CN112289580A - Automatic winding equipment for annular inductor - Google Patents
Automatic winding equipment for annular inductor Download PDFInfo
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- CN112289580A CN112289580A CN202011603885.6A CN202011603885A CN112289580A CN 112289580 A CN112289580 A CN 112289580A CN 202011603885 A CN202011603885 A CN 202011603885A CN 112289580 A CN112289580 A CN 112289580A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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Abstract
The invention relates to the technical field of inductance, and discloses an automatic winding device for an annular inductor, which comprises a bottom plate, wherein the left end of the top surface of the bottom plate is provided with an inductor rotating power structure for providing power for the rotation of the inductor; the inductor rotary power transmission structure is arranged at the left end of the top surface of the bottom plate and used for transmitting power; a stabilizing plate is fixedly arranged at the center of one side of the top surface of the bottom plate, and an inductor winding power structure is arranged at the center of the top of one side wall of the stabilizing plate, which faces the bottom plate, and is used for providing power for inductor winding; the left end and the right end of one side of the stabilizing plate facing the bottom plate are respectively and fixedly provided with a side column, and the front end of each side column is provided with an inductor winding supporting structure for supporting the inductor winding structure; the inductor rotary supporting structure is characterized in that a limiting strip is fixedly mounted at the center of the left end of the top surface of the bottom plate, and inductor rotary supporting structures are arranged on the limiting strip and on the top surface of the bottom plate and used for supporting and rotating the inductor.
Description
Technical Field
The invention relates to the technical field of inductance, in particular to automatic winding equipment for a ring-shaped inductor.
Background
An inductor is a circuit element that generates an electromotive force due to a change in a current passing therethrough, thereby resisting the change in the current. The most primitive inductor was the iron core coil of which the british faraday found electromagnetic induction. The inductor is similar in structure to a transformer, but has only one winding, and generally consists of a bobbin, a winding, a shield, an encapsulating material, a magnetic core or an iron core and the like. If the inductor is in a state where no current is passing, it will try to block the current from flowing through it when the circuit is on; if the inductor is in a current passing state, the inductor will try to keep the current unchanged when the circuit is opened. Inductance is the ratio of the magnetic flux of a wire to the current that produces this flux, when an alternating current is passed through the wire, producing an alternating magnetic flux around the interior of the wire.
Inductance coils needs the wire winding, so that the use, common wire winding mode is through artifical wire winding, wire winding effect is unsatisfactory, and wire winding inefficiency, at the wire winding in-process of reality, artifical wire on inductance coils, the interval between the line is great is difficult to tightly laminate, hardly through detecting, reach qualified, need use the winding bar to wind when owing to artifical wire winding, it is sunken to lead to the fact to press very easily, in order to solve above-mentioned problem, we have proposed an automatic spooling equipment of annular inductor.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides automatic winding equipment for an annular inductor, which has the advantages that wires can be wound on an inductance coil quickly, the winding efficiency is improved, the wires wound on the inductance coil can be tightly attached, the phenomenon that the distance between the wound wires is large due to the fact that the inductance coil rotates too fast is avoided, the wires on the inductance coil can be protected, the phenomenon that the wires on the inductance coil are pressed to be sunken when the wires are increased is avoided, the problems that manual winding is carried out, the winding effect is not ideal, the winding efficiency is low, the wires wound on the inductance coil manually in the actual winding process are difficult to be tightly attached due to the fact that the distance between the wires is large, the qualification is difficult to be achieved through detection, and the problem that the pressing is sunken is easily caused due to the fact that the wires need to.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic winding device for an annular inductor comprises a bottom plate, wherein the bottom plate is a rectangular plate, and the left end of the top surface of the bottom plate is provided with an inductor rotating power structure for providing power for the rotation of the inductor; the inductor rotary power transmission structure is arranged at the left end of the top surface of the bottom plate and used for transmitting power; a stabilizing plate is fixedly arranged at the center of one side of the top surface of the bottom plate, the stabilizing plate is of a rectangular structure, and an inductor winding power structure is arranged at the center of the top of the side wall of one side of the stabilizing plate, which faces the bottom plate, and is used for providing power for inductor winding; the left end and the right end of one side of the stabilizing plate facing the bottom plate are respectively fixedly provided with a side column, the side columns are of cylindrical structures, and the front ends of the side columns are provided with inductor winding supporting structures for supporting the inductor winding structures; an inductor winding structure is arranged on the front end supporting structure of the side column and used for winding an inductor; a limiting strip is fixedly arranged at the center of the left end of the top surface of the bottom plate, the limiting strip is of a rectangular structure, and inductor rotating support structures are arranged on the limiting strip and the top surface of the bottom plate and used for supporting and rotating the inductor; and an inductance wire fixing structure is arranged at the center of the top surface of the bottom plate and used for fixing one end of an inductance wire.
Further characterized in that: the inductor rotary power structure comprises a slave motor, the slave motor is fixedly installed at the left end of the top surface of the bottom plate, and a master gear is fixedly installed at the top of the outer side wall of a shaft of the slave motor.
Further characterized in that: the inductor rotary power transmission structure comprises a support column, the support column is of a cylindrical structure, the support column is fixedly mounted at the left end of the top surface of the bottom plate and located on the front side of the slave motor, a fixing column is fixedly mounted on the top surface of the support column and is of a cylindrical structure, a middle gear is arranged on the top surface of the outer side wall of the fixing column in a sliding mode, and the middle gear and the main gear are meshed together.
Further characterized in that: inductor wire winding power structure includes main motor, main motor fixed mounting is in one side lateral wall top center department towards the bottom plate of steadying plate, the lateral wall fixed mounting of the axle of main motor has the screens gear.
Further characterized in that: inductor wire winding bearing structure includes the inner ring, and the inner ring is hollow cylindrical structure, and the top surface and the bottom surface of inner ring are uncovered, inner ring fixed mounting is on the lateral wall front end of side post, the inner ring outside is provided with the outer loop, and the outer loop is hollow cylindrical structure, and the top and the bottom of outer loop are uncovered, roll connection has the slide ball between the lateral wall of inner ring and the interior lateral wall of outer loop, and the slide ball is spherical structure.
Further characterized in that: inductor winding structure includes the winding ring, and the winding ring is the loop configuration, the inside groove has been seted up to the lateral wall rear end of winding ring, and the inside groove is the ring channel, outer loop roll joint is on the inside groove, the lateral wall fixed mounting of winding ring has a plurality of joint pieces, and the joint piece is the rectangular block, the joint piece rolls the joint with the screens gear and is in the same place, both ends fixed mounting respectively has the curb plate about the inside wall right side of winding ring, and the curb plate is the rectangular plate, spacing hole has been seted up to the top surface center department of curb plate, and spacing hole is circular through-hole, the inside wall roll in spacing hole has cup jointed the rotation axis, and the rotation axis is cylindrical structure, the lateral wall fixed mounting of rotation axis has the roll axis, and the roll axis is cylindrical structure, the kerve has been seted up.
Further characterized in that: the inductor rotary supporting structure comprises a main connecting column and a secondary connecting column, the main connecting column and the secondary connecting column are cylindrical structures, a through groove and a through groove rectangular groove are formed in the bottom of the outer side wall of the main connecting column, the through groove is slidably clamped on a limiting strip, a screw hole is formed in the front side of the inner side wall of the through groove and is a circular through hole, a stud is connected to the screw hole in a threaded mode, the side view of the stud is of a T-shaped structure, external threads are formed in the outer side wall of the stud, the secondary connecting column is fixedly installed at the position, close to the center of the top face of the bottom plate, of the left end of the top face of the bottom plate, the main connecting column and the two secondary connecting columns are distributed in a triangular mode, fixed shafts are fixedly installed on the top faces of the main connecting column and the secondary connecting, the clamping column is of a hollow cylindrical structure, the top and the bottom of the clamping column are both open, the outer side wall of the clamping column is provided with a limiting groove, the limiting groove is an annular groove, a plurality of telescopic pipes are fixedly mounted on the limiting groove, the telescopic pipes are of a hollow cylindrical structure, the two ends of each telescopic pipe are both open, a spring is sleeved inside each telescopic pipe, the inner side wall of each telescopic pipe is slidably sleeved with each telescopic column, each telescopic column is of a cylindrical structure, the bottom and the top of the inner side wall of each telescopic pipe are respectively provided with a side groove, each side groove is a rectangular groove, the top and the bottom of one end of the outer side wall of each telescopic column are respectively and fixedly provided with a slide block, each slide block is a rectangular block, each slide block is slidably clamped on each side groove, each top column is fixedly mounted on the top surface of the fixed shaft of the connecting column top surface, the connecting pipe is of a hollow cylindrical structure, the top surface and the bottom surface of the connecting pipe are both open, a driven gear is fixedly mounted at the bottom of the outer side wall of the connecting pipe, the connecting pipe and the driven gear are movably sleeved on the fixed shaft, and the driven gear and the middle gear are meshed together.
Further characterized in that: the inductance silk fixed knot constructs includes the foundation, and the foundation is cylindrical structure, foundation fixed mounting is in the top surface center department of bottom plate, the top surface fixed mounting of foundation has the screw rod, and the screw rod is cylindrical structure, and the external screw thread has been seted up to the lateral wall of screw rod, the lateral wall threaded connection of screw rod has the nut, the fixed orifices has been seted up to the lateral wall bottom of screw rod, and the fixed orifices is circular through-hole.
Compared with the prior art, the invention provides an automatic winding device for a ring-shaped inductor, which has the following beneficial effects:
1. this automatic spooling equipment of annular inductor, through outside rotatory double-screw bolt, the double-screw bolt is rotatory on the screw, take off completely until the double-screw bolt, hold the king post, end pulling king post left, the king post removes to the left end on spacing strip, it is located the leftmost end to be up to the king post, with the spacing groove of inductance coils joint on the slave connection post, end removal king post right, spacing groove on the screens post on the king post and inductance coils's lateral wall laminating are in the same place, pass inductance coils with the collar through the kerve, put into the screw with the double-screw bolt, constantly rotate the double-screw bolt, make the king post tightly fixed, thereby can be swiftly convenient put into and fix inductance coils.
2. This automatic spooling equipment of annular inductor, through holding and pulling the spool epaxial line one end, the spool constantly rotates and makes the line constantly pulled out, pass inductance coils with the line, and pass the fixed orifices, the rotatory nut downwards, the nut constantly rotates downwards, until the bottom surface of nut pushes down inductance coils, start main motor, the axle of main motor rotates and drives the screens gear constantly and rotate, screens gear constantly rotates and drives the winding ring and constantly rotates in the inside groove through outer loop and smooth ball, wind epaxial line of rolling on inductance coils, thereby make the line can wind on inductance coils fast, the efficiency of wire winding has been improved.
3. This automatic spooling equipment of annular inductor, through starting from the motor, the axle from the motor constantly rotates and drives the master gear constantly and rotates, the master gear constantly rotates and drives the intermediate gear constantly and rotates on the fixed column, the intermediate gear constantly rotates and drives from the gear constantly and rotates, it constantly rotates to drive the connecting pipe from the gear revolve and rotates, the connecting pipe constantly rotates and drives the screens post on the main joint post constantly and rotates, the screens post constantly rotates and drives the slow rotation of inductance coils, thereby make inductance coils pivoted speed unanimous with the speed of winding a circle of line on inductance coils, make the line of winding on inductance coils can tightly laminate, it is great to have avoided inductance coils to rotate the line interval that leads to the fact the winding too fast.
4. This automatic spooling equipment of annular inductor, when slowly increasing through the line on the inductance coils, flexible post is pressed inwards to the line on the inductance coils, flexible post passes through the slider and inwards moves on the side channel, flexible post inwards removes compression spring, until inductance coils is completely around full line, close main motor and slave motor, cut off the line, outwards rotate the double-screw bolt, the double-screw bolt is rotatory on the screw, until the double-screw bolt takes off completely, hold the main joint post, left end pulling main joint post, the main joint post is left end removal on spacing strip, until the main joint post is located leftmost end, upwards swivel nut, and take out the line from the fixed orifices, inductance coils after finishing the wire winding takes off, thereby make the line on the inductance coils can be protected, pressed sunken when having avoided the line on the inductance coils to increase.
5. This automatic spooling equipment of toroidal inductor through the lateral wall fixed mounting joint piece at the wire winding ring to make the screens gear can roll the joint with the joint piece together, and then drive the wire winding ring rotatory.
Drawings
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is a schematic side view of the winding ring of the present invention;
FIG. 4 is a schematic perspective view of a bottom pillar according to the present invention;
FIG. 5 is a schematic perspective view of the secondary connecting column of the present invention;
FIG. 6 is a perspective view of a telescopic tube according to the present invention;
FIG. 7 is a schematic perspective view of the main connecting column of the present invention;
FIG. 8 is a schematic perspective view of a stabilizer plate according to the present invention;
fig. 9 is a schematic perspective view of the side pillar of the present invention.
In the figure: the device comprises a base plate 1, side posts 2, fixed posts 3, a main gear 4, a slave motor 5, a middle gear 6, support posts 7, bottom grooves 8, rolling shafts 9, limiting holes 10, a rotating shaft 11, side plates 12, a clamping block 13, a winding ring 14, an inner groove 15, bottom posts 16, a screw rod 17, a nut 18, a fixing hole 19, a slave connecting post 20, a clamping post 21, a fixing shaft 22, a top post 23, a limiting groove 24, a telescopic tube 25, a side groove 26, a spring 27, a sliding block 28, a telescopic post 29, a main connecting post 30, a through groove 31, a slave gear 32, a limiting strip 33, a screw hole 34, a stud 35, a stabilizing plate 36, a main motor 37, a clamping gear 38, an outer ring 39, a sliding ball 40, an inner ring 41 and a connecting pipe 42.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As described in the background of the invention, the prior art is not sufficient, and in order to solve the above technical problems, the present application provides an automatic winding device for a toroidal inductor.
In a typical embodiment of the present application, as shown in fig. 1 to 9, an automatic winding apparatus for a toroidal inductor includes a base plate 1, the base plate 1 is a rectangular plate, and an inductor rotary power structure is disposed at a left end of a top surface of the base plate 1 for providing power for rotation of the inductor; the left end of the top surface of the bottom plate 1 is provided with an inductor rotary power transmission structure for transmitting power; a stabilizing plate 36 is fixedly installed at the center of one side of the top surface of the bottom plate 1, the stabilizing plate 36 is of a rectangular structure, and an inductor winding power structure is arranged at the center of the top of the side wall of one side of the stabilizing plate 36 facing the bottom plate 1 and used for providing power for inductor winding; the left end and the right end of one side of the stabilizing plate 36 facing the bottom plate 1 are respectively fixedly provided with a side column 2, the side columns 2 are cylindrical structures, and the front ends of the side columns 2 are provided with inductor winding supporting structures for supporting the inductor winding structures; an inductor winding structure is arranged on the front end supporting structure of the side column 2 and used for winding an inductor; a limiting strip 33 is fixedly installed at the center of the left end of the top surface of the bottom plate 1, the limiting strip 33 is of a rectangular structure, and inductor rotating support structures are arranged on the limiting strip 33 and the top surface of the bottom plate 1 and used for supporting and rotating the inductor; an inductance wire fixing structure is arranged at the center of the top surface of the bottom plate 1 and used for fixing one end of an inductance wire.
Further, the inductor rotating power structure includes a slave motor 5, the slave motor 5 is a conventional structure, which is not described herein, the slave motor 5 is a Y100L-2 dc motor, the slave motor 5 is fixedly mounted at the left end of the top surface of the bottom plate 1, the master gear 4 is fixedly mounted at the top of the outer side wall of the shaft of the motor 5, and the master gear 4 is a conventional structure, which is not described herein, so that a continuous rotating force can be generated, and thus the slave gear 32 can be provided to rotate the inductor coil.
Further, inductor rotary power transmission structure includes support column 7, support column 7 is cylindrical structure, support column 7 fixed mounting is located the front side from motor 5 at the top surface left end of bottom plate 1, the top surface fixed mounting of support column 7 has fixed column 3, fixed column 3 is cylindrical structure, the slip of the lateral wall top surface of fixed column 3 is provided with well gear 6, well gear 6 is current structure, it does not describe here any more, well gear 6 is in the same place with 4 teeth of master gear, thereby can convey the revolving force that produces from the rotation of motor 5 to from gear 32, and then it is rotatory to drive inductance coils.
Further, the inductor winding power structure includes a main motor 37, the main motor 37 is an existing structure, details of which are not described herein, the main motor 37 is a Y80M2-2 ac motor, the main motor 37 is fixedly installed at the center of the top of the side wall of the stabilizing plate 36 facing the bottom plate 1, a position-fixing gear 38 is fixedly installed on the outer side wall of the shaft of the main motor 37, and details of the position-fixing gear 38 are not described herein, so that power can be provided for the rotation of the winding ring 14, and the rotation of the winding ring 14 is facilitated.
Further, inductor wire winding bearing structure includes inner ring 41, inner ring 41 is the hollow circular cylinder structure, the top surface and the bottom surface of inner ring 41 are uncovered, inner ring 41 fixed mounting is on the lateral wall front end of side post 2, the outside of inner ring 41 is provided with outer loop 39, outer loop 39 is the hollow circular cylinder structure, the top and the bottom of outer loop 39 are uncovered, roll connection has smooth ball 40 between the lateral wall of inner ring 41 and the inside wall of outer loop 39, smooth ball 40 is spherical structure, thereby make wire winding ring 14 can fix, and can roll.
Further, the winding structure of the inductor comprises a winding ring 14, the winding ring 14 is of an annular structure, an inner groove 15 is formed in the rear end of the outer side wall of the winding ring 14, the inner groove 15 is an annular groove, an outer ring 39 is in rolling clamping connection with the inner groove 15, a plurality of clamping blocks 13 are fixedly installed on the outer side wall of the winding ring 14, the clamping blocks 13 are rectangular blocks, the clamping blocks 13 are in rolling clamping connection with a clamping gear 38, a side plate 12 is fixedly installed at the upper end and the lower end of the right side of the inner side wall of the winding ring 14 respectively, the side plate 12 is a rectangular plate, a limiting hole 10 is formed in the center of the top surface of the side plate 12, the limiting hole 10 is a circular through hole, a rotating shaft 11 is sleeved on the inner side wall of the limiting hole 10 in a rolling mode, the rotating shaft 11 is of a cylindrical structure, a rolling shaft 9 is fixedly, thereby enabling the winding ring 14 to be continuously rotated for facilitating the winding.
Further, the inductor rotary supporting structure comprises a main connecting column 30 and a secondary connecting column 20, the main connecting column 30 and the secondary connecting column 20 are both cylindrical structures, a through groove 31 is formed in the bottom of the outer side wall of the main connecting column 30, a rectangular groove of the through groove 31 is formed in the through groove 31 in a sliding and clamping mode on a limiting strip 33, a screw hole 34 is formed in the front side of the inner side wall of the through groove 31, the screw hole 34 is a circular through hole, a stud 35 is connected to the screw hole 34 in a threaded mode, the side view of the stud 35 is a T-shaped structure, an external thread is formed in the outer side wall of the stud 35, the secondary connecting column 20 is fixedly installed at the position, close to the center of the top surface of the bottom plate 1, of the left end of the top surface of the bottom plate 1, the main connecting column 30 and the secondary connecting column 20 are distributed in a triangular mode, fixing shafts 22 are fixedly installed on, the clamping column 21 is of a hollow cylindrical structure, the top and the bottom of the clamping column 21 are both open, the outer side wall of the clamping column 21 is provided with a limiting groove 24, the limiting groove 24 is an annular groove, a plurality of telescopic pipes 25 are fixedly installed on the limiting groove 24, the telescopic pipes 25 are of a hollow cylindrical structure, both ends of each telescopic pipe 25 are open, springs 27 are sleeved inside the telescopic pipes 25, the springs 27 are of an existing structure and are not described herein, the inner side wall of each telescopic pipe 25 is slidably sleeved with a telescopic column 29, each telescopic column 29 is of a cylindrical structure, the bottom and the top of the inner side wall of each telescopic pipe 25 are respectively provided with a side groove 26, each side groove 26 is a rectangular groove, the top and the bottom of one end of the outer side wall of each telescopic column 29 are respectively and fixedly provided with a sliding block 28, each sliding block 28 is slidably clamped on each side groove 26, a top column 23 is fixedly installed on the top surface of, fixed mounting has connecting pipe 42 in the bottom surface centre of a circle department of screens post 21 on the main connecting post 30, connecting pipe 42 is the hollow circular cylinder structure, the top surface and the bottom surface of connecting pipe 42 are uncovered, the lateral wall bottom fixed mounting of connecting pipe 42 has from gear 32, be current structure from gear 32, do not do the repeated description here, connecting pipe 42 cup joints on fixed axle 22 with the equal activity of slave gear 32, be in the same place with 6 teeth of well gear from gear 32, thereby make screens post 21 on the main connecting post 30 can rotate, and then it is rotatory to drive inductance coils, the extrusion that has avoided the line to lead to the fact on the inductance coils simultaneously is sunken.
Further, inductance silk fixed knot constructs including the foundation 16, foundation 16 is cylindrical structure, foundation 16 fixed mounting is in bottom plate 1's top surface center department, foundation 16's top surface fixed mounting has screw rod 17, screw rod 17 is cylindrical structure, the external screw thread has been seted up to screw rod 17's lateral wall, screw rod 17's lateral wall threaded connection has nut 18, nut 18 is current structure, do not describe here any longer, fixed orifices 19 have been seted up to screw rod 17's lateral wall bottom, fixed orifices 19 are circular through-hole, thereby make the one end of the last line of roll axis 9 can walk around inductance coils and fix on fixed orifices 19, be convenient for carry out the wire winding.
When the induction coil winding device is used, the stud 35 rotates on the screw hole 34 by outwards rotating the stud 35 until the stud 35 is completely taken down, the main connecting column 30 is held, the main connecting column 30 is pulled towards the left end, the main connecting column 30 moves towards the left end on the limiting strip 33 until the main connecting column 30 is located at the leftmost end, the induction coil is clamped in the limiting groove 24 on the auxiliary connecting column 20, the main connecting column 30 moves towards the right end until the limiting groove 24 on the clamping column 21 on the main connecting column 30 is attached to the outer side wall of the induction coil, the winding ring 14 penetrates through the induction coil through the bottom groove 8, the stud 35 is placed on the screw hole 34, and the stud 35 is continuously rotated, so that the main connecting column 30 is tightly fixed.
The wire is continuously pulled out by holding and pulling one end of the wire on the rolling shaft 9, the wire is passed through the inductance coil and passed through the fixing hole 19, the nut 18 is rotated downward, the nut 18 is continuously rotated downward until the bottom surface of the nut 18 presses the inductance coil, the main motor 37 is started, the shaft of the main motor 37 is rotated to drive the click gear 38 to rotate continuously, the click gear 38 is rotated continuously to drive the winding ring 14 to rotate continuously on the inner groove 15 through the outer ring 39 and the sliding ball 40, and the wire on the rolling shaft 9 is wound on the inductance coil.
By starting the slave motor 5, the shaft of the slave motor 5 continuously rotates to drive the master gear 4 to continuously rotate, the master gear 4 continuously rotates to drive the middle gear 6 to continuously rotate on the fixed column 3, the middle gear 6 continuously rotates to drive the slave gear 32 to continuously rotate, the slave gear 32 rotates to drive the connecting pipe 42 to continuously rotate, the connecting pipe 42 continuously rotates to drive the clamping column 21 on the main connecting column 30 to continuously rotate, and the clamping column 21 continuously rotates to drive the induction coil to slowly rotate.
When the number of the wires passing through the inductance coil increases slowly, the wires on the inductance coil press the telescopic column 29 inwards, the telescopic column 29 moves inwards on the side groove 26 through the sliding block 28, the telescopic column 29 moves inwards to compress the spring 27 until the inductance coil is completely wound with the wires, the main motor 37 and the slave motor 5 are turned off, the wires are cut off, the stud 35 is rotated outwards, the stud 35 rotates on the screw hole 34 until the stud 35 is completely removed, the main connecting column 30 is held, the main connecting column 30 is pulled towards the left end, the main connecting column 30 moves towards the left end on the limiting strip 33 until the main connecting column 30 is located at the leftmost end, the nut 18 is rotated upwards, the wires are taken out of the fixing hole 19, and the inductance coil after winding is completed is removed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An automatic coiling equipment of annular inductor, includes bottom plate (1), its characterized in that: an inductor rotating power structure is arranged at the left end of the top surface of the bottom plate (1) and used for providing power for the rotation of the inductor; the inductor rotary power transmission structure is arranged at the left end of the top surface of the bottom plate (1) and used for transmitting power; a stabilizing plate (36) is fixedly mounted at the center of one side of the top surface of the bottom plate (1), and an inductor winding power structure is arranged at the center of the top of the side wall of one side, facing the bottom plate (1), of the stabilizing plate (36) and used for providing power for inductor winding; the left end and the right end of one side, facing the bottom plate, of the stabilizing plate (36) are respectively and fixedly provided with a side column (2), and the front end of each side column (2) is provided with an inductor winding supporting structure for supporting the inductor winding structure; an inductor winding structure is arranged on the front end supporting structure of the side column (2) and used for winding an inductor; a limiting strip (33) is fixedly installed at the center of the left end of the top surface of the bottom plate (1), and inductor rotating supporting structures are arranged on the limiting strip (33) and the top surface of the bottom plate (1) and used for supporting and rotating the inductor; an inductance wire fixing structure is arranged at the center of the top surface of the bottom plate (1) and used for fixing one end of an inductance wire.
2. The automatic winding device for the toroidal inductor according to claim 1, wherein: the inductor rotary power structure comprises a slave motor (5), wherein the slave motor (5) is fixedly arranged at the left end of the top surface of a bottom plate (1), and a master gear (4) is fixedly arranged at the top of the outer side wall of a shaft of the slave motor (5).
3. The toroidal inductor automatic winding device according to claim 2, wherein: the inductor rotary power transmission structure comprises a supporting column (7), wherein the supporting column (7) is fixedly installed at the left end of the top surface of a bottom plate (1) and located on the front side of a slave motor (5), a fixing column (3) is fixedly installed on the top surface of the supporting column (7), a middle gear (6) is arranged on the top surface of the outer side wall of the fixing column (3) in a sliding mode, and the middle gear (6) and a main gear (4) are meshed together.
4. The automatic winding device for the toroidal inductor according to claim 3, wherein: the inductor wire winding power structure comprises a main motor (37), wherein the main motor (37) is fixedly installed at the center of the top of one side wall of a stabilizing plate (36) facing a bottom plate (1), and a clamping gear (38) is fixedly installed on the outer side wall of a shaft of the main motor (37).
5. The automatic winding device for the toroidal inductor according to claim 4, wherein: the inductor winding support structure comprises an inner ring (41), wherein the inner ring (41) is fixedly installed at the front end of the outer side wall of the side column (2), an outer ring (39) is arranged outside the inner ring (41), and a sliding ball (40) is connected between the outer side wall of the inner ring (41) and the inner side wall of the outer ring (39) in a rolling mode.
6. The automatic winding device for the toroidal inductor according to claim 5, wherein: inductor winding structure includes wire winding ring (14), inside groove (15) have been seted up to the lateral wall rear end of wire winding ring (14), outer ring (39) roll joint is on inside groove (15), the lateral wall fixed mounting of wire winding ring (14) has a plurality of joint pieces (13), joint piece (13) are in the same place with screens gear (38) roll joint, both ends difference fixed mounting has curb plate (12) about the inside wall right side of wire winding ring (14), spacing hole (10) have been seted up at the top surface center department of curb plate (12), rotation axis (11) have been cup jointed in the inside wall roll of spacing hole (10), the lateral wall fixed mounting of rotation axis (11) has roll axis (9), kerve (8) have been seted up to the inside wall bottom of wire winding ring (14).
7. The automatic winding device for the toroidal inductor according to claim 6, wherein: the inductor rotation supporting structure comprises a main connecting column (30) and a secondary connecting column (20), a through groove (31) is formed in the bottom of the outer side wall of the main connecting column (30), the through groove (31) is slidably clamped on a limiting strip (33), a screw hole (34) is formed in the front side of the inner side wall of the through groove (31), a stud (35) is connected to the screw hole (34) in a threaded mode, the secondary connecting column (20) is fixedly installed at the position, close to the center of the top surface of a bottom plate (1), of the left end of the top surface of the bottom plate (1), of the secondary connecting column (20), the main connecting column (30) and two secondary connecting columns (20) are distributed in a triangular mode, fixed shafts (22) are fixedly installed on the top surfaces of the main connecting column (30) and the secondary connecting columns (20), and clamping columns (21) are sleeved on the outer side walls of the fixed shafts (, the outer side wall of the clamping column (21) is provided with a limiting groove (24), the limiting groove (24) is fixedly provided with a plurality of telescopic tubes (25), springs (27) are sleeved inside the telescopic tubes (25), the inner side wall of each telescopic tube (25) is slidably sleeved with a telescopic column (29), the bottom and the top of the inner side wall of each telescopic tube (25) are respectively provided with a side groove (26), the top and the bottom of one end of the outer side wall of each telescopic column (29) are respectively and fixedly provided with a sliding block (28), the sliding blocks (28) are slidably clamped on the side grooves (26), the top surface of the fixed shaft (22) on the top surface of the connecting column (20) is fixedly provided with a top column (23), the bottom surface of the clamping column (21) on the main connecting column (30) is fixedly provided with a connecting pipe (42), and the bottom of the outer side wall of the connecting pipe (, the connecting pipe (42) and the driven gear (32) are movably sleeved on the fixed shaft (22), and the driven gear (32) and the middle gear (6) are meshed together.
8. The automatic winding device for the toroidal inductor according to claim 7, wherein: inductance silk fixed knot constructs includes sill pillar (16), sill pillar (16) fixed mounting is in the top surface center department of bottom plate (1), the top surface fixed mounting of sill pillar (16) has screw rod (17), the lateral wall threaded connection of screw rod (17) has nut (18), fixed orifices (19) have been seted up to the lateral wall bottom of screw rod (17).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011603885.6A CN112289580B (en) | 2020-12-30 | 2020-12-30 | Automatic winding equipment for annular inductor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011603885.6A CN112289580B (en) | 2020-12-30 | 2020-12-30 | Automatic winding equipment for annular inductor |
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| CN112289580B CN112289580B (en) | 2021-05-18 |
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| CN114429860A (en) * | 2022-03-07 | 2022-05-03 | 吉安宏磁电子科技有限公司 | Inductance coil winding device and using method thereof |
| CN116230397A (en) * | 2023-05-05 | 2023-06-06 | 通友微电(四川)有限公司 | Winding and coating device and method for processing inductance element |
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| CN116230397A (en) * | 2023-05-05 | 2023-06-06 | 通友微电(四川)有限公司 | Winding and coating device and method for processing inductance element |
| CN116230397B (en) * | 2023-05-05 | 2023-07-14 | 通友微电(四川)有限公司 | Winding and coating device and method for processing inductance element |
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| CN112289580B (en) | 2021-05-18 |
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