CN112551059B - Transmission mechanism - Google Patents
Transmission mechanism Download PDFInfo
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- CN112551059B CN112551059B CN202011298515.6A CN202011298515A CN112551059B CN 112551059 B CN112551059 B CN 112551059B CN 202011298515 A CN202011298515 A CN 202011298515A CN 112551059 B CN112551059 B CN 112551059B
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- transmission
- transmission carrier
- preset
- discharging
- transmission mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a transmission mechanism, comprising: the machine frame is provided with a feeding position and a discharging position; a transmission carrier extending at least from the feeding position to the discharging position; the driving component is in driving connection with the transmission carrier; the first detection piece is arranged at the front side of the discharging position in an adjacent mode and is electrically connected with the driving assembly; the driving component is used for driving the transmission carrier to transmit, and the transmission carrier has a moving trend larger than a section step pitch; when the first detection piece detects a preset material signal, the driving assembly controls the transmission carrier to decelerate and stop so as to stop the preset material at the discharging position; the section step distance is the distance between two adjacent preset materials. The technical scheme of the invention can improve the use stability of the transmission mechanism.
Description
Technical Field
The invention relates to the field of transmission equipment, in particular to a transmission mechanism.
Background
For the transmission device, it usually includes a transmission carrier and a driving motor for driving the transmission carrier to move in a single direction. Currently, the single-pass distance of the transmission carrier is controlled as accurately as possible by setting a proper electronic gear ratio. However, as the number of transmissions increases, the transmission distance error increases, i.e., there is an accumulated error. When the accumulated error is too large, the single transmission distance required to be controlled is beyond the acceptable error range, and the use stability of the transmission equipment is seriously affected.
Disclosure of Invention
The invention mainly aims to provide a transmission mechanism, aiming at improving the use stability of the transmission mechanism.
In order to achieve the above object, the present invention provides a transmission mechanism comprising:
the machine frame is provided with a feeding position and a discharging position;
a transmission carrier extending at least from the feeding position to the discharging position;
the driving component is in driving connection with the transmission carrier; and
the first detection piece is arranged at the front side of the discharging position in an adjacent mode and is electrically connected with the driving assembly;
the driving component is used for driving the transmission carrier to transmit, and the transmission carrier has a moving trend larger than a section step pitch; when the first detection piece detects a preset material signal, the driving assembly controls the transmission carrier to decelerate and stop so as to stop the preset material at the discharging position; the section step distance is the distance between two adjacent preset materials.
Optionally, the drive carrier is configured as a drive chain.
Optionally, the driving assembly includes a servo motor in driving connection with the transmission chain, and a PLC controller electrically connected to the servo motor, and the PLC controller controls the servo motor by outputting pulses; the first detection piece is electrically connected with the PLC.
Optionally, the first detection member is configured as a first fiber optic detector.
Optionally, the preset material includes a combination of N materials spaced at intervals, the first optical fiber detector is provided with an optical fiber detection head, and the preset material signal includes N creeping signals detected by the optical fiber detection head; wherein N is a natural number greater than 1.
Optionally, the transmission mechanism further comprises:
the feeding and carrying device is used for carrying materials to the transmission carrier at the feeding position; and/or the presence of a catalyst in the reaction mixture,
and the discharging and carrying device is used for carrying the materials away from the transmission carrier of the discharging position.
Optionally, the transmission mechanism further comprises:
the second detection piece is arranged at the feeding position and used for detecting a feeding signal; and/or the like, and/or,
and the third detection piece is arranged at the discharging position and used for detecting a discharging signal.
Optionally, the incoming handling device and the outgoing handling device are both configured as N-head handling devices, the N-head handling devices being configured to handle N materials at a time; the second detection piece and the third detection piece respectively comprise N optical fiber detectors so as to detect N material signals simultaneously; wherein N is a natural number greater than 1.
Optionally, the transmission mechanism further comprises a fourth detection piece, the fourth detection piece is adjacent to the rear side of the discharging position and is electrically connected with the driving assembly;
when the fourth detection piece detects a material signal, the driving assembly controls the transmission carrier to stop.
Optionally, the transmission mechanism further comprises an alarm device, and the alarm device is electrically connected with the fourth detection piece and used for sending an alarm prompt when the fourth detection piece detects a material signal.
According to the technical scheme, the driving component is used for enabling the transmission carrier to have a moving trend larger than the section step pitch so as to enable the transmission carrier to move towards the direction from the material feeding position to the material discharging position, the first detection piece located on the front side of the material discharging position is further used for detecting the preset material, and when the preset material signal is detected and the preset material is confirmed to be about to completely enter the material discharging position, the feedback is given to the driving component so that the driving component controls the transmission carrier to decelerate and stop, namely, the transmission carrier is ensured to stop after the section step pitch is transmitted, and therefore the preset material is stopped at the material discharging position; the driving assembly controls the driving carrier to decelerate and stop, so that the first detection piece is obtained after the preset material is detected each time, and no accumulated error exists, so that the use stability and reliability of the transmission mechanism can be improved.
Drawings
In order to more clearly illustrate the embodiments or technical solutions of the present invention, the drawings used in the embodiments or technical solutions of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of a transmission mechanism of the present invention.
The reference numbers illustrate:
reference numerals | Name(s) | Reference numerals | Name (R) |
11 | Level of |
12 | |
21 | Transmission carrier | 22 | |
31 | First detecting |
32 | Second detecting |
33 | Third detecting |
34 | Fourth detecting member |
41 | Feeding and carrying device | 42 | Discharging and conveying device |
D | Step pitch |
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components and the motion situation in a specific posture, and if the specific posture is changed, the directional indication is changed accordingly.
In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, if the meaning of "and/or" and/or "appears throughout, the meaning includes three parallel schemes, for example," A and/or B "includes scheme A, or scheme B, or a scheme satisfying both schemes A and B. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides a transmission mechanism.
Referring to fig. 1, in one embodiment of the present invention, the transmission mechanism includes:
the machine frame is provided with a feeding position 11 and a discharging position 12;
a transmission carrier 21 extending at least from the feed position 11 to the discharge position 12;
the driving assembly 22 is in driving connection with the transmission carrier 21; and
the first detection piece 31 is arranged at the front side of the discharging position 12 in an adjacent mode and is electrically connected with the driving assembly 22;
the driving component 22 is used for driving the transmission carrier 21 to transmit, and enabling the transmission carrier 21 to have a moving trend larger than the section step distance D; when the first detecting element 31 detects a preset material signal, the driving assembly 22 controls the transmission carrier 21 to slow down and stop so that the preset material stops at the discharging position 12; and the section step distance D is the distance between two adjacent preset materials.
Without loss of generality, in this embodiment, a material is placed on the transmission carrier 21 at intervals of a preset distance. When the material is removed in a manner of removing only one material from the discharge position 12 at a time (at this time, the preset material is one material), after the material on the discharge position 12 is removed, the driving assembly 22 is required to drive the transmission carrier 21 to transmit the preset distance, so that the next material can be transmitted to the discharge position 12, that is, the step distance D at this time is the preset distance. When the material group is moved away in a manner of moving away N (N is a natural number greater than 1) materials from the discharge position 12 at one time (at this time, the preset material includes a combination of N materials at intervals), after the N materials on the discharge position 12 are moved away, the driving assembly 22 is required to drive the transmission carrier 21 to transmit N preset distances, so that the next group of N materials can be transmitted to the discharge position 12, that is, the step distance D at this time is N preset distances.
The technical scheme of the invention is that the driving component 22 is utilized to enable the transmission carrier 21 to have a moving trend which is larger than the section step distance D, so that the transmission carrier 21 moves towards the direction from the material inlet position 11 to the material outlet position 12; since the transmission carrier 21 has a moving trend larger than the section pitch D, if the transmission carrier 21 is allowed to stop freely, the actual transmission distance thereof will be larger than the section pitch D, however, in the technical solution of the present invention, the preset material is further detected by the first detecting element 31 located at the front side of the discharging position 12, and when the preset material signal is detected and it is confirmed that the preset material is about to enter the discharging position 12 completely, feedback is given to the driving assembly 22, so that the driving assembly 22 controls the transmission carrier 21 to slow down and stop, that is, the transmission carrier 21 is ensured to stop after the section pitch D is transmitted, so that the preset material is stopped at the discharging position 12; since the driving component 22 controls the transmission carrier 21 to decelerate and stop when the first detecting element 31 detects the preset material each time, no accumulated error exists, and the use stability and reliability of the transmission mechanism can be improved.
In this embodiment, optionally, the transmission carrier 21 is configured as a transmission chain. It can be understood that the transmission chain has the characteristic that each chain link is equal in length, which is beneficial to accurately controlling the transmission distance of the transmission carrier 21. However, the design is not limited thereto, and in other embodiments, the transmission carrier 21 may also be configured as, but not limited to, a conveyor belt.
Further, the driving assembly 22 includes a servo motor in driving connection with the transmission chain, and a PLC controller electrically connected to the servo motor, and the PLC controller controls the servo motor by outputting pulses; the first detecting member 31 is electrically connected to the PLC controller. In this embodiment, when the first detecting element 31 detects a preset material signal, it feeds back a signal to the PLC controller, so that the PLC controller controls the driving assembly 22 to control the transmission carrier 21 to slow down and stop. It will be appreciated that the servo motor can precisely control the rotational travel of its output shaft, and thus can effectively precisely control the transmission distance of the transmission carrier 21. In addition, the output pulse of the PLC controller is used for controlling the servo motor, so that the intermittent driving of the transmission carrier 21 by the servo motor can be conveniently realized; however, the present design is not limited thereto, and in other embodiments, other controllers may be used to precisely control the servo motor, for example, but not limited to, a control chip with corresponding functions is used to control the servo motor.
Optionally, the first detecting member 31 is configured as a first optical fiber detector to detect the preset material by an optical signal; it can be understood that the preset material is detected through the optical signal, the non-contact detection of the preset material can be realized, and the detection result is reliable. However, the design is not limited thereto, and in other embodiments, the first detecting element 31 may also be configured as other contact detecting elements such as a tact switch, and other non-contact detecting elements such as an ultrasonic detector.
Without loss of generality, in this embodiment, the preset material includes a combination of N materials at intervals, where N is a natural number greater than 1. Optionally, the first optical fiber detector is provided with an optical fiber detection head, and the preset material signal includes N edge-change signals detected by the optical fiber detection head; that is, when the optical fiber detection head of the first optical fiber detector detects the continuous variation signal of the light for N times, it may be determined that the preset material signal has been detected. In the embodiment, only one optical fiber detection head is needed to be arranged on the first optical fiber detector, so that the cost can be saved; however, the design is not limited thereto, and in other embodiments, the first optical fiber detector may also include N optical fiber detection heads, and at this time, when the N optical fiber detection heads simultaneously detect the material signal, it may be determined that the predetermined material signal has been detected.
In addition, it should be noted that, in the technical solution of the present invention, if the preset material is only one material, when the first optical fiber detector detects a continuous signal of primary light, it may be determined that the preset material signal is detected.
In this embodiment, further, the transmission mechanism further includes a material carrying device 41, and the material carrying device 41 is used for carrying the material onto the transmission carrier 21 at the material inlet position 11. It can be understood that the addition of the feeding and carrying device 41 can automatically carry materials to the transmission carrier 21 of the feeding position 11, which is beneficial to improving the automation degree of the transmission mechanism, and improves the production efficiency while reducing the labor cost. However, the design is not limited thereto, and in other embodiments, the material may be directly and manually transferred to the transmission carrier 21 of the feeding location 11 by an operator in the production line without adding the feeding handling device 41.
Optionally, the material handling device 41 is configured as an N (N is a natural number greater than 1) head handling device, and the N head handling device is configured to handle N materials at a time, so as to improve the handling efficiency of the material handling device 41. However, the design is not limited thereto, and in other embodiments, the material handling device 41 may be configured as a single-head handling device, which can only handle one material at a time, so that N handling operations are required to fill the material inlet 11.
Further, the transmission mechanism further comprises a discharging and carrying device 42, and the discharging and carrying device 42 is used for carrying the material away from the transmission carrier 21 at the discharging position 12. It can be understood that the addition of the discharging and carrying device 42 can automatically carry the material away from the transmission carrier 21 of the discharging position 12, which is beneficial to improving the automation degree of the transmission mechanism, reducing the labor cost and improving the production efficiency. However, the design is not limited thereto, and in other embodiments, the material may be directly removed from the transmission carrier 21 of the discharge position 12 by an operator in the production line without adding the discharge handling device 42.
Optionally, the outfeed handling device 42 is also configured as an N-head handling device to remove N items at a time to improve the handling efficiency of the outfeed handling device 42. However, the design is not limited thereto, and in other embodiments, the discharging handling device 42 may be configured as a single-head handling device, which can only handle one material at a time, so that to remove all the materials (N) on the feeding location 11, N handling operations need to be performed.
It should be noted that, the input carrying device 41 and the output carrying device 42 can be realized by, but not limited to, a turnover carrying device, a manipulator device, a movable suction device, or the like.
In this embodiment, further, the transmission mechanism further includes a second detecting member 32, and the second detecting member 32 is disposed at the feeding position 11 for detecting the feeding signal. It can be understood that the addition of the second detecting element 32 can realize automatic judgment of whether the transmission carrier 21 of the feeding position 11 is filled with the preset material, so as to avoid the no-load phenomenon of the feeding position 11, and is also beneficial to improving the automation degree of the transmission mechanism.
Optionally, the second detecting member 32 includes N (N is a natural number greater than 1) optical fiber detectors to detect N material signals simultaneously, and when the N optical fiber detectors detect the material signals simultaneously, it can be determined whether the predetermined material is filled on the transmission carrier 21 of the feeding position 11, so that the reliability of the filling of the feeding position 11 can be improved.
Further, drive mechanism still includes third detection piece 33, third detection piece 33 is located discharge position 12 is used for detecting ejection of compact signal. It can be understood that the add of third detection piece 33 can realize automatic judgement whether preset the material has got into completely go out material level 12, in order to avoid go out material level 12 and no-load phenomenon appears, still is favorable to improving simultaneously drive mechanism's degree of automation.
Optionally, the third detecting member 33 includes N (N is a natural number greater than 1) optical fiber detectors to detect N material signals simultaneously, and when these N optical fiber detectors detect a material signal simultaneously, it can be determined that the preset material completely enters the discharging position 12, so that the reliability of the full filling of the discharging position 12 can be improved.
In this embodiment, further, the transmission mechanism further includes a fourth detecting element 34, and the fourth detecting element 34 is disposed adjacent to the rear side of the discharge position 12 and electrically connected to the driving assembly 22; when the fourth detecting element 34 detects the material signal, the driving assembly 22 controls the transmission carrier 21 to stop. It can be understood that the addition of the fourth detecting element 34 adds a fool-proof detection function to the transmission mechanism to prevent the missed materials from dropping due to the continuous transmission of the transmission mechanism when the transmission mechanism is out of control, for example, when the missed materials are removed from the discharging and carrying device 42, so as to improve the safety of the transmission mechanism.
Optionally, the transmission mechanism further includes an alarm device, and the alarm device is electrically connected to the fourth detection member 34 and is configured to send an alarm prompt when the fourth detection member 34 detects a material signal, so as to improve the installation performance of the transmission mechanism more effectively. Optionally, the alarm device may include, but is not limited to, at least one of an audible alarm, a photoelectric alarm, and sending alarm information to an external terminal. In this embodiment, optionally, the fourth detecting element 34 is also generally configured as a fiber optic detector.
In addition, optionally, the second detecting element 32 and the third detecting element 33 may also be electrically connected to the alarm device, and in this case, the alarm device may further issue an alarm prompt when the feeding signal does not match a preset feeding signal (for example, when N material signals should be detected, the number of actually detected material signals is less than N), and when the discharging signal does not match a preset discharging signal, so as to further improve the safety of the transmission mechanism.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. A transmission mechanism, comprising:
the machine frame is provided with a feeding position and a discharging position;
a transmission carrier extending at least from the feeding position to the discharging position;
the driving component is in driving connection with the transmission carrier; and
the first detection piece is arranged on the front side of the discharging position in an adjacent mode and is electrically connected with the driving assembly;
the driving component is used for driving the transmission carrier to transmit, and the transmission carrier has a moving trend larger than a section step pitch; the step pitch is the distance between two adjacent preset materials;
detecting a preset material through the first detection piece, and when a preset material signal is detected and the fact that the preset material is about to completely enter the discharging position is confirmed, feeding back to the driving assembly so that the driving assembly controls the transmission carrier to decelerate and stop to stop the preset material at the discharging position;
the preset materials comprise N material combinations at intervals, and N is a natural number greater than 1;
the transmission mechanism further comprises:
an alarm device;
the second detection piece is arranged at the feeding position, is used for detecting a feeding signal and is electrically connected with the alarm device; and/or the presence of a catalyst in the reaction mixture,
the third detection piece is arranged at the discharging position, is used for detecting a discharging signal and is electrically connected with the alarm device;
and the alarm device gives an alarm prompt when the quantity of the material signals included by the feeding signal is less than N and the discharging signal does not accord with a preset discharging signal.
2. The drive mechanism of claim 1, wherein the drive carrier is configured as a drive chain.
3. The transmission mechanism according to claim 2, wherein the driving assembly comprises a servo motor in driving connection with the transmission chain, and a PLC controller electrically connected with the servo motor, wherein the PLC controller controls the servo motor by outputting pulses; the first detection piece is electrically connected with the PLC.
4. The actuator mechanism of claim 1, wherein the first sensing member is configured as a first fiber optic detector.
5. The transmission mechanism as claimed in claim 4, wherein said first optical fiber detector is provided with an optical fiber detecting head, and said predetermined material signal includes N number of creeping signals detected by said optical fiber detecting head.
6. The transmission mechanism of claim 1, further comprising:
the feeding and carrying device is used for carrying materials to the transmission carrier at the feeding position; and/or the like, and/or,
and the discharging and carrying device is used for carrying the materials away from the transmission carrier of the discharging position.
7. The transmission mechanism as recited in claim 6 wherein the infeed handling device and the outfeed handling device are each configured as N-head handling devices for handling N materials at a time; the second detection piece and the third detection piece respectively comprise N optical fiber detectors to detect N material signals simultaneously.
8. The transmission mechanism according to any one of claims 1 to 7, further comprising a fourth detection member disposed adjacent to a rear side of the discharge position and electrically connected to the driving assembly;
when the fourth detection piece detects a material signal, the driving assembly controls the transmission carrier to stop.
9. The transmission mechanism as claimed in claim 8, wherein the alarm device is further electrically connected to the fourth detecting member for giving an alarm when the fourth detecting member detects the material signal.
Priority Applications (1)
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CN202011298515.6A CN112551059B (en) | 2020-11-18 | 2020-11-18 | Transmission mechanism |
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CN202011298515.6A CN112551059B (en) | 2020-11-18 | 2020-11-18 | Transmission mechanism |
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CN112551059A CN112551059A (en) | 2021-03-26 |
CN112551059B true CN112551059B (en) | 2022-11-22 |
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CN201567053U (en) * | 2009-11-19 | 2010-09-01 | 歌尔声学股份有限公司 | Device for eliminating influence of step-error accumulation |
CN103771088B (en) * | 2013-12-27 | 2016-07-06 | 广州奥迪通用照明有限公司 | A kind of transmission line |
CN203638746U (en) * | 2013-12-31 | 2014-06-11 | 成都泰轶斯太阳能科技有限公司 | Accurate locating device of glass base plate conveying dolly |
CN205633879U (en) * | 2015-12-22 | 2016-10-12 | 广州市番禺区番华行金属加工机械经营部 | Belt conveyor that can pinpoint |
CN106391492B (en) * | 2016-08-30 | 2019-01-15 | 丁煦 | Object automatic sorting device and its control method |
CN108045834A (en) * | 2018-01-17 | 2018-05-18 | 深圳市宝盛自动化设备有限公司 | Strip belt conveyor |
CA3129397A1 (en) * | 2019-02-06 | 2020-08-13 | Crown Equipment Corporation | Systems and methods for end of aisle protection and vehicle position calibration using rack leg identification |
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Effective date of registration: 20221128 Address after: 266104 No. 500, Songling Road, Laoshan District, Qingdao, Shandong Applicant after: GOERTEK TECHNOLOGY Co.,Ltd. Address before: 261031 east of Dongming Road, north of Yuqing East Street, high tech Zone, Weifang City, Shandong Province (Room 502, Geer electronics office building) Applicant before: GoerTek Optical Technology Co.,Ltd. |
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