CN112817209B - Stamping equipment capable of realizing special-shaped curved surface stamping and using method - Google Patents
Stamping equipment capable of realizing special-shaped curved surface stamping and using method Download PDFInfo
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- CN112817209B CN112817209B CN202011606994.3A CN202011606994A CN112817209B CN 112817209 B CN112817209 B CN 112817209B CN 202011606994 A CN202011606994 A CN 202011606994A CN 112817209 B CN112817209 B CN 112817209B
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 73
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000004049 embossing Methods 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims description 5
- 230000035515 penetration Effects 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000002086 nanomaterial Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000001069 Raman spectroscopy Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
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- 229920000642 polymer Polymers 0.000 description 1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0002—Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
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Abstract
The invention discloses an embossing device capable of realizing special-shaped curved surface embossing and a use method thereof, which solve the problem that the embossing device in the prior art can only realize plane embossing, and have the beneficial effects of wide application range and realization of complex curved surface embossing, and the specific scheme is as follows: the stamping equipment capable of realizing special-shaped curved surface stamping comprises a plurality of micro-element pressing plates, wherein the plurality of micro-element pressing plates are arranged in a plurality of rows and a plurality of columns, and two adjacent micro-element pressing plates are arranged at intervals or can be in contact with each other; and each micro-element pressing plate is connected with the driving mechanism, or all the micro-element pressing plates are connected with the driving mechanism through elastic pieces.
Description
Technical Field
The invention relates to the technical field of imprinting, in particular to imprinting equipment capable of realizing special-shaped curved surface imprinting and a using method thereof.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The thickness of the plate is changed under the action of the mould, and the procedure of extruding the relief pattern or the character pattern on the surface of the part is called imprinting. However, the current imprinting technology is mainly aimed at plane imprinting, cannot realize imprinting on complex curved surfaces, cannot process the plane and the curved surfaces at the same time, and has limited working range.
The ultraviolet imprinting process is to load the single coated substrate and the transparent stamp into an aligner, and fix them on respective chucks under vacuum. Contact imprinting is initiated when optical alignment of the substrate and the stamp is completed. Ultraviolet exposure through the stamp promotes the polymerization and curing of the polymer in the imprint area. Compared with the hot stamping technology, the ultraviolet stamping has lower environmental requirements and simple operation, and can be performed only under the low temperature and the low pressure, so that the production period can be greatly shortened by using the technology, and the abrasion of the seal is reduced.
In the same way, the existing ultraviolet embossing equipment cannot accurately emboss the micro-nano structure array on the special-shaped curved surface, and cannot process a plane and a plurality of special-shaped curved surfaces at the same time, so that the application range of the ultraviolet embossing technology is limited.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide the embossing equipment capable of realizing the embossing of the special-shaped curved surface, so that the embossing equipment not only can realize plane embossing, but also can realize embossing on the special-shaped curved surface, and the application range of the embossing equipment is improved.
In order to achieve the above object, the present invention is realized by the following technical scheme:
The stamping equipment capable of realizing special-shaped curved surface stamping comprises a plurality of micro-element pressing plates, wherein the plurality of micro-element pressing plates are arranged in a plurality of rows and a plurality of columns, and two adjacent micro-element pressing plates are arranged at intervals or can be in contact with each other; and each micro-element pressing plate is connected with the driving mechanism, or all the micro-element pressing plates are connected with the driving mechanism through elastic pieces.
The imprinting equipment can respectively move and imprint the workpiece through the setting of the micro-element pressing plates; or under the action of the driving mechanism, the micro-element pressing plate can be adaptively changed with the workpiece due to the arrangement of the elastic piece, so that the plane imprinting can be realized, and the complex curved surface imprinting can be realized.
According to the stamping equipment capable of realizing special-shaped curved surface stamping, the plurality of micro-element pressing plates are arranged in the box body through the driving mechanism, and the objective table for supporting the die and the workpiece is arranged in the box body.
According to the stamping equipment capable of realizing the stamping of the special-shaped curved surface, the ultraviolet lamp is arranged below the objective table, the objective table is made of a light-transmitting material, and ultraviolet light emitted by the ultraviolet lamp irradiates the workpiece through the objective table.
According to the stamping equipment capable of realizing special-shaped curved surface stamping, the push-pull plate is arranged between the ultraviolet lamp and the objective table in the box body, the push-pull plate can realize sliding movement relative to the box body, and after stamping of a workpiece is completed, the push-pull plate can shield ultraviolet light, so that damage caused by repeatedly switching on and off the ultraviolet lamp can be avoided;
Or part of the push-pull plate can transmit light, so that ultraviolet light can penetrate, part of the push-pull plate cannot transmit light, and ultraviolet light can be shielded.
According to the stamping equipment capable of realizing the stamping of the special-shaped curved surface, one side, close to the object stage, of the micro-element pressing plate is the arc surface, and the arc surface can be better attached to the special-shaped curved surface compared with the plane.
The embossing equipment capable of realizing the embossing of the special-shaped curved surface is characterized in that the micro-element pressing plate is in a column shape or a plate shape, namely, the micro-element pressing plate has a set height.
The stamping equipment capable of realizing the stamping of the special-shaped curved surface comprises the box body, wherein the temperature sensor is arranged below the objective table and is connected with the controller, and the controller is connected with the driving mechanism;
The box sets up the mechanism of airing exhaust, and the mechanism of airing exhaust is connected with the controller, and the mechanism of airing exhaust in the box starts when temperature sensor detects that the temperature is too high in the box, and the mechanism of airing exhaust stops the operation after the temperature reduces, in time dispels the heat to the box.
The stamping equipment capable of realizing the stamping of the special-shaped curved surface is characterized in that the driving mechanism is a pneumatic rod, and each micro-element pressing plate is driven by the pneumatic rod respectively; or all the micro-element pressing plates are driven by the air pressure rod at the same time, and the self-adaption of the micro-element pressing plates and the workpiece is realized due to the arrangement of the elastic piece.
According to the stamping equipment capable of realizing special-shaped curved surface stamping, in other schemes, the driving mechanism comprises the magnets and the electromagnetic driving parts arranged at the top of the box body, the micro-element pressing plates are fixedly connected with the magnets, the magnets are connected with the telescopic rods, and the electromagnetic driving parts are in one-to-one correspondence with the magnets.
In a second aspect, the present invention further provides a method for using an embossing device capable of implementing embossing of a special-shaped curved surface, including the following steps:
arranging a die and a workpiece on the objective table;
The ultraviolet lamp is turned on, and ultraviolet light emitted by the ultraviolet lamp irradiates the workpiece;
the driving mechanism drives part or all of the micro-element pressing plates to move towards the workpiece so as to imprint the workpiece;
after the imprinting is finished, the ultraviolet lamp is shielded, and the imprinting work is continued.
The beneficial effects of the invention are as follows:
1) According to the invention, through setting a plurality of micro-element pressing plates, the micro-element pressing plates can respectively move and respectively imprint the workpiece, so that the uniformity of large-area pressure is ensured, and the Gaussian distribution of the pressure (large middle pressure and small edge pressure) formed by the whole pressing plate is avoided; or under the action of the driving mechanism, the micro-element pressing plate can be adaptively changed with the workpiece due to the arrangement of the elastic piece, so that the plane imprinting can be realized, and the complex curved surface imprinting can be realized.
2) The invention can effectively overcome the defect that the existing stamping equipment cannot press out complete and clear micro-array structures on the special-shaped curved surface structure by arranging the plurality of micro-element pressing plates, can stamp a plurality of workpieces with different curved surfaces or planes at the same time, and has wider application range and high working efficiency.
3) According to the invention, through the arrangement of the push-pull plate, the push-pull plate can realize sliding movement relative to the box body, and through the arrangement of the push-pull plate, after the workpiece is stamped, the push-pull plate can shield ultraviolet light, so that damage caused by repeatedly switching on and off the ultraviolet lamp can be avoided.
4) According to the invention, through the arrangement of the pneumatic rod, the plurality of micro-element pressing plates can be driven to move respectively or simultaneously; or the driving of the micro-element pressing plate is realized through the matching of the electromagnetic driving piece and the magnet, the structure of the device can be effectively simplified, the more accurate control of the pressure is realized, and the equipment cost is fully controlled.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
Fig. 1 is a schematic diagram of an imprinting apparatus capable of implementing imprinting of a profiled curved surface in accordance with a first embodiment of the present invention.
Fig. 2 is a partial enlarged view of imprinting a workpiece by a micro-element pressing plate when the workpiece is a plane in an imprinting apparatus capable of realizing imprinting of a special-shaped curved surface according to a first embodiment of the present invention.
Fig. 3 is a partial enlarged view of imprinting a workpiece by a micro-element pressing plate when the workpiece has a convex surface in an imprinting apparatus capable of realizing imprinting of a special-shaped curved surface according to a first embodiment of the present invention.
Fig. 4 is a partial enlarged view of imprinting a workpiece by a micro-element pressing plate when the workpiece is triangular in shape in an imprinting apparatus capable of realizing imprinting of a special-shaped curved surface according to a first embodiment of the present invention.
Fig. 5 is a partial enlarged view of imprinting a workpiece by a micro-element pressing plate when the workpiece is in a convex shape in an imprinting apparatus capable of realizing imprinting of a special-shaped curved surface in accordance with the first embodiment of the present invention.
Fig. 6 is a schematic diagram of an imprinting apparatus capable of implementing imprinting of a special-shaped curved surface in a second embodiment of the present invention.
Fig. 7 is a schematic diagram of imprinting a workpiece by a micro-element pressing plate when the workpiece of an imprinting device capable of realizing the imprinting of a special-shaped curved surface is a plane in the second embodiment of the invention.
Fig. 8 is a schematic diagram of imprinting a workpiece by a micro-element pressing plate when the workpiece of the imprinting device capable of realizing the imprinting of the special-shaped curved surface has a concave-convex surface in the second embodiment of the invention.
Fig. 9 is a schematic diagram of imprinting a workpiece by a micro-element pressing plate when the workpiece of the imprinting device capable of realizing the imprinting of the special-shaped curved surface has a convex surface in the second embodiment of the invention.
Fig. 10 is a schematic diagram of an imprinting apparatus capable of implementing imprinting of a special-shaped curved surface to simultaneously imprint a plurality of workpieces in accordance with a second embodiment of the present invention.
Fig. 11 is a schematic diagram of an imprinting apparatus capable of implementing imprinting of a special-shaped curved surface for simultaneously imprinting a plurality of workpieces in a second embodiment of the present invention.
In the figure: the mutual spacing or dimensions are exaggerated for the purpose of showing the positions of the various parts, and the schematic illustration is only schematic.
Wherein: 100-infinitesimal pressing plate; 110-a box body; 120-a temperature sensor; 130-bellows; 140-a pneumatic rod; 150-stage; 160-a push-pull plate; 170-ultraviolet lamp; 180-electromagnetic drive; 190-magnet; 200-exhaust fan.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present invention. As used herein, the singular forms also are intended to include the plural forms unless the present invention clearly dictates otherwise, and furthermore, it should be understood that when the terms "comprise" and/or "include" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof;
For convenience of description, the words "upper", "lower", "left" and "right" in the present invention, if they mean only the directions of upper, lower, left and right in correspondence with the drawings themselves, are not limiting in structure, but merely serve to facilitate description of the present invention and simplify description, rather than to indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Term interpretation section: the terms "mounted," "connected," "secured," and the like in the present invention are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected, can be directly connected or indirectly connected through an intermediate medium, can be internally connected with two elements, or the interaction of two elements, the specific meaning of the terms in the present invention will be understood by those of ordinary skill in the art as the case may be.
As described in the background art, the problem that the special-shaped curved surface cannot be stamped exists in the prior art, and in order to solve the technical problem, the invention provides stamping equipment capable of realizing stamping of the special-shaped curved surface and a using method.
Example 1
In a typical embodiment of the present invention, an embossing device capable of implementing embossing of a special-shaped curved surface includes a plurality of micro-element pressing plates 100, where the plurality of micro-element pressing plates 100 are arranged in a plurality of rows and a plurality of columns, and two adjacent micro-element pressing plates 100 are arranged at a set distance or are in contact when the micro-element pressing plates are arranged at the same height; and each micro-element pressing plate is connected with the driving mechanism, or all the micro-element pressing plates are connected with the driving mechanism through elastic pieces.
Wherein the size of the micro-element pressing plate is selected according to the object to be pressed, for example, the size of the micro-element pressing plate is relatively enlarged according to a larger workpiece such as a wing plate of an airplane, and can be 3-5mm; the number of the micro-element pressing plates is preferably 30-200, even more, and the micro-element pressing plates can be more suitable for stamping of the special-shaped curved surface.
Further, in the present embodiment, referring to fig. 1, a plurality of micro-press plates are installed in a case 110 through a driving mechanism, and a stage for supporting a mold and a work is provided in the case 110.
For ultraviolet stamping equipment, the box body 110 is provided with a plurality of ultraviolet lamps 170 below the objective table 150, and the plurality of ultraviolet lamps 170 are closely distributed in a rectangular shape like a square; the objective table is the printing opacity material, and the light transmissivity is better, and the work piece is shone through the objective table to the ultraviolet light that the ultraviolet lamp launched.
Further, a push-pull plate 160 is arranged between the ultraviolet lamp and the object stage in the box body 110, the push-pull plate can be a steel plate, the push-pull plate can realize sliding movement relative to the box body, and after the workpiece is stamped, the push-pull plate can shield ultraviolet light, so that damage caused by repeatedly switching on and off the ultraviolet lamp can be avoided.
Specifically, the two side walls in the box body are respectively provided with a sliding groove, and the pushable plate is supported by the sliding grooves, so that the pushable plate can move relative to the side walls of the box body.
Wherein, the side of the infinitesimal pressing plate, which is close to the object stage 150, is an arc surface, and the arc surface can be better attached to the special-shaped curved surface compared with a plane.
It will be appreciated that the micro-element press plate is in the form of a column or plate, i.e. the micro-element press plate has a set height.
Of course, the upper half section and the middle section of the micro-element pressing plate are square or hexagonal or triangular or circular, wherein the micro-element pressing plate in the shape of an equilateral triangle, square or hexagonal is higher in the degree of fitting the workpiece, even in stress and capable of enabling the micro-element pressing plate to be better fitted with the workpiece.
When the cross sections of the upper half section and the middle section of the micro-element pressing plate are hexagonal, two adjacent rows of micro-element pressing plates are arranged in a staggered mode, and therefore the imprinting effect is guaranteed.
Specifically, in some examples, the case 110 is provided with a temperature sensor 120 below the stage, the temperature sensor 120 being connected to a controller, the controller being connected to a drive mechanism;
The box sets up the mechanism of airing exhaust, and the mechanism of airing exhaust is connected with the controller, and the mechanism of airing exhaust in the box starts when temperature sensor detects that the temperature is too high in the box, and the mechanism of airing exhaust stops the operation after the temperature reduces to 30 ℃ if, in time dispels the heat to the box.
The controller may be a PLC controller or other type of controller.
Of course, the exhaust mechanism is the exhaust fan 200, and the exhaust fan 200 can be provided in plurality, and a plurality of exhaust fans are arranged in the bellows 130, and a plurality of exhaust fans are arranged at different heights of the box body and are respectively arranged at the side parts of the ultraviolet lamp and the driving mechanism.
In the embodiment, the driving mechanism is a pneumatic rod 140, each micro-element pressing plate is driven by the pneumatic rod 140, the supporting force of the pneumatic rod is constant in the whole working stroke, and the pneumatic rod has the advantages of being convenient to install, safe to use and the like, and the buffer mechanism is used for avoiding in-place impact;
Or all the micro-element pressing plates are driven by the air pressure rods at the same time, and the telescopic ends of the air pressure rods are connected with all the micro-element pressing plates at the same time through the connecting plates, so that the self-adaption of the micro-element pressing plates and the workpiece is realized due to the arrangement of the elastic parts; the elastic piece is a compression spring, so that the stamping effect can be effectively ensured.
Example two
The present embodiment is different from the first embodiment in that:
The driving mechanism comprises a magnet and an electromagnetic driving piece arranged at the top of the box body, the micro-element pressing plates are fixedly connected with the magnet, the magnet is connected with the telescopic rods, the electromagnetic driving piece corresponds to the magnet one by one, the sectional area of the magnet is the same as that of the micro-element pressing plates, and the micro-element pressing plates are driven to be pressed on the die through electromagnetic force generated by an electromagnetic field to form micro-nano structures on the surface of a material.
It should be noted that the telescopic rod may be a multi-joint telescopic rod, the top of the telescopic rod is fixed by the box body, and the box body plays a limiting role on the moving direction of the telescopic rod.
In this embodiment, the micro-element pressing plate is cylindrical and has a relatively high height, so that the magnet 190 is mounted on the top of the micro-element pressing plate; an electromagnetic driving member is arranged at the top of the box body, and referring to fig. 6, an electromagnetic driving member 180 such as an electromagnetic coil can be electrified, a magnetic field is generated under the electrified condition, and under the action of repulsive force of the magnetic field, the micro-element pressing plate 100 descends and presses a die and a material on the object stage to form a micro-nano concave structure, so that the micro-nano concave structure can be applied to surface enhanced raman detection; after the setting time, the current direction of the electromagnetic coil is changed to form reverse magnetic field force, and the micro-element pressing plate ascends and returns to the original position.
It should be explained that, referring to fig. 2-5 and 7-11, the work piece with the special-shaped curved surface may be a structural member with a spherical surface or a concave surface or a convex surface or a triangular or trapezoidal or wavy cross section; the imprinting equipment capable of realizing the special-shaped curved surface imprinting can be applied to processing of functional micro-nano structures such as drag reduction, anti-icing/deicing, stealth and the like on the surfaces of special-shaped parts such as aerospace vehicles, submarines, high-speed rails, ships and the like.
Example III
The difference between this embodiment and the first embodiment is that:
the push-pull plate is partially transparent and partially opaque, so that the temporary suspension of the irradiation of the ultraviolet lamp (the opaque part is aligned with the ultraviolet lamp) when the sample is switched through the push-pull plate is realized, and the ultraviolet lamp does not need to be repeatedly switched on and off.
For example, the ultraviolet lamp is arranged on the inner side of the box body, the width of the push-pull plate is smaller than that of the box body, the inner side of the push-pull plate is opaque, the outer side of the push-pull plate is transparent, the transparent part of the push-pull plate is positioned above the ultraviolet lamp in a normal state, and when the suspension is needed, the push-pull plate moves to the inner side of the box body to cover the ultraviolet lamp.
Example IV
The embodiment provides a method for using an embossing device capable of embossing a special-shaped curved surface according to the first embodiment, the second embodiment or the third embodiment, including the following steps:
arranging a die and a workpiece on the objective table, wherein the die is arranged above the workpiece;
The ultraviolet lamp is turned on, and ultraviolet light emitted by the ultraviolet lamp irradiates the workpiece;
the driving mechanism drives part or all of the micro-element pressing plates to move towards the workpiece so as to imprint the workpiece;
After the imprinting is finished, the pushing plate is pushed to shield the ultraviolet lamp, and the imprinting work is continued.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The stamping equipment capable of realizing special-shaped curved surface stamping is characterized by comprising a plurality of micro-element pressing plates, wherein the plurality of micro-element pressing plates are arranged in a plurality of rows and a plurality of columns, and two adjacent micro-element pressing plates are arranged at intervals by a set distance or are in contact with each other; each micro-element pressing plate is connected with the driving mechanism, and one side of the micro-element pressing plate, which is close to the objective table, is an arc surface;
the plurality of micro-element pressing plates are arranged in the box body through the driving mechanism, and an objective table for supporting the die and the workpiece is arranged in the box body;
The box body is provided with an ultraviolet lamp below the objective table, and the objective table is made of a light-transmitting material; a push-pull plate is arranged between the ultraviolet lamp and the objective table in the box body, and the push-pull plate can realize sliding movement relative to the box body; part of the push-pull plate is transparent to realize ultraviolet light penetration;
The box sets up temperature sensor in the below of objective table, and temperature sensor is connected with the controller, and the controller is connected with actuating mechanism.
2. The embossing device capable of realizing the embossing of the special-shaped curved surface according to claim 1, wherein the micro-element pressing plate is in a column shape or a plate shape.
3. The embossing device capable of embossing a special-shaped curved surface as set forth in claim 1, wherein the box body is provided with an air exhaust mechanism, and the air exhaust mechanism is connected with the controller.
4. The embossing device capable of embossing a special-shaped curved surface as set forth in claim 1, wherein the driving mechanism is a pneumatic rod.
5. The embossing device capable of realizing special-shaped curved surface embossing according to claim 1, wherein the driving mechanism comprises a magnet and an electromagnetic driving piece arranged at the top of the box body, the micro-element pressing plate is fixedly connected with the magnet, the magnet is connected with the telescopic rod, and the electromagnetic driving piece corresponds to the magnet one by one.
6. The method for using the embossing device capable of realizing the embossing of the special-shaped curved surface according to claim 1, comprising the following steps:
arranging a die and a workpiece on the objective table;
The ultraviolet lamp is turned on, and ultraviolet light emitted by the ultraviolet lamp irradiates the workpiece;
the driving mechanism drives part or all of the micro-element pressing plates to move towards the workpiece so as to imprint the workpiece;
after the imprinting is finished, the ultraviolet lamp is shielded, and the imprinting work is continued.
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