CN112700020A - Full life cycle management system of equipment based on sweep sign indicating number - Google Patents
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Abstract
The invention relates to a full life cycle management system of equipment based on code scanning, which comprises a factory quality inspection module, a data acquisition module, a remote monitoring module and a service maintenance module, wherein the factory quality inspection module is used for acquiring a product quality of the equipment; the factory quality inspection module is used for logging in the system through code scanning to complete production, test and quality inspection of equipment, recording the production, test and quality inspection in the system, and accessing the equipment into the system in the test link; the data acquisition module is used for acquiring and storing data by combining an Internet of things platform and a database; the remote monitoring module is used for checking monitoring data of the equipment by scanning the code binding equipment, and the system analyzes the monitoring data and then pushes the monitoring data to a user; and the service maintenance module is used for constructing a production center, a business part and a connection channel of a user through code scanning. The invention realizes integrated information management by penetrating the code scanning mode through the whole life process of production, operation, installation and service of equipment.
Description
Technical Field
The invention relates to the technical field of intelligent supervision data, in particular to a full-life-cycle management system of equipment based on code scanning.
Background
In recent years, two-dimensional codes have the characteristics of convenience, rapidness, universality and the like, and the technology and the mode for uniquely marking products in the form of the two-dimensional codes are widely applied to various industries. In daily business of intelligent equipment, such as production, installation, operation management and the like, because the intelligent equipment has the intelligent characteristic, information obtained by scanning codes by one key at the mobile terminal only contains basic contents such as specification performance, quality inspection and the like of products, the requirements of modern intelligent management cannot be met, and the application value behind the two-dimensional code needs to be further excavated.
Disclosure of Invention
The invention aims to solve the technical problem of providing a code scanning-based equipment full life cycle management system, wherein a code scanning mode is used for running through the whole life process of production, operation, installation and service of equipment to realize integrated information management.
The technical scheme adopted by the invention for solving the technical problems is as follows: the device full-life-cycle management system based on code scanning is provided and comprises a factory quality inspection module, a data acquisition module, a remote monitoring module and a service maintenance module;
the factory quality inspection module is used for logging in the system through code scanning to complete production, test and quality inspection of equipment, recording the production, test and quality inspection in the system, and accessing the equipment into the system in the test link;
the data acquisition module is used for acquiring and storing data by combining an Internet of things platform and a database;
the remote monitoring module is used for checking monitoring data of the equipment by scanning the code binding equipment, and the system analyzes the monitoring data and then pushes the monitoring data to a user;
and the service maintenance module is used for constructing a production center, a business part and a connection channel of a user through code scanning.
The factory quality inspection module, the data acquisition module, the remote monitoring module and the service maintenance module all adopt a mobile WEB technology, an instant messaging technology, a SOAP communication protocol and a nginx reverse proxy technology.
The service maintenance module comprises a maintenance unit, an inspection unit, a fault reporting unit, a transformation upgrading unit and a scrapping unit.
The maintenance unit is used for recording maintenance information of the equipment.
The inspection unit is used for recording inspection records of inspection personnel.
And the fault reporting unit is used for recording the fault information of the equipment and sending the fault information to a maintenance worker.
The transformation upgrading unit is used for carrying out upgrading transformation on the equipment according to upgrading requirements.
The scrapping unit is used for scrapping equipment.
The data acquisition mode of the data acquisition module is to adopt a single Internet of things platform and a single database mode, and the single Internet of things platform and the single database mode are to adopt an Internet of things platform and a database.
Advantageous effects
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages and positive effects: according to the invention, all equipment products can be accessed into the equipment full-life-cycle management system through one-key code scanning operation, so that data visualization is realized, and national equipment can be collected on one graph; the invention is based on the support of big data, and deeply excavates data, thereby being capable of more accurately and multidimensional applying the data and realizing the intelligent digitization of equipment management; in the whole life cycle of production, installation, operation and service of the equipment, the code scanning technology is applied, the production quality of the equipment, the information transmission cost and efficiency are greatly improved, the test installation, access and later maintenance of the equipment are facilitated, the compactness among a production department, a business department and a client is enhanced, the after-sale maintenance process of the equipment is smoother, the service quality is improved, and the value-added service experience is improved; the invention can realize value conversion of products, cultivate faithful users, expand brand influence, improve market benefits, accelerate industry development pace and provide breakthrough for market expansion.
Drawings
Fig. 1 is a diagram of an embodiment of the present invention.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
The embodiment of the invention relates to a full-life-cycle management system of equipment based on code scanning, which is suitable for equipment such as an integrated pump room, a miniature pump station, a common pump room, a water meter, a flow meter, a water-saving controller, a pressure meter, a water age water quality meter, a liquid level meter and the like.
According to the embodiment, the data information of the factory quality inspection module, the data acquisition module, the remote monitoring module and the service maintenance module of the equipment is obtained through simply and quickly scanning codes, one-stop management of the equipment from factory to terminal customer use is realized, and a new mode of mobile application and visual supervision is provided for three roles of a production center, a business department and a customer.
Before describing the present embodiment, two conventional systems will be described in detail: generally, a whole life cycle management system of a production-installation-operation-service process of equipment uses two systems, wherein one system is a platform called a Chinese pump house network, the platform can integrate most products, such as an integrated pump house, a micro pump station, a common pump house, a water meter, a flow meter, a pressure meter, a water age water quality meter and a liquid level meter, and a service department can access factory installation products to the platform so as to display data. However, in the device access link, some problems may be exposed, for example, when the secondary water supply pump house device is installed and accessed on site, the situation that data is late and not on-line occurs, at this time, all department personnel are required to be combined, through a series of problem searching, the last problem is found out because the SIM card of the 4G router is inserted reversely, and the process consumes excessive manpower and time, so that the installation efficiency and the on-line efficiency are influenced. Equipment access and online are required to be carried out by combining multiple departments, operation is complicated, and online failure can be caused by operation errors; the other type is a 'GCK cloud platform', which is a set of mature project systems with different requirements of different customers and can meet the requirements of users accessing data monitoring and data analysis application from hardware equipment, but has the defect that the platform is divided into different project platform systems and is not an integrated system, so that one-stop unified management cannot be performed on all equipment, customization is needed according to different project requirements, and the cost is high.
The defects of the platform of the Chinese pump house network and the GCK cloud platform comprise the following points:
1. the system is independent: the online process of the equipment is dispersed, and an efficient information transmission and feedback channel is lacked, so that an efficient circulation channel is lacked when problems occur;
2. the quality is not guaranteed: after leaving the factory, the field installation of the equipment may find problems and needs debugging;
3. the access flow is complex: the equipment access is not systematized, and the multi-department combined multi-step standard and accurate operation is needed;
4. multi-system coexistence: in a traditional one-to-one management mode, the equipment dispersion is high, and centralized supervision of a unified platform is lacked for multi-class equipment purchasing users;
5. the customization cost is high: aiming at special requirements of traditional products, customized development is often needed, and support of a modular parameter architecture is lacked.
According to the defects of the existing platform system, the implementation mode is used for creating a full life cycle management system of the equipment by a high-efficiency and convenient means so as to construct a prototype of the ecological system of the equipment.
The equipment full life cycle management system of the embodiment adopts an integrated system of a PC terminal and small programs, takes the small programs as a main body, and comprises a factory quality inspection module, a data acquisition module, a remote monitoring module and a service maintenance module; the factory quality inspection module, the data acquisition module, the remote monitoring module and the service maintenance module all adopt a mobile WEB technology, an instant messaging technology, a SOAP communication protocol and a nginx reverse proxy technology; the instant messaging technology IM: a service capable of instantly transmitting and receiving an internet message, etc.; the SOAP communication Protocol (Simple Object Access protocols) is a Simple Object access Protocol, is a Protocol based on XML, and can enable application programs to exchange information through HTTP in a distributed or decentralized environment; the nginx reverse proxy technology is that a proxy server is used for receiving a connection request on the Internet, then the request is forwarded to a server on an internal network, and a result obtained from the server is returned to a client requesting connection on the Internet, and at the moment, the proxy server externally shows a reverse proxy server.
The factory quality inspection module, namely a workshop production quality inspection department person, scans codes and logs in the system to complete each link of production of each device, such as production, test and quality inspection, records the links in the system, and accesses the device into the system in the test process to carry out data detection and verification; the data acquisition module is combined with a database through an Internet of things platform to acquire and store data; in the remote monitoring module, a user checks monitoring data of the equipment by scanning the code binding equipment, and the system analyzes the monitoring data and intelligently pushes the monitoring data to the user; the service maintenance module is an intelligent connection, and establishes a connection channel of a manufacturer, a business department and a user through code scanning, so that after-sale service, service progress and consultation service are guaranteed, and the viscosity between the service maintenance module and the user is enhanced in an all-round manner.
The full life cycle management system of the device in the embodiment is compared with a GCK cloud platform to better understand the full life cycle management system, and the embodiment has the following obvious advantages in the aspects of deployment mode, acquisition mode, implementation subject and system positioning subject:
1. the deployment mode is as follows: the GCK cloud platform is deployed in a multi-site mode, a single-tenant mode is used, namely a single product instance provides service for a single user, and different service sites need to be established for different projects; the equipment full-life-cycle management system of the embodiment combines a multi-tenant use mode for single-site deployment, namely, a single product example provides services for a plurality of users, and the system functions of different users in the affiliated authority range are realized by distributing accounts and authorities;
2. the collection mode is as follows: the GCK cloud platform is deployed by adopting an Internet of things tool with one-to-one sites, namely one-to-one between a multi-Internet of things platform and a corresponding multi-database; the equipment full-life-cycle management system of the embodiment adopts a single Internet of things platform and single database mode, namely only one Internet of things platform and one database are deployed;
3. the implementation main body: the GCK cloud platform implementation subject is a project manager, and the project manager is responsible for building and maintaining each project platform; the equipment full-life-cycle management system of the embodiment is a standardized product, is used for monitoring a heavy object, can perform daily data monitoring once the construction is completed, and can perform code scanning binding on subsequently added equipment and users;
4. the main idea of system positioning is as follows: the GCK cloud platform supports various customization requirements to meet the requirements of different project sites under complex and even extreme conditions; the equipment full-life-cycle management system of the embodiment is only used as an equipment monitoring platform, does not support customization, and has the characteristics of easy operation, wide range and strong universality.
The invention is further illustrated below by a specific embodiment, which is mainly illustrated by four life nodes of production, installation, operation and service of the device:
production of
Firstly, a business part generates an order number and a serial number according to an order contract of a client, and converts the order number and the serial number into a two-dimensional code to be attached to an equipment prototype; then, workshop production personnel log in the full life cycle management system small program, scan the two-dimensional code for production, and record information such as production progress, production personnel and the like into the system; and finally, scanning the codes by quality testing personnel for quality testing, entering a detection link, scanning the codes for binding, namely accessing the equipment into a system, checking and debugging equipment data, and recording the problems and results in the quality testing process. It is thus clear that in this in-process, realized that a key sweeps sign indicating number intelligence thing and allies oneself with, production process, progress are known entirely, and the quality control problem feeds back rapidly to the simple operation of one-stop access simplifies equipment access flow greatly, improves equipment production efficiency and quality.
Second, mounting
And after the equipment quality inspection is finished and qualified, the equipment is packaged and delivered out of the warehouse, and is sent to the site, and the personnel in the service department install the equipment. The method comprises the steps of firstly, scanning a two-dimensional code on equipment by a small program, collecting and verifying and perfecting relevant information of a client, accessing the equipment to a platform in a field installation environment state, and checking data on the small program platform, so that equipment verification work is carried out, and the accuracy of equipment data is ensured. In addition, account numbers of different customer attributes in the responsible range of the business department personnel can be checked under the account numbers of the business department personnel, authority distribution can be carried out on the business department personnel, and the customer account numbers can also be added.
Third, operation
After the field device is installed and the detected data is correct, business department personnel add an account number and set authority for a client, the client logs in the system by using the account number, scans the two-dimensional code of the installed device, completes the device binding operation, and can check the monitoring details of the device in the system. In addition, a client or a staff in a business department can log in a PC (personal computer) end system, check the integrated monitoring information of the equipment, such as equipment monitoring, equipment geographic distribution, data comparison, energy consumption analysis, operation evaluation, operation analysis, operation logs, security management, alarm monitoring, equipment management, operation and maintenance management and other information, display detailed relevant information of the equipment in the forms of videos, tables, histograms, graphs, icons or the like, and mine, analyze and apply monitoring data to the maximum extent and from multiple viewing angles. The PC terminal and the small program are used for carrying out all-around and all-time real-time monitoring on the equipment from the perspective of a user under multi-scene application, and functions of remote control, simulation process monitoring, abnormal alarming, intelligent pushing and the like are integrated in the system. Wherein, intelligence propelling movement function possesses following 3 characteristics: 1. customizing an analysis strategy, a proprietary solution; 2. mining multi-view data, and scientifically guiding operation; 3. and (4) multi-scene active pushing, wherein the report is consulted at any time.
Service, service
In order to ensure the normal operation of the equipment, a perfect and stable service system needs to be established, so that timely, efficient and convenient service can be provided for users. Therefore, the two-dimensional code is used as a connecting channel for constructing manufacturers, business departments and users, and the user viscosity is enhanced in all directions. The service maintenance module comprises a maintenance unit, an inspection unit, a fault reporting unit, a transformation upgrading unit and a scrapping unit, and is used for checking and maintaining through one-key code scanning of the management system. The following is specifically set forth:
maintenance unit
The daily maintenance work of the equipment is borne by an after-sale service department or a third party hired by a client, so that in the maintenance process, if an equipment manufacturer bears a maintenance task, the equipment manufacturer can directly scan a code with an account number of the equipment manufacturer to log in a management system for recording and reporting the maintenance work; if the third party undertakes the maintenance task, the customer needs to contact the equipment manufacturer, an account number and a configuration authority are distributed to the third party, and the third party logs in the management system to scan a code and bind the equipment and complete the detail report of the maintenance task.
(II) inspection unit
The polling of the equipment is also similar to maintenance and can be undertaken by the equipment manufacturer or a third party. Before the inspection is started, the inspection personnel logs in the management system, the system starts to acquire the action track of the inspection personnel from the system, the inspection personnel starts an inspection task, and after each equipment inspection, the two-dimensional code is scanned to complete inspection recording and reporting at the inspection unit, and then the next equipment is accessed for inspection; if the abnormal condition of the equipment is met in the routing inspection process, the code can be scanned and logged in the fault reporting unit for reporting, and the recording and problem reporting are completed in the routing inspection unit. Therefore, when the inspection task is completed, the system can record the inspection route, the inspection time, the inspection report and other information of the inspection personnel so as to facilitate the problem tracing to be well documented.
(III) fault reporting unit
In the device inspection link, if the client, the after-sale service department and the third party find out the abnormal condition of the device in daily work, the client, the after-sale service department and the third party can directly log in the management system small program to scan the two-dimensional code log-in account, scan the two-dimensional code of the device, enter the fault reporting unit to report and record problems, describe the field condition in detail and set and send alarm information. Therefore, the maintenance unit personnel bound with the equipment can receive the fault information of the equipment in time, respond to the alarm signal as soon as possible, take maintenance detection measures, analyze and record the final maintenance result and the problem into the system, and facilitate the on-site discovery personnel to call the maintenance record and communicate with the maintenance personnel when the same type of accident happens again in the follow-up process, thereby increasing the possibility of on-site immediate successful maintenance.
(IV) transforming and upgrading unit
Similarly, if a device needs to be upgraded under a specific requirement, the code scanning operation can also be applied: and a service department person logs in a small program to scan the two-dimensional code of the equipment needing to be upgraded and enters a upgrading unit of the equipment, information such as upgrading requirements, reasons, upgrading items and the like of the equipment is proposed and registered, and an upgrading plan can be implemented after the service department person passes the verification.
(V) scrap Unit
When a certain device reaches the use limit, namely the end of service life, a customer decides to scrap the device, and then the customer can automatically apply the management system to scan codes and enter a scrap unit of the device to apply for scrap. From now on, this equipment will be moved into scrapped equipment ledger and put on records, and simultaneously, this equipment will cancel functions such as data monitoring and data application.
Therefore, all equipment products can be accessed into the equipment full-life-cycle management system, and centralized visual management of all data is realized; the invention is based on the support of big data, and deeply excavates data, thereby being capable of more accurately and multidimensional applying the data and realizing the intelligent digitization of equipment management; the invention applies the code scanning technology to the whole life cycle of production, installation, operation and service of equipment, and is convenient for checking data and maintaining in later period.
Claims (9)
1. A full life cycle management system of equipment based on code scanning is characterized by comprising a factory quality inspection module, a data acquisition module, a remote monitoring module and a service maintenance module;
the factory quality inspection module is used for logging in the system through code scanning to complete production, test and quality inspection of equipment, recording the production, test and quality inspection in the system, and accessing the equipment into the system in the test link;
the data acquisition module is used for acquiring and storing data by combining an Internet of things platform and a database;
the remote monitoring module is used for checking monitoring data of the equipment by scanning the code binding equipment, and the system analyzes the monitoring data and then pushes the monitoring data to a user;
and the service maintenance module is used for constructing a production center, a business part and a connection channel of a user through code scanning.
2. The code-scanning-based equipment full-life-cycle management system according to claim 1, wherein the factory quality inspection module, the data acquisition module, the remote monitoring module and the service maintenance module all adopt a mobile WEB technology, an instant messaging technology, a SOAP communication protocol and a nginx reverse proxy technology.
3. The code-scanning-based equipment full-life-cycle management system according to claim 1, wherein the service maintenance module comprises a maintenance unit, an inspection unit, a fault reporting unit, a modification upgrading unit and a scrapping unit.
4. The code-scanning-based full-life-cycle management system of equipment as claimed in claim 3, wherein the maintenance unit is used for recording maintenance information of the equipment.
5. The code-scanning-based equipment full-life-cycle management system according to claim 3, wherein the inspection unit is used for recording inspection records of inspection personnel.
6. The code-scanning-based equipment full-life-cycle management system according to claim 3, wherein the fault reporting unit is configured to record fault information of the equipment and send the fault information to a maintenance worker.
7. The code-scanning-based equipment full-life-cycle management system according to claim 3, wherein the modification upgrading unit is used for performing upgrading modification on the equipment according to upgrading requirements.
8. The code-scanning-based equipment full-life-cycle management system of claim 3, wherein the scrapping unit is used for scrapping equipment.
9. The code-scanning-based equipment full-life-cycle management system according to claim 1, wherein the data acquisition module adopts a single Internet of things platform and single database mode, and the single Internet of things platform and the single database mode adopt one Internet of things platform and one database.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113533030A (en) * | 2021-09-01 | 2021-10-22 | 中路高科交通检测检验认证有限公司 | Method and system for rapidly detecting concrete resilience strength by fusing component information |
| CN113689007A (en) * | 2021-07-14 | 2021-11-23 | 浙江跃岭股份有限公司 | Full life cycle management method based on hub coding |
| CN114063560A (en) * | 2021-11-16 | 2022-02-18 | 苏州益耕科技有限公司 | Data acquisition system of numerical control machine tool |
| CN114326637A (en) * | 2021-12-31 | 2022-04-12 | 新开普电子股份有限公司 | Management method and system for water-saving control equipment |
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| CN114063560B (en) * | 2021-11-16 | 2024-05-07 | 苏州益耕科技有限公司 | Numerical control machine tool data acquisition system |
| CN114326637A (en) * | 2021-12-31 | 2022-04-12 | 新开普电子股份有限公司 | Management method and system for water-saving control equipment |
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