[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

CN112957927B - Porous ceramic oil-water separation film taking red mud waste residues as raw materials and preparation method thereof - Google Patents

Porous ceramic oil-water separation film taking red mud waste residues as raw materials and preparation method thereof Download PDF

Info

Publication number
CN112957927B
CN112957927B CN202110246120.XA CN202110246120A CN112957927B CN 112957927 B CN112957927 B CN 112957927B CN 202110246120 A CN202110246120 A CN 202110246120A CN 112957927 B CN112957927 B CN 112957927B
Authority
CN
China
Prior art keywords
red mud
separation membrane
oil
porous ceramic
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202110246120.XA
Other languages
Chinese (zh)
Other versions
CN112957927A (en
Inventor
胡学涛
刘俊逸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei University of Education
Original Assignee
Hubei University of Education
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei University of Education filed Critical Hubei University of Education
Priority to CN202110246120.XA priority Critical patent/CN112957927B/en
Publication of CN112957927A publication Critical patent/CN112957927A/en
Application granted granted Critical
Publication of CN112957927B publication Critical patent/CN112957927B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • B01D17/0202Separation of non-miscible liquids by ab- or adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0039Inorganic membrane manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0081After-treatment of organic or inorganic membranes
    • B01D67/0093Chemical modification
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/36Hydrophilic membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/38Hydrophobic membranes

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

A porous ceramic oil-water separation film using red mud waste residue as raw material and a preparation method thereof are provided, wherein the porous ceramic oil-water separation film is prepared from walnut shell powder, straw fiber, zinc oxide powder, forming agent solution and polluted red mud waste residue discharged during alumina extraction in aluminum production industry, and is modified by fluorosilane. Taking the mass of a separation membrane as a reference, the mass percentage of red mud waste residue is 55% -65%, the mass percentage of walnut shell powder is 15% -20%, the mass percentage of straw fiber is 5% -10%, the mass percentage of zinc oxide is 5% -10%, the mass percentage of forming agent solution is 10%, and the mass percentage of fluorosilane is 1% -3%. The red mud waste residue, walnut shell powder, straw fiber, zinc oxide powder and a forming agent solution are prepared into porous ceramics through the processes of crushing, proportioning, granulating, forming, calcining and the like, and the fluorosilane is used for modification to obtain the green low-cost oil-water separation membrane. The separation membrane provided by the invention not only can realize the recycling of three wastes of red mud, walnut shells and straw fibers, thoroughly solves the heavy metal pollution in red mud waste residues, but also has a unidirectional water permeation function, has the separation efficiency of heavy oil of more than 99%, and has a wide market application prospect.

Description

Porous ceramic oil-water separation film taking red mud waste residues as raw materials and preparation method thereof
Technical Field
The invention provides a porous ceramic oil-water separation membrane using red mud waste residue as a raw material and a preparation method thereof, belonging to the field of resource utilization of waste products and new environmental materials.
Background
China is the first large alumina producer in the world, with annual emissions of red mud up to hundreds of millions of tons. The open-air stacking of the red mud is used as a main disposal mode of the current alumina production enterprises, the disposal cost of the open-air stacking of the red mud is about 5% of the alumina product yield, and meanwhile, the red mud is not effectively utilized. The main chemical elements of the red mud are calcium, silicon, aluminum, iron, sodium, titanium and a small amount of magnesium, potassium and sulfur, and also have trace amounts of heavy metal elements of manganese, zinc, copper, chromium and lead, and sediment, suspended matters and solubles can be formed when the heavy metal elements leak into water bodies such as groundwater and surface water in the stacking process, so that the heavy metal pollution is caused, and the pH value of the water bodies is increased. At present, the economic and environmental problems caused by the continuously increased stockpiling amount of the red mud make the comprehensive utilization of the red mud a problem to be solved in the development process of the aluminum industry. Patent CN201810204108.0 discloses that red mud is used as a mineral raw material, and is applied to the fields of grouting reinforcement of sandy soil stratum and the like. The disposal mode can solve the problem of batch application of the red mud, but has lower economic value, and can not solve the problem that the grouting material permeates out of heavy metal pollution when meeting water. Patent CN201310407079.5 discloses that red mud is used as a raw material to prepare a red mud-based polymer light separation membrane for preparing hydrogen by photocatalytic decomposition of water. Although the full utilization of the red mud raw material can be solved, the separation membrane needs to be separated again after each use, and the hydrogen production rate is low. The patent CN201510802366.5 discloses that red mud is used as a raw material to prepare a red mud-based iron separation membrane, and the red mud-based iron separation membrane is applied to methane pyrolysis hydrogen production. Although the method can fully utilize the mineral composition with the catalysis and the catalysis assisting functions in the red mud, the method not only needs to carry out acid dissolution treatment on the red mud when preparing the separation membrane, but also causes secondary pollution, so that the problem of large-scale application of the red mud cannot be solved. Therefore, the disposal of the red mud waste residue not only needs to improve the economic value of large-scale utilization, but also needs to consider the problems of heavy metal pollution in the red mud waste residue and secondary pollution in the preparation of the separation membrane.
Meanwhile, as a large agricultural country, 7 hundred million tons of straw can be produced each year, and the straw becomes waste which is not very useful but must be treated, and the crop straw belongs to a very precious biomass energy resource in an agricultural ecological system. Therefore, the improvement of the comprehensive development and utilization of crop straws such as rice, wheat and the like and the utilization rate thereof has important significance for promoting the income increase of farmers, environmental protection, resource conservation and sustainable development of agricultural economy. In addition, walnut shell powder is used as a water quality purifying and filtering material, and is widely applied to industrial sewage treatment in oil fields, chemical industry, leather making and other industrial sewage treatment and urban water supply and drainage engineering at present. However, the walnut shell powder is used as a filtering material for a limited number of times, and a large amount of solid waste is still generated after the filtering performance of the walnut shell powder is reduced. Therefore, the improvement of the resource utilization value of walnut shell powder and the thorough solution of the pollution of solid wastes thereof become an important research-significance subject.
The increasingly intense nature of the earth's resources and the increasingly harsh environment give people a knock. The water environment system is taken as an important component of the earth, and is now being destroyed by frequent petroleum leakage and randomly discharged production and domestic sewage. In order to effectively treat pollution and reasonably dispose of oil-water waste liquid, a great deal of work is done, and with the continuous development of membrane technology, people tend to treat the environmental problems by adopting an oil-water separation membrane filtration mode. The membrane material with special wettability has the advantages of high separation efficiency and high membrane flux in the separation process in the field of oil-water separation. Along with the membrane technology, people apply the membrane material with special wettability to oil-water separation, and further improve the efficiency of oil-water separation. And, people have expanded the application scope of special wettability oil water separating membrane to the demulsification separation of different kinds of oil water emulsion. At present, most oil-water separation membrane materials can only cut oil and drain or cut water and drain in one direction, and the membranes which can realize bidirectional separation in part are complex in operation and high in preparation cost, so that a novel simple and efficient barrier-free oil-water separation membrane preparation technology is particularly important.
In view of the problems of large amounts of red mud waste residues, straws and walnut shell powder in China and the lack of advanced safe disposal and high added value recycling, the invention creatively provides an oil-water separation membrane prepared from the walnut shell powder, straw fibers, zinc oxide powder, a forming agent solution, the red mud waste residues and fluorosilane, thereby fundamentally solving the disposal problem of large amounts of red mud waste residues, straws and the walnut shell powder and realizing the high added value recycling. The main basis is: the surface of most oxides in the red mud waste residue contains hydroxyl groups, has super-strong hydrophilicity, and is added with a proper amount of zinc oxide powder, so that the performance of the separation membrane is improved by utilizing the synergistic effect of active components in the red mud waste residue and zinc oxide. And after the red mud waste residue is prepared into porous ceramic, heavy metal ions can be fixed in the ceramic separation membrane, the problem of secondary pollution of heavy metal can not be caused in the use process, and simultaneously, straw fibers and walnut shell powder are added to improve the pore channel structure in the porous ceramic, so that the ceramic porosity is improved, the separation efficiency is improved, and the heavy oil can be prevented from passing through by modifying the surface of the porous ceramic through fluorosilane. The successful application of the invention can thoroughly solve the problem of safe disposal of red mud waste residue, straw and walnut shell powder, and can also solve the problem of separation of heavy oil and water by being used as a separation membrane, thereby bringing great economic, environmental and social benefits.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a porous ceramic oil-water separation membrane using red mud waste residue as a raw material.
According to the invention, red mud waste residue, walnut shell powder, straw fiber, zinc oxide powder, a forming agent solution and fluorosilane are prepared into the oil-water separation membrane, and the addition of the walnut shell powder and the straw fiber mainly improves the pore channel structure in the porous ceramic, and improves the ceramic porosity, so that the separation efficiency of the porous ceramic separation membrane is improved; on the other hand, most oxides in the red mud waste residue have hydrophilicity, and a proper amount of zinc oxide powder is added, so that the performance of the separation membrane is improved by utilizing the synergistic effect of active components in the red mud waste residue and zinc oxide. The porous ceramic oil-water separation membrane is prepared by taking red mud waste residue as a main raw material, adding walnut shell powder, straw fiber, zinc oxide powder and a forming agent solution, and modifying by utilizing fluorosilane.
According to one aspect of the invention, a porous ceramic oil-water separation membrane is provided, which takes red mud waste residue as a raw material, is prepared from walnut shell powder, straw fiber, zinc oxide powder, a forming agent solution and red mud waste residue, and is modified by fluorosilane to obtain the porous ceramic oil-water separation membrane; taking the mass of a separation membrane as a reference, the mass percentage of red mud waste residue is 55% -65%, the mass percentage of walnut shell powder is 15% -20%, the mass percentage of straw fiber is 5% -10%, the mass percentage of zinc oxide is 5% -10%, the mass percentage of forming agent solution is 10%, and the mass percentage of fluorosilane is 1% -3%.
Preferably, the forming agent solution is 7% polyvinyl alcohol solution by mass percent; the red mud waste residue is pollution red mud discharged during alumina extraction in aluminum production industry, the granularity is 0.106-0.150mm, and the fluorosilane is one of heptadecafluorodecyl triethoxysilane or tridecafluorooctyl triethoxysilane.
Preferably, the granularity of the walnut shell powder is 0.250-0.425mm; the granularity of the zinc oxide powder is 0.106-0.150mm; the straw fiber is rice or wheat straw, and the length is below 5 mm.
The red mud waste residue is applicable to red mud waste residues produced by all manufacturers.
According to another aspect of the present invention, the present invention provides a method for preparing the separation membrane, which specifically comprises the steps of:
(1) Crushing of raw materials
Respectively crushing the red mud waste residue and zinc oxide powder by a ball mill, and then sieving the crushed red mud waste residue and zinc oxide powder by a 100-140-target standard sieve (0.106-0.150 mm) for homogenization for standby; crushing walnut shell powder by a crusher, and sieving by a 40-60 target standard sieve (0.250-0.425 mm) for homogenization for standby; crushing rice or wheat straw by a crusher to obtain straw fiber with the length of less than 5mm;
(2) Proportioning and granulating
Sequentially weighing the raw material powder sieved in the step (1), uniformly stirring, then weighing the forming agent solution and a proper amount of deionized water, mixing, grinding and granulating, wherein the mass ratio of the forming agent solution to the deionized water is 1:1, a step of;
(3) Shaping and calcining
Extruding the granulated pug to form a ceramic blank, and then placing the ceramic blank in a muffle furnace for calcination to obtain porous ceramic;
(4) Surface modification
Adding fluorosilane into an open glass container, dipping one side of the porous ceramic obtained in the step (3) into the glass container, dipping for 5-10 min at room temperature, and taking out to obtain the oil-water separation membrane with the unidirectional water permeation function.
Preferably: the red mud waste residue in the step (1) is pollution red mud discharged during alumina extraction in the aluminum production industry, and the granularity is 0.106-0.150mm;
preferably: the forming agent solution in the step (2) is 7% polyvinyl alcohol solution by mass fraction;
preferably: the calcination temperature in the step (3) is 900-1000 ℃, and the heat preservation time is 4-6 h.
Preferably: the area ratio of the volume of the fluorosilane and the single surface of the porous ceramic in the step (4) is (25 mu L-75 mu L): l cm 2
The separation conditions and results of the present invention: and (3) loading 1 separation membrane sample into a performance evaluation device, and introducing an oil-water mixture to evaluate the separation efficiency. The oil-water mixture is as follows: 10mL of dichloroethane and 40mL of water. The separation membrane can separate the two at normal temperature and pressure for 5min, and the separation efficiency reaches more than 99%.
The invention has the beneficial effects that:
the leaching rates of lead, zinc and chromium elements of the oil-water separation film prepared by the invention are far lower than the limit value requirements (0.5 mg/L, 1.5mg/L and 1.5mg/L respectively) of the content of each element in GB25466-2010 emission standard of lead-zinc industrial pollutants, and the secondary pollution of red mud waste residues and the high added value recycling are thoroughly and effectively solved. Meanwhile, the synergistic effect of active components in the red mud and zinc oxide is utilized, so that the separation efficiency is improved. The oil-water separation membrane with the unidirectional water permeation function has the advantages that one side of the oil-water separation membrane is in a super-hydrophobic state, namely, the modified surface is a super-hydrophobic surface, and the other side of the oil-water separation membrane is in a super-hydrophilic state, so that the oil-water separation membrane has the unidirectional water permeation performance, and barrier-free separation of a mixture of heavy oil and water can be realized based on the unidirectional water permeation performance. The oil-water separation membrane has high separation efficiency and wide application range, and has wide market application prospect.
Detailed Description
The invention is further illustrated below with reference to examples, but the scope of the invention is not limited thereto:
example 1
(1) Crushing of raw materials
Respectively crushing the red mud waste residue and zinc oxide powder by a ball mill, and then sieving the crushed red mud waste residue and zinc oxide powder by a 100-140-target standard sieve (0.106-0.150 mm) for homogenization for standby; crushing walnut shell powder by a crusher, and sieving by a 40-60 target standard sieve (0.250-0.425 mm) for homogenization for standby; crushing rice straw by a crusher to obtain straw fiber with the length of less than 5 mm.
(2) Proportioning and granulating
55g of red mud waste residue powder, 15g of walnut shell powder, 10g of rice straw fiber and 10g of zinc oxide powder are weighed, 10g of polyvinyl alcohol solution and 10g of deionized water are weighed, mixed, ground and granulated.
(3) Shaping and calcining
Extruding the granulated pug to obtain 20 cylindrical ceramic blanks (with the diameter of 20 mm), and placing the cylindrical ceramic blanks in a muffle furnace for calcining for 4 hours at 900 ℃ in air atmosphere to obtain the porous ceramic.
(4) Surface modification
Adding 78.5 mu L of fluorosilane into an open glass container, dipping one side of the cylindrical porous ceramic obtained in the step (3) into the glass container, dipping for 5min at room temperature, and taking out to obtain the oil-water separation membrane with the unidirectional water permeation function.
(5) Separation membrane Performance test
And (3) loading 1 separation membrane sample into a performance evaluation device, and introducing an oil-water mixture to evaluate the separation efficiency. The oil-water mixture is as follows: 10mL of dichloroethane and 40mL of water. The separation membrane can separate the two at normal temperature and normal pressure for 4min, and the separation efficiency reaches 99.7%.
(6) Separation membrane heavy metal element leaching test
The leaching rates of lead, zinc and chromium elements of a sample detected by adopting an ICP (inductively coupled plasma emission spectrometry) are far lower than the limit value requirements (0.5 mg/L, 1.5mg/L and 1.5mg/L respectively) of the content of each element of GB25466-2010 emission standards of lead and zinc industrial pollutants.
Example 2:
(1) Crushing of raw materials
Respectively crushing the red mud waste residue and zinc oxide powder by a ball mill, and then sieving the crushed red mud waste residue and zinc oxide powder by a 100-140-target standard sieve (0.106-0.150 mm) for homogenization for standby; crushing walnut shell powder by a crusher, and sieving by a 40-60 target standard sieve (0.250-0.425 mm) for homogenization for standby; crushing rice straw by a crusher to obtain straw fiber with the length of less than 5 mm.
(2) Proportioning and granulating
65g of red mud waste residue powder, 15g of walnut shell powder, 5g of rice straw fiber and 5g of zinc oxide powder are weighed, 10g of polyvinyl alcohol solution and 10g of deionized water are weighed, mixed, ground and granulated.
(3) Shaping and calcining
Extruding the granulated pug to obtain 20 cylindrical ceramic blanks (with the diameter of 20 mm), and placing the cylindrical ceramic blanks in a muffle furnace for calcining for 6 hours at the temperature of 1000 ℃ in the air atmosphere to obtain the porous ceramic.
(4) Surface modification
Adding 235.6 mu L of fluorosilane into an open glass container, dipping one side of the cylindrical porous ceramic obtained in the step (3) into the glass container, dipping for 10min at room temperature, and taking out to obtain the oil-water separation membrane with the unidirectional water permeation function.
(5) Separation membrane Performance test
And (3) loading 1 separation membrane sample into a performance evaluation device, and introducing an oil-water mixture to evaluate the separation efficiency. The oil-water mixture is as follows: 10mL of dichloroethane and 40mL of water. The separation membrane can separate the two at normal temperature and pressure for 5min, and the separation efficiency reaches more than 99.9%.
(6) Separation membrane heavy metal element leaching test
The leaching rates of lead, zinc and chromium elements of a sample detected by adopting an ICP (inductively coupled plasma emission spectrometry) are far lower than the limit value requirements (0.5 mg/L, 1.5mg/L and 1.5mg/L respectively) of the content of each element of GB25466-2010 emission standards of lead and zinc industrial pollutants.
Example 3:
(1) Crushing of raw materials
Respectively crushing the red mud waste residue and zinc oxide powder by a ball mill, and then sieving the crushed red mud waste residue and zinc oxide powder by a 100-140-target standard sieve (0.106-0.150 mm) for homogenization for standby; crushing walnut shell powder by a crusher, and sieving by a 40-60 target standard sieve (0.250-0.425 mm) for homogenization for standby; crushing rice straw by a crusher to obtain straw fiber with the length of less than 5 mm.
(2) Proportioning and granulating
55g of red mud waste residue powder, 20g of walnut shell powder, 5g of rice straw fiber and 10g of zinc oxide powder are weighed, 10g of polyvinyl alcohol solution and 10g of deionized water are weighed, mixed, ground and granulated.
(3) Shaping and calcining
Extruding the granulated pug to obtain 20 cylindrical ceramic blanks (with the diameter of 20 mm), and placing the cylindrical ceramic blanks in a muffle furnace for calcining for 6 hours at 900 ℃ in air atmosphere to obtain the porous ceramic.
(4) Surface modification
Adding 235.6 mu L of fluorosilane into an open glass container, dipping one side of the cylindrical porous ceramic obtained in the step (3) into the glass container, dipping for 10min at room temperature, and taking out to obtain the oil-water separation membrane with the unidirectional water permeation function.
(5) Separation membrane Performance test
And (3) loading 1 separation membrane sample into a performance evaluation device, and introducing an oil-water mixture to evaluate the separation efficiency. The oil-water mixture is as follows: 10mL of dichloroethane and 40mL of water. The separation membrane can separate the two at normal temperature and pressure for 5min, and the separation efficiency reaches more than 99.9%.
(6) Separation membrane heavy metal element leaching test
The leaching rates of lead, zinc and chromium elements of a sample detected by adopting an ICP (inductively coupled plasma emission spectrometry) are far lower than the limit value requirements (0.5 mg/L, 1.5mg/L and 1.5mg/L respectively) of the content of each element of GB25466-2010 emission standards of lead and zinc industrial pollutants.
Comparative example 1
(1) Crushing of raw materials
Respectively crushing the red mud waste residue and zinc oxide powder by a ball mill, and then sieving the crushed red mud waste residue and zinc oxide powder by a 100-140-target standard sieve (0.106-0.150 mm) for homogenization for standby.
(2) Proportioning and granulating
80g of red mud waste residue powder and 10g of zinc oxide powder are weighed, 10g of polyvinyl alcohol solution and 10g of deionized water are weighed, mixed, ground and granulated.
(3) Shaping and calcining
Extruding the granulated pug to obtain 20 cylindrical ceramic blanks (with the diameter of 20 mm), and placing the cylindrical ceramic blanks in a muffle furnace for calcining for 6 hours at 900 ℃ in air atmosphere to obtain the porous ceramic.
(4) Surface modification
Adding 235.6 mu L of fluorosilane into an open glass container, dipping one side of the cylindrical porous ceramic obtained in the step (3) into the glass container, dipping for 10min at room temperature, and taking out to obtain the oil-water separation membrane with the unidirectional water permeation function.
(5) Separation membrane Performance test
And (3) loading 1 separation membrane sample into a performance evaluation device, and introducing an oil-water mixture to evaluate the separation efficiency. The oil-water mixture is as follows: 10mL of dichloroethane and 40mL of water. The separation membrane can separate the two at normal temperature and normal pressure for 4 hours, and the separation efficiency reaches more than 86 percent.
(6) Separation membrane heavy metal element leaching test
The leaching rates of lead, zinc and chromium elements of a sample detected by adopting ICP (inductively coupled plasma emission spectrometry) are far lower than the limit value requirements (0.5 mg/L, 1.5mg/L and 1.5mg/L respectively) of the content of each element of GB25466-2010 emission standards of lead and zinc industrial pollutants
(7) Contrast effect: compared with examples 1-3, when the walnut shell powder and the straw powder are not added in the preparation of the separation membrane, the separation rate is greatly reduced, and the efficiency is also obviously reduced.
Comparative example 2
(1) Crushing of raw materials
Respectively crushing the red mud waste residue and zinc oxide powder by a ball mill, and then sieving the crushed red mud waste residue and zinc oxide powder by a 100-140-target standard sieve (0.106-0.150 mm) for homogenization for standby; crushing walnut shell powder by a crusher, and sieving by a 40-60 target standard sieve (0.250-0.425 mm) for homogenization for standby; crushing rice straw by a crusher to obtain straw fiber with the length of less than 5mm;
(2) Proportioning and granulating
Weighing 55g of red mud waste residue powder, 15g of walnut shell powder, 10g of rice straw fiber and 10g of zinc oxide powder, then weighing 10g of polyvinyl alcohol solution and 10g of deionized water, mixing, grinding and granulating;
(3) Shaping and calcining
Extruding the granulated pug to obtain 20 cylindrical ceramic blanks (with the diameter of 20 mm), and then placing the cylindrical ceramic blanks in a muffle furnace, and calcining for 4 hours at the temperature of 500 ℃ in the air atmosphere to obtain porous ceramic;
(4) Surface modification
Adding 235.6 mu L of fluorosilane into an open glass container, dipping one side of the cylindrical porous ceramic obtained in the step (3) into the glass container, dipping for 10min at room temperature, and taking out to obtain the oil-water separation membrane with the unidirectional water permeation function.
(5) Separation membrane Performance test
And (3) loading 1 separation membrane sample into a performance evaluation device, and introducing an oil-water mixture to evaluate the separation efficiency. The oil-water mixture is as follows: 10mL of dichloroethane and 40mL of water. The separation membrane can separate the two at normal temperature and pressure for 5min, and the separation efficiency reaches more than 99.9%.
(6) Separation membrane heavy metal element leaching test
The leaching rates of lead, zinc and chromium elements of the sample detected by adopting ICP (inductively coupled plasma emission spectrometry) are beyond the limit requirements (0.5 mg/L, 1.5mg/L and 1.5mg/L respectively) of the content of each element of GB25466-2010 emission standards for lead and zinc industrial pollutants.
(7) Contrast effect: compared with examples 1-3, the calcination temperature is reduced during preparation of the separation membrane, and the adsorption effect is not reduced, but heavy metal elements cannot be fixed in the separation membrane, so that secondary environmental pollution is easily caused by precipitation.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (5)

1. A preparation method of a porous ceramic oil-water separation membrane using red mud waste residue as a raw material is characterized by comprising the following steps:
the preparation method comprises the following steps:
step (1): crushing of raw materials
Respectively crushing the red mud waste residue and zinc oxide powder by a ball mill, and homogenizing by a standard sieve with 100-140 meshes for standby; crushing walnut shell powder by a crusher, and homogenizing by a 40-60 mesh standard sieve for standby; crushing rice or wheat straw by a crusher to obtain straw fiber with the length of less than 5mm;
step (2): proportioning and granulating
Sequentially weighing the raw material powder sieved in the step (1), uniformly stirring, then weighing the forming agent solution and a proper amount of deionized water, mixing, grinding and granulating, wherein the mass ratio of the forming agent solution to the deionized water is 1:1, a step of;
step (3): shaping and calcining
Extruding the granulated pug to form a ceramic blank, and then placing the ceramic blank in a muffle furnace for calcination to obtain porous ceramic;
step (4): surface modification
Adding fluorosilane into an open glass container, dipping one side of the porous ceramic obtained in the step (3) into the glass container, dipping for 5-10 min at room temperature, and taking out to obtain an oil-water separation membrane with a unidirectional water permeation function;
the separation membrane is prepared from walnut shell powder, straw fiber, zinc oxide powder, a forming agent solution and red mud waste residue into porous ceramic, and the porous ceramic oil-water separation membrane is obtained by modifying with fluorosilane;
wherein: red mud: walnut shell powder: straw fiber: zinc oxide powder: molding agent solution: the mass ratio of the fluorosilanes is 55-65: 15-20: 5-10: 5-10: 10: 1-3;
the forming agent solution is a polyvinyl alcohol solution with the mass fraction of 7%; the red mud waste residue is pollution red mud discharged during alumina extraction in aluminum production industry, the granularity is 0.106-0.150mm, and the fluorosilane is one of heptadecafluorodecyl triethoxysilane or tridecafluorooctyl triethoxysilane;
the porous ceramic oil-water separation membrane has the one-way water permeation function, wherein one side of the oil-water separation membrane is in a super-hydrophobic state, namely the modified surface is a super-hydrophobic surface, and one side of the oil-water separation membrane is in a super-hydrophilic state, so that the porous ceramic oil-water separation membrane has the one-way water permeation performance, and barrier-free separation of a mixture of heavy oil and water can be realized based on the one-way water permeation performance.
2. The method of manufacturing according to claim 1, characterized in that: the granularity of the walnut shell powder is 0.250-0.425mm, the granularity of the zinc oxide powder is 0.106-0.150mm, the straw fiber is rice or wheat straw, and the length is less than 5 mm.
3. The method of manufacturing according to claim 1, characterized in that: the forming agent solution in the step (2) is a polyvinyl alcohol solution with the mass fraction of 7%.
4. The method of manufacturing according to claim 1, characterized in that: and (3) calcining at 900-1000 ℃ for 4-6 hours.
5. The method of manufacturing according to claim 1, characterized in that: the area ratio of the volume of the fluorosilane to the single surface of the porous ceramic in the step (4) is (25 mu L-75 mu L): 1 cm 2
CN202110246120.XA 2021-03-05 2021-03-05 Porous ceramic oil-water separation film taking red mud waste residues as raw materials and preparation method thereof Active CN112957927B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110246120.XA CN112957927B (en) 2021-03-05 2021-03-05 Porous ceramic oil-water separation film taking red mud waste residues as raw materials and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110246120.XA CN112957927B (en) 2021-03-05 2021-03-05 Porous ceramic oil-water separation film taking red mud waste residues as raw materials and preparation method thereof

Publications (2)

Publication Number Publication Date
CN112957927A CN112957927A (en) 2021-06-15
CN112957927B true CN112957927B (en) 2024-04-05

Family

ID=76276594

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110246120.XA Active CN112957927B (en) 2021-03-05 2021-03-05 Porous ceramic oil-water separation film taking red mud waste residues as raw materials and preparation method thereof

Country Status (1)

Country Link
CN (1) CN112957927B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113750823B (en) * 2021-07-19 2022-11-25 青岛科技大学 Natural biomass material oil-water separation membrane and preparation method and application thereof
CN114213103A (en) * 2022-01-07 2022-03-22 烟台大学 Granite-based gold mine tailing doped ceramic filtering membrane and preparation process and application thereof

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014008432A (en) * 2012-06-28 2014-01-20 Ngk Spark Plug Co Ltd Ceramic porous membrane, and ceramic filter and manufacturing method thereof
CN106955601A (en) * 2017-04-07 2017-07-18 哈尔滨工业大学 A kind of preparation method of the water-oil separationg film with unidirectional water penetration function
CN107352980A (en) * 2017-07-11 2017-11-17 芜湖市宝艺游乐科技设备有限公司 A kind of aluminum oxide ceramic membrane with super hydrophobic surface and preparation method thereof
CN109603849A (en) * 2018-12-26 2019-04-12 南京工业大学 Porous ceramic membrane catalyst taking waste rare earth-based denitration catalyst as raw material and preparation method and application thereof
JP2019081141A (en) * 2017-10-30 2019-05-30 株式会社ノリタケカンパニーリミテド Ceramic porous support body for separation membrane
CN111116224A (en) * 2019-12-31 2020-05-08 南京环福新材料科技有限公司 Desulfurizer using red mud waste residue as active raw material, and preparation method and application thereof
CN111659410A (en) * 2020-06-24 2020-09-15 南京溙科新材料科技有限公司 Porous ceramic membrane dedusting, denitration and dioxin removal catalyst taking blast furnace slag as raw material and preparation method thereof
CN111747774A (en) * 2020-07-10 2020-10-09 武汉理工大学 Red mud ceramic membrane support and preparation method and application thereof
CN111871361A (en) * 2020-07-21 2020-11-03 湖南农业大学 Environment repairing material and preparation method and application thereof
CN112316913A (en) * 2020-06-17 2021-02-05 金奇杰 Water treatment adsorbent using red mud waste residues as raw materials and preparation method thereof

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014008432A (en) * 2012-06-28 2014-01-20 Ngk Spark Plug Co Ltd Ceramic porous membrane, and ceramic filter and manufacturing method thereof
CN106955601A (en) * 2017-04-07 2017-07-18 哈尔滨工业大学 A kind of preparation method of the water-oil separationg film with unidirectional water penetration function
CN107352980A (en) * 2017-07-11 2017-11-17 芜湖市宝艺游乐科技设备有限公司 A kind of aluminum oxide ceramic membrane with super hydrophobic surface and preparation method thereof
JP2019081141A (en) * 2017-10-30 2019-05-30 株式会社ノリタケカンパニーリミテド Ceramic porous support body for separation membrane
CN109603849A (en) * 2018-12-26 2019-04-12 南京工业大学 Porous ceramic membrane catalyst taking waste rare earth-based denitration catalyst as raw material and preparation method and application thereof
CN111116224A (en) * 2019-12-31 2020-05-08 南京环福新材料科技有限公司 Desulfurizer using red mud waste residue as active raw material, and preparation method and application thereof
CN112316913A (en) * 2020-06-17 2021-02-05 金奇杰 Water treatment adsorbent using red mud waste residues as raw materials and preparation method thereof
CN111659410A (en) * 2020-06-24 2020-09-15 南京溙科新材料科技有限公司 Porous ceramic membrane dedusting, denitration and dioxin removal catalyst taking blast furnace slag as raw material and preparation method thereof
CN111747774A (en) * 2020-07-10 2020-10-09 武汉理工大学 Red mud ceramic membrane support and preparation method and application thereof
CN111871361A (en) * 2020-07-21 2020-11-03 湖南农业大学 Environment repairing material and preparation method and application thereof

Also Published As

Publication number Publication date
CN112957927A (en) 2021-06-15

Similar Documents

Publication Publication Date Title
CN112316913A (en) Water treatment adsorbent using red mud waste residues as raw materials and preparation method thereof
CN102249730B (en) Method for preparing ceramsite by using chemical sludge incineration ash
CN103553492B (en) It is a kind of that with polyaluminium waste slag of aluminum and red mud, to be major ingredient non-burning brick and preparation method thereof
CN112957927B (en) Porous ceramic oil-water separation film taking red mud waste residues as raw materials and preparation method thereof
CN103449796A (en) Sludge autoclaved brick and preparation method thereof
CN102070352A (en) Method for recycling dewatered sludge, channel sediment and fly ash
CN106810204B (en) Fenton iron mud cathode and anode integrated ceramsite and method for preparing ceramsite by utilizing Fenton iron mud
CN106904924A (en) The system and method for 3D printing material is built using municipal waste and Industrial Solid Waste
CN103553702A (en) Resource utilization method of residual sludge from petrochemical organic wastewater biological treatment
CN106866066B (en) Baking-free brick manufactured by treating municipal sludge through special soil stabilizer resource
CN101962590A (en) Regenerative coal produced by multiple kinds of oily sludge in oil refinery and preparation method thereof
CN114394800B (en) Method for resource utilization of sludge biochar
WO2017152817A1 (en) Electroplating wastewater treatment process
CN110922108B (en) Method for solidifying municipal solid waste incineration fly ash based on rice hull ash-red mud composite cementing material
CN104355674A (en) Method for sintering porous ceramic material by city sludge
CN111116224B (en) Desulfurizer using red mud waste residue as active raw material, and preparation method and application thereof
CN102659372A (en) Light building material manufactured through waste incineration ash and manufacturing method
CN113562999A (en) Light ceramsite prepared from incineration fly ash of waste power plant and preparation method thereof
CN116283142A (en) Commercial mixing station carbon fixation ready-mixed concrete and preparation method thereof
CN113461356B (en) Method for preparing active admixture by sludge and muck
CN107573005B (en) Preparation method of ceramsite filter material
CN108588882A (en) A kind of industrial residue based composite fibre and preparation method thereof
CN101670264A (en) Desulfurized ash slag waste water dephosphorization materials prepared by baking-free method and preparation method
CN108793964B (en) Ancient building ceramic prepared from municipal sludge and preparation method thereof
CN112456888A (en) Electrolytic manganese slag recycling method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant