid outlet tank 17, the workpiece 16 pulls the floating block 9 to move downwards under the action of gravity, the workpiece 16 comes out of the ball body 81, and the floating block 9 is clamped in the ball body 81 under the action of the support rod 91;
step eight: when the cleaning ball 8 passes through the fan 20, the fan 20 dries the workpiece 16;
step nine: when the cleaning balls 8 pass through the electrophoresis cell 19, the discharging telescopic rod 14 extends, the dried workpiece 16 is immersed in the electrophoresis cell 19 for electrophoresis, the discharging telescopic rod 14 is shortened after the electrophoresis is finished, and the ball taking conveying belt 12 leaves the electrophoresis cell 19.
Finally, the workpiece 16 and the floating block 9 are all taken out of the sphere 81, so that the workpiece after electrophoresis is obtained, and the sphere 81 and the cover 82 can be reused.
The electrophoresis working platform and the method in the embodiment carry out efficient and all-around cleaning on the dirty workpieces before electrophoresis so as to reach the electrophoresis standard of the surfaces of the workpieces, save the step of carrying out multiple times of cleaning on the dirty workpieces independently, improve the electrophoresis efficiency, realize continuous automatic cleaning on the workpieces in batches and provide guarantee for continuous electrophoresis.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. An electrophoresis working method is characterized by comprising the following steps:
s1, carrying out all-dimensional front cleaning on the workpiece;
s2, drying the workpiece;
and S3, performing electrophoresis on the workpiece.
2. An electrophoresis working method according to claim 1, wherein the pre-cleaning of step S1 includes the following sub-steps:
a1: binding the workpiece and the floating block to form a combination body with a floating function;
a2: putting the combined body into a sphere container filled with cleaning liquid;
a3: the ball container is rolled, and water in the ball container generates omnibearing impact cleaning on the workpiece by utilizing the rolling force of the ball container;
a4: after cleaning, taking the combined body out of the sphere;
a5: and separating the workpiece from the floating block to obtain the cleaned workpiece.
3. Electrophoresis platform based on the electrophoresis working method of claim 2, comprising a feeding table (1), a cleaning slide way (2), a discharging table (3), a liquid outlet tank (17) and an electrophoresis cell (19) arranged in sequence, wherein the feeding table (1) is provided with a feeding conveyor belt (11) for conveying cleaning balls (8), the discharging table (3) is provided with a discharging channel (18), a ball taking conveyor belt (12) for carrying the cleaning balls (8) is arranged above the discharging channel (8), the liquid outlet tank (17) and the electrophoresis cell (19), the ball taking conveyor belt (12) is provided with a ball taking device (15), the discharging channel (18) is connected with the discharging end of the feeding conveyor belt (11) through the cleaning slide way (2), and the feeding end of the cleaning slide way (2) is higher than the discharging end of the cleaning slide way (2) in the vertical direction, a fan (20) used for drying the workpiece (16) is arranged between the liquid outlet tank (17) and the electrophoresis cell (19);
the cleaning ball (8) comprises a ball body (81) with an opening part and a cover body (82) matched with the opening part of the ball body (81);
a cover taking support (4) and a feeding barrel (7) are arranged above the feeding table (1), the cover taking support (4) is positioned on two sides of the feeding conveyor belt (11), a cover taking device (5) used for taking down and covering the cover body (82) from the sphere (81) is arranged on the cover taking support (4), and the discharging end of the feeding barrel (7) is matched with the opening part of the sphere (81);
the cap taking device is characterized in that a cap taking device conveying belt (171) is arranged in the liquid outlet pool (17), a vertically arranged liquid outlet telescopic rod (171) is arranged on the conveying surface of the cap taking device conveying belt (171), and a cap taking device (5) is arranged at the upper end of the liquid outlet telescopic rod (171).
4. The electrophoresis working platform as claimed in claim 3, further comprising a floating block (9), wherein a support rod (91) with a telescopic function is arranged on the side of the floating block (9), a support block (92) is arranged at the end of the support rod (91), and a clamping member (93) for clamping the workpiece (16) is arranged at the bottom of the floating block (9).
5. Electrophoresis working platform according to claim 4 wherein the support rods (91) comprise an outer rod (911) and an inner rod (912) which are hollow and slidably connected, the outer rod (911) is connected to the inner space of the inner rod (912), and a support spring (913) is disposed between the outer rod (911) and the inner rod (912).
6. The electrophoresis working platform as claimed in claim 5, wherein the supporting block (92) comprises a plate portion (921), a plurality of obstacle avoidance springs (922) and a circular contact portion (923), the plate portion (921) is provided with the obstacle avoidance springs (922), and the end portions of the obstacle avoidance springs (922) are provided with the circular contact portion (923).
7. An electrophoresis working platform according to claim 3 or 6 wherein the inner wall of the washing ball (8) is provided with bumps (83).
8. Electrophoresis working platform according to claim 2 wherein the outfeed table (3) is provided with a lateral steering roller (31) and a vertical steering roller (32), the lateral steering roller (31) being located at the bottom of the outfeed channel (18) and the vertical steering roller (32) being located at the side of the outfeed channel (18).
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