CN112593879A - Forced circulation method for foundation construction slurry - Google Patents
Forced circulation method for foundation construction slurry Download PDFInfo
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- CN112593879A CN112593879A CN202011540823.5A CN202011540823A CN112593879A CN 112593879 A CN112593879 A CN 112593879A CN 202011540823 A CN202011540823 A CN 202011540823A CN 112593879 A CN112593879 A CN 112593879A
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- slurry
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- steel casing
- tank
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- 239000002002 slurry Substances 0.000 title claims abstract description 70
- 238000010276 construction Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000005553 drilling Methods 0.000 claims abstract description 40
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 37
- 239000010959 steel Substances 0.000 claims abstract description 37
- 238000004062 sedimentation Methods 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000005086 pumping Methods 0.000 claims abstract description 12
- 239000002893 slag Substances 0.000 claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims description 5
- 230000005484 gravity Effects 0.000 abstract description 4
- 239000004927 clay Substances 0.000 description 7
- 239000004568 cement Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- 238000009527 percussion Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/12—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor using drilling pipes with plural fluid passages, e.g. closed circulation systems
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/06—Arrangements for treating drilling fluids outside the borehole
- E21B21/063—Arrangements for treating drilling fluids outside the borehole by separating components
- E21B21/065—Separating solids from drilling fluids
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Piles And Underground Anchors (AREA)
Abstract
The invention discloses a forced circulation method of foundation construction slurry, which comprises the following steps: the method comprises the following steps of adopting a slurry circulating conveying system consisting of a drilling hole, a sedimentation tank, a slurry tank and a slurry pump, and adjusting the concentration of slurry in the drilling hole when the pile foundation drilling construction is carried out, so that a water head inside and outside a steel casing is kept in a pressure balance state at a certain height difference; pumping the slurry with the slag in the steel casing into a sedimentation tank, pumping the slurry with the slag into a slurry tank after sedimentation, pumping the slurry into a drilling hole from the slurry tank, and performing circulating operation until the drilling of the formed hole is completed. The invention is characterized in that 1, when the pile foundation is drilled, the slurry with high specific gravity is adopted to ensure that the water heads inside and outside the steel casing keep a certain height difference in a pressure balance state, thereby effectively preventing the slurry leakage phenomenon; 2. the mud is conveyed by the mud circulating conveying system in the drilling process, and the method is simple, convenient and reliable.
Description
Technical Field
The invention belongs to a foundation construction method, and particularly relates to a forced circulation method of foundation construction slurry.
Background
The slurry leakage phenomenon often occurs in foundation construction such as bridge construction in deep water pile group construction with few or even no covering layer, and the fact that the steel casing can not be embedded into the covering layer or the bedrock is deep enough is the main reason of slurry leakage due to the fact that the riverbed covering layer is shallow or has no covering layer. The slurry leakage phenomenon seriously affects the construction quality and progress, and an effective treatment method is required to be found.
Disclosure of Invention
The invention aims to provide a slurry leakage prevention treatment method for drilling construction of deep water piles with few covering layers of bridges and with a good slurry leakage prevention effect.
The technical scheme for realizing the purpose of the invention is as follows:
the invention provides a forced circulation method of foundation construction slurry, which comprises the following steps: the method comprises the following steps of adopting a slurry circulating conveying system consisting of a drilling hole, a sedimentation tank, a slurry tank and a slurry pump, and adjusting the concentration of slurry in the drilling hole when the pile foundation drilling construction is carried out, so that a water head inside and outside a steel casing is kept in a pressure balance state at a certain height difference; pumping the slurry with the slag in the steel casing into a sedimentation tank, pumping the slurry with the slag into a slurry tank after sedimentation, pumping the slurry into a drilling hole from the slurry tank, and performing circulating operation until the drilling of the formed hole is completed.
And the concentration of slurry in the drilled hole is 1.20-1.40 during the construction of the drilled hole of the pile foundation.
And after the pile foundation is formed into a hole, placing the mud pipe to the bottom of the drilled hole which is formed into the hole, and cleaning the hole.
The concentration of the slurry after cleaning the drilled hole is 1.05-1.12.
Has the advantages that:
the method of the invention is characterized in that:
1. when the drilling construction of the pile foundation is carried out, the high-specific gravity slurry is adopted to ensure that the water heads inside and outside the steel casing are kept in a certain height difference and in a pressure balance state, so that the slurry leakage phenomenon can be effectively prevented;
2. the drilling process adopts a mud circulating conveying system consisting of a drilling hole, a sedimentation tank, a mud tank and a mud pump to convey mud, and the method is simple, convenient and reliable.
The method is suitable for slurry leakage treatment of the underwater pile foundation, and is also suitable for foundation construction of various onshore piles requiring slurry circulation operation in areas with complex terrains, such as mountains with complex terrains, cliffs and other occasions.
The invention is further described below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of a mud circulation system used in the present invention.
Detailed Description
Referring to fig. 1, the forced circulation method of foundation construction slurry provided by the invention comprises the following steps:
a sedimentation tank 7 and a mud pit 8 are arranged on a pile foundation construction site, a plurality of mud pumps are arranged on a construction platform 6, one mud pump 5 is used for pumping mud in the mud pit 8 into a drilling hole 9 in a steel casing 2, one mud pump 3 is used for pumping mud with slag in the drilling hole 10 into the sedimentation tank 8, the other mud pump 4 is used for pumping the mud precipitated in the sedimentation tank 7 into the mud pit 8, and the drilling hole 9, the sedimentation tank 7, the mud pit 8 and the mud pumps 3, 4 and 5 form a mud circulating conveying system;
when the drill bit 1 of the drilling machine is used for drilling a hole in a pile foundation, adjusting and keeping the concentration of slurry in the drilling hole 9 to be 1.20-1.40, and keeping a certain height difference between the water head inside and the water head outside the steel casing 2 in a pressure balance state; the mud with slag in the steel casing 2 is pumped into a sedimentation tank 7, the mud with slag is pumped into a mud tank 8 after sedimentation, and then is pumped into a drilling hole 9 through the mud tank, the circulation operation is performed until the hole forming drilling is completed, after the pile foundation is formed, a mud pipe 10 needs to be placed at the bottom of the drilled hole 9 with the formed hole, so that the hole cleaning work can be completed better, the mud concentration after the hole cleaning is 1.05-1.12, and finally, concrete is poured to form the pile foundation.
The principle of the method is that the internal and external water heads of the cylinder are in a pressure balance state by adjusting the concentration of the slurry, and the slurry leakage is prevented by utilizing the balance state.
Examples of the applications
The foundation of each pier of the 16# -20# pier of the Henan Hederan Yuan water four-bridge main bridge is designed into 75 bored piles with 15 D2.2m. The pile foundation is a rock-socketed pile, the pile length is 20.5-49 m, and the maximum design square amount of single pile foundation concrete is 196m 3. And (3) formally starting the underwater pile in 2015, and erecting an overwater steel pipe pile foundation construction platform, wherein the platform construction area of each pier is 27m multiplied by 18 m. The designed construction water level is 30.0m, the elevation of the top surface of the platform is higher than the designed construction water level by 2.5m and is 32.5m in consideration of the influence of construction and flood, and a high pile beam plate structure is adopted. The platform foundation adopts phi 800 multiplied by 6 steel pipe piles, and the upper structure adopts a profile steel structure; the type of the drilling machine is a percussion drill, the hole forming process is a positive circulation hole forming process of the percussion drill, and a vibration hammer is adopted to insert and beat a long steel casing (the steel casing penetrates through a covering layer for 3 meters or until a rock stratum, and the diameter of the steel casing is 2.55 m).
The phenomenon of slurry leakage occurs in the front and back of the construction of the pile foundation in the engineering water, wherein the construction difficulty is the largest with the No. 17 pier, and the slurry leakage frequency is the largest. Particularly, the pile foundation of the No. 17 pier A-5 is positioned on a riverbed with a small covering layer, the covering layer of the riverbed is about 1.2m, the vibration depth of the steel casing is 1.1m, and analysis shows that the steel casing cannot be embedded into the river to a sufficient depth, which is a main reason for slurry leakage.
A-5, slurry leakage occurs on the third day of drilling of the pile foundation, the initially adopted treatment method is to add clay and flaky stones, and the flaky stones and the clay are beaten by using a normal drilling stroke to enter a bottom opening of the steel casing through gravity extrusion of a drill bit so as to fill gaps of the bottom opening of the steel casing to achieve the effect of leakage stoppage; after 3 times of repeated addition of clay and rubble, leakage cannot be stopped; because the construction period is short, the leakage can be stopped for many times without any effect. Secondly, determining to perform secondary downward vibration on the steel casing, simultaneously determining the slurry leakage position at the bottom of the steel casing by using underwater camera equipment and a diver, backfilling a sand bag outside the steel casing, adding loess after backfilling the sand bag, and performing secondary drilling until the slurry still leaks when the steel casing is drilled to the bottom of the steel casing; in contrast, the bottom of the steel casing is sealed by a method of pouring mortar by pouring underwater concrete, the steel casing is placed for 36 hours after mortar is poured, the drill is started again after the mortar reaches a certain strength, slurry leakage occurs after the drill drills for 3 hours, the original drill bit is replaced, and a drill bit with the diameter of 2.45m is used for reaming and drilling so that the steel casing meets the rock embedding requirement; vibrating the steel casing after drilling, vibrating the steel casing to rock embedding depth, adding clay and adding bagged cement (5: 2) layer by layer, wherein the adding height exceeds 5m of the bottom of the steel casing, after the adding, a drilling machine uses a small stroke to extrude and mix the clay and the bagged cement, then a heavy hammer is put lightly to stir the clay and the cement uniformly to form cement-soil slurry, stopping the drilling machine for 12 hours, drilling the steel casing after the cement-soil slurry is precipitated and filled in gaps, and then slurry leakage occurs again after the drilling is started, wherein the slurry leakage lasts for about 30 minutes and stops when the slurry leakage reaches about 3m below the horizontal plane, the slurry leakage phenomenon and result analysis shows that the slurry leakage is small gap leakage at the bottom opening of the steel casing, and through research and discussion, the clay and other objects cannot be added into the steel casing, if the slurry leakage is added, large slurry leakage is likely to be caused again, so the method is decided to adopt high specific gravity to balance the pressure inside and outside the steel casing, finally, the method is used for drilling to a final hole, and the smooth concrete pouring is realized.
Claims (4)
1. A forced circulation method of foundation construction slurry is characterized by comprising the following steps: the method comprises the following steps of adopting a slurry circulating conveying system consisting of a drilling hole, a sedimentation tank, a slurry tank and a slurry pump, and adjusting the concentration of slurry in the drilling hole when the pile foundation drilling construction is carried out, so that a water head inside and outside a steel casing is kept in a pressure balance state at a certain height difference; pumping the slurry with the slag in the steel casing into a sedimentation tank, pumping the slurry with the slag into a slurry tank after sedimentation, pumping the slurry into a drilling hole from the slurry tank, and performing circulating operation until the drilling of the formed hole is completed.
2. The forced circulation method of foundation construction slurry according to claim 1, wherein the slurry concentration in the drilled hole during the drilling of the pile foundation is 1.20 to 1.40.
3. The forced circulation method of foundation construction mud according to claim 1 or 2, wherein after the pile foundation is bored, the mud pipe is placed at the bottom of the bored hole to be bored, and the hole is cleaned.
4. The forced circulation method of foundation construction slurry as claimed in claim 3, wherein the concentration of the slurry after hole cleaning of the drilled hole is 1.05-1.12.
Priority Applications (1)
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CN202011540823.5A CN112593879A (en) | 2020-12-23 | 2020-12-23 | Forced circulation method for foundation construction slurry |
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CN202011540823.5A CN112593879A (en) | 2020-12-23 | 2020-12-23 | Forced circulation method for foundation construction slurry |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114562224A (en) * | 2022-01-12 | 2022-05-31 | 中交第二航务工程局有限公司 | Group pile foundation mud circulating and purifying system and construction method thereof |
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CN103510507A (en) * | 2013-07-02 | 2014-01-15 | 镇江市城乡建设基础工程有限公司 | Slurry protection wall construction method with holes formed in cast-in-situ bored pile sand soil layer |
CN107447751A (en) * | 2017-08-18 | 2017-12-08 | 新地能源工程技术有限公司 | Marine enrockment area bored concrete pile spillage control device and method |
CN209099993U (en) * | 2018-12-14 | 2019-07-12 | 张成瑞 | Clean-out machine operation at sea mud difference position recycle unit system |
CN210918937U (en) * | 2019-10-08 | 2020-07-03 | 中交第二航务工程局有限公司 | Quick purification of drilling stake mud on water, cyclic utilization system |
CN111691409A (en) * | 2020-06-24 | 2020-09-22 | 中建四局土木工程有限公司 | Slurry dado construction method |
CN211851719U (en) * | 2020-01-06 | 2020-11-03 | 湖北省路桥集团有限公司 | Bored pile pore-forming system |
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2020
- 2020-12-23 CN CN202011540823.5A patent/CN112593879A/en active Pending
Patent Citations (6)
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CN103510507A (en) * | 2013-07-02 | 2014-01-15 | 镇江市城乡建设基础工程有限公司 | Slurry protection wall construction method with holes formed in cast-in-situ bored pile sand soil layer |
CN107447751A (en) * | 2017-08-18 | 2017-12-08 | 新地能源工程技术有限公司 | Marine enrockment area bored concrete pile spillage control device and method |
CN209099993U (en) * | 2018-12-14 | 2019-07-12 | 张成瑞 | Clean-out machine operation at sea mud difference position recycle unit system |
CN210918937U (en) * | 2019-10-08 | 2020-07-03 | 中交第二航务工程局有限公司 | Quick purification of drilling stake mud on water, cyclic utilization system |
CN211851719U (en) * | 2020-01-06 | 2020-11-03 | 湖北省路桥集团有限公司 | Bored pile pore-forming system |
CN111691409A (en) * | 2020-06-24 | 2020-09-22 | 中建四局土木工程有限公司 | Slurry dado construction method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114562224A (en) * | 2022-01-12 | 2022-05-31 | 中交第二航务工程局有限公司 | Group pile foundation mud circulating and purifying system and construction method thereof |
CN114562224B (en) * | 2022-01-12 | 2023-05-23 | 中交第二航务工程局有限公司 | Pile group foundation slurry circulation purifying system and construction method thereof |
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Application publication date: 20210402 |