CN112515229A - Follow-up type thick slurry method reconstituted tobacco curtain coating forming device - Google Patents
Follow-up type thick slurry method reconstituted tobacco curtain coating forming device Download PDFInfo
- Publication number
- CN112515229A CN112515229A CN202011454855.3A CN202011454855A CN112515229A CN 112515229 A CN112515229 A CN 112515229A CN 202011454855 A CN202011454855 A CN 202011454855A CN 112515229 A CN112515229 A CN 112515229A
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- casting
- hub
- box
- casting box
- reconstituted tobacco
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 59
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 59
- 238000007613 slurry method Methods 0.000 title description 6
- 238000007766 curtain coating Methods 0.000 title description 2
- 238000005266 casting Methods 0.000 claims abstract description 99
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 71
- 239000010959 steel Substances 0.000 claims abstract description 71
- 238000010345 tape casting Methods 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 33
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims description 13
- 239000002002 slurry Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 1
- 230000009191 jumping Effects 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 5
- 238000007667 floating Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000000265 homogenisation Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 229920001774 Perfluoroether Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 210000002151 serous membrane Anatomy 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
Landscapes
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a follow-up tape casting forming device for reconstituted tobacco by a thick paste method, which comprises a frame (1), a tape casting box (3), a forming steel belt (4) and a hub (7); the hub (7) is fixed on the frame (1), and the formed steel belt (4) moves downstream along with the rotation of the hub (7); the casting box (3) is placed on the formed steel strip (4) through the casting box side plate (2), and the casting box (3) can float in the range of 0-0.5mm along with the formed steel strip (4) in the vertical direction; an adjusting hand wheel (5) for adjusting the gap between the casting scraper (6) and the formed steel belt (4) is arranged above the casting box (3). The position of the casting box in the device can float along with the thickness deviation of the formed steel belt and the circumferential jumping of the hub, so that the relative stability of the gap between the casting scraper and the upper surface of the formed steel belt is ensured, the casting thickness of the thick paste is kept stable, the stability of the thickness of the reconstituted tobacco leaves by the thick paste method is improved, and the stability of the branch suction resistance and the weight of the heated cigarette is further ensured.
Description
Technical Field
The invention belongs to the technical field of reconstituted tobacco production and processing, and particularly relates to a follow-up type reconstituted tobacco tape-casting forming device by a thick slurry method.
Background
The tobacco raw material particles, the added fiber particles, the adhesive, the smoke agent and other materials in the thick pulp reconstituted tobacco slurry can be uniformly distributed on the surface layer and the inner layer of the reconstituted tobacco during molding, so that the thick pulp reconstituted tobacco has high homogenization degree, good processing resistance, good heat conduction uniformity and good smoke delivery uniformity and is one of the main reasons for being used as a material for heating a tobacco section of a cigarette. Such as: the iQOS cigarette developed by Felmo tobacco company adopts orderly arranged thick pulp method to reproduce tobacco leaves.
At present, researchers have more researches on the aspects of processing technology, raw material formula and the like of the thick paste method reconstituted tobacco special for the cigarette without burning. However, in addition to factors such as processing technology and raw material formula, the uniformity of the thickness of the reconstituted tobacco also has an important influence on the suction resistance and weight of the cigarettes. In the prior art, after the reconstituted tobacco is prepared, the thickness of the reconstituted tobacco in the next batch is adjusted by adjusting the gap between a thickness adjusting roller or a scraper and a steel belt, and no method is provided for adjusting the thickness of a reconstituted tobacco serous membrane in real time in the reconstituted tobacco preparation process. Such as: ZL201921935546.0 discloses a forming and drying system for reconstituted tobacco leaves by a thick paste method special for cigarettes without being heated and combusted, the invention patent discloses a forming and drying system for reconstituted tobacco leaves by a thick paste method special for cigarettes without being heated and combusted, wherein thick paste is subjected to tape casting forming through a tape casting box, sheets of the reconstituted tobacco leaves by the thick paste method are dried, thickness after stripping is subjected to fine adjustment through a thickness adjusting roller, the tape casting system is not developed in a targeted manner, and the thickness of the reconstituted tobacco leaves in the preparation process cannot be adjusted. ZL201921935579.5 discloses a forming system for preparing reconstituted tobacco sheets by a tape casting method, and the invention patent discloses a method for adjusting the thickness of reconstituted tobacco sheets by a thick liquid method by adjusting a gap between a knife gate and a steel belt. Patent CN106998784A of Felmo tobacco corporation in China discloses a casting device for casting a web for producing homogenized tobacco materials, which is provided with a removing scraper for removing caked pulp films formed in pulp and then adjusting the gap between the scraper and a steel belt so as to realize the method for accurately adjusting the thickness of reconstituted tobacco leaves by a thick pulp method.
In summary, the head box in the prior art is fixed on the frame, and the thickness of the reconstituted tobacco is adjusted by adjusting the gap between the scraper and the steel belt, however, in the tape casting process of the reconstituted tobacco by the thick slurry method, the thickness fluctuation of the reconstituted tobacco in the preparation process is large due to the thickness deviation of the formed steel belt and the circumferential runout of the hub, so that the cigarette filling degree is not uniform when the cigarette is rolled and heated, and the cigarette is large in suction resistance and weight change.
Therefore, the stability of the thickness of the thick paste method reconstituted tobacco is further improved, and the homogenization of the thick paste method reconstituted tobacco is ensured.
The present invention has been made to solve the above problems.
Disclosure of Invention
The invention develops a follow-up tape casting forming device for thick paste method reconstituted tobacco slurry special for heating cigarettes, the position of the follow-up tape casting forming device can be changed along with thickness deviation of a formed steel belt and circumferential jumping and floating of a hub, so that the gap between a tape casting scraper and the upper surface of the formed steel belt is ensured to be stable and unchanged, the thick paste tape casting thickness is kept stable, the stability of the thick paste method reconstituted tobacco thickness is finally improved, and support is provided for improving the homogenization degree of the thick paste method reconstituted tobacco.
The invention provides a follow-up type tape casting forming device for reconstituted tobacco by a thick liquid method, which comprises a frame 1, a tape casting box 3, a forming steel belt 4 and a hub 7;
the hub 7 is fixed on the frame 1, and the formed steel strip 4 moves downstream along with the rotation of the hub 7;
the side wall of the casting box 3 is a casting box side plate 2, the casting box 3 is placed on the forming steel strip 4 through the casting box side plate 2, and the casting box 3 can slightly float up and down along with the forming steel strip 4 in the vertical direction; a casting blade 6 is arranged at a slurry outlet of the casting box 3, and a certain gap is formed between the casting blade 6 and the formed steel strip 4; here, the slight vertical floating means that the vertical floating range is small in the vertical direction (i.e., the direction perpendicular to the horizontal formed steel strip 4), and the casting box 3 can vertically float in the vertical direction along with the formed steel strip 4, and the floating range is 0 to 0.5 mm;
an adjusting hand wheel 5 is arranged above the casting box 3, and the gap between the casting scraper 6 and the formed steel belt 4 can be adjusted through the adjusting hand wheel 5.
Preferably, the longitudinal section of the formed steel strip 4 and the hub 7 has an upper tangent point and a lower tangent point, the casting box 1 is installed on one side of the upper tangent point of the hub 7 opposite to the moving direction of the formed steel strip 4, and an included angle between a connecting line of the casting scraper 6 and the center of the hub 7 and a connecting line of the upper tangent point and the center of the hub 7 in the longitudinal section of the casting box 1 is 8-20 °. At the position, the tension of the formed steel belt 4 is large, the formed steel belt 4 is relatively flat, and the thickness uniformity of the slurry film formed by tape casting is good.
Preferably, the thermal expansion coefficient of the material of the casting scraper 3 is less than or equal to 1.5 multiplied by 10 at the temperature of 20-100 DEG C-6V. C. The reason why the thermal expansion coefficient of the material of the casting blade 3 is defined here is that the temperature of the reconstituted tobacco pulp in the casting box is usually around 60 ℃, and if the thermal expansion coefficient of the material of the casting blade 3 is too high, the casting blade 3 is heated to deform, thereby causing the thickness of the reconstituted tobacco pulp film to be uneven.
Preferably, the side plate 2 of the casting box is made of a material with low friction coefficient, and the friction coefficient is less than or equal to 0.15. Such as perfluoroalkoxy resins, polytetrafluoroethylene, and the like. The casting box 3 of the device is directly placed on the forming steel belt 4 and is in contact with the forming steel belt 4 through the casting box side plate 2, and due to the fact that the friction coefficient of the casting box side plate 2 is low, the casting box 3 is guaranteed not to move downstream along with the forming steel belt 4 when moving up and down along with the forming steel belt 4 in the vertical direction.
Preferably, the gap between the casting scraper 6 and the formed steel strip 4 can be adjusted by an adjusting hand wheel 5, wherein the adjusting hand wheel 2 is designed into a high-precision displacement device, and the displacement adjusting precision is less than or equal to 0.05 mm.
Preferably, the casting box 3 is connected with the frame 1 at one side departing from the movement direction of the formed steel strip 4, so that the casting box 3 does not move downstream along with the formed steel strip 4.
Preferably, the gap between the casting blade (6) and the formed steel strip (4) is 0-5 mm.
The invention provides a method for improving the thickness uniformity of reconstituted tobacco special for a heated cigarette, which is used for preparing the reconstituted tobacco special for the heated cigarette by using the tape casting device.
The follow-up type reconstituted tobacco tape-casting forming device by the thick liquid method can be suitable for preparing reconstituted tobacco of reheated cigarettes.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention overcomes the technical bias that the pulp flowing box 1 and the hub 7 are both fixed on the frame 1 in the prior art, only the hub 7 is fixed on the frame 1, the pulp flowing box 1 is placed on the forming steel belt 4, the forming steel belt 4 moves downstream along with the rotation of the hub 7, and the pulp flowing box 1 slightly floats up and down along with the forming steel belt 4 in the vertical direction because the pulp flowing box 1 is in direct contact with the forming steel belt 4, so that even when the thickness deviation of the forming steel belt and the circumferential runout of the hub occur, the gap between a casting scraper and the upper surface of the forming steel belt can be ensured to be stable and unchanged, the thickness of thick pulp casting is kept stable, the stability of the thickness of the reconstituted tobacco leaves by the thick pulp casting method is improved, and the suction resistance and the stability of the weight of the cigarette are ensured.
2. According to the follow-up type reconstituted tobacco tape casting forming device adopting the thick liquid method, the tape casting box side plate 2 is made of a material with a low friction coefficient, and the friction coefficient is less than or equal to 0.15. The casting box 3 of the device is directly placed on the forming steel belt 4 and is in contact with the forming steel belt 4 through the casting box side plate 2, and due to the fact that the friction coefficient of the casting box side plate 2 is low, the casting box 3 is guaranteed not to move downstream along with the forming steel belt 4 when the casting box 3 slightly floats up and down along with the forming steel belt 4 in the vertical direction.
2. The follow-up type thick slurry method reconstituted tobacco tape casting forming device is provided with an adjusting hand wheel 5, and the gap between the tape casting scraper 6 and the forming steel belt 4 can be manually adjusted through the adjusting hand wheel 5.
3. In a preferred embodiment of the invention, the casting box 3 is connected to the frame 1 on the side facing away from the direction of movement of the profiled strip 4, further ensuring that the casting box 3 does not move downstream with the profiled strip 4.
4. In the follow-up type thick slurry reconstituted tobacco tape casting forming device, the longitudinal sections of the forming steel belt 4 and the hub 7 are provided with an upper tangent point and a lower tangent point, the tape casting box 1 is arranged on one side of the upper tangent point of the hub 7, which is opposite to the moving direction of the forming steel belt 4, and the included angle between the connecting line of the tape casting scraper 6 and the center of the hub 7 in the longitudinal section of the tape casting box 1 and the connecting line of the upper tangent point and the center of the hub 7 is 8-20 degrees. At the position, the tension of the formed steel belt 4 is large, the formed steel belt 4 is relatively flat, and the thickness uniformity of the slurry film formed by tape casting is good.
5. In the follow-up type reconstituted tobacco tape-casting forming device by thick liquid method, the thermal expansion coefficient of the material of the tape-casting scraper 3 is less than or equal to 1.5 multiplied by 10 at the temperature of 20-100 DEG C-6V. C. The reason why the thermal expansion coefficient of the material of the casting blade 3 is defined here is that the temperature of the reconstituted tobacco pulp in the casting box is usually around 60 ℃, and if the thermal expansion coefficient of the material of the casting blade 3 is too high, the casting blade 3 is heated to deform, thereby causing the thickness of the reconstituted tobacco pulp film to be uneven.
Drawings
FIG. 1 is a flow casting device for reproducing tobacco leaves by a follow-up thick liquid method;
FIG. 2 is a longitudinal sectional view showing the mounting positions of the casting box 3, the formed steel strip 4 and the hub 7 of the present invention.
The names of the reference symbols in the description of the drawings are: 1-frame, 2-casting box side plate, 3-casting box, 4-formed steel band, 5-regulating hand wheel, 6-casting scraper and 7-wheel hub.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Referring to fig. 1, the following type tape casting device for reconstituted tobacco by thick liquid method in the embodiment includes a frame 1, a tape casting box 3, a formed steel belt 4, and a hub 7;
the hub 7 is fixed on the frame 1, and the formed steel strip 4 moves downstream along with the rotation of the hub 7;
the side wall of the casting box 3 is a casting box side plate 2, the casting box 3 is placed on the forming steel strip 4 through the casting box side plate 2, and the casting box 3 can slightly float up and down along with the forming steel strip 4 in the vertical direction; a casting blade 6 is arranged at a slurry outlet of the casting box 3, and a certain gap is formed between the casting blade 6 and the formed steel strip 4;
an adjusting hand wheel 5 is arranged above the casting box 3, and the gap between the casting scraper 6 and the formed steel belt 4 can be adjusted through the adjusting hand wheel 5.
As shown in fig. 2, the longitudinal section of the formed steel strip 4 and the hub 7 has an upper tangent point and a lower tangent point, the casting box 1 is installed on the side of the upper tangent point of the hub 7 opposite to the moving direction of the formed steel strip 4, and the included angle between the connecting line of the casting blade 6 and the center of the hub 7 and the connecting line of the upper tangent point and the center of the hub 7 in the longitudinal section of the casting box 1 is 12 °.
The operation process of the follow-up tape casting device suitable for the thick stock method reconstituted tobacco slurry special for the heating cigarette is as follows:
1. parameter setting
Before the device is started, the tape casting gap between the tape casting scraper 6 and the formed steel belt 4 is adjusted by the adjusting hand wheel 5 according to the preparation target of the reconstituted tobacco by the thick liquid method special for heating cigarettes.
2. Tape casting gap secondary calibration
When the molding and drying equipment runs for 10min, the casting gap between the casting scraper 6 and the molding steel belt 4 is calibrated, if the requirement is met, the thick slurry feeding is started to the casting box 3, and the casting molding and drying preparation of the thick slurry method reconstituted tobacco is started. If the gap does not reach the design value, the gap between the adjusting hand wheel 5 and the formed steel belt 4 is adjusted until the requirement is met, and then the tape casting and drying preparation of the reconstituted tobacco leaves by the thick paste method is started.
Claims (9)
1. A follow-up type tape casting device for reconstituted tobacco by a thick liquid method is characterized by comprising a frame (1), a tape casting box (3), a forming steel belt (4) and a hub (7);
the hub (7) is fixed on the rack (1), and the formed steel strip (4) moves downstream along with the rotation of the hub (7);
the side wall of the casting box (3) is a casting box side plate (2), the casting box (3) is placed on the forming steel strip (4) through the casting box side plate (2), and the casting box (3) can float up and down along with the forming steel strip (4) in the vertical direction; a casting scraper (6) is arranged at a slurry outlet of the casting box (3), and a certain gap is formed between the casting scraper (6) and the formed steel strip (4);
the top of the casting box (3) is provided with an adjusting hand wheel (5), and the gap between the casting scraper (6) and the formed steel belt (4) can be adjusted through the adjusting hand wheel (5).
2. The tape casting apparatus according to claim 1, wherein the longitudinal section of the strip (4) and the hub (7) has an upper tangent point and a lower tangent point, the casting box (1) is installed on the opposite side of the upper tangent point of the hub (7) to the moving direction of the strip (4), and the included angle between the connecting line of the casting blade (6) and the center of the hub (7) and the connecting line of the upper tangent point and the center of the hub (7) in the longitudinal section of the casting box (1) is 8-20 °.
3. Casting arrangement according to claim 1, characterized in that the material of the casting blade (3)At 20-100 deg.C, its thermal expansion coefficient is less than or equal to 1.5 x 10-6/℃。
4. Casting arrangement according to claim 1, characterized in that the casting box side plate (2) is made of a material with a low friction coefficient, which is ≤ 0.15.
5. Tape casting apparatus according to claim 1, characterized in that the gap between the casting blade (6) and the formed steel strip (4) is adjustable by means of an adjusting hand wheel (5), the adjusting hand wheel (2) being displaced with an adjustment precision of less than or equal to 0.05 mm.
6. Casting installation according to claim 1, characterized in that the casting box (3) is connected to the frame (1) on the side facing away from the direction of movement of the profiled strip (4) so that the casting box (3) does not move downstream with the profiled strip (4).
7. Casting arrangement according to claim 1, characterized in that the casting box (3) is vertically floatable with the formed steel strip (4) in the range of 0-0.5 mm.
8. Casting arrangement according to claim 1, characterized in that the gap between the casting blade (6) and the formed steel strip (4) is 0-5 mm.
9. A method for improving the thickness uniformity of reconstituted tobacco special for heating cigarettes is characterized in that the reconstituted tobacco special for heating cigarettes is prepared by using the tape casting device of claims 1-8.
Priority Applications (1)
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CN202011454855.3A CN112515229A (en) | 2020-12-10 | 2020-12-10 | Follow-up type thick slurry method reconstituted tobacco curtain coating forming device |
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CN202011454855.3A CN112515229A (en) | 2020-12-10 | 2020-12-10 | Follow-up type thick slurry method reconstituted tobacco curtain coating forming device |
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Citations (7)
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US20170340001A1 (en) * | 2014-12-16 | 2017-11-30 | Philip Morris Products S.A. | Casting apparatus for the production of a cast web of homogenized tobacco material |
WO2018211119A1 (en) * | 2017-05-19 | 2018-11-22 | Philip Morris Products S.A. | Method for casting an alkaloid containing material |
CN109700067A (en) * | 2018-12-11 | 2019-05-03 | 中国船舶工业总公司七一五研究所宜昌分部 | A kind of thick slurry thin slice production molding machine and operating method |
CN110663984A (en) * | 2019-11-11 | 2020-01-10 | 云南中烟工业有限责任公司 | Shaping drying system of special thick liquid method reconstituted tobacco of cigarette is not burnt in heating |
CN110679981A (en) * | 2019-11-11 | 2020-01-14 | 云南中烟工业有限责任公司 | Device for preparing reconstituted tobacco by multi-point air inlet type thick pulp method and operation method thereof |
CN110693067A (en) * | 2019-11-11 | 2020-01-17 | 云南中烟工业有限责任公司 | Forming system for preparing reconstituted tobacco sheets by tape casting method and operation method thereof |
CN214229823U (en) * | 2020-12-10 | 2021-09-21 | 云南中烟工业有限责任公司 | Follow-up type thick slurry method reconstituted tobacco curtain coating forming device |
-
2020
- 2020-12-10 CN CN202011454855.3A patent/CN112515229A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20170340001A1 (en) * | 2014-12-16 | 2017-11-30 | Philip Morris Products S.A. | Casting apparatus for the production of a cast web of homogenized tobacco material |
WO2018211119A1 (en) * | 2017-05-19 | 2018-11-22 | Philip Morris Products S.A. | Method for casting an alkaloid containing material |
CN110505812A (en) * | 2017-05-19 | 2019-11-26 | 菲利普莫里斯生产公司 | Method for being cast the material containing alkaloid |
CN109700067A (en) * | 2018-12-11 | 2019-05-03 | 中国船舶工业总公司七一五研究所宜昌分部 | A kind of thick slurry thin slice production molding machine and operating method |
CN110663984A (en) * | 2019-11-11 | 2020-01-10 | 云南中烟工业有限责任公司 | Shaping drying system of special thick liquid method reconstituted tobacco of cigarette is not burnt in heating |
CN110679981A (en) * | 2019-11-11 | 2020-01-14 | 云南中烟工业有限责任公司 | Device for preparing reconstituted tobacco by multi-point air inlet type thick pulp method and operation method thereof |
CN110693067A (en) * | 2019-11-11 | 2020-01-17 | 云南中烟工业有限责任公司 | Forming system for preparing reconstituted tobacco sheets by tape casting method and operation method thereof |
CN214229823U (en) * | 2020-12-10 | 2021-09-21 | 云南中烟工业有限责任公司 | Follow-up type thick slurry method reconstituted tobacco curtain coating forming device |
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