CN112851112B - Full-automatic fiber material cutting process - Google Patents

Abstract

The invention discloses a full-automatic fiber material cutting process, which belongs to the technical field of glass fiber processing, and can uniformly control all equipment through a control system, firstly, a positioning ball in a material pressing and positioning device is used for carrying out primary positioning on a material, an ultrasonic cutting robot is used for realizing automatic cutting on a raw material in a cutting equipment system, the positioning ball senses heat produced by ultrasonic waves in real time in the cutting process and triggers a protection action, nano magnetic liquid is sprayed to a cutting part, then, saltpeter powder is sprayed out, and the characteristic that the saltpeter absorbs a large amount of heat when dissolved in water is utilized, so that the cutting part can be cooled, meanwhile, scraps and magnetic particles in the material cutting process are combined into ice particles and are collected under the action of magnetic attraction, the efficient protection integrating positioning, cooling and recovery is realized, a cutting path is guided through a visual detection device, the cutting effect is evaluated, and the cutting efficiency and the cutting effect of a glass fiber material are greatly improved.

Description

A fully automatic fiber material cutting process

technical field

The invention relates to the technical field of glass fiber processing, and more specifically relates to a fully automatic fiber material cutting process.

Background technique

Glass fiber is an inorganic non-metallic material with excellent performance. There are many kinds. The advantages are good insulation, strong heat resistance, good corrosion resistance and high mechanical strength, but the disadvantages are brittleness and poor wear resistance. It is made of pyrophyllite, quartz sand, limestone, dolomite, boronite, and boronite as raw materials through high-temperature melting, wire drawing, winding, and weaving. The diameter of its single filament is several Micron to more than 20 microns, which is equivalent to 1/20-1/5 of a hair, and each bundle of fiber filaments is composed of hundreds or even thousands of single filaments. The glass fiber is often used as reinforcing material of composite material, electrical insulation and heat insulation materials, substrate and other national economy fields.

There are two kinds of glass fiber production processes: double molding-crucible wire drawing method, and one-time molding-pool kiln wire drawing method.

The crucible wire drawing method has many processes. First, the glass raw material is melted at high temperature to form a glass ball, and then the glass ball is melted twice, and then drawn at a high speed to form a glass fiber strand. This process has various disadvantages such as high energy consumption, unstable molding process, and low labor productivity. It is basically eliminated by large glass fiber manufacturers. It is transported to the porous bushing plate through the channel, and drawn into glass fiber precursor at high speed. The kiln can connect hundreds of bushings through multiple channels for simultaneous production. This process is simple, energy-saving, stable, high-efficiency and high-yield, and is convenient for large-scale fully automated production. It has become an international mainstream production process. The glass fiber produced by this process accounts for more than 90% of the global output.

There is a process of cutting glass fiber materials before they become finished products. In the prior art, for the cutting process, feeding, cutting, testing, and winding are often separated, which not only leads to a low degree of automation, but also Seriously slow down the cutting efficiency of glass fiber materials. In addition, due to the brittleness of glass fiber materials, miscutting and cutting are prone to occur during cutting, and the yield rate is reduced. great potential risk.

SUMMARY OF THE INVENTION

1. Technical problems to be solved

In view of the problems existing in the prior art, the purpose of the present invention is to provide a fully automatic fiber material cutting process, which can uniformly control all equipment through the control system. First, the roll material is manually transported to the unwinding system equipment for automatic feeding , the material is laid flat into the cutting equipment system, and the positioning ball in the pressing material positioning device is used to initially position the material. In the cutting equipment system, the ultrasonic cutting robot realizes automatic cutting of the raw material, and the positioning ball senses the ultrasonic wave in real time during the cutting process. The generated heat triggers the protective action, first sprays nano-magnetic liquid to the cutting part, and then sprays saltpeter powder, using the characteristics of absorbing a large amount of heat when saltpeter dissolves in water, it can not only cool down the cutting part, but also make the material cutting process The debris and magnetic particles combined into ice particles are collected under the action of magnetic attraction to realize the efficient protection of positioning, cooling and recycling, and the cutting path is guided by the visual inspection equipment and the cutting effect is monitored. Evaluation, greatly improving the cutting efficiency and effect of glass fiber materials.

2. Technical solution

In order to solve the above problems, the present invention adopts the following technical solutions.

A fully automatic fiber material cutting process, comprising the following steps:

S1. Input the cutting task into the control system in advance, and prepare the rolled glass fiber material;

S2. The rolled material is manually transported to the unwinding system equipment for automatic feeding, and the material is flattened into the cutting platform in the cutting equipment system;

S3. In the cutting equipment system, the positioning device is firstly adjusted independently according to the cutting path in the cutting task through the pressing positioning device, and then the glass fiber material on the cutting platform is positioned;

S4. The cutting robot realizes the automatic cutting of raw materials along the cutting path according to the positioning of the pressing positioning device, and meets the cutting size and precision;

S3. After the cutting is completed, the finished material is visually inspected by the visual inspection equipment. If the requirements are not met, the waste material is automatically recycled by the winding system.

Further, both the unwinding system and the winding system are controlled by servo motors, and are matched with the speed of the cutting platform.

Further, the cutting equipment system includes a cutting robot and a visual inspection equipment, and the two are installed adjacent to each other. The cutting robot is composed of a six-axis robot and an ultrasonic device. The ultrasonic device converts commercial power into high-frequency The high-voltage alternating current is then sent to the ultrasonic transducer by the cable, and the ultrasonic energy is intensively input by the transducer to the cutting position of the material to be cut by using the blade of the cutting head. Guide, and at the same time, visual inspection can be performed on the effect after cutting.

Further, the pressing material positioning device includes an adjustment plate, and the lower end surface of the adjustment plate is provided with a plurality of evenly distributed distribution grooves, electromagnets are installed in the distribution grooves, positioning balls are also adsorbed in the distribution grooves, The positioning ball can be adsorbed by the electromagnet to form different path guides, which can fully meet different cutting tasks.

Further, the positioning ball includes a magnetic block, a heat insulating sphere, and an elastic pressing block, and the magnetic attracting block and the elastic pressing block are connected to the upper and lower ends of the heat insulating sphere, and the inner end of the heat insulating sphere is connected to a plurality of horizontal annular The double-release balls are distributed in an array, the lower end of the double-release balls is connected with a trigger rod, and the trigger rod penetrates the heat-insulating sphere and extends to the outside, and the double-release ball is also connected with a controlled-release tube extending to the outside of the heat-insulating sphere, The magnetic suction block is used to cooperate with the electromagnet for adsorption and suspension, the elastic pressure block can be deformed and pressed together with the glass fiber material, the trigger rod is used to sense the cutting heat and trigger the release action of the double release ball, and complete the first release through the controlled release tube. The effect of releasing nano-magnetic liquid and then releasing saltpeter powder.

Further, the double-release ball includes a bearing sphere and an isolation plate, and the isolation plate is connected to the center of the bearing sphere, the upper end of the isolation plate is connected with a water-absorbing sponge, and the upper end of the water-absorbing sponge is connected with an effervescent disintegrating agent. The upper end of the effervescent disintegrating agent is covered with a waterproof and breathable film, and the lower end of the carrying sphere is provided with an extension hole, and a deformable film is connected in the extending hole, and the deformable film is connected with the trigger rod, and a limit stop is also connected in the carrying sphere. plate, and the limiting plate is located between the isolation plate and the deformation film, the isolation plate plays the role of isolation, after the trigger rod senses the heat and triggers the expansion action, the extrusion deformation film stretches into the bearing sphere, thereby pushing the nano-magnetic liquid from Release in the controlled-release tube, and then trigger the release of saltpeter powder again through the reflux characteristics of the controlled-release tube, in which the effervescent disintegrant begins to dissolve after contacting the water absorbed by the absorbent sponge and triggers a reaction to release a large amount of gas, which entrains the saltpeter After the powder is released, the limit plate acts as a limit to the trigger rod, avoiding the phenomenon that the nano-magnetic liquid is released all the time, which will cause the saltpeter powder to freeze in advance in contact with water in the controlled release tube when it is released.

Further, the upper side of the waterproof gas-permeable membrane is filled with saltpeter powder, and the lower side of the isolation plate is filled with nano-magnetic liquid. After the saltpeter powder dissolves in water, it will absorb a large amount of heat, thereby forcing the debris stained with nano-magnetic liquid to quickly solidify. The ice forms magnetic ice particles, which can not only accelerate the cooling process, but also can be adsorbed and recovered through the magnetic attraction of the electromagnet.

Further, the trigger rod includes a thermal expansion rod and a heat conduction rod, the heat conduction rod is inlaid and connected to the heat insulating sphere, and the thermal expansion rod is connected between the double release ball and the heat conduction rod, the heat conduction rod plays a role of heat conduction, and the thermal expansion rod then It can expand after absorbing heat, and then squeeze the deformed film to complete the release action of nano-magnetic liquid.

Further, the controlled release tube includes a main release tube, an auxiliary release tube and a water guide fiber tube, the main release tube communicates with the bearing sphere on the lower side of the isolation plate, and the auxiliary release tube communicates with the bearing sphere and the main release tube. Between the tubes, the water-guiding fiber tube is connected between the main release tube and the water-absorbing sponge. The main release tube is mainly used to release nano-magnetic liquid. During the release process, the water-guiding fiber tube absorbs water back and transports it to the water-absorbing sponge. This triggers the release action of the saltpeter powder, and the saltpeter powder enters the main release tube through the auxiliary release tube, accurately keeping up with the release action of the nano-magnetic liquid, for precise cooling and recovery.

Further, a supplementary bag is installed on the upper side of the inner end of the heat-insulating sphere, and a liquid filling pipe is connected between the supplementary bag and the double-release ball, and a magnetic sealing ball is fitted in the gap of the liquid filling pipe, and the magnetic sealing ball An elastic strut is connected to the double release ball, and the lower end of the supplementary bag is provided with a plurality of water inlet holes corresponding to the magnetic sealing ball, and the interference fit between the water inlet hole and the magnetic sealing ball, through the electromagnet The magnetic attraction can ensure that the magnetic sealing ball always seals the water inlet hole, and can realize the replenishment of the nano-magnetic liquid in the double-release ball after the magnetic field is cancelled.

3. Beneficial effect

Compared with the prior art, the advantages of the present invention are:

(1) This scheme can uniformly control all equipment through the control system. First, the roll material is manually transported to the unwinding system equipment for automatic feeding, and the material is flattened into the cutting equipment system. First, the positioning ball in the pressing positioning device Preliminary positioning of the material, automatic cutting of the raw material through the ultrasonic cutting robot in the cutting equipment system, the positioning ball senses the heat produced by the ultrasonic wave in real time during the cutting process, and triggers a protective action, first sprays nano-magnetic liquid to the cutting part, and then Spraying saltpeter powder, using the characteristics of absorbing a large amount of heat when saltpeter dissolves in water, can not only cool down the cutting part, but also make the debris in the material cutting process combine with magnetic particles to form ice particles, which are collected under the action of magnetic attraction , realize the efficient protection of positioning, cooling and recycling, and guide the cutting path and evaluate the cutting effect through visual inspection equipment, which greatly improves the cutting efficiency and effect of glass fiber materials.

(2) The cutting equipment system includes a cutting robot and a visual inspection equipment, and the two are installed adjacent to each other. The cutting robot is composed of two parts: a six-axis robot and an ultrasonic device. It is transmitted by the cable to the ultrasonic transducer, and the ultrasonic energy is intensively input to the cutting position of the material to be cut by using the cutting edge of the cutting head. The visual inspection equipment can guide the cutting path and at the same time The finished effect is visually inspected.

(3) The pressing positioning device includes an adjusting disc. The lower end of the adjusting disc is provided with a plurality of evenly distributed distribution grooves. Electromagnets are installed in the distribution grooves, and positioning balls are also adsorbed in the distribution grooves. The positioning balls can be adsorbed by the electromagnets. Form different path guides to fully meet different cutting tasks.

(4) The positioning ball includes a magnetic block, a heat-insulating sphere, and an elastic briquetting block, and the magnetic block and the elastic briquetting block are connected to the upper and lower ends of the heat-insulating sphere, and the inner end of the heat-insulating sphere is connected to a plurality of horizontal ring-shaped arrays. The release ball, the lower end of the double-release ball is connected with a trigger rod, and the trigger rod runs through the heat-insulating sphere and extends to the outside. The double-release ball is also connected with a controlled release tube extending to the outside of the heat-insulating sphere. Cooperate with the adsorption suspension, the elastic pressing block can be deformed and pressed together with the glass fiber material, the trigger rod is used to sense the cutting heat and trigger the release action of the double release ball, and release the nano magnetic liquid first and then the saltpeter through the controlled release tube The effect of powder.

(5) The double-release ball includes a bearing sphere and an isolation plate, and the isolation plate is connected to the center of the bearing sphere. The upper end of the isolation plate is connected with a water-absorbing sponge, and the upper end of the absorbent sponge is connected with an effervescent disintegrant. The upper end of the effervescent disintegrant is covered There is a waterproof and breathable membrane, and an extension hole is opened at the lower end of the bearing sphere, and a deformation membrane is connected in the extension hole, and the deformation membrane is connected to the trigger rod, and a limit plate is connected to the load sphere, and the limit plate is located between the isolation plate and the deformation membrane , the isolation plate plays an isolation role. After the trigger rod senses the heat and triggers the expansion action, the extrusion deformation film stretches into the bearing sphere, thereby pushing the nano-magnetic liquid to be released from the controlled release tube, and then through the reflux characteristics of the controlled release tube Trigger the release of the saltpeter powder again, where the effervescent disintegrant starts to dissolve after contacting the water absorbed by the absorbent sponge and triggers a reaction to release a large amount of gas. Position effect, to avoid the phenomenon that the nano-magnetic liquid is released all the time, which will cause the saltpeter powder to freeze in advance when it contacts with water in the controlled-release tube when it is released.

(6) The upper side of the waterproof and breathable membrane is filled with saltpeter powder, and the lower side of the isolation plate is filled with nano-magnetic liquid. After the saltpeter powder dissolves in water, it will absorb a large amount of heat, thus forcing the debris stained with nano-magnetic liquid to freeze quickly to form a Magnetic ice particles can not only accelerate the cooling process, but also can be adsorbed and recovered through the magnetic attraction of the electromagnet.

(7) The trigger rod includes a thermal expansion rod and a heat conduction rod. The heat conduction rod is inlaid and connected to the heat insulating sphere, and the thermal expansion rod is connected between the double release ball and the heat conduction rod. Then expand, and then squeeze the deformed film to complete the release action of nano-magnetic liquid.

(8) The controlled release tube includes a main release tube, an auxiliary release tube and a water-guiding fiber tube. The fiber tube is connected between the main release tube and the water-absorbing sponge. The main release tube is mainly used to release nano-magnetic liquid. During the release process, the water-guiding fiber tube absorbs water back and transports it to the water-absorbing sponge, thereby triggering the release of saltpeter powder. The saltpeter powder enters the main release tube through the auxiliary release tube, accurately keeping up with the release of the nano-magnetic liquid, for precise cooling and recovery.

(9) A supplementary bag is installed on the upper side of the inner end of the heat-insulating sphere, and a liquid filling pipe is connected between the supplementary bag and the double-release ball, and a magnetic sealing ball is fitted in the gap in the liquid-filling pipe, and a magnetic sealing ball is connected to the double-release ball. The elastic strut, the lower end of the supplementary bag is provided with a plurality of water inlet holes corresponding to the magnetic sealing ball, and the interference fit between the water inlet hole and the magnetic sealing ball can ensure that the magnetic sealing ball is always on the right side through the magnetic attraction of the electromagnet. The water inlet hole is blocked, and the nano-magnetic liquid in the double-release ball can be replenished after the magnetic field is withdrawn.

Description of drawings

Fig. 1 is a schematic flow sheet of the present invention;

Fig. 2 is the structural representation of the pressing material positioning device of the present invention;

Fig. 3 is a schematic structural view of the present invention in a positioning state;

Fig. 4 is the structural representation of positioning ball part of the present invention;

Fig. 5 is a structural schematic diagram of A place in Fig. 4;

Fig. 6 is the structural representation of double release ball of the present invention;

Fig. 7 is a schematic diagram of the structure of the glass fiber of the present invention in a frozen state.

Description of the labels in the figure:

1 adjusting disc, 2 electromagnet, 3 positioning ball, 31 magnetic block, 32 heat insulating sphere, 33 elastic pressing block, 4 double release ball, 41 bearing sphere, 42 isolation plate, 43 water-absorbing sponge, 44 limit plate, 45 Effervescent disintegrant, 46 waterproof breathable membrane, 5 trigger rod, 51 thermal expansion rod, 52 heat conduction rod, 6 controlled release tube, 61 main release tube, 62 auxiliary release tube, 63 water-conducting fiber tube, 7 refill pack, 8 plus Liquid pipe, 9 magnetic sealing balls, 10 elastic struts.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only part of the embodiments of the present invention, not all embodiments, based on The embodiments of the present invention and all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom" etc. are based on the orientations shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "provided with", "sleeve/connection", "connection", etc., should be understood in a broad sense, such as " Connection", which can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal connection between two components. of connectivity. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

Example 1:

Please refer to Figure 1, a fully automatic fiber material cutting process, including the following steps:

S1. Input the cutting task into the control system in advance, and prepare the rolled glass fiber material;

S2. The rolled material is manually transported to the unwinding system equipment for automatic feeding, and the material is flattened into the cutting platform in the cutting equipment system;

S3. In the cutting equipment system, the positioning device is firstly adjusted independently according to the cutting path in the cutting task through the pressing positioning device, and then the glass fiber material on the cutting platform is positioned;

S4. The cutting robot realizes the automatic cutting of raw materials along the cutting path according to the positioning of the pressing positioning device, and meets the cutting size and precision;

S3. After the cutting is completed, the finished material is visually inspected by the visual inspection equipment. If the requirements are not met, the waste material is automatically recycled by the winding system.

Both the unwinding system and the winding system are controlled by servo motors, and keep matching with the speed of the cutting platform.

The cutting equipment system includes a cutting robot and a visual inspection equipment, and the two are installed adjacent to each other. The cutting robot is composed of a six-axis robot and an ultrasonic device. It is sent to the ultrasonic transducer, using the blade of the cutting head, the transducer concentrates the ultrasonic energy input to the cutting position of the material to be cut for auxiliary cutting, but it will generate a large amount of heat in a short time, which will interfere with the subsequent cutting , the visual detection device can not only guide the cutting path, but also visually detect the effect after cutting.

Please refer to Figure 2-3, the pressing positioning device includes an adjusting disc 1, and the lower end of the adjusting disc 1 is provided with a plurality of evenly distributed distribution grooves. Electromagnets 2 are installed in the distribution grooves, and positioning balls 3 are also adsorbed in the distribution grooves. The positioning ball 3 can be adsorbed by the electromagnet 2 to form different path guides, which can fully meet different cutting tasks.

Please refer to Fig. 4, the positioning ball 3 includes a magnetic block 31, a heat-insulating sphere 32, and an elastic briquetting block 33, and the magnetic block 31 and the elastic briquetting block 33 are connected to the upper and lower ends of the heat-insulating sphere 32, and the inner end of the heat-insulating sphere 32 A plurality of double-release balls 4 distributed in a horizontal circular array are connected, the lower end of the double-release balls 4 is connected with a trigger rod 5, and the trigger rod 5 penetrates the heat-insulating sphere 32 and extends to the outside, and the double-release ball 4 is also connected with a The control release tube 6 on the outside of the hot sphere 32, the magnetic block 31 is used to cooperate with the electromagnet 2 for adsorption and suspension, the elastic pressing block 33 can be deformed and pressed together with the glass fiber material, and the trigger rod 5 is used to sense the cutting heat and trigger The release action of the double-release ball 4 completes the effect of first releasing the nano-magnetic liquid and then the saltpeter powder through the controlled-release tube 6 .

Please refer to Fig. 6, the double-release ball 4 includes a bearing sphere 41 and an isolation plate 42, and the isolation plate 42 is connected to the center of the bearing sphere 41, the upper end of the isolation plate 42 is connected with a water-absorbing sponge 43, and the upper end of the water-absorbing sponge 43 is connected with an effervescence. Debonding agent 45, effervescent disintegrating agent 45 upper end is covered with waterproof gas-permeable film 46, and carrying sphere 41 lower end is provided with extension hole, is connected with deformation film in extension hole, and deformation film is connected with trigger bar 5, and is also connected in carrying sphere 41. There is a limiting plate 44, and the limiting plate 44 is located between the isolation plate 42 and the deformable membrane, the isolation plate 42 plays an isolation role, and after the trigger rod 5 senses the heat and triggers the expansion action, the deformation membrane is extruded into the bearing sphere 41 Stretching, thereby promoting the release of the nano-magnetic liquid from the controlled-release tube 6, and then triggering the release of the saltpeter powder again through the reflux characteristics of the controlled-release tube 6, wherein the effervescent disintegrating agent 45 starts after contacting the moisture absorbed by the absorbent sponge 43 Dissolving and triggering the reaction releases a large amount of gas, and the gas entrains the saltpeter powder to complete the release, and the limiting plate 44 plays a role in limiting the trigger rod 5, avoiding the phenomenon that the nano-magnetic liquid is always released, thus causing the saltpeter powder to be released under control. Contact with moisture and freeze in advance in release pipe 6.

Please refer to Fig. 7, the upper side of the waterproof gas-permeable membrane 46 is filled with saltpeter powder, and the lower side of the isolation plate 42 is filled with nano-magnetic liquid, that is, a solution in which nano-magnetic particles are dispersed by a dispersant in water, and the saltpeter powder will absorb a large amount of water after being dissolved in water. heat, thereby forcing the debris stained with nano-magnetic liquid to freeze quickly to form magnetic ice particles, which can not only accelerate the cooling process, but also can be adsorbed and recovered through the magnetic attraction of the electromagnet 2.

The trigger rod 5 includes a thermal expansion rod 51 and a heat conduction rod 52. The heat conduction rod 52 is inlaid and connected to the heat insulating sphere 32, and the thermal expansion rod 51 is connected between the double release ball 4 and the heat conduction rod 52. The rod 51 can expand after absorbing heat, and then squeeze the deformable film to complete the releasing action of the nano-magnetic liquid.

The controlled release tube 6 includes a main release tube 61, an auxiliary release tube 62 and a water guide fiber tube 63. The main release tube 61 communicates with the bearing sphere 41 on the lower side of the isolation plate 42, and the auxiliary release tube 62 communicates with the bearing sphere 41 and the main release tube 62. Between the tubes 61, the water-guiding fiber tube 63 is connected between the main releasing tube 61 and the water-absorbing sponge 43. The main releasing tube 61 is mainly used to release the nano-magnetic liquid. The absorbent sponge 43 triggers the release action of the saltpeter powder, and the saltpeter powder enters the main release tube 61 through the auxiliary release tube 62 to accurately keep up with the release action of the nano-magnetic liquid for precise cooling and recovery.

Please refer to Figure 5, a supplementary bag 7 is installed on the upper side of the inner end of the heat-insulating sphere 32, and a liquid filling pipe 8 is connected between the supplementary bag 7 and the double release ball 4, and a magnetic sealing ball 9 is fitted in the gap of the liquid filling pipe 8, and the magnetic An elastic strut 10 is connected between the sealing ball 9 and the double release ball 4, and a plurality of water inlet holes corresponding to the magnetic sealing ball 9 are provided at the lower end of the supplementary bag 7, and there is interference between the water inlet holes and the magnetic sealing ball 9 Cooperating, the magnetic attraction of the electromagnet 2 can ensure that the magnetic sealing ball 9 always blocks the water inlet hole, and can realize the replenishment of the nanometer magnetic liquid in the double release ball 4 after the magnetic field is withdrawn.

The present invention can uniformly control all equipment through the control system. Firstly, the rolled material is manually transported to the unwinding system equipment for automatic feeding, and the material is laid flat and enters the cutting equipment system. Preliminary positioning is carried out. The ultrasonic cutting robot in the cutting equipment system realizes the automatic cutting of raw materials. During the cutting process, the positioning ball 3 senses the heat produced by the ultrasonic wave in real time and triggers a protective action. Produce saltpeter powder, using the characteristics of absorbing a large amount of heat when saltpeter dissolves in water, it can not only cool down the cutting part, but also make the debris in the material cutting process combine with magnetic particles to form ice particles, which are collected under the action of magnetic attraction. Realize the efficient protection of positioning, cooling and recycling, and use the visual inspection equipment to guide the cutting path and evaluate the cutting effect, greatly improving the cutting efficiency and effect of glass fiber materials.

The above are only preferred specific embodiments of the present invention; however, the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention and its improved concept to make equivalent replacements or changes shall fall within the scope of protection of the present invention.

Claims (7)

1. A fully automatic fiber material cutting process, characterized in that: comprises the following steps: S1. Input the cutting task into the control system in advance, and prepare the rolled glass fiber material; S2. The rolled material is manually transported to the unwinding system equipment for automatic feeding, and the material is flattened into the cutting platform in the cutting equipment system; S3. In the cutting equipment system, the positioning device is firstly adjusted independently according to the cutting path in the cutting task through the pressing positioning device, and then the glass fiber material on the cutting platform is positioned; S4. The cutting robot realizes the automatic cutting of raw materials along the cutting path according to the positioning of the pressing positioning device, and meets the cutting size and precision; S5. After the cutting is completed, the finished material is visually inspected by the visual inspection equipment. If the requirements are not met, the waste material is automatically recycled by the winding system; The pressing material positioning device includes an adjusting disc (1), and the lower end surface of the adjusting disc (1) is provided with a plurality of evenly distributed distribution grooves, and electromagnets (2) are installed in the distribution grooves, and the distribution grooves A positioning ball (3) is also adsorbed, and the positioning ball (3) includes a magnetic block (31), a heat insulating sphere (32), an elastic pressing block (33), and the magnetic attracting block (31) and the elastic pressing block ( 33) Connected to the upper and lower ends of the heat-insulating sphere (32), the inner end of the heat-insulating sphere (32) is connected to a plurality of double-release balls (4) distributed in a horizontal circular array, and the lower end of the double-release ball (4) is connected to There is a trigger lever (5), and the trigger lever (5) runs through the heat-insulating sphere (32) and extends to the outside, and the double-release ball (4) is also connected to a controlled-release tube extending to the outside of the heat-insulating sphere (32) (6), the double-release ball (4) includes a bearing sphere (41) and an isolation plate (42), and the isolation plate (42) is connected to the inner center of the bearing sphere (41), and the upper end of the isolation plate (42) A water-absorbing sponge (43) is connected, the upper end of the water-absorbing sponge (43) is connected with an effervescent disintegrating agent (45), and the upper end of the effervescent disintegrating agent (45) is covered with a waterproof and breathable film (46). The lower end of the sphere (41) is provided with an extension hole, the extension hole is connected with a deformable membrane, and the deformable membrane is connected with the trigger rod (5), and the bearing sphere (41) is also connected with a limiting plate (44), and the limit The bit plate (44) is located between the spacer plate (42) and the deformable membrane. 2. A fully automatic fiber material cutting process according to claim 1, characterized in that: both the unwinding system and the winding system are controlled by servo motors, and keep matched with the speed of the cutting platform. 3. A fully automatic fiber material cutting process according to claim 1, characterized in that: the cutting equipment system includes a cutting robot and a visual inspection device, and the two are adjacently installed, and the cutting robot consists of six The axis robot and ultrasonic equipment are composed of two parts. The ultrasonic equipment converts the mains electricity into high-frequency and high-voltage alternating current, and then transmits it to the ultrasonic transducer through the cable. Using the blade of the cutting head, the transducer concentrates the ultrasonic energy Inputting the cutting position of the material to be cut, the visual detection device can not only guide the cutting path, but also visually detect the effect after cutting. 4. A fully automatic fiber material cutting process according to claim 1, characterized in that: the upper side of the waterproof and breathable membrane (46) is filled with saltpeter powder, and the lower side of the isolation plate (42) is filled with nano magnetic fluid. 5. A fully automatic fiber material cutting process according to claim 1, characterized in that: the trigger rod (5) includes a thermal expansion rod (51) and a heat conduction rod (52), and the heat conduction rod (52) The inlay is connected to the heat insulating sphere (32), and the thermal expansion rod (51) is connected between the double release ball (4) and the heat conduction rod (52). 6. A fully automatic fiber material cutting process according to claim 1, characterized in that: the controlled-release tube (6) includes a main release tube (61), an auxiliary release tube (62) and a water-guiding fiber tube (63), the main release tube (61) communicates with the bearing sphere (41) on the lower side of the isolation plate (42), and the auxiliary release tube (62) communicates with the bearing sphere (41) and the main release tube (61 ), the water-guiding fiber tube (63) communicates between the main release tube (61) and the absorbent sponge (43). 7. A fully automatic fiber material cutting process according to claim 1, characterized in that: a supplementary bag (7) is installed on the upper side of the inner end of the heat insulating sphere (32), and the supplementary bag (7) A filling pipe (8) is connected to the double-release ball (4), and a magnetic sealing ball (9) is fitted in the gap of the liquid-filling pipe (8), and the magnetic sealing ball (9) and the double-release ball ( 4) There are elastic struts (10) connected between them, and the lower end of the supplementary bag (7) is provided with a plurality of water inlet holes corresponding to the magnetic sealing ball (9), and the water inlet holes are connected with the magnetic sealing ball (9) Interference fit between.

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