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CN112439274A - Air conditioner purification filter screen and air conditioner - Google Patents

Air conditioner purification filter screen and air conditioner Download PDF

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Publication number
CN112439274A
CN112439274A CN202011215500.9A CN202011215500A CN112439274A CN 112439274 A CN112439274 A CN 112439274A CN 202011215500 A CN202011215500 A CN 202011215500A CN 112439274 A CN112439274 A CN 112439274A
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China
Prior art keywords
filter screen
air
air conditioner
silver
antibacterial
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Pending
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CN202011215500.9A
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Chinese (zh)
Inventor
卢杰宏
李云蹊
周宇明
杨文宇
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Hisense Guangdong Air Conditioning Co Ltd
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Hisense Guangdong Air Conditioning Co Ltd
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Priority to CN202011215500.9A priority Critical patent/CN112439274A/en
Publication of CN112439274A publication Critical patent/CN112439274A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B01D46/12Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/0028Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions provided with antibacterial or antifungal means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/28Arrangement or mounting of filters

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filtering Materials (AREA)

Abstract

The invention discloses an air conditioner purification filter screen and an air conditioner, wherein the air conditioner purification filter screen comprises a filter main body and a frame for fixing the filter main body, the filter main body is formed by superposing, compounding and pleating an antibacterial and antiviral non-woven fabric and an electret melt-blown non-woven fabric, and the antibacterial and antiviral non-woven fabric is formed by polymer fibers loaded with silver-loaded copper zeolite on the surface. Therefore, the air conditioner purification filter screen disclosed by the embodiment of the invention has antibacterial and antiviral properties and fine particle filtering properties, not only can the air filtering quality be obviously improved, but also the breeding and propagation of microorganisms on the filter screen can be effectively avoided, the service life of the filter screen is further prolonged, and the secondary pollution to indoor air, damage to the indoor air quality and influence on human health are avoided.

Description

Air conditioner purification filter screen and air conditioner
Technical Field
The invention belongs to the technical field of air purification, and particularly relates to an air conditioner purification filter screen and an air conditioner purification filter.
Background
With the development of science and technology and industry, the air quality is increasingly poor, and the mass propagation of bacteria and viruses in the air is accompanied, so that serious epidemic situations such as SARS, avian influenza, influenza A and the like occur continuously in recent years.
The efficient air filter screen is an important barrier for preventing pollutants from entering air circulation, and can effectively intercept and remove dust, particles and microbial aerosol in air. However, as pathogenic microorganisms breed and breed on the filter screen, the service life of the filter screen is greatly reduced, secondary pollution to indoor air is inevitably caused, the indoor air quality is damaged, and the human health is influenced.
A common high-efficiency air filter screen adopts non-woven fabrics or filter paper as a filter element, and the non-woven fabrics and the filter paper can only remove dust and particles in air. However, after the high-efficiency air filter is used for a period of time, a large amount of pathogenic microorganisms can be attached to and bred on the high-efficiency air filter, the pathogenic microorganisms can be spread along with airflow to influence human health, and the non-woven fabric and the filter paper have no sterilization effect, so that the problem of microbial pollution cannot be solved.
Therefore, an efficient air filter screen which can remove dust and particulate matters and solve the problem of pathogenic microorganisms such as bacteria, mold, viruses and the like is urgently needed.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the technical problems in the related art. Therefore, one purpose of the invention is to provide a high-efficiency air purification filter screen with dust removal, particulate removal, antibacterial and bacteriostatic effects.
According to one aspect of the invention, the invention provides an air conditioner purification filter screen, which comprises a filter main body and a frame for fixing the filter main body, wherein according to a specific embodiment of the invention, the filter main body is formed by superposing, compounding and pleating an antibacterial and antiviral non-woven fabric and an electret melt-blown non-woven fabric, wherein the antibacterial and antiviral non-woven fabric is formed by polymer fibers loaded with silver-loaded copper zeolite on the surface.
Therefore, the antibacterial and antiviral non-woven fabric in the air conditioner purification filter screen provided by the embodiment of the invention can effectively intercept and kill pathogenic microorganisms such as bacteria and viruses flowing through the air, and can inhibit the growth of the microorganisms on the filter screen; the electret melt-blown non-woven fabric can filter out particulate matters including PM10, PM2.5 and PM0.3 in the air, such as inhalable particulate matters and potential allergens including road dust, industrial dust, pollen, mould spores, droplet nuclei attached with bacteria and viruses and the like. Therefore, the air conditioner purification filter screen disclosed by the embodiment of the invention has antibacterial and antiviral properties and fine particle filtering properties, not only can the air filtering quality be obviously improved, but also the breeding and propagation of microorganisms on the filter screen can be effectively avoided, the service life of the filter screen is further prolonged, and the secondary pollution to indoor air, the indoor air quality damage and the influence on human health are avoided.
In addition, the air conditioner purification filter screen according to the above embodiment of the present invention may further have the following additional technical features:
in some embodiments of the present invention, the silver-loaded copper zeolite is loaded at a loading rate of 0.5 to 5% based on the total mass of the polymer fiber.
In some embodiments of the present invention, the silver-loaded copper zeolite uses nano-aluminosilicate as a carrier, and silver ions and copper ions as an effective antibacterial and antiviral component.
In some embodiments of the invention, the silver-loaded copper zeolite has a crystal size of 20nm to 1 μm.
In some embodiments of the invention, the polymeric fibers are one or more of polyester fibers, polypropylene fibers, polyethylene fibers, and polyamide fibers.
In some embodiments of the present invention, the antibacterial and antiviral nonwoven fabric is prepared by blowing silver-loaded copper zeolite onto the surface of polymer fibers by a blowing gas stream during a melt-blown spinning process for preparing the polymer fibers.
In some embodiments of the present invention, the filtration grade of the electret meltblown nonwoven fabric is selected from one of F7, F8, F9, H10, H11, H12, and H13.
In some embodiments of the present invention, the lamination is hot melt adhesive lamination, pressure sensitive adhesive lamination, or ultrasonic lamination.
According to a second aspect of the present invention, the present invention further provides an air conditioner, according to a specific embodiment of the present invention, the air conditioner comprises the air conditioner purification filter screen of the previous embodiment. From this air conditioner will have good filtration effect, still have excellent antibiotic degerming antiviral effect simultaneously, and then effectively avoid the air conditioner to use for a long time and breed the bacterium and cause secondary pollution to the room air. The service life of the air conditioner is obviously prolonged, the product quality is obviously improved, and a better using effect is provided for users.
Drawings
Fig. 1 is a front view of an air conditioning purification screen according to an embodiment of the present invention.
Fig. 2 is a sectional view taken along section line a-a in fig. 1.
Detailed Description
The following detailed description of embodiments of the invention is intended to be illustrative, and is not to be construed as limiting the invention.
According to one aspect of the invention, the invention provides an air conditioner purification filter screen, which comprises a filter main body and a frame for fixing the filter main body, wherein according to a specific embodiment of the invention, the filter main body is formed by superposing, compounding and pleating an antibacterial and antiviral non-woven fabric and an electret melt-blown non-woven fabric, wherein the antibacterial and antiviral non-woven fabric is formed by polymer fibers loaded with silver-loaded copper zeolite on the surface.
Therefore, the antibacterial and antiviral non-woven fabric in the air conditioner purification filter screen provided by the embodiment of the invention can effectively intercept and kill pathogenic microorganisms such as bacteria and viruses flowing through the air, and can inhibit the growth of the microorganisms on the filter screen; the electret melt-blown non-woven fabric can filter out particulate matters including PM10, PM2.5 and PM0.3 in the air, such as inhalable particulate matters and potential allergens including road dust, industrial dust, pollen, mould spores, droplet nuclei attached with bacteria and viruses and the like. Therefore, the air conditioner purification filter screen disclosed by the embodiment of the invention has antibacterial and antiviral properties and fine particle filtering properties, not only can the air filtering quality be obviously improved, but also the breeding and propagation of microorganisms on the filter screen can be effectively avoided, the service life of the filter screen is further prolonged, and the secondary pollution to indoor air, the indoor air quality damage and the influence on human health are avoided.
The air conditioner purifying filter net of the embodiment of the invention is described in detail as follows:
according to a specific embodiment of the present invention, the antibacterial and antiviral nonwoven fabric is specifically formed of polymer fibers having silver-loaded copper zeolite loaded on the surface thereof. Therefore, the formed non-woven fabric has antibacterial and antiviral properties by loading the silver-loaded copper zeolite on the polymer fibers. And the silver-loaded copper zeolite is exposed on the surface of the fiber and can be fully contacted with air, inhalable particles such as bacteria and virus droplet nuclei and potential allergens filtered from the filter screen, so that the efficiency and the effect of sterilizing and removing viruses are effectively improved.
According to the specific embodiment of the invention, the silver-loaded copper zeolite is prepared by taking nano-aluminosilicate as a carrier and taking silver ions and copper ions as effective antibacterial and antiviral components. The inventors found that by introducing Cu2+Can solve the problem of easy color change existing in the process of carrying silver independently, and simultaneously Ag+And Cu+The synergistic effect of the components can also obviously improve the antibacterial and antiviral performances of the product.
According to a particular embodiment of the invention, the silver-loaded copper zeolite employed may have a crystal size of 20nm to 1 μm. More preferably, the silver-loaded copper zeolite has a crystal size of from 100nm to 200 nm. The inventor finds that by adopting the silver-loaded copper zeolite in the nanometer level, a large number of nanometer-scale holes exist among zeolite crystals, so that the capacity of capturing viruses is greatly increased, and the copper ions and the silver ions released by the zeolite carrier are convenient to attack and destroy proteins and nucleic acid molecules of the viruses. Thereby remarkably improving the sterilizing and virus removing effects of the antibacterial and antiviral non-woven fabric.
According to the specific embodiment of the invention, the antibacterial and antiviral non-woven fabric is prepared by blowing the silver-loaded copper zeolite onto the surface of the polymer fiber through a melt-blowing air flow in the melt-blowing spinning process for preparing the polymer fiber. Thus, silver-loaded copper zeolite is added to the air flow of the melt-blown spinning, and the silver-loaded copper zeolite is firmly supported on the fiber surface by the high-speed air flow blowing action and the polymer fiber melt bonding action. Specifically, the polymer fiber raw material is melt extruded, and the state of the fiber is gradually changed from melt to solid in the process from a spinneret to a fiber collecting position. The fiber melt has liquid characteristics, the surface of the fiber melt is easy to deform, and when the silver-loaded copper zeolite is sprayed to the surface of the fiber melt with certain kinetic energy, the fiber melt is stretched, lapped and cooled to be formed, so that the non-woven fabric firmly loaded with the silver-loaded copper zeolite is formed. Therefore, the method for preparing the non-woven fabric with antibacterial and antiviral properties is simple, efficient, low in cost and easy for large-scale production. More importantly, the silver-loaded copper zeolite can be firmly loaded on the surface of the polymer fiber by the method, and is not easy to fall off in the transportation and working processes, so that dust pollution can be effectively avoided; in addition, the silver-loaded copper zeolite is exposed on the surface of the polymer fiber and can be fully contacted with air, inhalable particles such as bacteria and virus droplet nuclei and potential allergens filtered from the filter screen, and further the efficiency and the effect of sterilizing and removing viruses are effectively improved.
According to an embodiment of the present invention, in the antibacterial and antiviral nonwoven fabric, the loading rate of the silver-loaded copper zeolite is 0.5 to 5% based on the total mass of the polymer fibers. The cost of the silver-loaded copper zeolite is higher, so that the dosage of the silver-loaded copper zeolite is controlled as much as possible while the antibacterial and antiviral effects are ensured, and further resource waste and cost increase are avoided. Therefore, according to a specific example of the present invention, the loading ratio of the silver-loaded copper zeolite may be preferably 0.5 to 2%.
According to an embodiment of the present invention, the polymer fiber forming the antibacterial and antiviral nonwoven fabric main body may be one or more of polyester fiber, polypropylene fiber, polyethylene fiber and polyamide fiber. According to a specific example of the present invention, the polymer fiber used for the antibacterial and antiviral nonwoven fabric main body may preferably be polyethylene terephthalate fiber. The non-woven fabric formed by the polyethylene glycol terephthalate fiber has excellent stiffness, tensile strength and wind pressure resistance, is compounded with the electret melt-blown non-woven fabric, and can greatly prolong the service life of the compound filter cloth.
According to the embodiment of the invention, the filtering main body of the air-conditioning purifying filter screen is of a double-layer composite structure, one layer is an antibacterial and antiviral non-woven fabric, and the second layer is an electret melt-blown non-woven fabric. The electret melt-blown nonwoven fabric can be F7, F8, F9, H10, H11, H12, H13 or H14 melt-blown nonwoven fabric. According to a specific example of the present invention, meltblown nonwoven fabric of H11 grade may be preferably used. Therefore, the air filter can effectively filter particles including PM10, PM2.5 and PM0.3 in the air, such as highway dust, industrial dust, pollen, mould spores, and inhalation particles and potential allergens such as droplet nuclei attached with bacteria and viruses while ensuring low wind resistance.
According to the specific embodiment of the invention, the antibacterial and antiviral non-woven fabric and the electret melt-blown non-woven fabric are superposed, compounded and pleated to form the filtering main body of the air-conditioning purifying filter screen. According to the specific embodiment of the invention, the compounding process of the two layers of non-woven fabrics can be selected from hot melt adhesive compounding, pressure sensitive adhesive compounding or ultrasonic compounding. And further the influence on the non-woven fabric filtering effect can be reduced. According to a specific example of the present invention, the material of the frame of the air conditioner purification filter screen may be one or a combination of paper, plastic, metal and spunlace cotton. Specifically, the filter main body and the frame may be fixed by hot melt adhesive. Fig. 1 shows an air conditioning purification filter screen according to an embodiment of the present invention, which includes a filter body 2 and a frame 3, and fig. 2 shows a cross-sectional view of the air conditioning purification filter screen at a position a-a in fig. 1, and it can be seen that an antibacterial and antiviral nonwoven fabric 4 and an electret meltblown nonwoven fabric 5 are laminated and pleated.
The air conditioner purification filter screen according to the embodiment of the invention has excellent antibacterial, antibacterial and antiviral properties and particulate matter filtering properties. Specifically, the antibacterial rate of staphylococcus aureus can reach 99.9%, the sterilization rate of staphylococcus albus can reach 99.8%, the antiviral rate of H1N1 can reach 99.9%, and the clean air content of particulate matters can reach 515m3/h。
According to a second aspect of the present invention, the present invention further provides an air conditioner, according to a specific embodiment of the present invention, the air conditioner comprises the air conditioner purification filter screen of the previous embodiment. From this air conditioner will have good filtration effect, still has excellent antibiotic degerming antiviral effect simultaneously, and then effectively avoids the air conditioner to use for a long time and breed the bacterium and cause secondary pollution to the room air, destroys the room air quality, influences the health. The service life of the air conditioner is obviously prolonged, the product quality of the air conditioner is obviously improved, and a healthy and high-quality air conditioner product is provided for users.
Example 1
An air conditioner purifying filter screen (structure is shown in fig. 1 and fig. 2) comprises a wave-shaped filter main body and a frame for fixing the filter main body. The filtering main body is fixedly bonded with the frame through thermosol. The filtering main body is formed by pleating and processing filter cloth which is prepared by compounding antibacterial and antiviral non-woven fabrics and H11-grade electret melt-blown non-woven fabrics through ultrasonic waves, and the frame is a spunlace cotton frame. The antibacterial and antiviral non-woven fabric is polyethylene terephthalate fiber with silver-loaded copper zeolite loaded on the surface, the loading capacity of the silver-loaded copper zeolite in the polyethylene terephthalate fiber is 1%, and the size of the silver-loaded copper zeolite is about 100 nm-200 nm.
Example 2
The difference from the embodiment 1 is that: the loading of the silver-loaded copper zeolite in the polyethylene terephthalate fiber was 0.5%.
Example 3
The difference from the embodiment 1 is that: the silver-loaded copper zeolite has a size of about 200nm to about 300 nm.
And (3) testing:
the antibacterial rate, antiviral rate, sterilization rate and clean air amount of particulate matter of the air conditioning purification filter screens of examples 1 to 3 were measured, respectively.
And (3) testing the antibacterial rate: testing according to the test method of GB/T21551.3-2010;
the antiviral rate: testing was performed according to the test method of ISO 18184-;
and (3) the degerming rate: mounting the filter screen on an air conditioner purification module, and testing according to a test method of GB/T21551.3-2010;
clean air volume of particulate matter: the filter screen is installed on the air-conditioning purification module, and the test is carried out according to the test method of GB/T18801-2015.
TABLE 1
Figure BDA0002760238380000061
And (4) conclusion:
the air conditioner purifying filter screen formed by pleating the non-woven fabric loaded with silver-loaded copper zeolite and the electret melt-blown non-woven fabric has excellent antibacterial and antiviral properties and particulate matter filtering performance. The antibacterial rate to staphylococcus aureus can reach 99.9 percent to the maximum, the antibacterial rate to staphylococcus albus can reach 99.8 percent to the maximum, the antiviral rate to H1N1 can reach 99.9 percent to the maximum, and the clean air quantity of particulate matters can reach 515m to the maximum3/h。
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (9)

1. The utility model provides an air conditioner purifies filter screen, includes filters the main part and is used for the fixed frame that filters the main part, its characterized in that, filter the main part and melt blown the non-woven fabrics stack by antibiotic antiviral non-woven fabrics and electret and compound and pleat and form, wherein, antibiotic antiviral non-woven fabrics is formed by the polymer fiber of surface load silver-carrying copper zeolite.
2. The air conditioning purification filter screen according to claim 1, wherein the loading rate of the silver-loaded copper zeolite is 0.5 to 5% based on the total mass of the polymer fibers.
3. The air-conditioning purifying filter screen according to claim 2, wherein the silver-loaded copper zeolite takes nano-aluminosilicate as a carrier and takes silver ions and copper ions as antibacterial and antiviral active ingredients.
4. The air-conditioning purifying filter screen according to claim 3, wherein the silver-loaded copper zeolite has a crystal size of 20nm to 1 μm.
5. The air conditioning purification filter screen of claim 4, wherein the polymer fibers are one or more of polyester fibers, polypropylene fibers, polyethylene fibers, and polyamide fibers.
6. The air-conditioning purifying filter screen according to any one of claims 2 to 5, wherein the antibacterial and antiviral nonwoven fabric is prepared by blowing silver-loaded copper zeolite onto the surface of the polymer fiber by a blowing air flow in a melt-blown spinning process for preparing the polymer fiber.
7. The air conditioning purification filter screen of claim 1, wherein the electret meltblown nonwoven fabric has a filtration grade selected from one of F7, F8, F9, H10, H11, H12, H13 and H14.
8. The air conditioning purification filter screen of claim 1, wherein the superposition compounding employs hot melt adhesive compounding, pressure sensitive adhesive compounding or ultrasonic compounding.
9. An air conditioner characterized in that the air conditioner comprises the air conditioner purifying filter screen of any one of claims 1-8.
CN202011215500.9A 2020-11-04 2020-11-04 Air conditioner purification filter screen and air conditioner Pending CN112439274A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113058374A (en) * 2021-03-24 2021-07-02 海信(广东)空调有限公司 Formaldehyde removal filter screen and preparation method and application thereof
CN113209722A (en) * 2021-03-30 2021-08-06 云南前沿新材料科技发展有限公司 Copper and silver-containing antibacterial and antiviral filter screen and preparation method thereof

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CN103961938A (en) * 2014-05-22 2014-08-06 广州励洁空气净化科技有限公司 Multilayer-structure antibiotic automobile air conditioner filter capable of filtering PM2.5
CN110699847A (en) * 2019-09-29 2020-01-17 江苏亿茂滤材有限公司 Non-woven fabric loaded with nano antibacterial particles on line and preparation method and application thereof
CN111227345A (en) * 2020-02-18 2020-06-05 江苏亿茂滤材有限公司 Antibacterial and antiviral mask and preparation method thereof

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CN103961938A (en) * 2014-05-22 2014-08-06 广州励洁空气净化科技有限公司 Multilayer-structure antibiotic automobile air conditioner filter capable of filtering PM2.5
CN110699847A (en) * 2019-09-29 2020-01-17 江苏亿茂滤材有限公司 Non-woven fabric loaded with nano antibacterial particles on line and preparation method and application thereof
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113058374A (en) * 2021-03-24 2021-07-02 海信(广东)空调有限公司 Formaldehyde removal filter screen and preparation method and application thereof
CN113209722A (en) * 2021-03-30 2021-08-06 云南前沿新材料科技发展有限公司 Copper and silver-containing antibacterial and antiviral filter screen and preparation method thereof

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Application publication date: 20210305