CN112403387A - Comprehensive sizing material circulating system - Google Patents
Comprehensive sizing material circulating system Download PDFInfo
- Publication number
- CN112403387A CN112403387A CN202011255228.7A CN202011255228A CN112403387A CN 112403387 A CN112403387 A CN 112403387A CN 202011255228 A CN202011255228 A CN 202011255228A CN 112403387 A CN112403387 A CN 112403387A
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- CN
- China
- Prior art keywords
- electronic scale
- plc control
- control system
- glue
- barrel
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- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 54
- 238000004513 sizing Methods 0.000 title claims abstract description 41
- 239000003292 glue Substances 0.000 claims abstract description 40
- 238000003860 storage Methods 0.000 claims abstract description 28
- 238000003756 stirring Methods 0.000 claims abstract description 22
- 239000007788 liquid Substances 0.000 claims description 4
- 239000013589 supplement Substances 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 4
- 230000001502 supplementing effect Effects 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 6
- 238000004026 adhesive bonding Methods 0.000 description 4
- 239000002131 composite material Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/833—Flow control by valves, e.g. opening intermittently
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/48—Arrangements of indicating or measuring devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a comprehensive sizing material circulating system, which comprises a stirring barrel, a middle rotating barrel, a sizing material groove, a PLC control system and at least two raw rubber storage tanks, wherein the raw rubber storage tanks are respectively connected with the stirring barrel through corresponding rubber supplementing pipes, the stirring barrel is connected with the middle rotating barrel through a middle pipeline, the middle rotating barrel is connected with the sizing material groove through a rubber supplying pipe, the glue feeding trough is connected with the transfer barrel through a return pipe, the bottom ends of the raw glue storage tanks are provided with first electronic scales, the bottom end of the mixing barrel is provided with a second electronic scale, the bottom end of the transfer barrel is provided with a third electronic scale, the glue outlets of the raw glue storage tanks are provided with flow meters and electromagnetic valves for controlling the flow of the glue stock, the transit pipeline is provided with a viscosity detector, and the first electronic scale, the second electronic scale, the third electronic scale, the flow meter, the electromagnetic valve and the viscosity detector are all connected with the PLC control system. The invention realizes the automatic batching of the rubber material supply, ensures the continuous and normal supply of the rubber material and improves the product yield.
Description
Technical Field
The invention relates to the technical field of composite gluing of film materials, in particular to a comprehensive glue circulating system.
Background
In the film material compounding industry, the compounding process needs to adhere the film material with glue, solvent and the like or add the glue, the solvent and the like on the surface of the film material. At present, in the production process, the glue is mainly added manually, so that the problems of difficult circulation caused by too much feeding, coating leakage caused by too little glue in a trough but no alarm and the like easily occur, and the product yield is seriously influenced; and the manual addition easily causes the situation that the sizing material is too much or too little, influences the glue solution performance, reduces the composite quality of the membrane material.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a comprehensive glue stock circulating system which can realize automatic batching of glue stock supply, reduce the labor intensity of workers, ensure continuous and normal glue stock supply and improve the product yield.
In order to achieve the purpose, the invention adopts the following technical scheme:
a comprehensive sizing material circulating system comprises a stirring barrel, a transfer barrel, a sizing material tank, a PLC control system and at least two raw rubber storage tanks, the raw rubber storage tank is respectively connected with a stirring barrel through corresponding rubber supplementing pipes, the stirring barrel is connected with a transfer barrel through a transfer pipeline, the transfer barrel is connected with a sizing trough through a rubber supply pipe, the sizing trough is connected with the transfer barrel through a return pipe, the bottom end of the raw rubber storage tank is provided with a first electronic scale, the bottom end of the stirring barrel is provided with a second electronic scale, the bottom end of the transfer barrel is provided with a third electronic scale, the glue outlets of the raw glue storage tanks are provided with flow meters and electromagnetic valves for controlling the glue to flow out, and a viscosity detector is arranged on the transfer pipeline, and the first electronic scale, the second electronic scale, the third electronic scale, the flow meter, the electromagnetic valve and the viscosity detector are all connected with the PLC control system.
As a preferred scheme, the glue supply pipe is sequentially provided with a primary filter screen and a secondary filter screen along the flowing direction of the glue material.
As a preferred scheme, a secondary filter screen is arranged on the return pipe.
As a preferred scheme, the mesh number of the secondary filter screen is larger than that of the primary filter screen.
As a preferred scheme, a liquid level meter is arranged in the gluing trough and is connected with a PLC control system.
As a preferred scheme, a glue outlet of the transfer barrel is provided with a viscosity controller, and the viscosity controller is connected with a PLC control system.
As a preferred scheme, a temperature control module is arranged in the stirring barrel and is connected with a PLC control system.
As a preferred scheme, a stirring motor is arranged in the stirring barrel, and the stirring motor is connected with the PLC control system and can control the rotation speed by the PLC control system.
As a preferred scheme, the system further comprises a PC end for setting parameters, and the PC end is connected with the PLC control system.
Compared with the prior art, the invention has obvious advantages and beneficial effects, particularly: 1. the middle rotating barrel is arranged, so that the rubber materials are stirred and completely mixed and then enter the middle rotating barrel, when the weight in the stirring barrel reaches the lower limit, the rubber materials in the middle rotating barrel are ensured to be used by equipment, the blank period that no rubber materials are available when the rubber materials are stirred and mixed is filled, and the continuity of rubber material supply is ensured; 2. a flow meter and an electromagnetic valve for controlling the flow of the sizing material are arranged at a glue outlet of the raw glue storage tank, and a viscosity detector is arranged on the transfer pipeline, so that a PLC control system can control the glue supply ratio of the raw glue according to the detection result of the viscosity detector, and the viscosity of the sizing material is ensured; 3. set up first electronic scale through the bottom at former gluey storage jar, set up the second electronic scale in the bottom of agitator, set up the third electronic scale in the bottom of transfer bucket to can monitor the supply volume of sizing material often, be convenient for in time supply sizing material, guarantee the normal supply of sizing material.
To more clearly illustrate the structural features and technical means of the present invention and the specific objects and functions attained thereby, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments:
drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention.
The attached drawings indicate the following:
10. raw rubber storage tank 11, rubber filling pipe 12 and flowmeter
13. First electronic scale 20, mixing tank 21 and transfer pipeline
22. Viscosity detector 23, second electronic scale 30 and transfer barrel
31. A rubber supply pipe 32, a first-stage filter screen 33 and a second-stage filter screen
34. Third electronic scale 35, viscosity controller 40 and gluing trough
41. Return pipe 42, secondary filter screen 50, PLC control system
60. PC end 70, gravure transfer roll.
Detailed Description
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the positions or elements referred to must have specific orientations, be constructed and operated in specific orientations, and thus, are not to be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.
As shown in fig. 1, a generalized type sizing material circulation system, including agitator 20, transfer tank 30, rubberizing silo 40, PLC control system 50, be used for setting up the PC end 60 and two at least former gum storage jar 10 of parameter, former gum storage jar 10 is connected with agitator 20 through the gluey pipe 11 of mending that corresponds respectively, agitator 20 is connected with transfer tank 30 through transfer pipeline 21, transfer tank 30 is connected with rubberizing silo 40 through supplying rubber pipe 31, and the glue solution in the rubberizing silo 40 then shifts to the membrane material through gravure transfer roller 70 on. In this embodiment, former gum storage jar 10 is equipped with four, and the former gum of the different grade type of packing into in four former gum storage jars 10 should be understood, and the number of former gum storage jar 10 can set up according to actual need.
In the invention, the rubber supply pipe 31 is sequentially provided with a primary filter screen 32 and a secondary filter screen 33 along the flowing direction of rubber materials, the rubber supply trough 40 is connected with the transfer barrel 30 through a return pipe 41, the return pipe 41 is provided with the secondary filter screen 42, and the mesh number of the secondary filter screens (33, 42) is larger than that of the primary filter screen 32.
The bottom ends of the raw rubber storage tanks 10 are all provided with a first electronic scale 13, the bottom end of the mixing tank 20 is provided with a second electronic scale 23, the bottom end of the middle rotating barrel 30 is provided with a third electronic scale 34, the glue outlets of the raw glue storage tank 10 are provided with a flow meter 12 and an electromagnetic valve (not shown) for controlling the glue to flow out, the transit pipeline 21 is provided with a viscosity detector 22, the first electronic scale 13, the second electronic scale 23, the third electronic scale 34, the flowmeter 12, the electromagnetic valve, the viscosity detector 22 and the PC end 60 are all connected with the PLC control system 50, the PLC control system 50 controls the mixture ratio of the raw rubber in the raw rubber storage tank 10 according to the detection result of the viscosity detector 22, the amount of the supplied gum material is controlled according to the sensing results of the second electronic scale 23 and the third electronic scale 34, and reminding a worker to add the raw materials into the raw rubber storage tank 10 according to the detection result of the first electronic scale 13. Therefore, the staff does not need to participate in the control of the proportioning and stirring time of the sizing material, and only needs to be responsible for adding the raw rubber into the raw rubber storage tank 10, so that the labor intensity of workers is reduced, and the mixing quality of the sizing material is improved.
In order to ensure that the sizing material in the sizing material tank 40 is sufficient, a liquid level meter (not shown) is arranged in the sizing material tank 40 and is connected with the PLC control system 50, and the PLC control system 50 controls the sizing material in the transfer barrel 30 to flow into the sizing material tank 40 according to the detection result of the liquid level meter.
The mouth of gluing of well commentaries on classics bucket 30 is equipped with viscosity controller 35, viscosity controller 35 is connected with PLC control system 50, and when viscosity that viscosity detection meter 22 detected the sizing material is different with the setting value, PLC control system 50 control viscosity controller 35 made the sizing material stop getting into rubberizing silo 40, allots the virgin rubber supply volume in virgin rubber storage jar 10 or continues to stir the sizing material simultaneously.
A temperature control module and a stirring motor are arranged in the stirring barrel 20, and the temperature control module and the stirring motor are both connected with the PLC control system 50. The PLC control system 50 controls the rotation speed of the stirring motor during working according to the viscosity requirement of the rubber material.
In conclusion, the invention arranges the middle rotating barrel, so that the rubber material is stirred and completely mixed and then enters the middle rotating barrel, when the weight in the stirring barrel reaches the lower limit, the rubber material in the middle rotating barrel is ensured to be used by equipment, the blank period that no rubber material is available when the rubber material is stirred and mixed is filled, and the continuity of rubber material supply is ensured; a flow meter and an electromagnetic valve for controlling the flow of the sizing material are arranged at a glue outlet of the raw glue storage tank, and a viscosity detector is arranged on the transfer pipeline, so that a PLC control system can control the glue supply ratio of the raw glue according to the detection result of the viscosity detector, and the viscosity of the sizing material is ensured; set up first electronic scale through the bottom at former gluey storage jar, set up the second electronic scale in the bottom of agitator, set up the third electronic scale in the bottom of transfer bucket to can monitor the supply volume of sizing material often, be convenient for in time supply sizing material, guarantee the normal supply of sizing material.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the present invention, so that any modifications, equivalents, improvements, etc. made to the above embodiment according to the present invention are within the scope of the present invention.
Claims (9)
1. An integrated sizing material circulating system is characterized in that: including agitator, transfer bucket, rubberizing silo, PLC control system and two at least former glue storage jar, former glue storage jar is connected with the agitator through the rubber supplement pipe that corresponds respectively, the agitator passes through the transfer pipeline and is connected with the transfer bucket, the transfer bucket passes through the rubber feed pipe and is connected with the rubberizing silo, the rubberizing silo passes through the back flow and is connected with the transfer bucket, the bottom of former glue storage jar all is provided with first electronic scale, the bottom of agitator is provided with the second electronic scale, the bottom of transfer bucket is provided with the third electronic scale, the play jiao kou of former glue storage jar all is provided with flowmeter and the solenoid valve of control sizing material outflow, be equipped with the viscosity on the transfer pipeline and detect the meter, first electronic scale, second electronic scale, third electronic scale, flowmeter, solenoid valve and viscosity detect the meter and all are connected with PLC control system.
2. The integrated sizing circulation system according to claim 1, wherein: the glue supply pipe is sequentially provided with a first-stage filter screen and a second-stage filter screen along the flowing direction of the glue material.
3. The integrated sizing circulation system according to claim 2, wherein: and a secondary filter screen is arranged on the return pipe.
4. The integrated sizing circulation system according to claim 3, wherein: the mesh number of the second-stage filter screen is larger than that of the first-stage filter screen.
5. The integrated sizing circulation system according to claim 1, wherein: the glue applying trough is internally provided with a liquid level meter which is connected with a PLC control system.
6. The integrated sizing circulation system according to claim 1, wherein: and a glue outlet of the transfer barrel is provided with a viscosity controller, and the viscosity controller is connected with a PLC control system.
7. The integrated sizing circulation system according to claim 1, wherein: and a temperature control module is arranged in the stirring barrel and is connected with a PLC control system.
8. The integrated sizing circulation system according to claim 1, wherein: and a stirring motor is arranged in the stirring barrel, is connected with the PLC control system and can control the rotating speed by the PLC control system.
9. The integrated sizing circulation system according to claim 1, wherein: the PLC control system further comprises a PC end used for setting parameters, and the PC end is connected with the PLC control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011255228.7A CN112403387A (en) | 2020-11-11 | 2020-11-11 | Comprehensive sizing material circulating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011255228.7A CN112403387A (en) | 2020-11-11 | 2020-11-11 | Comprehensive sizing material circulating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112403387A true CN112403387A (en) | 2021-02-26 |
Family
ID=74781074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011255228.7A Pending CN112403387A (en) | 2020-11-11 | 2020-11-11 | Comprehensive sizing material circulating system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112403387A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113510056A (en) * | 2021-09-14 | 2021-10-19 | 溧阳卓越新材料科技有限公司 | Feeding device of coating barrel, automatic feeding method and coating detection method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103127852A (en) * | 2011-11-30 | 2013-06-05 | 谢礼新 | On-line bubble-free mixing technology adopted in multicomponent sizing material allocation |
| CN104907230A (en) * | 2015-05-15 | 2015-09-16 | 中航复合材料有限责任公司 | Glue liquid circulation system used for honeycomb glue coating process |
| WO2019010902A1 (en) * | 2017-07-13 | 2019-01-17 | 华南理工大学 | Automatic device for led fluorescent powder glue proportioning and control method therefor |
| CN209271345U (en) * | 2018-09-25 | 2019-08-20 | 福建泰安预涂膜有限公司 | A kind of paint feeding mechanism of pre-coating film production |
-
2020
- 2020-11-11 CN CN202011255228.7A patent/CN112403387A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103127852A (en) * | 2011-11-30 | 2013-06-05 | 谢礼新 | On-line bubble-free mixing technology adopted in multicomponent sizing material allocation |
| CN104907230A (en) * | 2015-05-15 | 2015-09-16 | 中航复合材料有限责任公司 | Glue liquid circulation system used for honeycomb glue coating process |
| WO2019010902A1 (en) * | 2017-07-13 | 2019-01-17 | 华南理工大学 | Automatic device for led fluorescent powder glue proportioning and control method therefor |
| CN209271345U (en) * | 2018-09-25 | 2019-08-20 | 福建泰安预涂膜有限公司 | A kind of paint feeding mechanism of pre-coating film production |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113510056A (en) * | 2021-09-14 | 2021-10-19 | 溧阳卓越新材料科技有限公司 | Feeding device of coating barrel, automatic feeding method and coating detection method |
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Application publication date: 20210226 |