CN112956771A - Clothing production line and technological process thereof - Google Patents

Abstract

The application relates to a clothing production line and process flow thereof, it includes the production frame, the production frame is the straight line and distributes, be equipped with a plurality of stations of sewing up under the production frame in proper order, a plurality of stations of sewing up are the straight line and distribute under the production frame, be equipped with a plurality of slide rails of hanging on the production frame, a plurality of slide rails of hanging all are straight line and distribute under the production frame, the quantity that hangs the slide rail is less than the quantity of sewing up the station one, it arranges two adjacent stations of sewing up in between to hang the slide rail, it highly is higher than the height of hanging slide rail end tail to hang slide rail end head, it is equipped with the movable pulley on the slide rail to hang, the tip of movable pulley is equipped with the. Through the cooperation between hanging slide rail, movable pulley and the hanging hook, form an automatic suspension system, realize that each part of clothing is sewed up the station from last and is transported to next and sew up the station, have the effect that reduces artifical intensity of labour.

Description

Clothing production line and technological process thereof

Technical Field

The application relates to the field of clothing production, in particular to a clothing production line and a process flow thereof.

Background

The clothing processing is a clothing production method which takes modern machine processing as the main part and takes manual processing as the auxiliary part. In the automatic production of clothes, in order to improve the production efficiency, the clothes are divided into a plurality of parts such as a clothes body, sleeves, a collar, accessories and the like, a program of specific parts is manually input into a computerized flat knitting machine to be respectively sewn, and then the combination sewing of the parts is manually performed through a sewing machine.

The existing Chinese patent with publication number CN108244736A discloses a production process of clothes, which comprises the following steps: the cloth material enters factory for inspection → cutting → sewing → button-sewing with keyhole → ironing → ready-made clothes inspection → packaging and warehousing.

In view of the above-mentioned related technologies, the inventor believes that the production process of the garment can improve the manufacturing efficiency of the garment, but when the parts of the garment are combined and sewn manually, the transportation and movement of the parts are generally performed after the parts are bound manually, which results in the enhancement of the labor intensity of the manual work.

Disclosure of Invention

In order to realize the automation of carrying and removing between each part of clothing, reduce artifical intensity of labour, this application provides a clothing production line and process flow thereof.

In a first aspect, the application provides a clothing production line, which adopts the following technical scheme:

the utility model provides a clothing production line, including the production frame, the production frame is the straight line and distributes, be equipped with a plurality of stations of sewing up under the production frame in proper order, a plurality of stations of sewing up are the straight line and distribute under the production frame, be equipped with a plurality of slide rails of hanging on the production frame, a plurality of slide rails of hanging all are the straight line and distribute under the production frame, the quantity that hangs the slide rail is less than the quantity of sewing up the station one, it arranges two adjacent stations of sewing up in between to hang the slide rail, it highly is higher than the height of hanging slide rail end tail to hang slide rail end head, it is equipped with the movable pulley on the slide rail to hang, the tip of movable pulley is.

By adopting the technical scheme, an operator classifies all parts of the garment, sewing between every two adjacent parts is completed by a specific sewing station, sewing sequences among all the parts of the garment respectively correspond to sewing stations with the same number, the first sewing station sews the parts needing sewing initially, then the sewed parts of the garment are hung on a hanging hook, the parts of the garment are transported to the next sewing station by the motion fit among a hanging slide rail, a sliding wheel and the hanging hook, other parts of the garment are continuously sewed, finally, the finished garment is sewed by the common sewing among a plurality of sewing stations, an automatic hanging system is formed by the fit among the hanging slide rail, the sliding wheel and the hanging hook, and all the parts of the garment are transported to the next sewing station from the previous sewing station, has the effect of reducing the labor intensity of workers.

Optionally, the production frame is fixedly provided with a limiting plate arranged at the end of the hanging slide rail, the limiting plate is provided with a limiting cylinder, an output shaft of the limiting cylinder is provided with a limiting block, and when the sliding wheel is arranged in the limiting plate, the limiting block is abutted against the sliding wheel.

Through adopting above-mentioned technical scheme, when the movable pulley was arranged in and is slided on hanging the slide rail, because hang the slide rail and be in the state of slope all the time under, the movable pulley, hang the stores pylon and hang the couple and move down under the effect of self gravity all the time, through the motion of spacing cylinder this moment, drive the stopper to the direction motion that is close to the movable pulley, carry on spacingly to the position of movable pulley, guarantee that the operator is fixed to the position of hanging hook clothing part in-process movable pulley, make things convenient for operator's actual operation.

Optionally, the production frame is provided with a plurality of connecting slide rails, each hanging slide rail is arranged between two connecting slide rails, and the number of the connecting slide rails is one more than that of the hanging slide rails.

Through adopting above-mentioned technical scheme, connect the adjacent slide rail of hanging of sliding rail connection, through the connection of connecting the slide rail, be a unified whole with a plurality of slide rails of connecting are connected jointly, improve and hang the slide rail and be connected the holistic stability of slide rail and the joint strength on the production frame.

Optionally, a plurality of lifting mechanisms are arranged on the production frame, the lifting mechanisms are right opposite to the connecting slide rails, and the distribution directions of the lifting mechanisms and the connecting slide rails are consistent.

Through adopting above-mentioned technical scheme, hoist mechanism plays the effect that promotes the relative height of movable pulley, promotes the eminence that the movable pulley hung the slide rail next from hanging the low of slide rail with the hoisting wheel, realizes the movable pulley automatic motion on the slide rail is hung in the difference.

Optionally, the lifting mechanism includes two lifting gears, the two lifting gears are respectively connected with the production frame in a rotating manner, a lifting belt is sleeved on the two lifting gears, a lifting block is fixedly arranged on the outer side wall of the lifting belt, and a lifting motor connected with the lifting gears is arranged on the production frame.

Through adopting above-mentioned technical scheme, start the promotion motor, promote the motor and drive the motion of promotion gear, promote the gear and drive the motion of lifting belt, finally realize promoting the piece motion, it is spacing through the conflict between promotion piece and the movable pulley, lift the eminence from the low with the movable pulley, realize the automatic lifting of movable pulley height.

Optionally, the production frame is fixedly provided with a protective cover, and the lifting gear and the lifting belt are arranged in the protective cover.

Through adopting above-mentioned technical scheme, the safety cover will promote gear, lifting belt and arrange in the safety cover and protect, reduce the interference influence of external factor to between promoting gear, the lifting belt, reduce the possibility that the operator is promoted gear, lifting belt accidental injury simultaneously.

Optionally, the production frame is provided with a recovery slide rail, the head end and the tail end of the recovery slide rail are connected with the head end and the tail end of the slide rail, and the recovery slide rail, the hanging slide rail and the slide rail connected with the combined stroke closed loop are connected with each other.

By adopting the technical scheme, the recycling slide rail is connected with the last connecting slide rail through the connection of the first connecting slide rail, so that the closed loop of all the slide rails is realized, the height of the end part position of the first connecting slide rail is lower than that of the end part position of the last connecting slide rail, the slide wheel slides to the first connecting slide rail under the driving of gravity, and the closed loop circulation of the slide wheel is realized.

In a second aspect, the present application provides a process flow for garment production, which adopts the following technical scheme:

s1 yarn guiding is carried out, the yarns are guided into cylindrical yarns and used for a computerized flat knitting machine;

s2, weaving each part of the clothes, and manually inputting a program into the computerized flat knitting machine to respectively weave each part of the clothes;

s3, sewing the clothes in sequence by a plurality of sewing stations according to the sewing sequence, hanging the clothes sewed at the previous sewing station on a hanging hook, automatically transporting the clothes sewed at the previous sewing station to the next sewing station to continue sewing the next clothes through the motion matching of a sliding wheel and a hanging slide rail;

s4, rinsing, and rinsing the clothes after all parts are sewn;

s5, ironing, namely ironing the rinsed clothes;

and S6, inspecting by needle, finally inspecting the quality of the clothes and inspecting by needle, and packaging into finished clothes.

By adopting the technical scheme, the computerized flat knitting machine carries out automatic textile production on each part of the clothes, and meanwhile, each sewing station is connected through the automatic hanging system, so that the labor intensity of manual carrying and binding of the clothes parts is reduced, the clothes are produced in a full-automatic direction, the automation degree of the clothes is improved, and the clothes production efficiency is improved.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the operator classifies each part of the garment, sewing between every two adjacent parts is completed by a specific sewing station, the sewing sequence of each part of the clothing corresponds to the sewing stations with the same number respectively, the first sewing station sews the parts needing to be sewn initially, then the sewed clothing parts are hung on the hanging hooks, the clothing parts are transported to the next sewing station by the motion matching among the hanging slide rail, the sliding wheel and the hanging hooks, the other parts of the clothing are sewed, and finally the final finished clothing is sewn by the joint sewing among a plurality of sewing stations, an automatic hanging system is formed by matching the hanging slide rail, the sliding wheel and the hanging hook, so that each part of the clothes is conveyed from the previous sewing station to the next sewing station, and the effect of reducing the labor intensity of workers is achieved;

2. the computerized flat knitting machine carries out automatic textile production on each part of the clothes, and meanwhile, each sewing station is connected through an automatic hanging system, so that the labor intensity of manual carrying and binding of the clothes parts is reduced, the clothes are produced in a full-automatic direction, the automation degree of the clothes is improved, and the clothes production efficiency is improved.

Drawings

Fig. 1 is a schematic overall structure diagram of a clothing production line according to an embodiment of the present application.

Fig. 2 is a partially enlarged view of a in fig. 1.

Fig. 3 is a longitudinal sectional view of a lifting mechanism in a garment production line according to an embodiment of the present application.

Fig. 4 is a partially enlarged view of B in fig. 3.

Fig. 5 is a schematic structural diagram of a part of a lifting mechanism facing a direction of a lifting motor in a garment production line according to an embodiment of the present application.

Description of reference numerals: 1. a production rack; 2. hanging a slide rail; 3. a sliding wheel; 4. a hanging frame; 41. hanging a hook; 5. a limiting plate; 6. a limiting cylinder; 61. a limiting block; 7. connecting a slide rail; 8. a lifting mechanism; 81. a hoisting motor; 82. a lifting gear; 83. a lifting belt; 84. a lifting block; 9. recovering the slide rail; 10. a sewing station; 11. a protective cover.

Detailed Description

The present application is described in further detail below with reference to the accompanying drawings.

The embodiment of the application discloses a clothing production line.

Referring to fig. 1, a clothing production line, including production frame 1, production frame 1 is the straight line and distributes, is equipped with four in proper order under production frame 1 and sews up station 10, and a plurality of sewing up station 10 and are the straight line and distribute under production frame 1. The production of the clothes is divided into five parts of a clothes body, sleeves, a collar, a lappet and accessories at the position of a computerized flat knitting machine, the clothes body, the sleeves, the collar, the lappet and the accessories are sewn one by one at each sewing station 10 in sequence, and all sewing assembly of the clothes is completed after the four sewing stations 10 are sewn.

Referring to fig. 1, production frame 1 is last fixedly connected with three slide rail 2 of hanging, hangs slide rail 2 and is snakelike form distribution between adjacent sewing station 10 and sewing station 10, hangs slide rail 2 simultaneously and sews up the direction downward sloping of station 10 towards next, hangs the height that the head of 2 ends of slide rail is higher than hanging the height of 2 ends of slide rail, and three slide rail 2 of hanging all is straight line distribution under production frame 1.

Referring to fig. 1 and 2, the hanging rail 2 is connected with a sliding wheel 3 in a rolling manner, the sliding wheel 3 rolls along the direction of the hanging rail 2, and the hanging rail 2 plays a role in supporting and limiting the moving direction of the sliding wheel 3.

Referring to fig. 2, the end of the sliding wheel 3 is rotatably connected with a hanging rack 4, a plurality of hanging hooks 41 are connected under the hanging rack 4, and the hanging rack 4 plays a role in supporting and connecting the hanging hooks 41 and the sliding wheel 3. The hanging hook 41 is convenient for an operator to hang up the clothing components, so that a plurality of clothing components can be hung, and the practical operation and use of the operator are facilitated. Under the action of self gravity, the sliding wheel 3 drives the hanging hook 41 and the clothing parts to move from the high position of the hanging slide rail 2 to the low position of the hanging slide rail 2, and automatic moving and carrying of the clothing parts are achieved.

Referring to fig. 2, the production rack 1 is fixedly provided with three limiting plates 5 arranged at the end positions of the hanging slide rails 2, each hanging slide rail 2 is provided with a corresponding limiting plate 5, and the limiting plates 5 are arranged at the position above the highest position of the hanging slide rails 2.

Referring to fig. 3 and 4, fixedly connected with vertical spacing cylinder 6 on the limiting plate 5, fixedly connected with stopper 61 on the output shaft of spacing cylinder 6, stopper 61 arranges one side that spacing cylinder 6 is close to hanging slide rail 2 in. When the limiting plate 5 was arranged in to movable pulley 3, the operator started spacing cylinder 6, drove the stopper 61 motion through spacing cylinder 6, contradict with movable pulley 3 until stopper 61, injectd movable pulley 3's position, realized hanging couple 41 and the locking of hanging frame 4 positions, made things convenient for the operator to carry out the hanging of clothing part. After the operator hangs the clothing part, the limiting cylinder 6 drives the limiting block 61 to retract at the moment, the sliding wheel 3 is released, and the sliding wheel 3 continues to move.

Referring to fig. 3, four connecting slide rails 7 are fixedly arranged on the production frame 1, the connecting slide rails 7 are arranged in an inclined manner, the height positions of the two ends of each connecting slide rail 7 correspond to the height positions of the two ends of each hanging slide rail 2, each hanging slide rail 2 is arranged between the two connecting slide rails 7, and the hanging slide rails 2 and the connecting slide rails 7 are distributed in a staggered manner. The four connecting slide rails 7 and the three hanging slide rails 2 are combined together to form a unified whole, and the stability of the hanging slide rails 2 in the production frame 1 is further improved.

Referring to fig. 3 and 4, four lifting mechanisms 8 are installed on the production frame 1, the number and the positions of the lifting mechanisms 8 and the connecting slide rails 7 are opposite to each other, and the distribution directions of the lifting mechanisms 8 and the connecting slide rails 7 are consistent with each other. The lifting mechanism 8 lifts the sliding wheel 3 arranged at the lower part of the connecting sliding rail 7 to the high part of the connecting sliding rail 7, and provides gravitational potential energy for the sliding wheel 3.

Referring to fig. 3 and 5, the lifting mechanism 8 includes two lifting gears 82, the two lifting gears 82 are respectively rotatably connected with the production rack 1, and the distance between the two lifting gears 82 is equal to the length of the connecting slide rail 7. The two lifting gears 82 are sleeved with lifting belts 83, and the outer side walls of the lifting belts 83 are fixedly provided with lifting blocks 84. The production frame 1 is fixedly connected with a lifting motor 81, and an output shaft of the lifting motor 81 is fixedly connected with one of the lifting gears 82. The operator starts the lifting motor 81, the lifting motor 81 drives the lifting gear 82 to move, and simultaneously drives the lifting belt 83 and the lifting block 84 to move, and then the sliding wheel 3 (shown in fig. 4) is transported through the supporting and matching between the lifting block 84 and the sliding wheel 3 (shown in fig. 4).

Referring to fig. 3 and 5, the production rack 1 is fixedly provided with the protective cover 11, the length of the protective cover 11 is greater than the distance between the two lifting gears 82, and the protective cover 11 covers the lifting gears 82 and the lifting belts 83 inside to protect the lifting gears 82 and the lifting belts 83 to a certain extent. At the same time, the lifting block 84 extends from one side of the protective cover 11 to a direction close to the connecting slide rail 7, thereby avoiding the movement track of the lifting block 84.

Referring to fig. 1 and 2, the production frame 1 is fixedly provided with a recovery slide rail 9, the recovery slide rail 9 is connected with the end head and the end tail of the end head connected with the slide rail 7, the recovery slide rail 9 is inclined, and the recovery slide rail 9, the hanging slide rail 2 and the slide rail connected with the combined stroke closed loop between the slide rails 7 are connected. When the sliding wheel 3 moves to the lowest position of the last connecting slide rail 7 along the direction of connecting the slide rail 7 and the hanging slide rail 2, the sliding wheel 3 is lifted to the highest position of the recovering slide rail 9 by the lifting of the lifting block 84, and the sliding wheel 3 moves to the lowest position of the recovering slide rail 9 along the direction of recovering the slide rail 9 at the moment and comes to the low position of the initially connecting slide rail 7, so that the complete circulation of one circle of the sliding wheel 3 is completed, the cyclic use of the hanging hook 41 for the clothing parts is realized, and the automation degree of the hanging of the clothing parts is greatly improved.

The implementation principle of the clothing production line in the embodiment of the application is as follows: the operator hangs clothing part that will sew up on hanging couple 41, the gravity that leans on self between sewing station 10 and sewing station 10 carries out the automatic transportation along the direction of hanging slide rail 2, through spacing cylinder 6, stopper 61 is injectd the position of movable pulley 3, when stablizing movable pulley 3, make things convenient for the operator to hang clothing part, rethread hoist mechanism 8 is to the promotion of movable pulley 3, for movable pulley 3 promotes gravitational potential energy, retrieve the connection of slide rail 9 at last, realize the holistic cyclic motion of movable pulley 3, and then improve the degree of automation that hangs the transportation to clothing part greatly.

The embodiment of the application also discloses a process flow for producing the clothes.

A process flow for producing clothes adopts the following technical scheme:

s1 yarn guiding is carried out, the yarns are guided into cylindrical yarns and used for a computerized flat knitting machine;

s2, weaving each part of the clothes, and manually inputting a program into the computerized flat knitting machine to respectively weave each part of the clothes;

s3, sewing the clothes integrally, namely sewing the clothes by a plurality of sewing stations 10 in sequence according to the sewing sequence, hanging the clothes sewed by the previous sewing station 10 on a hanging hook 41, and automatically transporting the clothes sewed by the previous sewing station 10 to the next sewing station 10 to continue sewing the next clothes through the motion matching of a sliding wheel 3 and a hanging slide rail 2;

s4, rinsing, and rinsing the clothes after all parts are sewn;

s5, ironing, namely ironing the rinsed clothes;

and S6, inspecting by needle, finally inspecting the quality of the clothes and inspecting by needle, and packaging into finished clothes.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (8)

1. A clothing production line which is characterized in that: including production frame (1), production frame (1) is the straight line and distributes, be equipped with a plurality of stations (10) of sewing up under production frame (1) in proper order, a plurality of stations (10) of sewing up are the straight line and distribute under production frame (1), be equipped with a plurality of slide rails (2) of hanging on production frame (1), a plurality of slide rails (2) of hanging all are the straight line and distribute under production frame (1), the quantity of hanging slide rail (2) is less one than the quantity of sewing up station (10), hang slide rail (2) and arrange in between two adjacent stations (10) of sewing up, the height that highly is higher than of hanging slide rail (2) end tail of hanging slide rail (2) end head hangs, be equipped with movable pulley (3) on hanging slide rail (2), the tip of movable pulley (3) is equipped with and hangs stores pylon (4), it has a plurality of hangers (41) to hang stores pylon (4).

2. A clothing line as claimed in claim 1, characterized in that: the production frame (1) is fixedly provided with a limiting plate (5) arranged at the end of the hanging slide rail (2), the limiting plate (5) is provided with a limiting cylinder (6), an output shaft of the limiting cylinder (6) is provided with a limiting block (61), and when the sliding wheel (3) is arranged in the limiting plate (5), the limiting block (61) is abutted against the sliding wheel (3).

3. A clothing line as claimed in claim 1, characterized in that: the production frame (1) is provided with a plurality of connecting slide rails (7), each hanging slide rail (2) is arranged between two connecting slide rails (7), and the number of the connecting slide rails (7) is one more than that of the hanging slide rails (2).

4. A clothing line as claimed in claim 3, characterized in that: the production frame (1) is provided with a plurality of lifting mechanisms (8), the lifting mechanisms (8) are right opposite to the connecting slide rails (7), and the distribution directions of the lifting mechanisms (8) and the connecting slide rails (7) are consistent.

5. A clothing line as claimed in claim 4, characterized in that: lifting mechanism (8) include two lifting gear (82), and two lifting gear (82) rotate with production frame (1) respectively and are connected, and the cover is equipped with lifting belt (83) on two lifting gear (82), has set firmly on the lateral wall of lifting belt (83) and has promoted piece (84), is equipped with on production frame (1) and promotes motor (81) of being connected with lifting gear (82).

6. A clothing line as claimed in claim 5, characterized in that: the production frame (1) is fixedly provided with a protective cover (11), and the lifting gear (82) and the lifting belt (83) are arranged in the protective cover (11).

7. A clothing line as claimed in claim 3, characterized in that: the production rack (1) is provided with a recovery slide rail (9), the end head and the end tail of the recovery slide rail (9) are connected with the end head and the end tail of the start connecting slide rail (7), and the recovery slide rail (9), the hanging slide rail (2) and the slide rail connected with the combined stroke closed loop between the slide rails (7) are connected.

8. A garment production process flow, which aims at the garment production line as claimed in any one of claims 1 to 7, and adopts the following technical scheme:

s1 yarn guiding is carried out, the yarns are guided into cylindrical yarns and used for a computerized flat knitting machine;

s2, weaving each part of the clothes, and manually inputting a program into the computerized flat knitting machine to respectively weave each part of the clothes;

s3, sewing all parts of the garment integrally, sequentially sewing all parts of the garment by a plurality of sewing stations (10) according to the sewing sequence, hanging the garment part sewn by the previous sewing station (10) on a hanging hook (41), and automatically transporting the garment part sewn by the previous sewing station (10) to the next sewing station (10) to continue sewing the next garment part by the motion matching of a sliding wheel (3) and a hanging sliding rail (2);

s4, rinsing, and rinsing the clothes after all parts are sewn;

s5, ironing, namely ironing the rinsed clothes;

and S6, inspecting by needle, finally inspecting the quality of the clothes and inspecting by needle, and packaging into finished clothes.

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