CN112676518A - Die-filling height adjustment and stuffiness relieving vehicle structure of hot die forging press - Google Patents
Die-filling height adjustment and stuffiness relieving vehicle structure of hot die forging press Download PDFInfo
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- CN112676518A CN112676518A CN202011511363.3A CN202011511363A CN112676518A CN 112676518 A CN112676518 A CN 112676518A CN 202011511363 A CN202011511363 A CN 202011511363A CN 112676518 A CN112676518 A CN 112676518A
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- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 230000006837 decompression Effects 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
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- 230000002441 reversible effect Effects 0.000 description 2
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- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
The invention relates to a die-filling height adjusting and stuffiness relieving vehicle structure of a hot die forging press, which comprises a sliding block with a lower end connected with a die block and a connecting rod with an upper end connected with a hoisting mechanism, wherein the lower end of the connecting rod is inserted into the upper end of the sliding block, and an adjusting rod is arranged in the lower end of the connecting rod; two ends of the eccentric shaft are movably arranged on the sliding block along the horizontal longitudinal direction, and the lower end of the connecting rod and the lower end of the adjusting rod are sleeved on the eccentric shaft; the adjusting rod is fixedly sleeved on the middle part of the eccentric shaft, and the center of the lower end of the adjusting rod is superposed with the center of the cross section of the middle part of the eccentric shaft; the upper end of the adjusting rod is provided with an adjusting nut, the two ends of the screw rod are horizontally and transversely movably arranged on the sliding block, and a connecting rod and the adjusting nut are sleeved on the screw rod; one end of the screw rod is connected with a first driving mechanism capable of driving the screw rod to rotate. The invention has simple structure, easy operation, maintenance and overhaul, can give consideration to the adjustment of the die height and solve the problem of vehicle stuffiness, and has high adjustment precision, good stability, safety, reliability and long service life.
Description
Technical Field
The invention relates to a hot die forging press, in particular to a die-filling height adjusting and stuffiness relieving vehicle structure of the hot die forging press.
Background
The hot die forging press is a hydraulic or mechanical press for forging and forming hot metal, and is widely used in precision forging, automobile factories, crankshaft factories and steel rolling industries. In the process of forging a product by the hot die forging press, the die height is required to be adjusted to ensure the product quality due to loss or die height change after die replacement after the die is used for a long time. In addition, the press machine adopting the crank-slider structure is easy to cause the problem of vehicle stuffiness.
The die filling height of a general press adopts a worktable type wedge block adjusting method, although the method has higher precision, the adjusting time is longer, the worktable needs to be knocked repeatedly, the die height needs to be measured, and the situation that a mechanism is difficult to adjust or block due to the fact that the hot die forging press has poor site working condition and is easily corroded by substances such as equipment oil stains, water stains, forged piece oxide skin and the like is caused. In addition, a method for adjusting the die filling height by adopting motor driving is adopted, in the method, the motor is arranged on the guide rail, so that the spline shaft and the spline housing have to move up and down along with the sliding block, the processing and assembling precision of the spline shaft and the spline housing is very high, substances such as oxide skin and the like generated by forging can splash into the spline housing when the die filling machine is used for a long time, the spline shaft cannot slide smoothly after the spline housing is clamped, and the motor is damaged due to the fact that the motor is overturned due to impact force after a stroke.
The blank turning usually means that the press slide cannot complete one stroke action due to improper die adjustment, too low blank temperature, insufficient press pressure and the like, and the slide cannot return due to being "clamped" at a bottom dead center position. The problem of the stuffy car is usually solved by increasing the air inlet pressure of the clutch, repeatedly knocking a grinding tool by an operator by using a ram, reversely rotating the motor, increasing the torque of the clutch and relying on the inertia of the flywheel for rotation. Or some devices adopting the motor to adjust the die filling height can forcibly lift the height of the sliding block through the reverse rotation of the motor, but the motor and parts thereof are damaged due to insufficient power of the motor.
Disclosure of Invention
The invention aims to solve the technical problems and provides a die-assembling height adjusting and stuffy-car relieving structure of a hot die forging press, which has the advantages of simple structure, easy operation, maintenance and overhaul, high adjusting precision, good stability, safety, reliability and long service life, can realize die-assembling height adjustment and stuffy-car relieving, and can provide die-locking force when the forging press operates.
The technical scheme includes that the lifting device comprises a sliding block with a lower end connected with a module and a connecting rod with an upper end connected with a lifting mechanism, wherein the lower end of the connecting rod is inserted into the upper end of the sliding block, and an adjusting rod is arranged in the lower end of the connecting rod; two ends of the eccentric shaft are movably arranged on the sliding block along the horizontal longitudinal direction, and the lower end of the connecting rod and the lower end of the adjusting rod are sleeved on the eccentric shaft; the adjusting rod is fixedly sleeved on the middle part of the eccentric shaft, and the center of the lower end of the adjusting rod is superposed with the center of the cross section of the middle part of the eccentric shaft;
the upper end of the adjusting rod is provided with an adjusting nut, the two ends of the screw rod are horizontally and transversely movably arranged on the sliding block, and a connecting rod and the adjusting nut are sleeved on the screw rod;
one end of the screw rod is connected with a first driving mechanism capable of driving the screw rod to rotate.
The first drive mechanism is a hydraulic motor.
And brake screws are symmetrically and oppositely arranged on the inner walls of the sliding blocks below the two ends of the screw rod.
The other end of the screw rod is of a ball head structure and is connected with a second driving mechanism capable of driving the screw rod to axially displace through a ball head cover.
One end of the screw rod is connected with the first driving mechanism through the spline assembly and the universal joint.
The spline assembly consists of a spline sleeve and a spline shaft which are meshed with each other.
The second driving mechanism is an overload shaft cylinder.
And the upper end parts of the sliding blocks along the directions of the two ends of the screw rod are symmetrically connected with a third driving mechanism.
The third driving mechanism is a balance cylinder.
Aiming at the problems in the background art, the inventor changes the thought, and considers that a first driving mechanism is adopted to provide rotating torque force, and a screw rod and an adjusting nut matched with threads are adopted to change the rotating torque force into displacement force, so that an adjusting rod is driven to rotate by taking the center of the middle part of an eccentric shaft as the center of a circle; the eccentric shaft has the characteristic that two ends and the middle part are eccentric, namely, the centers of the two ends are overlapped, but the centers of the two ends and the center of the middle part have a difference. Therefore, when the middle part of the eccentric shaft is rotated, the two ends of the eccentric shaft can be driven to rotate correspondingly, and the two ends of the eccentric shaft are arranged on the sliding block, so that the sliding block can be effectively driven to move up and down (along the axial direction of the sliding block). By adopting the structure, the die filling height can be flexibly adjusted, and the adjusting precision is higher; the parts for adjusting the die filling height are horizontally arranged, and the spline sleeve and the spline shaft only have the torque output function and can output larger torque, so that the die filling height adjusting device can adapt to a forging workshop with poorer environment and prolong the service life of equipment; the first drive mechanism is preferably a hydraulic motor.
Furthermore, the screw rod is a ball head screw rod, namely, the other end of the screw rod is of a ball head structure, and the ball head structure is connected with a second driving mechanism capable of driving the screw rod to axially displace through a ball head cover. When the vehicle is stuffy, the second driving mechanism pushes the screw rod to axially displace, and the adjusting rod is driven by the adjusting nut to rotate by taking the center of the middle part of the eccentric shaft as the center of a circle, so that the purpose of quickly unfreezing the vehicle is conveniently and efficiently realized; on the other hand, when the press machine operates, the second driving mechanism is driven to abut against the ball head cover to limit the axial movement of the ball head lead screw, so that the die filling height is prevented from changing due to reverse stress after the press machine operates for a long time, and the effect of locking the die is achieved. The second drive mechanism is preferably an overload spindle cylinder.
The invention has simple structure, the screw rod and the eccentric shaft are horizontally arranged in the sliding block, the sliding block is not easy to damage, easy to control and adjust, large in output torque, high in adjustment precision, good in stability, safe, reliable and long in service life, and can be used for adjusting the die filling height and relieving stuffy car operation.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
Fig. 2 is a side view of the present invention.
Fig. 3 is a schematic view of the eccentric shaft of the present invention.
Fig. 4 is a horizontal schematic view of the eccentric shaft of the present invention.
Fig. 5 is a schematic view showing the clockwise rotation of the eccentric shaft of the present invention.
Fig. 6 is a schematic view showing the counterclockwise rotation of the eccentric shaft of the present invention.
The hydraulic driving device comprises a connecting rod 1, a sliding block 2, a coupling 3, a hydraulic motor 4, a motor box 5, a universal joint 6, a spline housing 7, a spline shaft 8, a ball head screw 9, an adjusting rod 10, an adjusting nut 11, an eccentric shaft 12, two ends 12.1, a middle part 12.2, a ball head cover 13, an overload shaft 14, an overload cylinder 15, a piston 16, a brake screw 17, an air cylinder piston 18, an air cylinder 19, a piston rod 20, centers of two end parts A and a center of a middle part B.
Detailed Description
The invention is further explained below with reference to the drawings in which:
referring to fig. 1, 2 and 3, the lower end of a sliding block 2 is connected with a module, the upper end of a connecting rod 1 is connected with a hoisting mechanism, the lower end of the connecting rod 1 is inserted into an inner cavity of the sliding block 2, and an adjusting rod 10 is arranged in the lower end of the connecting rod 1;
two ends of the eccentric shaft 12 are movably arranged on the sliding block 2 along the horizontal longitudinal direction, and the lower end of the connecting rod 1 and the lower end of the adjusting rod 10 are sleeved on the eccentric shaft; the adjusting rod 10 is sleeved on the middle part 12.2 of the eccentric shaft 12 through a square key, and the center of the lower end of the adjusting rod 10 is superposed with the center of the cross section of the middle part 12.2 of the eccentric shaft (namely the center A of the middle part); the eccentric shaft 12 is rotated together with the adjusting rod 10 when the adjusting rod is stressed.
An adjusting nut 11 is arranged at the upper end of the adjusting rod 10, two ends of the ball head screw rod 9 are horizontally and transversely movably mounted on the sliding block 2, and the adjusting nut 11 is sleeved at the upper end of the adjusting rod 10 and is in threaded fit with the adjusting rod 10;
one end of the ball head screw rod 9 is connected with a first driving mechanism through a spline assembly and a universal joint 6, the spline assembly is composed of a spline sleeve 7 and a spline shaft 8 which are meshed with each other, the first driving mechanism is preferably a hydraulic motor, the hydraulic motor 4 is fixed on a motor box body 5 through a fixing bolt, and the output end of the hydraulic motor is fastened with the universal joint 6 through a coupling 3. The hydraulic motor 4 can drive the ball screw 9 to rotate clockwise or anticlockwise.
The other end of the ball head screw rod 9 is of a ball head structure and is connected with a second driving mechanism through a ball head cover 13, the second driving mechanism is preferably an overload cylinder, the overload cylinder is fixed on the sliding block 2 and consists of an overload cylinder body 15, a piston 16 installed in the overload cylinder body 15 and an overload shaft 14 connected with the piston 16, and after high-pressure oil is injected into the overload cylinder body 15, the piston 16 pushes the overload shaft 14 to move left and right, so that the ball head screw rod 9 can move axially through the ball head cover.
And brake screws 17 are symmetrically and oppositely arranged on the inner walls of the sliding blocks 2 below the two ends of the ball head screw rod 9 and used for limiting the swing amplitude of the adjusting rod 10, so that the phenomenon that the adjustment amount of the die filling height is too large after the adjusting rod 10 rotates too much is avoided. And the die height adjustment amount can also be limited by adjusting the extension length of the stopper screw 17.
And third driving mechanisms are symmetrically connected to the upper end parts of the sliding blocks 2 along the directions of the two ends of the ball head screw rod 9. The third driving mechanism is a balance cylinder, and the balance cylinder is composed of a cylinder body 19, a cylinder piston 18 positioned in the cylinder body 19, and a piston rod 20 connected with the cylinder piston 18.
Referring to fig. 2, 3 and 4, the eccentric shaft 12 is horizontally disposed, the middle portion 12.2 of the eccentric shaft is connected to the lower end of the adjusting rod 10 (the center B of the middle portion coincides with the center of the lower end of the adjusting rod 10), and the two ends 12.1 are disposed at the opening of the slider 2 (the centers a of the two ends coincide).
The operation process is as follows:
referring to fig. 1 and 2, when the die holder of the hot die forging press needs to be replaced and the die filling height is increased, an output shaft of a hydraulic motor 4 drives a ball screw 9 to rotate anticlockwise through a universal joint 6, a spline sleeve 7 and a spline shaft 8; meanwhile, the ball head cover 13 is connected with the overload shaft 14 of the overload oil cylinder, high-pressure oil is injected into the right side of the overload cylinder body 15, the axial movement of the ball head screw rod 9 is limited under the action of pressure, the adjusting nut 11 is stressed to generate a trend of moving rightwards according to the thread transmission principle, and finally the adjusting nut 11 is connected with the adjusting rod 10, so that the adjusting rod 10 is converted into the adjusting rod 10 to drive the eccentric shaft 12 to move clockwise.
Referring to fig. 2, 3 and 5, after the eccentric shaft 12 moves clockwise, the centers a of the two end portions of the eccentric shaft move upward relative to the center B of the middle portion, and simultaneously, high-pressure gas is pumped into the lower portion of the cylinder body 18, the piston rod 20 is driven to move upward through the cylinder piston 19, and under the combined action of the two, the slide block 2 moves upward, so that the purpose of increasing the die filling height is achieved.
Referring to fig. 2, 3 and 6, when the die holder of the hot die forging press needs to be replaced and the die height is reduced, the output shaft of the hydraulic motor 4 drives the ball screw 9 to rotate clockwise through the spline sleeve 7 and the spline shaft 8 by the universal joint 6; meanwhile, the ball head cover 13 is connected with the overload shaft 14 of the overload oil cylinder, high-pressure oil is injected into the right side of the overload cylinder body 15, axial movement of the ball head screw 9 is limited by pressure, the adjusting nut 11 is stressed to generate a trend of moving rightwards according to a thread transmission principle, and finally movement is converted into counterclockwise movement of the eccentric shaft 12 driven by the adjusting rod 10 due to the fact that the adjusting nut 11 is connected with the adjusting rod 10.
After the eccentric shaft 12 moves anticlockwise, the centers A of the two end parts of the eccentric shaft 12 move downwards relative to the center B of the middle part, and meanwhile, the high-pressure gas in the cylinder body 19 is decompressed, so that the slide block 2 moves downwards under the combined action of the two, and the purpose of reducing the die filling height is achieved.
By controlling the rotation of the output shaft of the hydraulic motor 4, the height of the whole die can be accurately adjusted, the adjusting precision is high, the output torque is large, the stability of the equipment can be kept after long-term use, and the service life of the equipment can be prolonged.
When the hot die forging press is in a closed state, according to the figures 1 and 3, high-pressure oil is only needed to be injected into the left side of the overload oil cylinder 15, the right side is subjected to oil pressure relief, the ball head screw 9 can be pushed to move rightwards, the ball head screw 9 can be stressed to drive the eccentric shaft 12 to rotate clockwise through the adjusting rod 10, and due to the existence of the eccentricity, the slide block 2 can be stressed to move upwards, so that the closed state can be relieved, and the slide block 2 is returned to a free position.
Claims (9)
1. A die-filling height adjusting and stuffiness relieving vehicle structure of a hot die forging press comprises a slide block with a lower end connected with a die block and a connecting rod with an upper end connected with a hoisting mechanism, and is characterized in that,
the lower end of the connecting rod is inserted into the upper end of the sliding block, and an adjusting rod is arranged in the lower end of the connecting rod; two ends of the eccentric shaft are movably arranged on the sliding block along the horizontal longitudinal direction, and the lower end of the connecting rod and the lower end of the adjusting rod are sleeved on the eccentric shaft; the adjusting rod is fixedly sleeved on the middle part of the eccentric shaft, and the center of the lower end of the adjusting rod is superposed with the center of the cross section of the middle part of the eccentric shaft;
the upper end of the adjusting rod is provided with an adjusting nut, the two ends of the screw rod are horizontally and transversely movably arranged on the sliding block, and a connecting rod and the adjusting nut are sleeved on the screw rod;
one end of the screw rod is connected with a first driving mechanism capable of driving the screw rod to rotate.
2. The die height adjustment and release mechanism for a hot die forging press as set forth in claim 1, wherein said first drive mechanism is a hydraulic motor.
3. The die-filling height adjusting and stuffiness relieving vehicle structure of the hot die forging press according to claim 1, wherein brake screws are symmetrically and oppositely arranged on the inner wall of the slide block below two ends of the screw rod.
4. The die-filling height adjusting and relieving structure of the hot die forging press as claimed in any one of claims 1 to 3, wherein the other end of the screw rod is of a ball head structure and is connected with a second driving mechanism capable of driving the screw rod to axially displace through a ball head cover.
5. The die-filling height adjusting and relieving structure of a hot die forging press according to claim 4, wherein one end of the screw rod is connected with the first driving mechanism through a spline assembly and a universal joint.
6. The die height adjustment and stripping arrangement for a hot die forging press as set forth in claim 5 wherein said spline assembly is comprised of an intermeshed spline housing and spline shaft.
7. The die-height adjustment and release structure for hot die forging press according to claim 5, wherein said second driving mechanism is an overload spindle cylinder.
8. The die-filling height adjusting and relieving structure of the hot die forging press according to claim 1, wherein the upper end portions of the slide blocks in the directions of both ends of the screw rod are symmetrically connected with a third driving mechanism.
9. The die-height adjustment and decompression mechanism for a hot die forging press according to claim 8, wherein said third driving mechanism is a balance cylinder.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011511363.3A CN112676518A (en) | 2020-12-18 | 2020-12-18 | Die-filling height adjustment and stuffiness relieving vehicle structure of hot die forging press |
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| CN202011511363.3A CN112676518A (en) | 2020-12-18 | 2020-12-18 | Die-filling height adjustment and stuffiness relieving vehicle structure of hot die forging press |
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| CN112676518A true CN112676518A (en) | 2021-04-20 |
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| CN202011511363.3A Pending CN112676518A (en) | 2020-12-18 | 2020-12-18 | Die-filling height adjustment and stuffiness relieving vehicle structure of hot die forging press |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113290191A (en) * | 2021-05-24 | 2021-08-24 | 荣成华东锻压机床股份有限公司 | Pressure pin air floatation system and method for die adjustment of hot die forging press |
| CN114472780A (en) * | 2021-12-24 | 2022-05-13 | 芜湖顺联智能装备有限公司 | Hydraulic fine adjustment device of hot die forging press |
| CN115213334A (en) * | 2022-08-01 | 2022-10-21 | 中锻智能装备设计院(青岛)有限公司 | Closed height compensation device of die forging machine |
| CN116061489A (en) * | 2023-03-07 | 2023-05-05 | 广东锻压机床厂有限公司 | Pressure point anti-instability mechanism of closed four-point precision press |
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| CN201728318U (en) * | 2010-04-02 | 2011-02-02 | 扬州锻压机床集团有限公司 | Hot die forging press |
| KR20140050822A (en) * | 2012-10-22 | 2014-04-30 | 주식회사 제이앤에이취프레스 | Slide adjustment system in hot forging press apparatus |
| CN206578248U (en) * | 2017-02-08 | 2017-10-24 | 山东金辰机械股份有限公司 | A kind of control device of height of packing compact adjust automatically |
| CN214108663U (en) * | 2020-12-18 | 2021-09-03 | 武汉重工铸锻有限责任公司 | Die-filling height adjustment and stuffiness relieving vehicle structure of hot die forging press |
-
2020
- 2020-12-18 CN CN202011511363.3A patent/CN112676518A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201728318U (en) * | 2010-04-02 | 2011-02-02 | 扬州锻压机床集团有限公司 | Hot die forging press |
| KR20140050822A (en) * | 2012-10-22 | 2014-04-30 | 주식회사 제이앤에이취프레스 | Slide adjustment system in hot forging press apparatus |
| CN206578248U (en) * | 2017-02-08 | 2017-10-24 | 山东金辰机械股份有限公司 | A kind of control device of height of packing compact adjust automatically |
| CN214108663U (en) * | 2020-12-18 | 2021-09-03 | 武汉重工铸锻有限责任公司 | Die-filling height adjustment and stuffiness relieving vehicle structure of hot die forging press |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113290191A (en) * | 2021-05-24 | 2021-08-24 | 荣成华东锻压机床股份有限公司 | Pressure pin air floatation system and method for die adjustment of hot die forging press |
| CN113290191B (en) * | 2021-05-24 | 2021-11-30 | 荣成华东锻压机床股份有限公司 | Pressure pin air floatation system and method for die adjustment of hot die forging press |
| CN114472780A (en) * | 2021-12-24 | 2022-05-13 | 芜湖顺联智能装备有限公司 | Hydraulic fine adjustment device of hot die forging press |
| CN115213334A (en) * | 2022-08-01 | 2022-10-21 | 中锻智能装备设计院(青岛)有限公司 | Closed height compensation device of die forging machine |
| CN116061489A (en) * | 2023-03-07 | 2023-05-05 | 广东锻压机床厂有限公司 | Pressure point anti-instability mechanism of closed four-point precision press |
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