CN112209618B - Velvet ceramic rock plate and preparation method thereof - Google Patents
Velvet ceramic rock plate and preparation method thereof Download PDFInfo
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- CN112209618B CN112209618B CN202011048716.0A CN202011048716A CN112209618B CN 112209618 B CN112209618 B CN 112209618B CN 202011048716 A CN202011048716 A CN 202011048716A CN 112209618 B CN112209618 B CN 112209618B
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- velvet
- glaze
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- 239000011435 rock Substances 0.000 title claims abstract description 42
- 239000000919 ceramic Substances 0.000 title claims abstract description 40
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 47
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims abstract description 34
- 239000010453 quartz Substances 0.000 claims abstract description 30
- 239000000454 talc Substances 0.000 claims abstract description 29
- 229910052623 talc Inorganic materials 0.000 claims abstract description 29
- 239000000292 calcium oxide Substances 0.000 claims abstract description 28
- 239000010433 feldspar Substances 0.000 claims abstract description 28
- 238000002156 mixing Methods 0.000 claims abstract description 23
- 229910021532 Calcite Inorganic materials 0.000 claims abstract description 22
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 21
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 21
- 239000002245 particle Substances 0.000 claims abstract description 18
- 239000011858 nanopowder Substances 0.000 claims abstract description 17
- 239000004576 sand Substances 0.000 claims abstract description 17
- 229910010413 TiO 2 Inorganic materials 0.000 claims abstract description 16
- 229910000027 potassium carbonate Inorganic materials 0.000 claims abstract description 14
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000004327 boric acid Substances 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 10
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052845 zircon Inorganic materials 0.000 claims abstract description 8
- 238000005507 spraying Methods 0.000 claims description 34
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 30
- 239000000843 powder Substances 0.000 claims description 24
- 239000000395 magnesium oxide Substances 0.000 claims description 23
- 229910052742 iron Inorganic materials 0.000 claims description 22
- 239000011734 sodium Substances 0.000 claims description 22
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 21
- 229910052708 sodium Inorganic materials 0.000 claims description 21
- 229910018068 Li 2 O Inorganic materials 0.000 claims description 14
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 14
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims description 14
- 229910052701 rubidium Inorganic materials 0.000 claims description 14
- 239000002002 slurry Substances 0.000 claims description 14
- 238000000498 ball milling Methods 0.000 claims description 13
- 235000011181 potassium carbonates Nutrition 0.000 claims description 13
- 239000000126 substance Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- 238000005498 polishing Methods 0.000 claims description 12
- 238000005245 sintering Methods 0.000 claims description 11
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims description 9
- 239000010436 fluorite Substances 0.000 claims description 9
- 239000011499 joint compound Substances 0.000 claims description 9
- 238000001694 spray drying Methods 0.000 claims description 9
- 239000000654 additive Substances 0.000 claims description 8
- 230000032683 aging Effects 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 239000011449 brick Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 7
- 229910021538 borax Inorganic materials 0.000 claims description 7
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 7
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 7
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 7
- 238000007688 edging Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000004323 potassium nitrate Substances 0.000 claims description 7
- 235000010333 potassium nitrate Nutrition 0.000 claims description 7
- 238000007873 sieving Methods 0.000 claims description 7
- 239000004328 sodium tetraborate Substances 0.000 claims description 7
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 7
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 6
- 229940072033 potash Drugs 0.000 claims description 6
- 235000015320 potassium carbonate Nutrition 0.000 claims description 6
- 229910052844 willemite Inorganic materials 0.000 claims description 6
- 229910052849 andalusite Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 2
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 2
- VLCLHFYFMCKBRP-UHFFFAOYSA-N tricalcium;diborate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]B([O-])[O-].[O-]B([O-])[O-] VLCLHFYFMCKBRP-UHFFFAOYSA-N 0.000 claims description 2
- 239000010410 layer Substances 0.000 abstract description 85
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 abstract description 25
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 abstract description 24
- 239000011787 zinc oxide Substances 0.000 abstract description 12
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 abstract description 6
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 4
- 235000013305 food Nutrition 0.000 abstract description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract description 2
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 2
- 239000011777 magnesium Substances 0.000 abstract description 2
- 229910052749 magnesium Inorganic materials 0.000 abstract description 2
- 239000011241 protective layer Substances 0.000 abstract description 2
- 230000003678 scratch resistant effect Effects 0.000 abstract description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 40
- 235000012222 talc Nutrition 0.000 description 24
- 235000012245 magnesium oxide Nutrition 0.000 description 20
- 238000000034 method Methods 0.000 description 12
- 230000003373 anti-fouling effect Effects 0.000 description 7
- 239000011805 ball Substances 0.000 description 6
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Inorganic materials [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 5
- CXKCTMHTOKXKQT-UHFFFAOYSA-N cadmium oxide Inorganic materials [Cd]=O CXKCTMHTOKXKQT-UHFFFAOYSA-N 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 238000005034 decoration Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- VASIZKWUTCETSD-UHFFFAOYSA-N manganese(II) oxide Inorganic materials [Mn]=O VASIZKWUTCETSD-UHFFFAOYSA-N 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Inorganic materials [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 description 5
- 229910052726 zirconium Inorganic materials 0.000 description 5
- 235000009508 confectionery Nutrition 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 208000003464 asthenopia Diseases 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052863 mullite Inorganic materials 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000009967 tasteless effect Effects 0.000 description 2
- 239000003513 alkali Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N nitrate group Chemical group [N+](=O)([O-])[O-] NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
- C03C8/04—Frit compositions, i.e. in a powdered or comminuted form containing zinc
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
- C03C8/20—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing titanium compounds; containing zirconium compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2204/00—Glasses, glazes or enamels with special properties
- C03C2204/02—Antibacterial glass, glaze or enamel
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/658—Atmosphere during thermal treatment
- C04B2235/6583—Oxygen containing atmosphere, e.g. with changing oxygen pressures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Dispersion Chemistry (AREA)
- Glass Compositions (AREA)
Abstract
The invention discloses a velvet ceramic rock plate and a preparation method thereof, wherein the velvet ceramic rock plate sequentially comprises a blank layer, a velvet texture layer and a three-dimensional flashing layer from inside to outside; the velvet texture layer comprises velvet glaze; the three-dimensional flashing layer comprises three-dimensional flashing glaze which is formed by mixing flashing particles and velvet glaze. The velvet glaze mainly comprises the following raw materials: potassium carbonate, quartz, calcite, feldspar, boric acid, talc, zircon sand and nano powder of metal oxide. Al is added into the velvet ceramic rock plate 2 0 3 、TiO 2 、CaO、ZrO 2 The nano powder of the metal oxide is sprayed on the rock surface to form a protective layer, so that the rock surface is hard in texture, scratch resistant, corrosion resistant, light, thin and fireproof at high temperature, and the added nano zinc oxide, nano magnesium and nano calcium oxide have antibacterial property and can be directly contacted with food.
Description
Technical Field
The invention relates to the technical field of ceramics, in particular to a velvet ceramic rock plate and a preparation method thereof.
Background
With the development of economy and the improvement of the living standard of people, the building ground decoration industry is more and more emphasized, and occupies a main part in home decoration. The floor decoration materials in the market are more, the three types of floor materials widely applied at present are wood floors, stone materials and ceramic tiles, from the aspects of economy, practicability, decoration and the like, the ceramic tiles are popular with consumers due to the characteristics of beauty, simplicity, easy cleaning and the like, and the ceramic tiles are increasingly used in large buildings such as exhibition halls, hotels, supermarkets, shopping centers, restaurants, gymnasiums, swimming pools, bathrooms and civil houses. Therefore, people have higher requirements on the decoration, environmental protection, durability, surface appearance, use comfort, skid resistance, wear resistance and antifouling effect of the material. However, the existing ceramic tile has single function and cannot meet the requirements of people in various aspects.
At present, the common methods for preparing ceramics in the market comprise full polishing, soft polishing, candy glaze, fine and matte and the like, but the perfect effect cannot be achieved. (1) The full-polishing method is adopted, the brightness is high, about 80-90 degrees, the texture is transparent, the texture definition is relatively common, the fuzzy feeling that ink is slightly separated from points and lines can be seen by fine observation, and the decorative effect is influenced because the reflective surface has water ripples. (2) Softening light: the brightness is about 15-30 degrees, and there are two processes for making soft light on the market, one is that the surface brightness of the common antique glaze is adjusted through a polishing procedure, and the problem that antifouling materials or glaze pores cannot be added in the polishing procedure, so that the poor antifouling property of the soft light product is a pain point which is difficult to solve all the time; the other is soft glaze (such as satin glaze), which has slightly improved antifouling property compared with the former process, but can not avoid the hiding of surface pores and the skid resistance. Therefore, the current industrial soft light process has the problems of insufficient antifouling property and skid resistance. (3) Candy glaze: the glaze surface has dispersive flash effect, flaky light reflection has bright effect, visual fatigue is easy to cause after long time, and slight gully is formed among the candy particles on the surface, so the candy particles are easy to store and dirty and have poor antifouling property. (4) Fine and dumb: the brightness is 15-20 degrees, the paint is finer and smoother than soft light, the antifouling performance is poor, and obvious scratches are formed in metal scraping and cannot be removed.
In conclusion, the existing ceramics have the problems of uncomfortable brightness, unclear texture, poor wear resistance, visual fatigue caused by reflected light, insanitation and the like. The rock plate is applied to products in different fields as a novel decorative material, has the properties of hard texture, scratch resistance, corrosion resistance, lightness, thinness, safety, sanitation, environmental protection, fire resistance, high temperature resistance, high compactness, strong pollution resistance, easy cleaning and the like, and can be directly contacted with food. The application of rock plates to the ceramic field is imperative.
Therefore, it is highly desirable to provide a velvet ceramic rock plate with hardness, wear resistance, moderate brightness, clear texture and other functions and a preparation method thereof.
Disclosure of Invention
The invention aims to provide a velvet ceramic rock plate and a preparation method thereof, which can meet the requirements of people on ceramic tiles in various aspects and have wide market prospect.
In order to realize the purpose, the invention adopts the following technical scheme:
a velvet glaze is mainly composed of the following raw materials: potassium carbonate, quartz, calcite, feldspar, boric acid, talc, zircon sand, fluorite and metal oxide nano powder; the metal oxide is CdO, MnO, MgO, CaO, SrO, BaO, Li 2 O、Na 2 O、K 2 O、Rb 2 O、ZrO 2 、TiO 2 、ZnO、Al 2 O 3 。
Preferably, the chemical composition of the velvet glaze comprises, in mass percent: 11-15% of Al 2 O 3 、40-50％SiO 2 、0-0.3％Fe 2 O 3 、3-6％CaO、3-8％MgO、3-5％K 2 O、1-3％Na 2 O、0.1-0.5％TiO 2 、0-0.1％ZrHfO 2 、0-0.1％B 2 O 3 、1-3％BaO、0-0.1％Li 2 O、3-5％ZnO、3-8％SrO、0-0.1％MnO、0-0.2％Rb 2 O、0-0.1％ZrO 2 、0-0.1％CdO、0-0.1％P 2 O 5 、0-0.1％F、0-0.1％SO 3 (ii) a The loss on ignition of the velvet glaze is 10-13%.
The quartz is in the glaze and is coated with more easily-fusible substances CaO and Na 2 O、K 2 O, MgO melting to obtain transparent quartz glass, and has bright and high glossiness. The quartz can increase the mechanical strength of the glaze, improve the hardness of the glaze, and ensure that the porcelain crystal is wear-resistant, has good chemical stability and is not influenced by the corrosion of acid.
ZrO is added at the glaze firing temperature of 1180 DEG C 2 The glaze surface is colorless and transparent after glaze firing, and long columnar zirconium silicate crystals and crystals are separated outThe volume size is 1-10 μm, and the glaze hardness reaches 6025 MPa.
A method for preparing velvet glaze comprises the steps of mixing quartz, calcite, feldspar, talc and fluorite, carrying out ball milling, sieving, adding potassium carbonate and metal oxide nano powder, mixing and carrying out ball milling, adding boric acid, and stirring to obtain the velvet glaze.
A velvet ceramic rock plate comprises a blank layer, a velvet texture layer and a three-dimensional glittering layer from inside to outside in sequence; the velvet texture layer comprises velvet glaze; the three-dimensional flashing layer comprises three-dimensional flashing glaze which is formed by mixing flashing particles and velvet glaze.
Preferably, the green body layer consists essentially of the following raw materials: mud, sand, feldspar, talc, calcite, quartz, alumina powder and additives.
Preferably, the additive is at least one of medium-viscosity carboxymethyl cellulose, sodium tripolyphosphate, polyvinyl butyral and sodium polyacrylate.
Preferably, the chemical composition of the green body layer comprises, in mass percent: 20-25% of Al 2 O 3 、60-70％SiO 2 、0.1-0.5％Fe 2 O 3 、0.1-0.5％CaO、0.1-1.0％MgO、3-5％K 2 O、1-3％Na 2 O, 1-5% of additive; the loss on ignition of the green body layer is 4-8%.
Preferably, the chemical composition of the glittering particles comprises, in mass percent: 30-50% of potassium nitrate, 10-30% of quartz and 30-50% of frit; the frit comprises the following components in parts by weight: 50-60 parts of willemite, 35-40 parts of borax, 10-15 parts of calcium borate, 3-8 parts of andalusite, 4-6 parts of potash feldspar and 1-5 parts of talc.
Introducing B by borax 2 O 3 ，B 2 O 3 The addition of the intermediate layer can generate stronger melting and diffusion effects between the blank glazes to form an intermediate layer with good combination, and the formation of the intermediate layer is favorable for the firm combination of the blank glaze layers, thereby improving the adaptability of the blank glazes. The addition of talc can effectively reduce sintering temperature, form liquid phase at lower temperature, promote mullite crystal, and increase mullite crystal qualityThe strength of the ceramic. The potassium nitrate mainly provides potassium element, the main function of the potassium nitrate is to reduce the melting temperature, increase the expansion coefficient of the frit, and be beneficial to increasing the transparency of the frit, and the high-temperature viscosity of the potassium element is larger, so that the sintering range of the glaze is expanded. Due to its nitrate function. It decomposes at high temperature to produce oxygen. Therefore, it also has an oxidizing effect, which is beneficial to improving the whiteness of the clinker.
Preferably, the mass ratio of the velvet glaze to the glittering particles is (3-5): 1.
A preparation method of a velvet ceramic rock plate comprises the following steps:
(1) mixing mud, sand, feldspar, talc, calcite, quartz, alumina powder and an additive, ball-milling, sieving and removing iron to obtain slurry;
(2) aging the slurry, and spray drying to obtain powder with water content of 5-6%;
(3) stamping the powder to obtain a green brick, and drying to obtain a green body layer;
(4) spraying the ground glaze on the green body layer, then carrying out ink jet pattern, spraying velvet glaze on the green body layer, and forming a velvet texture layer on the surface of the green body layer;
(5) and spraying three-dimensional flashing glaze on the surface of the texture layer of the velvet to obtain a three-dimensional flashing layer, sintering, edging and polishing to obtain the velvet rock plate.
Preferably, in the step (1), the rotation speed of the ball milling is 18-25 r/min.
Preferably, in the step (1), the mesh number used by the screen in the screening process is 200-; and an iron removing rod is added in the screen.
Preferably, in the step (2), the ageing time is 48-72 hours, and the temperature is 25-40 ℃.
Preferably, in the step (2), the time of spray drying is 40-60min, and the temperature of spray drying is 450-550 ℃.
Preferably, in the step (3), the pressing pressure is 400 MPa.
Preferably, in the step (3), the drying is to dry the green brick to the moisture content of less than 1%.
Preferably, in the step (4), the glazing amount of the base coat is 550g/m and 450- 2 。
Preferably, in the step (4), the spraying amount of the velvet glaze is 520-550g/m 2 。
Preferably, in the step (5), the spraying amount of the three-dimensional flashing glaze is 350-380g/m 2 。
Preferably, in the step (5), the sintering temperature is 1180-1300 ℃, the atmosphere is oxygen atmosphere or air atmosphere, and the time is 90-120 min.
Has the advantages that:
(1) the velvet ceramic rock plate of the invention is added with Al 2 0 3 、TiO 2 、CaO、ZrO 2 these The protective layer is formed on the rock surface by spraying, so that the rock surface is hard in texture, scratch-resistant, corrosion-resistant, light and thin, and fire-resistant and high-temperature resistant (A1 is colorless and tasteless when burning by open fire, and the high temperature has no color change), and the added nano zinc oxide, nano magnesium and nano calcium oxide have antibacterial property, so that the rock plate is safe and sanitary, non-toxic and non-radiative, can be directly contacted with food, is environment-friendly, high in compactness, strong in pollution resistance, easy to clean and the like.
(2) The invention adopts velvet glaze to manufacture high-definition textures with very layering sense, the extremely fine points and lines can be clearly shown, a warm and skin-friendly surface like velvet is manufactured, the parts where finger tips slide are as warm, moist and soft as velvet wraps, and a temperature living space is manufactured with soft texture.
(3) The flash particles in the three-dimensional flash layer provided by the invention take low-temperature frits as main raw material components, the velvet glaze takes titanium dioxide as a photocatalyst and potassium carbonate as a swelling agent, the photocatalytic property of the three-dimensional flash layer and the porous property of the glaze layer are realized, the moisture absorbing and releasing functions of the ceramic rock plate are ensured, and the mixture of the flash particles and the velvet glaze can also be used for creating fine and soft light sensation, such as direct vision and matte, so that luxurious atmosphere is given to the surface of a product.
Detailed Description
The present invention will be explained in more detail with reference to examples. The practice of the present invention is not limited to the following examples, and any modification or variation of the present invention is within the scope of the present invention.
Example 1
A velvet glaze material mainly comprises the following raw materials: potassium carbonate, quartz, calcite, feldspar, boric acid, talc, zircon sand and nano powder of metal oxide; the nano powder of metal oxide is CdO, MnO, MgO, CaO, SrO, BaO, Li 2 O、Na 2 O、K 2 O、Rb 2 O、ZrO 2 、TiO 2 、ZnO、Al 2 O 3 。
The velvet glaze comprises the following chemical components in percentage by mass: 13% Al 2 O 3 、45％SiO 2 、0.3％Fe 2 O 3 、5％CaO、6％MgO、4％K 2 O、2％Na 2 O、0.3％TiO 2 、0.05％Zr(Hf)O 2 、0.05％B 2 O 3 、2％BaO、0.03％Li 2 O、3.64％ZnO、6％SrO、0.01％MnO、0.2％Rb 2 O、0.01％ZrO 2 、0.01％CdO、0.1％P 2 O 5 、0.1％F、0.1％SO 3 (ii) a The loss on ignition of the velvet glaze is 12%.
A method for preparing velvet glaze comprises the steps of mixing quartz, calcite, feldspar, talc and fluorite, carrying out ball milling, sieving, adding potassium carbonate and metal oxide nano powder, mixing, and adding boric acid to obtain the velvet glaze.
A velvet ceramic rock plate comprises a blank layer, a velvet texture layer and a three-dimensional glittering layer from inside to outside in sequence; the velvet texture layer comprises velvet glaze; the three-dimensional flashing layer comprises three-dimensional flashing glaze; the stereoscopic flashing glaze is formed by mixing flashing particles and velvet glaze according to the mass ratio of 4: 1; the blank layer comprises the following components in percentage by mass: 22% Al 2 O 3 、65％SiO 2 、0.3％Fe 2 O 3 、0.3％CaO、0.4％MgO、4％K 2 O、2％Na 2 O, 6% ignition loss; the glittering particles comprise the following components in percentage by mass: 40% of potassium nitrate, 20% of quartz and 25% of low-temperature clinker; low temperature frit pressThe paint comprises the following components in parts by weight: 50 parts of willemite, 35 parts of borax, 10 parts of calcium oxide, 4 parts of periclase, 4 parts of potash feldspar and 2 parts of talc.
A preparation method of a velvet ceramic rock plate comprises the following steps:
(1) mixing mud, sand, feldspar, talc, calcite, quartz, alumina powder, medium-viscosity carboxymethyl cellulose and sodium tripolyphosphate, then carrying out ball milling in a ball mill with the rotating speed of 20r/min, and then passing through an iron removing rod and a 200-mesh screen to obtain slurry;
(2) aging the slurry for 48 hours, and spray-drying in a spray dryer at 500 ℃ for 40min to obtain powder with the water content of 5-6%;
(3) stamping the powder in a press with the pressure of 400MPa to obtain a green brick, and drying until the moisture content is less than 1% to obtain a green body layer;
(4) spraying the ground coat on the green body layer, wherein the glazing amount of the ground coat is 520g/m 2 Then, patterns are sprayed and printed, and velvet glaze is sprayed through a digital glaze spraying cabinet, wherein the spraying amount of the velvet glaze is 550g/m 2 Forming a velvet texture layer on the surface of the blank layer;
(5) spraying stereoscopic flashing glaze on the surface of the velvet texture layer, wherein the spraying amount of the stereoscopic flashing glaze is 380g/m 2 And sintering the three-dimensional glittering layer for 100min at 1200 ℃ in an oxygen atmosphere, and edging and polishing to obtain the velvet rock plate.
Example 2
A velvet glaze material mainly comprises the following raw materials: potassium carbonate, quartz, calcite, feldspar, boric acid, talc, zircon sand, fluorite and metal oxide nano powder; the metal oxide is CdO, MnO, MgO, CaO, SrO, BaO, Li 2 O、Na 2 O、K 2 O、Rb 2 O、ZrO 2 、TiO 2 、ZnO、Al 2 O 3 。
The velvet glaze comprises the following chemical components in percentage by mass: 13% loss on ignition, 15% Al 2 O 3 、50％SiO 2 、0.3％Fe 2 O 3 、6％CaO、8％MgO、4％K 2 O、2％Na 2 O、0.3％TiO 2 、0.05％Zr(Hf)O 2 、0.05％B 2 O 3 、2％BaO、0.04％Li 2 O、3.63％ZnO、6％SrO、0.01％MnO、0.2％Rb 2 O、0.2％ZrO 2 、0.08％CdO、0.1％P 2 O 5 、0.08％F、0.08％SO 3 。
A velvet glaze is prepared through mixing quartz, calcite, feldspar, talc and fluorite, ball grinding, sieving, adding potassium carbonate and nano-class metal oxide powder, mixing, and adding boric acid.
A velvet ceramic rock plate comprises a blank layer, a velvet texture layer and a three-dimensional glittering layer from inside to outside in sequence; the velvet texture layer comprises velvet glaze; the three-dimensional flashing layer comprises three-dimensional flashing glaze; the three-dimensional flash glaze is formed by mixing flash particles and velvet glaze according to the mass ratio of 4: 1; the blank layer comprises the following components in percentage by mass: 22% Al 2 O 3 、65％SiO 2 、0.3％Fe 2 O 3 、0.3％CaO、0.4％MgO、4％K 2 O、2％Na 2 O, 6% ignition loss; the glittering particles comprise the following components in percentage by mass: 40% of potassium nitrate, 20% of quartz and 25% of low-temperature frit; the low-temperature frit comprises the following components in parts by weight: 50 parts of willemite, 35 parts of borax, 10 parts of calcium oxide, 4 parts of andalusite, 4 parts of potash feldspar and 2 parts of talcum.
A preparation method of a velvet ceramic rock plate comprises the following steps:
(1) mixing mud, sand, feldspar, talc, calcite, quartz, alumina powder, medium-viscosity carboxymethyl cellulose and sodium tripolyphosphate, then carrying out ball milling in a ball mill with the rotating speed of 20r/min, and then passing through an iron removing rod and a 200-mesh screen to obtain slurry;
(2) aging the slurry for 48 hours, and performing spray drying in a spray dryer at 500 ℃ for 40min to obtain powder with the water content of 5-6%;
(3) stamping the powder in a press with the pressure of 400MPa to obtain a green brick, and drying until the moisture content is less than 1% to obtain a green body layer;
(4) Spraying the ground coat to the green body layer, wherein the glaze application amount of the ground coat is 500g/m 2 Then spraying patterns, and spraying velvet glaze through a digital glaze spraying cabinet, wherein the spraying amount of the velvet glaze is 520g/m 2 Forming a velvet texture layer on the surface of the blank layer;
(5) spraying stereoscopic flashing glaze on the surface of the velvet texture layer, wherein the spraying amount of the stereoscopic flashing glaze is 350g/m 2 And sintering the obtained three-dimensional glittering layer for 120min at 1180 ℃ in an oxygen atmosphere, and edging and polishing to obtain the velvet rock plate.
Example 3
A velvet glaze material mainly comprises the following raw materials: potassium carbonate, quartz, calcite, feldspar, boric acid, talc, zircon sand, fluorite and metal oxide nano powder; the nano powder of metal oxide is CdO, MnO, MgO, CaO, SrO, BaO, Li 2 O、Na 2 O、K 2 O、Rb 2 O、ZrO 2 、TiO 2 、ZnO、Al 2 O 3 。
The velvet glaze comprises the following chemical components in percentage by mass: 13% loss on ignition, 13% Al 2 O 3 、42.27％SiO 2 、0.3％Fe 2 O 3 、6％CaO、6％MgO、3％K 2 O、3％Na 2 O、0.5％TiO 2 、0.08％Zr(Hf)O 2 、0.08％B 2 O 3 、3％BaO、0.16％Li 2 O、3％ZnO、6％SrO、0.08％MnO、0.2％Rb 2 O、0.2％ZrO 2 、0.01％CdO、0.1％P 2 O 5 、0.01％F、0.01％SO 3 。
A method for preparing velvet glaze comprises the steps of mixing quartz, calcite, feldspar, talc and fluorite, carrying out ball milling, sieving, adding potassium carbonate and metal oxide nano powder, mixing, and adding boric acid to obtain the velvet glaze.
A velvet ceramic rock plate comprises a blank layer, a velvet texture layer and a three-dimensional glittering layer from inside to outside in sequence; the velvet texture layer comprises velvet glaze; the three-dimensional flashing layer comprises three-dimensional flashing glaze; the stereo flash glaze consists of flash grains and velvet glazeMixing according to the mass ratio of 4: 1; the blank layer comprises the following components in percentage by mass: 20% Al 2 O 3 、66％SiO 2 、0.3％Fe 2 O 3 、0.3％CaO、0.4％MgO、4％K 2 O、2％Na 2 O, 5% ignition loss; the glittering particles comprise the following components in percentage by mass: 40% of potassium, 20% of quartz and 25% of low-temperature frit; the low-temperature frit comprises the following components in parts by weight: 50 parts of willemite, 35 parts of borax, 10 parts of calcium oxide, 4 parts of periclase, 4 parts of potash feldspar and 2 parts of talc.
A preparation method of a velvet ceramic rock plate comprises the following steps:
(1) mixing mud, sand, feldspar, talc, calcite, quartz, alumina powder, medium-viscosity carboxymethyl cellulose and sodium tripolyphosphate, then carrying out ball milling in a ball mill with the rotating speed of 20r/min, and then passing through an iron removing rod and a 200-mesh screen to obtain slurry;
(2) aging the slurry for 48 hours, and spray-drying in a spray dryer at 500 ℃ for 40min to obtain powder with the water content of 5-6%;
(3) stamping the powder in a press with the pressure of 400MPa to obtain a green brick, and drying until the moisture content is less than 1% to obtain a green body layer;
(4) spraying the ground coat on the green body layer, wherein the glazing amount of the ground coat is 500g/m 2 Then, patterns are sprayed and printed, and velvet glaze is sprayed through a digital glaze spraying cabinet, wherein the spraying amount of the velvet glaze is 520g/m 2 Forming a velvet texture layer on the surface of the blank layer;
(5) spraying three-dimensional flash glaze on the surface of the texture layer of the velvet, wherein the spraying amount of the three-dimensional flash glaze is 350g/m 2 And sintering the obtained three-dimensional glittering layer for 120min at 1180 ℃ in an oxygen atmosphere, and edging and polishing to obtain the velvet rock plate.
COMPARATIVE EXAMPLE 1 (No three-dimensional sparkling layer)
A velvet glaze material mainly comprises the following raw materials: potassium carbonate, quartz, calcite, feldspar, boric acid, talc, zircon sand and nano powder of metal oxide; the nano powder of metal oxide is CdO, MnO, MgO, CaO, SrO, BaO, Li 2 O、Na 2 O、K 2 O、Rb 2 O、ZrO 2 、TiO 2 、ZnO、Al 2 O 3 。
The velvet glaze comprises the following chemical components in percentage by mass: 13% Al 2 O 3 、45％SiO 2 、0.3％Fe 2 O 3 、5％CaO、6％MgO、4％K 2 O、2％Na 2 O、0.3％TiO 2 、0.05％Zr(Hf)O 2 、0.05％B 2 O 3 、2％BaO、0.03％Li 2 O、3.64％ZnO、6％SrO、0.01％MnO、0.2％Rb 2 O、0.01％ZrO 2 、0.01％CdO、0.1％P 2 O 5 、0.1％F、0.1％SO 3 (ii) a The loss on ignition of the velvet glaze was 12%.
A method for preparing velvet glaze comprises the steps of mixing quartz, calcite, feldspar, talc and fluorite, carrying out ball milling, sieving, adding potassium carbonate and metal oxide nano powder, mixing, and adding boric acid to obtain the velvet glaze.
A velvet ceramic rock plate comprises a blank layer and a velvet texture layer from inside to outside in sequence; the velvet texture layer comprises velvet glaze; the blank layer comprises the following components in percentage by mass: 22% Al 2 O 3 、65％SiO 2 、0.3％Fe 2 O 3 、0.3％CaO、0.4％MgO、4％K 2 O、2％Na 2 O, 6% ignition loss.
A preparation method of a velvet ceramic rock plate comprises the following steps:
(1) mixing mud, sand, feldspar, talc, calcite, quartz, alumina powder, medium-viscosity carboxymethyl cellulose and sodium tripolyphosphate, then carrying out ball milling in a ball mill with the rotating speed of 20r/min, and then passing through an iron removing rod and a 200-mesh screen to obtain slurry;
(2) aging the slurry for 48 hours, and performing spray drying in a spray dryer at 500 ℃ for 40min to obtain powder with the water content of 5-6%;
(3) stamping the powder in a press with the pressure of 400MPa to obtain a green brick, and drying until the moisture content is less than 1% to obtain a green body layer;
(4) spraying the ground coat on the green body layer, wherein the glazing amount of the ground coat is 520g/m 2 Then, patterns are sprayed and printed, and velvet glaze is sprayed through a digital glaze spraying cabinet, wherein the spraying amount of the velvet glaze is 550g/m 2 Forming a velvet texture layer on the surface of the green body layer;
(5) sintering at 1200 deg.C in oxygen atmosphere for 100min, and edging and polishing to obtain velvet ceramic rock plate.
Comparative example 2
A velvet glaze is mainly composed of the following raw materials: potassium carbonate, quartz, calcite, feldspar, boric acid, talc, zircon sand and nano powder of metal oxide; the nano powder of metal oxide is CdO, MnO, SrO, BaO, Li 2 O、Na 2 O、K 2 O、Rb 2 O、ZrO 2 、TiO 2 、Al 2 O 3 。
The velvet glaze comprises the following chemical components in percentage by mass: 18.64% Al 2 O 3 、50％SiO 2 、0.3％Fe 2 O 3 、4％K 2 O、2％Na 2 O、0.3％TiO 2 、0.05％Zr(Hf)O 2 、0.05％B 2 O 3 、2％BaO、0.03％Li 2 O、6％SrO、0.01％MnO、0.2％Rb 2 O、0.01％ZrO 2 、0.01％CdO、0.1％P 2 O 5 、0.1％F、0.1％SO 3 (ii) a The loss on ignition of the velvet glaze was 16%.
A velvet ceramic rock plate comprises a blank layer, a velvet texture layer and a three-dimensional glittering layer from inside to outside in sequence; the velvet texture layer comprises velvet glaze; the three-dimensional flashing layer comprises three-dimensional flashing glaze; the stereoscopic flashing glaze is formed by mixing flashing particles and velvet glaze according to the mass ratio of 4: 1; the blank layer comprises the following components in percentage by mass: 22% Al 2 O 3 、65％SiO 2 、0.3％Fe 2 O 3 、0.3％CaO、0.4％MgO、4％K 2 O、2％Na 2 O, 6% ignition loss; the glittering particles comprise the following components in percentage by mass: 40% of potassium nitrate, 20% of quartz and 25% of low-temperature frit; low temperatureThe frit comprises the following components in parts by weight: 50 parts of willemite, 35 parts of borax, 10 parts of calcium oxide, 4 parts of periclase, 4 parts of potash feldspar and 2 parts of talc.
A preparation method of a velvet ceramic rock plate comprises the following steps:
(1) mixing mud, sand, feldspar, talc, calcite, quartz, alumina powder, medium-viscosity carboxymethyl cellulose and sodium tripolyphosphate, then carrying out ball milling in a ball mill with the rotating speed of 20r/min, and then passing through an iron removing rod and a 200-mesh screen to obtain slurry;
(2) aging the slurry for 48 hours, and spray-drying in a spray dryer at 500 ℃ for 40min to obtain powder with the water content of 5-6%;
(3) stamping the powder in a press with the pressure of 400MPa to obtain a green brick, and drying until the moisture content is less than 1% to obtain a green body layer;
(4) spraying the ground coat on the green body layer, wherein the glazing amount of the ground coat is 520g/m 2 Then, patterns are sprayed and printed, and velvet glaze is sprayed through a digital glaze spraying cabinet, wherein the spraying amount of the velvet glaze is 550g/m 2 Forming a velvet texture layer on the surface of the blank layer;
(5) spraying stereoscopic flashing glaze on the surface of the velvet texture layer, wherein the spraying amount of the stereoscopic flashing glaze is 380g/m 2 And sintering the three-dimensional glittering layer for 100min at 1200 ℃ in an oxygen atmosphere, and edging and polishing to obtain the velvet ceramic rock plate.
The product obtained in each example was subjected to a performance test, and the performance test comparison table can be referred to in table 1 below:
TABLE 1
The table shows that the ceramic rock plate has the advantages of acid and alkali resistance, wear resistance, moderate brightness, colorless and tasteless combustion of A1-grade open fire, no color change at high temperature, and certain humidity regulation performance of the three-dimensional flashing layer.
The above embodiments are only preferred embodiments of the present invention, and the embodiments of the present invention are not limited by the above embodiments, and any other changes, modifications, and simplifications that do not depart from the spirit and principle of the present invention should be construed as equivalent replacements and fall within the protection scope of the present invention.
Claims (7)
1. A velvet glaze is characterized by mainly comprising the following raw materials: potassium carbonate, quartz, calcite, feldspar, boric acid, talc, zircon sand, fluorite and metal oxide nano-powder; the metal oxide is CdO, MnO, MgO, CaO, SrO, BaO, Li 2 O、Na 2 O、K 2 O、Rb 2 O、ZrO 2 、TiO 2 、ZnO、Al 2 O 3 (ii) a The chemical composition of the velvet glaze comprises the following components in percentage by mass: 11-15% Al 2 O 3 、40-50% SiO 2 、0-0.3% Fe 2 O 3 、3-6% CaO、3-8% MgO、3-5% K 2 O、1-3% Na 2 O、0.1-0.5% TiO 2 、0.05-0.1% ZrHfO 2 、0.05-0.1%B 2 O 3 、1-3%BaO、0.03-0.1%Li 2 O、3-5%ZnO、3-8%SrO、0.01-0.1%MnO、0.2%Rb 2 O、0.01-0.1%ZrO 2 、0.01-0.1%CdO、0-0.1%P 2 O 5 、0.01-0.1%F、0.01-0.1%SO 3 (ii) a The loss on ignition of the velvet glaze is 10-13%.
2. A velvet ceramic rock plate is characterized by comprising a blank layer, a velvet texture layer and a three-dimensional glittering layer from inside to outside in sequence; the velvet texture layer comprising the velvet glaze of any one of claim 1; the stereoscopic glittering layer comprises stereoscopic glittering glaze, and the stereoscopic glittering glaze is formed by mixing glittering particles and the velvet glaze material according to any one of claim 1; the chemical composition of the glittering particles comprises the following components in percentage by mass: 30-50% of potassium nitrate, 10-30% of quartz and 30-50% of clinker; the frit comprises the following components in parts by weight: 50-60 parts of willemite, 35-40 parts of borax, 10-15 parts of calcium borate, 3-8 parts of andalusite, 4-6 parts of potash feldspar and 1-5 parts of talc.
3. The velvet ceramic rock panel of claim 2, wherein the green body layer consists essentially of: mud, sand, feldspar, talc, calcite, quartz, alumina powder and additives; the additive is at least one of carboxymethyl cellulose, sodium tripolyphosphate, polyvinyl butyral or sodium polyacrylate.
4. The velvet ceramic rock panel of claim 3, wherein the chemical composition of the green body layer comprises, in mass percent: 20-25% of Al 2 O 3 、60-70%SiO 2 、0.1-0.5%Fe 2 O 3 、0.1-0.5%CaO、0.1-1.0%MgO、3-5%K 2 O、1-3%Na 2 O, 1-5% of additive; the loss on ignition of the green body layer is 4-8%.
5. The velvet ceramic rock plate of claim 2, wherein the velvet glaze and glittering particles are present in a mass ratio of (3-5): 1.
6. The method of making a velvet ceramic rock plate according to any one of claims 2 to 5, comprising the steps of:
(1) mixing mud, sand, feldspar, talc, calcite, quartz, alumina powder and an additive, ball-milling, sieving and removing iron to obtain slurry;
(2) aging the slurry, and spray drying to obtain powder with water content of 5-6%;
(3) stamping the powder to obtain a green brick, and drying to obtain a green body layer;
(4) spraying the ground coat on the green body layer, then carrying out ink-jet pattern, and spraying the velvet glaze material of claim 1 on the green body layer to form a velvet texture layer on the surface of the green body layer;
(5) and spraying a three-dimensional glittering glaze on the surface of the texture layer of the velvet to obtain a three-dimensional glittering layer, sintering, and edging and polishing to obtain the velvet rock plate.
7. The preparation method according to claim 6, wherein in the step (5), the sintering temperature is 1180-1300 ℃, the atmosphere is oxygen atmosphere or air atmosphere, and the time is 90-120 min.
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