CN112851112B - Full-automatic fiber material cutting process - Google Patents
Full-automatic fiber material cutting process Download PDFInfo
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- CN112851112B CN112851112B CN202110067535.0A CN202110067535A CN112851112B CN 112851112 B CN112851112 B CN 112851112B CN 202110067535 A CN202110067535 A CN 202110067535A CN 112851112 B CN112851112 B CN 112851112B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/10—Non-chemical treatment
- C03B37/16—Cutting or severing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention discloses a full-automatic fiber material cutting process, which belongs to the technical field of glass fiber processing, and can uniformly control all equipment through a control system, firstly, a positioning ball in a material pressing and positioning device is used for carrying out primary positioning on a material, an ultrasonic cutting robot is used for realizing automatic cutting on a raw material in a cutting equipment system, the positioning ball senses heat produced by ultrasonic waves in real time in the cutting process and triggers a protection action, nano magnetic liquid is sprayed to a cutting part, then, saltpeter powder is sprayed out, and the characteristic that the saltpeter absorbs a large amount of heat when dissolved in water is utilized, so that the cutting part can be cooled, meanwhile, scraps and magnetic particles in the material cutting process are combined into ice particles and are collected under the action of magnetic attraction, the efficient protection integrating positioning, cooling and recovery is realized, a cutting path is guided through a visual detection device, the cutting effect is evaluated, and the cutting efficiency and the cutting effect of a glass fiber material are greatly improved.
Description
Technical Field
The invention relates to the technical field of glass fiber processing, in particular to a full-automatic fiber material cutting process.
Background
The glass fiber is an inorganic non-metallic material with excellent performance, has various varieties, has the advantages of good insulativity, strong heat resistance, good corrosion resistance and high mechanical strength, but has the defects of brittleness and poor wear resistance. The hair-care fiber is prepared by taking six kinds of ores of pyrophyllite, quartz sand, limestone, dolomite, borocalcite and boromagnesite as raw materials and carrying out processes of high-temperature melting, wire drawing, winding, weaving and the like, wherein the diameter of each monofilament ranges from several micrometers to twenty micrometers, the monofilament is equivalent to 1/20-1/5 of one hair, and each fiber protofilament bundle consists of hundreds of even thousands of monofilaments. Glass fibers are commonly used as reinforcing materials in composite materials, electrical and thermal insulation materials, circuit substrates, and other various fields of the national economy.
The glass fiber production process has two types: twice forming, a crucible wire drawing method and once forming, a tank furnace wire drawing method.
The crucible wire drawing method has various processes, and comprises the steps of firstly melting glass raw materials into glass balls at high temperature, then secondarily melting the glass balls, and drawing at high speed to prepare glass fiber precursor. The process has the defects of high energy consumption, unstable forming process, low labor productivity and the like, is basically eliminated by large-scale glass fiber manufacturers, the raw materials such as pyrophyllite and the like are melted in a kiln to prepare glass solution by a tank furnace wire drawing method, bubbles are removed, and then the glass solution is conveyed to a porous bushing plate through a passage and is drawn into glass fiber precursor at high speed. The kiln can be connected with hundreds of bushing plates through a plurality of passages to produce simultaneously. The process has the advantages of simple process, energy conservation, consumption reduction, stable forming, high efficiency and high yield, is convenient for large-scale full-automatic production, becomes an international mainstream production process, and the glass fiber produced by the process accounts for more than 90 percent of the global yield.
The glass fiber material has this process of cutting before becoming the finished product, and to cutting process among the prior art, the material loading, cut, detect, rolling often all separate, not only lead to degree of automation lower, and seriously drag glass fiber material's cutting efficiency slowly, in addition because glass fiber material's fragility characteristics, the phenomenon such as mistake is cut, is cut easily appearing when cutting, and the yields reduces, and the piece dust that appears among the cutting process also has very big potential risk.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to solve the problems in the prior art, and provides a full-automatic fiber material cutting process, which can uniformly control all devices through a control system, firstly, rolled materials are conveyed to an unreeling system device by manpower to be automatically fed, the materials are flatly laid and enter a cutting device system, firstly, the materials are preliminarily positioned through a positioning ball in a material pressing and positioning device, automatic cutting of raw materials is realized through an ultrasonic cutting robot in the cutting device system, the positioning ball senses heat produced by ultrasonic waves in real time in the cutting process and triggers a protection action, nano magnetic liquid is firstly sprayed to a cutting part, and then, saltpeter powder is sprayed out, the characteristic that the saltpeter absorbs a large amount of heat when being dissolved in water is utilized, so that the cutting part can be cooled, meanwhile, fragments and magnetic particles in the material cutting process are combined to form ice particles and are collected under the magnetic attraction effect, the high-efficiency protection integrating the positioning, the cooling and the recovery is realized, the cutting path is guided and the cutting effect is evaluated through a visual detection device, and the cutting efficiency and the effect of glass fiber materials are greatly improved.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A full-automatic fiber material cutting process comprises the following steps:
s1, inputting a cutting task into a control system in advance, and preparing a coiled glass fiber material;
s2, the coiled material is manually conveyed to an unreeling system device for automatic feeding, and the material is flatly laid on a cutting platform in a cutting device system;
s3, automatically adjusting a positioning mode in the cutting equipment system through a pressing positioning device according to a cutting path in a cutting task, and then positioning the glass fiber material on the cutting platform;
s4, the cutting robot realizes automatic cutting of the raw material along the cutting path according to the positioning of the material pressing positioning device, and the cutting size and the cutting precision are met;
and S3, after cutting is finished, carrying out visual detection on the finished product material through visual detection equipment, and if the finished product material does not meet the requirements, automatically recycling the waste material through a winding system.
Furthermore, the unwinding system and the winding system are controlled by servo motors and are matched with the speed of the cutting platform.
Further, the cutting equipment system includes cutting robot and vision detection equipment, and the two adjacent installation, cutting robot comprises six robots and ultrasonic equipment two parts, ultrasonic equipment converts the commercial power into the alternating current of high frequency high voltage, then carries to ultrasonic transducer by the cable, utilizes the cutting edge of cutting tool bit, and the transducer is with the concentrated input of ultrasonic energy to the cutting position by the cutting material, vision detection equipment both can guide cutting the route, can carry out vision detection to the effect after finishing cutting simultaneously.
Further, press material positioner to include the adjustment disk, a plurality of evenly distributed's distribution groove is seted up to the terminal surface under the adjustment disk, install the electro-magnet in the distribution groove, still adsorb the location ball in the distribution groove, can adsorb the location ball through the electro-magnet and form different route direction, the different tasks that cut of fully provided.
Further, the location ball includes magnetism and inhales piece, thermal-insulated spheroid, elastic pressing block, and magnetism inhales piece and elastic pressing block and connects both ends about thermal-insulated spheroid, thermal-insulated spheroid inner is connected with the two balls that release that a plurality of horizontal ring array distribute, two ball lower extremes that release are connected with the trigger bar, and the trigger bar runs through thermal-insulated spheroid and extends to the outside, still be connected with the controlled release pipe that extends to the thermal-insulated spheroid outside on the two balls that release, magnetism inhales the piece and is used for adsorbing with the electro-magnet cooperation and hangs, and elastic pressing block then can deform cooperation glass fiber material and carry out the pressfitting, and the trigger bar is used for the perception cutting heat and triggers the release action of two balls to accomplish earlier release nanometer magnetic liquid, the effect of back release niter powder through the controlled release pipe.
Further, two release balls are including bearing spheroid and division board, and the division board connects in bearing spheroid center department, the division board upper end is connected with the sponge that absorbs water, the sponge upper end that absorbs water is connected with effervescent disintegrant, effervescent disintegrant covers there is waterproof ventilated membrane on the upper end, the extension hole has been seted up to bearing spheroid lower extreme, be connected with the shape change membrane in the extension hole, and the shape change membrane is connected with the trigger bar, still be connected with the limiting plate in the bearing spheroid, and the limiting plate is located between division board and the shape change membrane, and the division board plays the isolation, after the trigger bar perception heat and trigger the inflation action, extrudees shape change membrane to stretching in bearing the spheroid to promote nanometer magnetic liquid to release from the controlled release pipe, and then trigger the release of saltpeter powder again through the backward flow characteristic of controlled release pipe, wherein effervescent disintegrant is after contacting the absorbing moisture of sponge, begins to dissolve and trigger the reaction and releases a large amount of gas, and the saltpeter powder is carried in the band in advance and is accomplished the release, and the limiting plate plays the limiting effect to the trigger bar, avoids appearing nanometer magnetic liquid phenomenon that releases always releases, thereby leads to freeze with the moisture contact with in the controlled release pipe.
Further, waterproof ventilated membrane upside packing has the saltpeter powder, the division board downside packing has nanometer magnetic liquid, and the saltpeter powder can absorb a large amount of heats after dissolving in water to the piece that is stained with nanometer magnetic liquid is iced fast and is formed the ice particle that has the magnetism, both can accelerate the cooling process, and the magnetism that can pass through the electro-magnet simultaneously is inhaled the effect and is adsorbed the recovery.
Further, the trigger bar includes thermal expansion pole and heat conduction pole, the heat conduction pole is inlayed and is connected on thermal-insulated spheroid, and the thermal expansion pole connects between two release balls and heat conduction pole, and the heat conduction pole plays the heat conduction effect, and the thermal expansion pole then can expand after absorbing the heat, and then extrudees the release action that the deformation membrane accomplished nanometer magnetic fluid.
Furthermore, the controlled release pipe comprises a main release pipe, an auxiliary release pipe and a water guide fiber pipe, the main release pipe is communicated with the bearing ball on the lower side of the isolation plate, the auxiliary release pipe is communicated between the bearing ball and the main release pipe, the water guide fiber pipe is communicated between the main release pipe and the water absorption sponge, the main release pipe is mainly used for releasing the nano magnetic liquid, the water guide fiber pipe absorbs water back and conveys the water back to the water absorption sponge in the release process, so that the release action of the saltpeter powder is triggered, the saltpeter powder enters the main release pipe through the auxiliary release pipe, the action of releasing the nano magnetic liquid is accurately followed, and accurate cooling and recovery are performed.
Furthermore, supplementary package is installed to heat-insulating spheroid inner upside, be connected with the liquid feeding pipe between supplementary package and the two balls that release, clearance fit has the magnetism to seal the ball in the liquid feeding pipe, be connected with the elastic support pole between magnetism seal ball and the two balls that release, a plurality of inlet openings corresponding with magnetism seal the ball are seted up to supplementary package lower extreme, and interference fit between inlet opening and the magnetism seal the ball, can guarantee through the magnetic attraction effect of electro-magnet that magnetism seals the ball and block up the inlet opening all the time, can realize the replenishment to nanometer magnetic fluid in the two balls that release after removing the magnetic field.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) All equipment can be controlled through control system unification by this scheme, at first, the lapping material is by artifical transport to unreeling automatic feeding on the system device, the material tiling gets into the cutting equipment system, earlier carry out preliminary location to the material by the location ball among the pressure material positioner, realize the automatic cutout to raw and other materials through ultrasonic cutting robot in the cutting equipment system, the heat that the real-time perception ultrasonic wave of location ball made in the cutting process, and trigger protection action, earlier to cutting position blowout nanometer magnetic fluid, spout the saltpeter powder afterwards, utilize the saltpeter to absorb the characteristics of a large amount of heats when dissolving in water, both can cool down to cutting position, make the piece in the material cutting process and magnetic particle combine to become ice grain simultaneously, and collected under the effect of magnetism, realize the location, cooling and retrieve as an organic whole high-efficient protection, and through direction and estimate to the cutting effect to cutting route through visual detection equipment, glass fiber material's cutting efficiency and effect are improved by a wide margin.
(2) The cutting equipment system comprises a cutting robot and visual detection equipment, the cutting robot and the visual detection equipment are installed adjacently, the cutting robot is composed of a six-axis robot and ultrasonic equipment, the ultrasonic equipment converts commercial power into alternating current with high frequency and high voltage, then the alternating current is transmitted to an ultrasonic transducer through a cable, the cutting edge of a cutting tool bit is utilized, the transducer intensively inputs ultrasonic energy to the cutting position of a cut material, the visual detection equipment can guide a cutting path, and meanwhile visual detection can be carried out on the effect after cutting is completed.
(3) Press material positioner to include the adjustment disk, a plurality of evenly distributed's distribution groove is seted up to the terminal surface under the adjustment disk, installs the electro-magnet in the distribution groove, still adsorbs the location ball in the distribution groove, can adsorb the location ball through the electro-magnet and form different route direction, the different tasks that cut of fully provided.
(4) The location ball includes magnetism and inhales the piece, thermal-insulated spheroid, elastic pressing block, and magnetism is inhaled piece and elastic pressing block and is connected both ends about thermal-insulated spheroid, thermal-insulated spheroid the inner is connected with the two balls that release that a plurality of horizontal ring array distribute, two ball lower extremes that release are connected with the trigger bar, and the trigger bar runs through thermal-insulated spheroid and extends to the outside, still be connected with the controlled release pipe that extends to the thermal-insulated spheroid outside on the two balls that release, magnetism is inhaled the piece and is used for adsorbing with the electro-magnet cooperation and hangs, elastic pressing block then can deform cooperation glass fiber material and carry out the pressfitting, the trigger bar is used for the perception cutting heat and triggers the release action of two balls, and accomplish earlier release nanometer magnetic liquid through the controlled release pipe, the effect of back release niter powder.
(5) The double-release ball comprises a bearing ball body and an isolation plate, the isolation plate is connected to the center in the bearing ball body, a water-absorbing sponge is connected to the upper end of the isolation plate, an effervescent disintegrant is connected to the upper end of the water-absorbing sponge, a waterproof breathable film covers the upper end of the effervescent disintegrant, an extending hole is formed in the lower end of the bearing ball body, a deformation film is connected in the extending hole and connected with the trigger rod, a limiting plate is further connected in the bearing ball body and located between the isolation plate and the deformation film, the isolation plate plays a role in isolation, after the trigger rod senses heat and triggers expansion action, the deformation film is extruded to stretch into the bearing ball body, so that nanometer magnetic liquid is pushed to be released from the controlled release pipe, and then the release of the saltpeter powder is triggered again through the backflow characteristic of the controlled release pipe, after the effervescent disintegrant contacts with water absorbed by the water-absorbing sponge, dissolution and triggering reaction are performed to release a large amount of gas, the saltpeter powder is entrained by the gas to release, the limiting plate plays a role in limiting the trigger rod, the phenomenon that the nanometer magnetic liquid is prevented from being released all the time, and the saltpeter powder is contacted with the water in the controlled release pipe to freeze in advance when the release.
(6) Waterproof ventilated membrane upside packing has the saltpeter powder, and the division board downside packing has nanometer magnetic liquid, and the saltpeter powder can absorb a large amount of heats after dissolving in water to force the piece that is stained with nanometer magnetic liquid to freeze fast and form and have magnetic ice grain, both can accelerate the cooling process, can adsorb the recovery through the magnetic attraction effect of electro-magnet simultaneously.
(7) The trigger bar includes thermal expansion pole and heat conduction pole, and the heat conduction pole is inlayed and is connected on thermal-insulated spheroid, and the thermal expansion pole connects between two release balls and heat conduction pole, and the heat conduction pole plays the heat conduction effect, and the thermal expansion pole then can be after absorbing the heat inflation, and then the release action of nanometer magnetic fluid is accomplished to the extrusion deformation membrane.
(8) Controlled release pipe includes main release pipe, assist release pipe and water guide fiber pipe, main release pipe is linked together with the weight of division board downside and bears the spheroid, assist release pipe communicate in bearing between spheroid and the main release pipe, water guide fiber pipe communicates between main release pipe and the sponge that absorbs water, main release pipe mainly is used for releasing nanometer magnetic liquid, water guide fiber pipe resorption moisture and carry to the sponge that absorbs water in the release process, thereby trigger the release action of saltpeter powder, the saltpeter powder is by assisting release pipe to enter into main release pipe, the accurate action of following nanometer magnetic liquid release, carry out accurate cooling and recovery.
(9) Supplementary package is installed to the inner upside of thermal-insulated spheroid, be connected with the liquid feeding pipe between supplementary package and the two balls that release, clearance fit has the magnetism to seal the ball in the liquid feeding pipe, be connected with the elasticity vaulting pole between magnetism seal ball and the two balls that release, a plurality of and the corresponding inlet openings of magnetism seal ball are seted up to supplementary package lower extreme, and interference fit between inlet opening and the magnetism seal ball, the magnetic attraction effect through the electro-magnet can be guaranteed the magnetism and seal the inlet opening all the time and carry out the shutoff, can realize the replenishment to nanometer magnetic fluid in the two balls that release after withdrawing the magnetic field.
Drawings
FIG. 1 is a schematic flow diagram of the present invention;
FIG. 2 is a schematic structural view of a pressing and positioning device according to the present invention;
FIG. 3 is a schematic structural view of the present invention in a positioning state;
FIG. 4 is a schematic structural view of a ball positioning portion of the present invention;
FIG. 5 is a schematic view of the structure at A in FIG. 4;
FIG. 6 is a schematic structural view of a dual release ball of the present invention;
FIG. 7 is a schematic structural view of the glass fiber of the present invention in an iced state.
The numbering in the figures illustrates:
the device comprises an adjusting disc 1, an electromagnet 2, a positioning ball 3, a magnetic suction block 31, a heat insulation ball 32, an elastic pressing block 33, a double-release ball 4, a bearing ball 41, an isolation plate 42, a water absorption sponge 43, a limiting plate 44, an effervescent disintegrant 45, a waterproof breathable film 46, a trigger rod 5, a thermal expansion rod 51, a heat conduction rod 52, a controlled release tube 6, a main release tube 61, an auxiliary release tube 62, a water guide fiber tube 63, a supplement bag 7, a liquid adding tube 8, a magnetic sealing ball 9 and an elastic supporting rod 10.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", etc. indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, which are merely for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1, a full-automatic fiber material cutting process includes the following steps:
s1, inputting a cutting task into a control system in advance, and preparing a coiled glass fiber material;
s2, the coiled material is manually conveyed to an unreeling system device for automatic feeding, and the material is flatly laid on a cutting platform in a cutting device system;
s3, automatically adjusting a positioning mode in the cutting equipment system through a material pressing positioning device according to a cutting path in a cutting task, and then positioning the glass fiber material on the cutting platform;
s4, the cutting robot automatically cuts the raw materials along the cutting path according to the positioning of the material pressing positioning device, and the cutting size and the cutting precision are met;
and S3, after cutting is finished, carrying out visual detection on the finished product material through visual detection equipment, and if the finished product material does not meet the requirements, automatically recycling the waste material through a winding system.
The unwinding system and the winding system are controlled by a servo motor and are matched with the cutting platform in speed.
Cutting equipment system includes cutting robot and visual detection equipment, and the two adjacent installation, cutting robot comprises six robots and ultrasonic equipment two parts, ultrasonic equipment converts the commercial power into the alternating current of high frequency and high voltage, then carry to ultrasonic transducer by the cable, utilize the cutting edge of cutting tool bit, the transducer is with the concentrated input of ultrasonic energy to the cutting position by the cutting material, assist the cutting, but can produce a large amount of heats in the short time, form the interference to follow-up cutting, visual detection equipment both can guide cutting the route, can carry out visual detection to the effect after finishing cutting simultaneously.
Referring to fig. 2-3, the pressing and positioning device comprises an adjusting disc 1, a plurality of uniformly distributed distribution grooves are formed in the lower end face of the adjusting disc 1, electromagnets 2 are installed in the distribution grooves, positioning balls 3 are further adsorbed in the distribution grooves, and the electromagnets 2 can adsorb the positioning balls 3 to form different path guides, so that different cutting tasks are fully met.
Referring to fig. 4, the positioning ball 3 includes a magnetic block 31, a heat insulation ball 32, and an elastic press block 33, the magnetic block 31 and the elastic press block 33 are connected to the upper and lower ends of the heat insulation ball 32, the inner end of the heat insulation ball 32 is connected to a plurality of double release balls 4 distributed in a horizontal ring array, the lower end of the double release balls 4 is connected to a trigger rod 5, the trigger rod 5 penetrates through the heat insulation ball 32 and extends to the outside, the double release balls 4 are further connected to a controlled release tube 6 extending to the outside of the heat insulation ball 32, the magnetic block 31 is used for being matched with the electromagnet 2 for adsorption and suspension, the elastic press block 33 can be deformed and matched with a glass fiber material for pressing, the trigger rod 5 is used for sensing cutting heat and triggering the release of the double release balls 4, and the controlled release tube 6 is used for completing the effects of releasing nano magnetic liquid first and then releasing saltpeter powder.
Referring to fig. 6, the dual release ball 4 includes a bearing ball 41 and a partition plate 42, the partition plate 42 is connected to the center of the inside of the bearing ball 41, the upper end of the partition plate 42 is connected with a water-absorbing sponge 43, the upper end of the water-absorbing sponge 43 is connected with an effervescent disintegrant 45, the upper end of the effervescent disintegrant 45 is covered with a waterproof breathable film 46, the lower end of the bearing ball 41 is provided with an extension hole, the extension hole is connected with a deformable film, the deformable film is connected with the trigger rod 5, the bearing ball 41 is also connected with a limiting plate 44, the limiting plate 44 is located between the partition plate 42 and the deformable film, the partition plate 42 plays a role in isolation, after the trigger rod 5 senses heat and triggers an expansion action, the deformable film is extruded to extend into the bearing ball 41, so as to push the nano magnetic liquid to be released from the controlled release tube 6, and further trigger the release of the saltpeter powder again through a backflow characteristic of the controlled release tube 6, wherein after the effervescent disintegrant 45 contacts with moisture absorbed by the water-absorbing sponge 43, the saltpeter powder starts to dissolve and trigger a large amount of gas to complete release of the saltpeter powder, and the limiting plate 44 plays a role in releasing the saltpeter powder in advance, thereby causing the delayed release of the saltpeter powder in the controlled release.
Referring to fig. 7, saltpeter powder is filled on the upper side of the waterproof breathable film 46, and nano magnetic liquid is filled on the lower side of the isolation plate 42, namely, the solution with nano magnetic particles is dispersed in water through a dispersing agent, and the saltpeter powder can absorb a large amount of heat after being dissolved in water, so that the chippings which are stained with the nano magnetic liquid are forced to be quickly frozen to form magnetic ice particles, the cooling process can be accelerated, and meanwhile, the chippings can be adsorbed and recovered through the magnetic attraction effect of the electromagnet 2.
The trigger bar 5 comprises a thermal expansion bar 51 and a heat conducting bar 52, the heat conducting bar 52 is connected to the thermal insulation ball 32 in an embedded mode, the thermal expansion bar 51 is connected between the double release ball 4 and the heat conducting bar 52, the heat conducting bar 52 plays a heat conducting role, the thermal expansion bar 51 can expand after absorbing heat, and then the thermal expansion bar extrudes the deformation film to complete the release action of the nano magnetic liquid.
The controlled release pipe 6 comprises a main release pipe 61, an auxiliary release pipe 62 and a water guide fiber pipe 63, the main release pipe 61 is communicated with the bearing ball 41 on the lower side of the isolation plate 42, the auxiliary release pipe 62 is communicated between the bearing ball 41 and the main release pipe 61, the water guide fiber pipe 63 is communicated between the main release pipe 61 and the water absorption sponge 43, the main release pipe 61 is mainly used for releasing nano magnetic liquid, the water guide fiber pipe 63 absorbs water back and conveys the water back to the water absorption sponge 43 in the release process, so that the release action of saltpeter powder is triggered, the saltpeter powder enters the main release pipe 61 through the auxiliary release pipe 62, the actions of releasing the nano magnetic liquid are accurately followed, and accurate temperature reduction and recovery are carried out.
Referring to fig. 5, a supplement packet 7 is installed on the upper side of the inner end of the heat insulation ball 32, a liquid feeding pipe 8 is connected between the supplement packet 7 and the double release ball 4, a magnetic seal ball 9 is in clearance fit in the liquid feeding pipe 8, an elastic support rod 10 is connected between the magnetic seal ball 9 and the double release ball 4, a plurality of water inlets corresponding to the magnetic seal ball 9 are formed in the lower end of the supplement packet 7, the water inlets and the magnetic seal ball 9 are in interference fit, the magnetic seal ball 9 can be guaranteed to be always blocked by the magnetic attraction effect of the electromagnet 2, and the supplement of nano magnetic liquid in the double release ball 4 can be realized after the magnetic field is removed.
The invention can uniformly control all devices through a control system, firstly, coiled materials are conveyed to an unreeling system device by manpower for automatic feeding, the materials are flatly paved and enter a cutting device system, firstly, the materials are preliminarily positioned by a positioning ball 3 in a material pressing positioning device, the cutting device system realizes automatic cutting of raw materials through an ultrasonic cutting robot, the positioning ball 3 senses heat produced by ultrasonic in real time in the cutting process and triggers a protection action, nano magnetic liquid is firstly sprayed to a cutting part, then, saltpeter powder is sprayed out, the cutting part can be cooled by utilizing the characteristic that saltpeter absorbs a large amount of heat when dissolved in water, meanwhile, scraps and magnetic particles in the material cutting process are combined into ice particles and are collected under the action of magnetic attraction, the high-efficiency protection integrating positioning, cooling and recycling is realized, the cutting path is guided and the cutting effect is evaluated through a visual detection device, and the cutting efficiency and the cutting effect of the glass fiber materials are greatly improved.
The above are merely preferred embodiments of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should also be able to cover the technical scope of the present invention by the equivalent or modified embodiments and the modified concepts of the present invention.
Claims (7)
1. A full-automatic fiber material cutting process is characterized in that: the method comprises the following steps:
s1, inputting a cutting task into a control system in advance, and preparing a coiled glass fiber material;
s2, the coiled material is manually conveyed to an unreeling system device for automatic feeding, and the material is flatly laid on a cutting platform in a cutting device system;
s3, automatically adjusting a positioning mode in the cutting equipment system through a material pressing positioning device according to a cutting path in a cutting task, and then positioning the glass fiber material on the cutting platform;
s4, the cutting robot automatically cuts the raw materials along the cutting path according to the positioning of the material pressing positioning device, and the cutting size and the cutting precision are met;
s5, after cutting is finished, carrying out visual detection on the finished product material through visual detection equipment, and if the finished product material does not meet the requirements, automatically recycling the waste material through a winding system;
the material pressing and positioning device comprises an adjusting disc (1), a plurality of evenly distributed distribution grooves are formed in the lower end face of the adjusting disc (1), electromagnets (2) are installed in the distribution grooves, positioning balls (3) are adsorbed in the distribution grooves, each positioning ball (3) comprises a magnetic suction block (31), a heat insulation ball body (32) and an elastic pressing block (33), the magnetic suction blocks (31) and the elastic pressing blocks (33) are connected to the upper end and the lower end of the heat insulation ball body (32), the inner end of the heat insulation ball body (32) is connected with a plurality of double release balls (4) distributed in a horizontal annular array mode, the lower end of each double release ball (4) is connected with a trigger rod (5), the trigger rod (5) penetrates through the heat insulation ball body (32) and extends to the outer side, a controlled release pipe (6) extending to the outer side of the heat insulation ball body (32) is further connected to the upper end of each double release ball (4), each double release ball (4) comprises a bearing ball body (41) and an isolating plate (42), the isolating plate (42) is connected to the center of the bearing ball body (41), a water absorption pipe (43) is connected to the upper end of the water absorption pipe (43), the upper end of the sponge disintegrating foam expansion hole (45) is connected with a water absorption film, and the upper end of the effervescent film (45) is connected with a water absorption film extending hole (45) extending hole, and the deformation membrane is connected with the trigger rod (5), a limiting plate (44) is further connected in the bearing ball body (41), and the limiting plate (44) is located between the isolation plate (42) and the deformation membrane.
2. A fully automatic fibrous material cutting process according to claim 1, characterized in that: the unwinding system and the winding system are controlled by servo motors and are matched with the cutting platform in speed.
3. A fully automatic fibrous material cutting process according to claim 1, characterized in that: cutting equipment system includes cutting robot and visual inspection equipment, and the two adjacent installation, cutting robot comprises six robots and ultrasonic equipment two parts, ultrasonic equipment converts the commercial power to the alternating current of high frequency high voltage, then carries to ultrasonic transducer by the cable, utilizes the cutting edge of cutting tool bit, and the transducer is with the concentrated cutting position of inputing by the cutting material of ultrasonic energy, visual inspection equipment both can guide cutting the route, can carry out visual inspection to the effect after accomplishing cutting simultaneously.
4. A fully automatic fibrous material cutting process according to claim 1, characterized in that: the upper side of the waterproof breathable film (46) is filled with saltpeter powder, and the lower side of the isolation plate (42) is filled with nano magnetic liquid.
5. A fully automatic fibrous material cutting process according to claim 1, characterized in that: the trigger rod (5) comprises a thermal expansion rod (51) and a heat conduction rod (52), the heat conduction rod (52) is connected to the heat insulation ball body (32) in an embedded mode, and the thermal expansion rod (51) is connected between the double release ball (4) and the heat conduction rod (52).
6. A fully automatic fibrous material cutting process according to claim 1, characterized in that: the controlled release pipe (6) comprises a main release pipe (61), an auxiliary release pipe (62) and a water guide fiber pipe (63), the main release pipe (61) is communicated with the bearing ball body (41) on the lower side of the isolation plate (42), the auxiliary release pipe (62) is communicated between the bearing ball body (41) and the main release pipe (61), and the water guide fiber pipe (63) is communicated between the main release pipe (61) and the water absorption sponge (43).
7. A fully automatic fibrous material cutting process according to claim 1, characterized in that: supplementary package (7) are installed to thermal-insulated spheroid (32) inner upside, be connected with between supplementary package (7) and the two ball (4) of releasing with liquid feeding pipe (8), clearance fit has magnetic sealing ball (9) in liquid feeding pipe (8), be connected with between magnetic sealing ball (9) and the two ball (4) of releasing with elastic stay (10), a plurality of inlet openings corresponding with magnetic sealing ball (9) have been seted up to supplementary package (7) lower extreme, and interference fit between inlet opening and the magnetic sealing ball (9).
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| CN202110067535.0A CN112851112B (en) | 2021-01-19 | 2021-01-19 | Full-automatic fiber material cutting process |
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| CN202110067535.0A CN112851112B (en) | 2021-01-19 | 2021-01-19 | Full-automatic fiber material cutting process |
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| US4555968A (en) * | 1984-06-07 | 1985-12-03 | Preco Industries, Inc. | Web fed die cutting press having automatic 3-axis die registration system |
| CN102259774B (en) * | 2011-06-27 | 2014-01-01 | 上海博显实业有限公司 | Full-automatic cutting equipment |
| CN108748400A (en) * | 2018-05-05 | 2018-11-06 | 佛山市德法科技有限公司 | A kind of full-automatic water cutting production equipment and its processing method |
| CN211847714U (en) * | 2019-12-06 | 2020-11-03 | 如东天承玻璃纤维有限公司 | Cutting device is used in glass fiber production |
| CN111360917A (en) * | 2020-01-17 | 2020-07-03 | 浙江佰格迪科技有限公司 | Full-automatic paper cutting machine |
| CN211733259U (en) * | 2020-01-20 | 2020-10-23 | 东莞市能特自动化科技有限公司 | Automatic unreel crosscut membrane equipment |
| CN111648112B (en) * | 2020-04-27 | 2022-08-02 | 海安迪斯凯瑞探测仪器有限公司 | Method for controlling dimensional accuracy of cut cotton felt |
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