CN112503004A - Back-to-back type compressor - Google Patents
Back-to-back type compressor Download PDFInfo
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- CN112503004A CN112503004A CN202011291365.6A CN202011291365A CN112503004A CN 112503004 A CN112503004 A CN 112503004A CN 202011291365 A CN202011291365 A CN 202011291365A CN 112503004 A CN112503004 A CN 112503004A
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- 230000007704 transition Effects 0.000 claims abstract description 8
- 238000005266 casting Methods 0.000 claims abstract description 5
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 49
- 239000004917 carbon fiber Substances 0.000 claims description 49
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 34
- 239000002131 composite material Substances 0.000 claims description 25
- 229910000831 Steel Inorganic materials 0.000 claims description 24
- 239000000853 adhesive Substances 0.000 claims description 24
- 230000001070 adhesive effect Effects 0.000 claims description 24
- 239000010959 steel Substances 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 7
- 239000007769 metal material Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 230000010354 integration Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000012761 high-performance material Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
- F04D17/12—Multi-stage pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/057—Bearings hydrostatic; hydrodynamic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
- F04D29/285—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors the compressor wheel comprising a pair of rotatable bladed hub portions axially aligned and clamped together
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/30—Vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/662—Balancing of rotors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The invention discloses a back-to-back type compressor, which comprises a rotating shaft, wherein an impeller set and a motor are sleeved on the rotating shaft, and a stator is arranged outside the impeller set; the impeller set comprises a pair of impellers, and the back gas surfaces of the impellers are opposite, contact and mutually fixed into a whole or integrally formed by casting. Further, the impeller is provided with a front cover which is in a circular truncated cone shape; the air inlet surface of the front cover is a curved surface which is in smooth transition along the profile of the ridge line of the blade, and the air outlet surface is provided with a groove which is matched with the end part of the blade. Furthermore, one or more circles of air holes are uniformly formed in the part, opposite to the impeller or the front cover, of the stator, the part can be decomposed into axial and radial air flows after air is fed, the impeller is suspended in the stator to stably rotate through the radial air flows, the impeller is pushed backwards through the axial air flows, and the stator serves as an air bearing and plays a role of a radial bearing and a thrust bearing at the same time. The back-to-back type compressor adopts a double-sided air inlet mode, and has the advantages of large flow, small volume, capability of balancing axial force and the like.
Description
Technical Field
The invention relates to a back-to-back type compressor, and belongs to the technical field of compressors.
Background
The industrial gas turbine mainly comprises three parts of a compressor, a combustion chamber and a turbine. The compressor is a component which utilizes blades rotating at high speed to do work on gas (mostly air) so as to improve the gas pressure, the air is compressed into high-temperature and high-pressure air, then the high-temperature and high-pressure air is supplied to a combustion chamber for fuel combustion, and the generated high-temperature and high-pressure gas expands in a turbine to do work.
The compressor in the prior art usually has one impeller, if the flow is increased, a plurality of groups of impellers need to be additionally arranged, the occupied size is large, and a rotating shaft which is long enough is needed for installation, so that the problems that the axial size of the compressor is increased and the compressor is not easy to balance are caused. In addition, the existing compressor generally adopts a bearing group consisting of a plurality of radial bearings and thrust bearings, and also needs a rotating shaft with enough length for installation, so that the problem of increase of the axial size of the compressor is brought; and the processing and assembling errors caused by the arrangement of a plurality of bearings are increased, and the processing and assembling difficulty is high. Furthermore, most of the impellers adopted by the existing compressor are semi-open impellers, and there is still room for improvement on how to obtain smaller friction loss and flow resistance, higher efficiency, lightness, high strength and the like.
Disclosure of Invention
In view of the prior art, the invention provides a back-to-back type compressor, which adopts a double-sided air inlet mode and has the characteristics of large flow, small volume, capability of balancing axial force and the like.
The invention is realized by the following technical scheme:
a back-to-back type compressor comprises a rotating shaft, wherein an impeller set and a motor are sleeved on the rotating shaft, and a stator is arranged outside the impeller set; the impeller set comprises a pair of impellers, and the back gas surfaces of the impellers are opposite, contact and mutually fixed into a whole or integrally formed by casting.
The stator is of a symmetrical structure and comprises a pair of symmetrical shells covering the outer sides of the pair of impellers, and an air passage is formed between the shells and the impeller on the side.
Further, the impeller is a closed impeller, and the specific structure is as follows: the blade-free telescopic sleeve comprises a rear cover, blades, a sleeve body and a front cover, wherein the rear cover is arranged at the tail end of the sleeve body, and a through hole which is integrated with the center of the sleeve body is arranged in the rear cover for being sleeved and fixed on a rotating shaft; the blades are arranged around the sleeve body and rotate towards the same direction, one end of each blade is connected with the outer wall of the sleeve body, and the other end of each blade is connected with the end face of the rear cover; the front cover is arranged on the blade, and the stator covers the front cover; the front cover is circular truncated cone-shaped; the air inlet surface of the front cover is a curved surface which is in smooth transition along the profile of the ridge line of the blade, the air outlet surface is provided with grooves which are matched with the end parts of the blade, and the end parts of the blade corresponding to the grooves are embedded into the grooves and are in tight fit connection; a flow passage is formed among the blade, the rear cover and the front cover; the air outlet is separated by the blades between the tail part of the front cover and the rear cover, and the air flows out of the air outlet from the front part of the blades through the flow channel.
Furthermore, the rear cover, the blades and the sleeve body are integrally formed.
Further, the outer edge of the blade protrudes out of the end face of the rear cover in the axial direction.
Further, the blade includes longer main leaf and shorter splitter blade, and main leaf and splitter blade set up at interval in proper order. The front cover groove is divided into a main blade groove and a splitter blade groove which are respectively arranged corresponding to the end parts of the main blade and the splitter blade.
Furthermore, the front edge of the front cover protrudes out of the front edge of the blade, or is flat with the front edge of the blade, or is shorter than the front edge of the blade.
Further, the front cover is made of carbon fiber composite material. The preparation method comprises the following steps:
step A, putting carbon fibers with a set volume into an oil bed, and infiltrating the carbon fibers by using a liquid adhesive in the oil bed;
b, extracting the fully soaked carbon fibers, and extruding to remove redundant adhesive in the carbon fibers;
c, winding the carbon fiber after the excess adhesive is extruded to form spongy carbon fiber which is fully soaked with the adhesive and has a three-dimensional structure;
d, carrying out vacuum-pumping treatment on the spongy carbon fiber which is fully soaked with the adhesive and has the three-dimensional structure, so that gas in the three-dimensional structure of the carbon fiber is pumped out;
step E, injecting a liquid steel-based material into the carbon fiber three-dimensional structure through a micro-injector, and performing micro-vibration on the carbon fiber three-dimensional structure in the injection process to obtain a composite material of the steel-based material and the carbon fiber which is stained with the adhesive;
and F, putting the steel-based material and the composite material which is full of the adhesive carbon fibers into a mould, pressurizing, cooling and forming to obtain the formed steel-based carbon fiber composite front cover connected through chemical bonds.
Furthermore, one or more circles of air holes are uniformly formed in the part, opposite to the impeller blades or the front cover, of the stator, the part can be decomposed into axial and radial air flows after air is fed, the impeller is suspended in the stator to stably rotate through the radial air flows, the impeller is pushed backwards through the axial air flows, and the stator serves as an air bearing and plays a role of a radial bearing and a thrust bearing at the same time.
Furthermore, one side or/and two sides of the motor are/is provided with a radial bearing sleeved on the rotating shaft, or the radial bearing is not arranged. When being equipped with two radial bearing, be equivalent to totally three radial bearing supports, whole vibration is little, and the operation is stable. When the radial bearing is not arranged or only one of the radial bearing is included, the length of the rotating shaft is shortened (the length of the air compressor is shortened, when the air compressor is used in equipment such as a micro gas turbine and the like, the whole length of the equipment is shortened, the integration is higher), the coaxiality of parts on the shaft is easily ensured, the processing is easier, the integration level is high, and the reliability of the whole machine is high.
Further, the radial bearing is an air bearing.
Further, the rotating shaft may or may not be provided with a thrust bearing, and it is determined according to the calculation result of the axial force, and if the axial force is too large and is difficult to offset, the thrust bearing needs to be provided.
The back-to-back type compressor adopts a double-sided air inlet mode, and has the advantages of large flow, small volume, capability of balancing axial force and the like.
The impeller of the compressor is a closed impeller, the detachable front cover is arranged, the front cover is in a circular truncated cone shape, the air inlet surface is a curved surface which is in smooth transition along the ridge line profile of the blade, and the air outlet surface is provided with a groove which is matched with the end part of the blade, so that the friction loss is small during working, the flow resistance is small, and the efficiency is high; during operation, the front cover is tightly occluded with the blades, gas flows out from the air outlet through the flow channel from the front parts of the blades, and gas leakage is little. The protecgulum is made by carbon-fibre composite, and the whole quality of impeller is light and have high strength, and blade (metal material) can expand during the rotation, and the protecgulum does not expand, consequently along with the increase of pivoted speed up, time increase, interlock between the recess of blade and protecgulum can be more and more tight (be provided with the stator when as air bearing, its admission also can be applyed on the protecgulum, further prevents the recess separation of blade and protecgulum), is fit for high-speed rotatory operating mode. The splitter blade is arranged, so that the blockage of inlet airflow can be reduced, the sliding coefficient of the outlet of the impeller can be improved, the efficiency of the impeller is improved, and the overall efficiency of the gas compressor can be improved due to the improvement of the flow field of the outlet of the impeller. The front cover is made of a carbon fiber composite material, and the formed composite material far breaks through the modulus upper limit of each conventional steel base material by adding the steel base, the carbon fiber and the adhesive, so that the rigidity is greatly increased, meanwhile, the tensile strength and the breaking force of the steel are enhanced, the shearing strength is also greatly improved, and each performance of the composite material is far higher than that of the common steel; meanwhile, the production cost, the process threshold, the batch flow, the universality and the like are all controlled in a metal material system, so that the industry with high-performance material requirements generally benefits.
The compressor is provided with the oblique thrust structure, the stator is used as an air bearing and simultaneously plays the roles of a radial bearing and a thrust bearing (gas is introduced into a gap between the stator and the impeller from the air hole, so that a uniform and stable air film is formed in the gap, the impeller rotates stably in the stator, and the effect of the air bearing is achieved), and the original radial bearing and the original thrust bearing can be reduced or even replaced. When the stator is simultaneously used as a thrust bearing, if other radial bearings are arranged on the rotating shaft, a plurality of radial bearings are equivalently supported, the whole vibration is small, and the operation is stable. If no other radial bearing or only a small number of radial bearings are arranged on the rotating shaft, the length of the rotating shaft is shortened, the coaxiality of parts on the shaft is easily ensured, the processing is easier, the integration level is high, and the reliability of the whole machine is high.
The various terms and phrases used herein have the ordinary meaning as is well known to those skilled in the art. To the extent that the terms and phrases are not inconsistent with known meanings, the meaning of the present invention will prevail.
Drawings
FIG. 1: the invention discloses a structural schematic diagram of a back-to-back compressor.
FIG. 2: the structure of the closed impeller is schematically shown.
FIG. 3: the structure of the rear cover, the blades and the sleeve body is schematically shown.
FIG. 4: the front view of fig. 3.
FIG. 5: fig. 3 is a side view.
FIG. 6: fig. 5 is a cross-sectional view taken at the position a-a.
FIG. 7: a manufacturing flow chart of the front cover.
FIG. 8: a schematic structural diagram of a back-to-back compressor of embodiment 2.
FIG. 9: schematic structural diagram of back-to-back compressor of embodiment 2 (axial bearing is provided on one side of the motor).
FIG. 10: schematic structural diagram of the back-to-back compressor of embodiment 2 (no axial bearing is provided on both sides of the motor).
The motor comprises a rotating shaft 1, an impeller 2, a rear cover 201, a blade 202, a sleeve 203, a front cover 204, a flow channel 205, an air outlet 206, a stator 3, an air hole 301 and a motor 4.
Detailed Description
The present invention will be further described with reference to the following examples. However, the scope of the present invention is not limited to the following examples. It will be understood by those skilled in the art that various changes and modifications may be made to the invention without departing from the spirit and scope of the invention.
The present invention has been described generally and/or specifically with respect to materials used in testing and testing methods. Although many materials and methods of operation are known in the art for the purpose of carrying out the invention, the invention is nevertheless described herein in as detail as possible.
The instruments, reagents, materials and the like used in the following examples are conventional instruments, reagents, materials and the like in the prior art and are commercially available in a normal manner unless otherwise specified. Unless otherwise specified, the experimental methods, detection methods, and the like described in the following examples are conventional experimental methods, detection methods, and the like in the prior art.
Example 1
A back-to-back type compressor comprises a rotating shaft 1, an impeller set and a motor 4 are sleeved on the rotating shaft 1, a stator 3 is arranged outside the impeller set, as shown in figure 1, wherein the impeller set comprises a pair of impellers 2, back gas surfaces of the pair of impellers 2 are opposite, contact and mutually fixed into a whole or are integrally formed through casting.
The stator 3 is of a symmetrical structure and comprises a pair of symmetrical shells which are covered on the outer sides of the pair of back-to-back impellers 2. An air passage is formed between the housing and the side impeller 2.
The impeller is a closed impeller, and the specific structure is as follows: the blade-free rotary shaft comprises a rear cover 201, blades 202, a sleeve body 203 and a front cover 204, as shown in fig. 2-6, wherein the rear cover 201 is arranged at the tail end of the sleeve body 203, and the rear cover 201 and the sleeve body 203 are provided with an integrated through hole at the center for being sleeved and fixed on the rotary shaft 1; the blades 202 are arranged around the sleeve body 203 and rotate towards the same direction, one end of each blade 202 is connected with the outer wall of the sleeve body 203, and the other end of each blade 202 is connected with the end face of the rear cover 201; the front cover 204 covers the blades 202, and the stator 3 covers the front cover 204; the front cover 204 is circular truncated cone-shaped; the air inlet surface of the front cover 204 is a curved surface which is in smooth transition along the ridge line profile of the blade 202, the air outlet surface is provided with grooves which are matched with the end parts of the blade 202, and the end parts of the blade 202 corresponding to the grooves are embedded into the grooves and are in tight fit connection; a flow passage 205 is formed among the blade 202, the rear cover 201 and the front cover 204; an air outlet 206 is formed between the rear part of the front cover 204 and the rear cover 201 and is partitioned by the blades 202, and air flows out of the air outlet 206 from the front part of the blades 202 through a flow passage 205.
The rear cover 201, the blade 202 and the sleeve 203 are integrally formed as shown in fig. 3 to 6.
The outer edge of the vane 202 protrudes from the end face of the rear cover 201 in the axial direction.
The blades 202 include a longer main blade and a shorter splitter blade, and the main blade and the splitter blade are sequentially arranged at intervals. The groove of the front cover 204 is divided into a main blade groove and a splitter blade groove, which are respectively arranged corresponding to the ends of the main blade and the splitter blade.
The front edge of the front cover 204 protrudes from the front edge of the blade 202, or is parallel to the front edge of the blade 202, or is shorter than the front edge of the blade 202.
The front cover 204 is made of a carbon fiber composite material. The preparation method comprises the following steps:
step A, putting carbon fibers with a set volume into an oil bed, and infiltrating the carbon fibers by using a liquid adhesive in the oil bed;
b, extracting the fully soaked carbon fibers, and extruding to remove redundant adhesive in the carbon fibers;
c, winding the carbon fiber after the excess adhesive is extruded to form spongy carbon fiber which is fully soaked with the adhesive and has a three-dimensional structure;
d, carrying out vacuum-pumping treatment on the spongy carbon fiber which is fully soaked with the adhesive and has the three-dimensional structure, so that gas in the three-dimensional structure of the carbon fiber is pumped out;
step E, injecting a liquid steel-based material into the carbon fiber three-dimensional structure through a micro-injector, and performing micro-vibration on the carbon fiber three-dimensional structure in the injection process to obtain a composite material of the steel-based material and the carbon fiber which is stained with the adhesive;
and F, putting the steel-based material and the composite material which is full of the adhesive carbon fibers into a mould, pressurizing, cooling and forming to obtain the formed steel-based carbon fiber composite front cover connected through chemical bonds.
The back-to-back type compressor adopts a double-sided air inlet mode, and has the advantages of large flow, small volume, capability of balancing axial force and the like. The impeller is a closed impeller, the detachable front cover is arranged, the front cover is in a circular truncated cone shape, the air inlet surface is a curved surface which is in smooth transition along the ridge line profile of the blade, the air outlet surface is provided with a groove which is matched with the end part of the blade, and the impeller has small friction loss, small flow resistance and high efficiency in work; during operation, the front cover is tightly occluded with the blades, gas flows out from the air outlet through the flow channel from the front parts of the blades, and gas leakage is little. The protecgulum is made by carbon-fibre composite, and the whole quality of impeller is light and have high strength, and blade (metal material) can expand during the rotation, and the protecgulum does not expand, consequently along with the increase of pivoted speed up, time, interlock between the recess of blade and protecgulum can be more and more tight, is fit for high-speed rotatory operating mode. The splitter blade is arranged, so that the blockage of inlet airflow can be reduced, the sliding coefficient of the outlet of the impeller can be improved, the efficiency of the impeller is improved, and the overall efficiency of the gas compressor can be improved due to the improvement of the flow field of the outlet of the impeller. The front cover is made of a carbon fiber composite material, and the formed composite material far breaks through the modulus upper limit of each conventional steel base material by adding the steel base, the carbon fiber and the adhesive, so that the rigidity is greatly increased, meanwhile, the tensile strength and the breaking force of the steel are enhanced, the shearing strength is also greatly improved, and each performance of the composite material is far higher than that of the common steel; meanwhile, the production cost, the process threshold, the batch flow, the universality and the like are all controlled in a metal material system, so that the industry with high-performance material requirements generally benefits.
Example 2
A back-to-back type compressor comprises a rotating shaft 1, an impeller set and a motor 4 are sleeved on the rotating shaft 1, a stator 3 is arranged outside the impeller set, as shown in figure 8, wherein the impeller set comprises a pair of impellers 2, back gas surfaces of the pair of impellers 2 are opposite, contact and mutually fixed into a whole or are integrally formed through casting.
The stator 3 is of a symmetrical structure and comprises a pair of symmetrical shells covering the outer sides of the pair of impellers 2, and an air passage is formed between the shells and the impeller 2 on the side.
The impeller is a closed impeller, and the specific structure is as follows: the blade-free rotary shaft comprises a rear cover 201, blades 202, a sleeve body 203 and a front cover 204, as shown in fig. 2-6, wherein the rear cover 201 is arranged at the tail end of the sleeve body 203, and the rear cover 201 and the sleeve body 203 are provided with an integrated through hole at the center for being sleeved and fixed on the rotary shaft 1; the blades 202 are arranged around the sleeve body 203 and rotate towards the same direction, one end of each blade 202 is connected with the outer wall of the sleeve body 203, and the other end of each blade 202 is connected with the end face of the rear cover 201; the front cover 204 covers the blades 202, and the stator 3 covers the front cover 204; the front cover 204 is circular truncated cone-shaped; the air inlet surface of the front cover 204 is a curved surface which is in smooth transition along the ridge line profile of the blade 202, the air outlet surface is provided with grooves which are matched with the end parts of the blade 202, and the end parts of the blade 202 corresponding to the grooves are embedded into the grooves and are in tight fit connection; a flow passage 205 is formed among the blade 202, the rear cover 201 and the front cover 204; an air outlet 206 is formed between the rear part of the front cover 204 and the rear cover 201 and is partitioned by the blades 202, and air flows out of the air outlet 206 from the front part of the blades 202 through a flow passage 205.
The rear cover 201, the blade 202 and the sleeve 203 are integrally formed as shown in fig. 3 to 6.
The outer edge of the vane 202 protrudes from the end face of the rear cover 201 in the axial direction.
The blades 202 include a longer main blade and a shorter splitter blade, and the main blade and the splitter blade are sequentially arranged at intervals. The groove of the front cover 204 is divided into a main blade groove and a splitter blade groove, which are respectively arranged corresponding to the ends of the main blade and the splitter blade.
The front edge of the front cover 204 protrudes from the front edge of the blade 202, or is parallel to the front edge of the blade 202, or is shorter than the front edge of the blade 202.
The front cover 204 is made of a carbon fiber composite material. The specific preparation method is the same as that of example 1.
One or more circles of air holes 301 are uniformly formed in the part, opposite to the front cover 204, of the stator 3, air can be decomposed into axial air flow and radial air flow after entering the air, the impeller is suspended in the stator 3 to stably rotate through the radial air flow, the impeller is pushed backwards through the axial air flow, and the stator 3 serves as an air bearing and plays a role of a radial bearing and a thrust bearing at the same time.
The two sides of the motor are provided with radial bearings (figure 8) sleeved on the rotating shaft, or one side of the motor is provided with a radial bearing (figure 9) sleeved on the rotating shaft, or the radial bearing (figure 10) is not arranged. When being equipped with two radial bearing, be equivalent to totally three radial bearing supports, whole vibration is little, and the operation is stable. When the radial bearing is not arranged or only one of the radial bearings is included, the length of the rotating shaft is shortened (in the figures 8-10, the shaft length is sequentially shortened), the coaxiality of parts on the shaft is easily guaranteed, the processing is easier, the integration level is high, and the reliability of the whole machine is high.
The radial bearing is an air bearing.
The rotating shaft can be provided with or without a thrust bearing, and is determined according to the calculation result of the axial force, and if the axial force is too large and is difficult to offset, the thrust bearing needs to be arranged.
The back-to-back type compressor adopts a double-sided air inlet mode, and has the advantages of large flow, small volume, capability of balancing axial force and the like.
The impeller is a closed impeller, the detachable front cover is arranged, the front cover is in a circular truncated cone shape, the air inlet surface is a curved surface which is in smooth transition along the ridge line profile of the blade, the air outlet surface is provided with a groove which is matched with the end part of the blade, and the impeller has small friction loss, small flow resistance and high efficiency in work; during operation, the front cover is tightly occluded with the blades, gas flows out from the air outlet through the flow channel from the front parts of the blades, and gas leakage is little. The protecgulum is made by carbon-fibre composite, and the whole quality of impeller is light and have high strength, and blade (metal material) can expand during the rotation, and the protecgulum does not expand, consequently along with the increase of pivoted speed up, time, interlock between the recess of blade and protecgulum can be more and more tight, is fit for high-speed rotatory operating mode. The splitter blade is arranged, so that the blockage of inlet airflow can be reduced, the sliding coefficient of the outlet of the impeller can be improved, the efficiency of the impeller is improved, and the overall efficiency of the gas compressor can be improved due to the improvement of the flow field of the outlet of the impeller. The front cover is made of a carbon fiber composite material, and the formed composite material far breaks through the modulus upper limit of each conventional steel base material by adding the steel base, the carbon fiber and the adhesive, so that the rigidity is greatly increased, meanwhile, the tensile strength and the breaking force of the steel are enhanced, the shearing strength is also greatly improved, and each performance of the composite material is far higher than that of the common steel; meanwhile, the production cost, the process threshold, the batch flow, the universality and the like are all controlled in a metal material system, so that the industry with high-performance material requirements generally benefits.
The compressor is provided with the oblique thrust structure, the stator serves as an air bearing and simultaneously plays the roles of a radial bearing and a thrust bearing (gas is introduced into a gap between the stator and the impeller from the air hole, so that a uniform and stable air film is formed in the gap, the impeller rotates stably in the stator, and the effect of the air bearing is achieved), and the original radial bearing and the original thrust bearing can be reduced or even replaced. When the stator is simultaneously used as a thrust bearing, if other radial bearings are arranged on the rotating shaft, a plurality of radial bearings are equivalently supported, the whole vibration is small, and the operation is stable. If no other radial bearing or only a small number of radial bearings are arranged on the rotating shaft, the length of the rotating shaft is shortened, the coaxiality of parts on the shaft is easily ensured, the processing is easier, the integration level is high, and the reliability of the whole machine is high. In addition, the air inlet of the air hole is applied to the front cover, so that the separation of the blade and the groove of the front cover can be better prevented, and the air hole is more suitable for the working condition of high-speed rotation.
The above examples are provided to those of ordinary skill in the art to fully disclose and describe how to make and use the claimed embodiments, and are not intended to limit the scope of the disclosure herein. Modifications apparent to those skilled in the art are intended to be within the scope of the appended claims.
Claims (10)
1. A back-to-back compressor, comprising: comprises a rotating shaft, an impeller group and a motor are sleeved on the rotating shaft, and a stator is arranged outside the impeller group; the impeller set comprises a pair of impellers, and the back gas surfaces of the impellers are opposite, contact and mutually fixed into a whole or integrally formed by casting.
2. The back-to-back compressor of claim 1, wherein: the stator is of a symmetrical structure and comprises a pair of symmetrical shells covering the outer sides of the pair of impellers, and an air passage is formed between the shells and the impeller on the side.
3. The back-to-back compressor of claim 1, wherein: the impeller is a closed impeller, and the specific structure is as follows: the blade-free telescopic sleeve comprises a rear cover, blades, a sleeve body and a front cover, wherein the rear cover is arranged at the tail end of the sleeve body, and a through hole which is integrated with the center of the sleeve body is arranged in the rear cover for being sleeved and fixed on a rotating shaft; the blades are arranged around the sleeve body and rotate towards the same direction, one end of each blade is connected with the outer wall of the sleeve body, and the other end of each blade is connected with the end face of the rear cover; the front cover is arranged on the blade, and the stator covers the front cover; the front cover is circular truncated cone-shaped; the air inlet surface of the front cover is a curved surface which is in smooth transition along the profile of the ridge line of the blade, the air outlet surface is provided with grooves which are matched with the end parts of the blade, and the end parts of the blade corresponding to the grooves are embedded into the grooves and are in tight fit connection; a flow passage is formed among the blade, the rear cover and the front cover; the air outlet is separated by the blades between the tail part of the front cover and the rear cover, and the air flows out of the air outlet from the front part of the blades through the flow channel.
4. The back-to-back compressor of claim 3, wherein: the rear cover, the blades and the sleeve body are integrally formed; or/and: the outer edge of the vane protrudes out of the end face of the rear cover in the axial direction.
5. The back-to-back compressor of claim 3, wherein: the blade includes longer main leaf and shorter splitter blade, and main leaf and splitter blade set up at interval in proper order. The front cover groove is divided into a main blade groove and a splitter blade groove which are respectively arranged corresponding to the end parts of the main blade and the splitter blade.
6. The back-to-back compressor of claim 3, wherein: the front edge of the front cover protrudes out of the front edge of the blade, or is parallel to the front edge of the blade, or is shorter than the front edge of the blade.
7. The back-to-back compressor of claim 3, wherein: the front cover is made of carbon fiber composite material.
8. The back-to-back compressor of claim 7, wherein: the front cover is prepared by the following method:
step A, putting carbon fibers with a set volume into an oil bed, and infiltrating the carbon fibers by using a liquid adhesive in the oil bed;
b, extracting the fully soaked carbon fibers, and extruding to remove redundant adhesive in the carbon fibers;
c, winding the carbon fiber after the excess adhesive is extruded to form spongy carbon fiber which is fully soaked with the adhesive and has a three-dimensional structure;
d, carrying out vacuum-pumping treatment on the spongy carbon fiber which is fully soaked with the adhesive and has the three-dimensional structure, so that gas in the three-dimensional structure of the carbon fiber is pumped out;
step E, injecting a liquid steel-based material into the carbon fiber three-dimensional structure through a micro-injector, and performing micro-vibration on the carbon fiber three-dimensional structure in the injection process to obtain a composite material of the steel-based material and the carbon fiber which is stained with the adhesive;
and F, putting the steel-based material and the composite material which is full of the adhesive carbon fibers into a mould, pressurizing, cooling and forming to obtain the formed steel-based carbon fiber composite front cover connected through chemical bonds.
9. A back-to-back compressor as claimed in claim 1, 2 or 3 wherein: one or more circles of air holes are uniformly formed in the part, opposite to the impeller blades or the front cover, of the stator.
10. The back-to-back compressor as claimed in claim 1 or 9, wherein: one side or/and two sides of the motor are/is provided with a radial bearing sleeved on the rotating shaft, or the radial bearing is not arranged;
or/and: the rotating shaft may or may not be provided with a thrust bearing.
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| CN202011291365.6A CN112503004A (en) | 2020-11-18 | 2020-11-18 | Back-to-back type compressor |
| PCT/CN2021/099964 WO2022105210A1 (en) | 2020-11-18 | 2021-06-15 | Back-to-back disposed compressor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011291365.6A CN112503004A (en) | 2020-11-18 | 2020-11-18 | Back-to-back type compressor |
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| CN112503004A true CN112503004A (en) | 2021-03-16 |
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| WO2022105210A1 (en) * | 2020-11-18 | 2022-05-27 | 至玥腾风科技集团有限公司 | Back-to-back disposed compressor |
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Effective date of registration: 20230423 Address after: 518063 10 Nanshan District Road, Gaoxin south, Nanshan District, Shenzhen, Guangdong. Applicant after: Liu Muhua Address before: 100176 room 1202a, block B, Chaolin Plaza, No.19, Ronghua Middle Road, economic and Technological Development Zone, Daxing District, Beijing Applicant before: Jin Pu |