CN112129025B - Active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse - Google Patents
Active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse Download PDFInfo
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- 238000003860 storage Methods 0.000 title claims abstract description 163
- 235000012055 fruits and vegetables Nutrition 0.000 title claims abstract description 52
- 238000004378 air conditioning Methods 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000001954 sterilising effect Effects 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000004321 preservation Methods 0.000 claims abstract description 12
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- 239000007789 gas Substances 0.000 claims description 19
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D13/00—Stationary devices, e.g. cold-rooms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/015—Preserving by irradiation or electric treatment without heating effect
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/04—Freezing; Subsequent thawing; Cooling
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/14—Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10
- A23B7/144—Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10 in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23B7/152—Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10 in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere comprising other gases in addition to CO2, N2, O2 or H2O ; Elimination of such other gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/04—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
- F25D17/042—Air treating means within refrigerated spaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/04—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
- F25D17/06—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/02—Doors; Covers
- F25D23/028—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D29/00—Arrangement or mounting of control or safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D29/00—Arrangement or mounting of control or safety devices
- F25D29/008—Alarm devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2317/00—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
- F25D2317/04—Treating air flowing to refrigeration compartments
- F25D2317/041—Treating air flowing to refrigeration compartments by purification
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2317/00—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
- F25D2317/04—Treating air flowing to refrigeration compartments
- F25D2317/041—Treating air flowing to refrigeration compartments by purification
- F25D2317/0413—Treating air flowing to refrigeration compartments by purification by humidification
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Storage Of Fruits Or Vegetables (AREA)
Abstract
The invention provides an active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse, which comprises: a storage and transportation mother stock and a Chu Yunzi stock; wherein, a plurality of mutually independent storage and transportation sub-libraries are arranged in the storage and transportation sub-library, and the storage and transportation sub-library and the Chu Yunzi library comprise a refrigerating system, an air conditioning system, a humidifying system, a sterilizing system, a pressure balancing mechanism, an electric power system and a control system; the storage and transportation mother warehouse also comprises a pressure balance mechanism and an airtight heat insulation mechanism. The invention also provides a preservation method based on the storage and transportation warehouse. According to the invention, a plurality of storage and transportation sub-libraries are sleeved in the storage and transportation mother library, so that temperature fluctuation is reduced, and the energy consumption is reduced by adopting a ground source pump and a photovoltaic solar technology in a matching way; the invention adopts the technology of extracting gas to isolate air and aerogel for heat preservation and sealing, can effectively inhibit the respiration and then maturation of food cells, and prolongs the fresh-keeping time and the shelf life of food after being taken out of the warehouse; the invention uses 5G and Beidou technology to monitor and remotely control the storage and transportation warehouse in real time, and has high intelligent degree.
Description
Technical Field
The invention relates to the field of fruit and vegetable fresh-keeping, in particular to an active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary and secondary warehouse.
Background
The existing fruit and vegetable fresh-keeping equipment has the defects that:
1. The existing technology of air-conditioning preservation is to isolate air in a warehouse body by adopting an inert gas method so as to achieve the preservation effect, equipment for manufacturing nitrogen is expensive in cost and complex in maintenance, and the preservation period is short, the temperature, humidity, oxygen, nitrogen and carbon dioxide gas components are measured and controlled, the system self-control degree is low, and the influence of human factors is large;
2. Compared with the low-temperature storage of a refrigeration house, the freezing-resistant food such as meat and the like can be stored only under the temperature condition of below-25 ℃; the air-conditioned cold store in the prior art needs to be kept constant and stable, so that on one hand, the energy consumption is high, and on the other hand, the air-conditioned cold store is difficult to control in actual operation and is easy to generate temperature fluctuation;
3. For different fresh-keeping varieties, different technical schemes are formulated, and the gas regulating components and the temperature are different, namely, each gas regulating warehouse is required to independently develop own application programs;
4. At present, no water catalyst and aerogel technology is integrated on the sealed heat preservation and sterilization of the air-conditioned cold store in the market;
5. The air-conditioning technology adopted in the current market is that LTM-8000 series modules are used as cores, although automatic data acquisition, digital display and automatic control of the machine set can be realized on the environmental factors in an air-conditioning warehouse, APP monitoring control cannot be realized; the air-conditioned cold store is not movable and does not have directional monitoring capability, so that the intelligent degree is low.
Disclosure of Invention
The invention provides an active external circulation intelligent fruit and vegetable fresh-keeping storage primary-secondary warehouse, which solves the problems of high energy consumption and low intelligent degree of an air-conditioned cold store in the prior art. The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed embodiments. This summary is not an extensive overview and is intended to neither identify key/critical elements nor delineate the scope of such embodiments. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
According to a first aspect of the embodiment of the invention, an active external circulation intelligent fruit and vegetable fresh-keeping storage primary-secondary warehouse is provided.
In some alternative embodiments, the active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse comprises:
A storage and transportation mother stock and a Chu Yunzi stock; wherein, a plurality of mutually independent storage and transportation sub-libraries are arranged in the storage and transportation sub-library, and the storage and transportation sub-library and the Chu Yunzi library comprise a refrigerating system, an air conditioning system, a humidifying system, a sterilizing system, a pressure balancing mechanism, an electric power system and a control system; wherein,
The refrigerating system comprises a condenser and a compressor, and the condenser and the compressor are connected with the electric power system;
The air conditioning system comprises an air conditioning control module, an oxygen-carbon dioxide-ethylene removal integrated machine, a circulating pump, an air inlet pipe and an exhaust pipe; the air inlet end of the circulating pump is connected with an oxygen-carbon dioxide-ethylene removal integrated machine through a reversing valve, and the oxygen-carbon dioxide-ethylene removal integrated machine is connected with an exhaust pipe through the reversing valve; the air outlet end of the circulating pump is connected with an air inlet pipe, and is also communicated with a humidifying system and a sterilizing system; the air-conditioning control module comprises a temperature, humidity, oxygen, carbon dioxide, ethylene and air pressure detection module;
The humidifying system comprises a humidifier;
the sterilization system comprises a water catalyst-photocatalyst integrated generator;
The pressure balancing mechanism comprises a constant pressure safety valve, a pressure balancing bag and a connecting pipe, wherein the constant pressure safety valve is assembled on the upper end surface of the inside of the storage and transportation mother warehouse;
The electric power system comprises an electric box and a power supply, wherein the electric box is connected with the control system;
The control system comprises an upper computer, a PLC control module, a 5G communication module, a Beidou satellite positioning module, a core logic control end, a storage module and an operation terminal; the PLC control module is connected with the air regulation module and is used for acquiring air regulation data of oxygen content, carbon dioxide content, ethylene content, temperature, humidity and air pressure and sending the air regulation data to the upper computer; the PLC control module is respectively connected with the 5G communication module and the Beidou satellite positioning module and is used for carrying out data interaction to the operation terminal; the upper computer sends out a working instruction according to the air-conditioning data; the PLC control module transmits the instruction to an oxygen-carbon dioxide-ethylene removal integrated machine, a refrigerating system, an electric power system, a humidifying system and a pressure balancing mechanism; one end of the core logic control end is connected with the 5G communication module and the Beidou satellite positioning module, and the other end of the core logic control end is connected with the storage module; the storage module is used for storing the air conditioning data acquired by the air conditioning module; the operation terminal is connected with the storage module and also sends a processing receipt instruction to the upper computer.
Optionally, the storage and transportation mother warehouse and Chu Yunzi warehouse further comprise airtight heat insulation mechanisms, wherein the airtight heat insulation mechanisms are assembled inside the storage and transportation mother warehouse, the airtight heat insulation mechanisms comprise aerogel layers, and the aerogel layers are fixed on the inner wall of the storage and transportation mother warehouse.
Optionally, the storage and transportation mother warehouse and Chu Yunzi warehouse further comprise a heating system, and the heating system is a carbon crystal plate.
Optionally, the storage and transportation mother warehouse and the Chu Yunzi warehouse are both provided with airtight doors, and the airtight doors are provided with observation windows; and the airtight door is also provided with an electronic lock, the electronic lock is connected with the upper computer, receives a door opening instruction sent by the upper computer, and opens the airtight door.
Optionally, a locking handle is installed between the open end of the airtight door and the airtight door body.
Optionally, the storage and transportation mother warehouse is connected with a ground source pump circulation system, and the ground source pump is used for sending groundwater into the circulation system and adjusting the temperature in the storage and transportation mother warehouse.
Optionally, the storage and transportation mother warehouse is connected with a photovoltaic system, and the photovoltaic system is arranged at the upper end of the storage and transportation mother warehouse and is connected with the power system.
Optionally, the operation terminal comprises a PC client, a mobile phone APP and a PAD client.
Optionally, the control system further comprises a monitoring module, a process flow module, a parameter setting module, a data display module, a data checking module and an alarm module.
According to a second aspect of the embodiment of the invention, a fresh-keeping method is provided, based on the active external circulation intelligent fruit and vegetable fresh-keeping storage primary-secondary warehouse, which comprises the following steps:
(1) Starting a control system, and setting environment parameters suitable for storing fruits and vegetables;
(2) Starting a refrigerating system, and reducing the environmental temperature in the storage and transportation mother warehouse; the electric box is used for controlling the shutdown and the recovery operation of the refrigeration system, so that the temperature in the storage and transportation mother warehouse is kept within the range of (set temperature +/-2); the fruits and vegetables which are pre-cooled to a proper temperature are placed in a storage and transportation warehouse, and an airtight door is closed, so that the storage and transportation warehouse is in an airtight state;
(3) Starting an air conditioning system of the storage and transportation mother warehouse, and entering each storage and transportation child warehouse through an air inlet pipe to perform air conditioning;
(4) The pressure balance mechanism is operated to target air pressure, and the air pressure in the warehouse is kept unchanged; the control system monitors the pressure difference value inside and outside the storage and transportation sub-warehouse in real time through a sensor, gives an alarm when the pressure difference value is larger than a safety value, and performs exhaust decompression treatment or emergency power-off treatment;
(5) Starting a humidifier through a control system during storage of fruits and vegetables to atomize fresh water; the control system queries the data sent by the sensor at regular time, controls the shutdown and the recovery operation of the humidifier, and keeps the humidity in the storage and transportation warehouse within a target range;
(6) Starting a water catalyst-photocatalyst integrated generator through a control system during storage of fruits and vegetables, and performing sterilization treatment;
(7) When the control system detects that the concentration of carbon dioxide or oxygen or ethylene exceeds a preset value, opening each valve and the gas circulating pump to enable the gas in the storage and transportation warehouse to circularly flow; simultaneously starting an oxygen-carbon dioxide-ethylene removal integrated machine, reducing the concentration of components below a preset value, maintaining the stability of gas components in Chu Yunku, and then closing a circulating pump and valves;
(8) When the transportation is needed, the storage conveyer warehouse is transported to the cold chain transport vehicle, and the refrigeration system, the air conditioning system, the humidifying system and the sterilization system of the storage conveyer warehouse are started to carry out air conditioning fresh-keeping in the transportation process.
The beneficial effects of the invention are as follows:
(1) The storage and transportation warehouse belongs to the Gao Wenku category, is refrigerated and is constant in temperature, the food to be preserved cannot be frozen, the original flavor of the food is kept unchanged, and the nutrition cannot be lost;
(2) Under the same fresh-keeping quality and temperature conditions, the fresh-keeping time of the air-conditioned cold store is 3-5 times that of the cold store, even tens of times that of the cold store, which is incomparable with some foods;
(3) The air conditioning operation temperature is between 0 and 8 ℃ which is 18 to 33 ℃ higher than that of a common low-temperature refrigeration house, so that the power consumption of the air conditioning is far smaller than that of the common refrigeration house in the same fresh-keeping time; the invention adopts a ground source pump and a photovoltaic solar technology, thereby greatly reducing the energy consumption;
(4) The invention adopts the air and aerogel extraction technology to keep the temperature and seal, can effectively inhibit the respiration of food cells and then maturation, not only prolongs the fresh-keeping time, but also prolongs the shelf life of the food after being delivered out of the warehouse, and makes the food possible to be sold in a longer time after being delivered out of the warehouse; the invention adopts CO 2 gas and water catalyst generator to participate in air regulation, which not only can effectively inhibit the generation and action of ripening components such as C 2H4, but also has the effects of sterilization, bacteriostasis and elimination of toxic and side effects of pesticides; the humidifier disclosed by the invention can not only keep the moisture of food without losing, but also can not change the color and the texture of the food, thereby reducing the storage loss of the food and keeping the original quality of the food.
(5) The data platform is automatically researched and developed by using multiple languages, and the 5G and Beidou technology is applied to monitor and remotely control the storage and transportation library in real time, so that parameters of hundreds of vegetables and fruits are set and stored by one key, the degree of manual intervention is reduced, unmanned automatic operation and management are achieved, beidou real-time positioning, state monitoring, alarming and remote account authentication, authorization and unlocking are adopted, the on-site library opening link is omitted, the data disclosure domain after big data analysis is provided, and the participation of the whole people is realized; the data interface API is disclosed, so that the system is convenient to butt joint with a logistics and storage platform, and the intelligent degree is high.
(6) The storage and transportation character library is manufactured according to the international standard size, when the storage and transportation character library is required to be moved away from the storage and transportation character library, a refrigerating system, an air conditioning system and the like of the storage and transportation character library are started, the air conditioning fresh-keeping is continued, the storage life of fruits and vegetables is prolonged in the long-distance transportation process, the quality of the fruits and vegetables is ensured, and the requirements of highway, railway and sea transportation are met.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the active external circulation intelligent fruit and vegetable fresh-keeping storage primary-secondary warehouse;
FIG. 2 is a schematic diagram of the top of the storage and transportation mother warehouse and Chu Yunzi warehouse according to the present invention;
FIG. 3 is a diagram showing the distribution of the equipment of the storage and transportation mother warehouse of the present invention;
FIG. 4 is a schematic view of the structure of the airtight door of the present invention;
FIG. 5 is a schematic diagram of a control system according to the present invention;
FIG. 6 is a plant distribution diagram of the control system of the present invention;
FIG. 7 is a flow chart of the operation of the control system of the present invention;
FIG. 8 is a flowchart of a control system parameter setting module of the present invention;
reference numerals:
1. the storage and transportation mother warehouse, 2, an airtight door, 3, an aerogel layer, 4, a photovoltaic system, 5, a compressor, 6, an air conditioning system, 7, an electric power system, 8, a ground source pump circulation system, 9, an air inlet pipe, 10, an aluminum calandria, 11, an oxygen-carbon dioxide-ethylene removal all-in-one machine, 12, a water catalyst-photocatalyst all-in-one generator, 12, a sampling pipe, 14, a storage and transportation sub-warehouse, 15, a condenser, 16, a pressure balance bag, 17, an electric box, 18, a control system, 19, an observation window, 20, a locking handle, 21, an electronic lock, 22, a refrigerating system, 23, a humidifying system, 24, a PLC control module, 25, a 5G communication module, 26, a Beidou satellite positioning module, 27, a core logic control end, 28, a storage module, 29, an operation terminal, 30, a PC client, 31, a mobile phone APP,32, a PAD client, 33 and an upper computer.
Detailed Description
The following description and the drawings sufficiently illustrate specific embodiments herein to enable those skilled in the art to practice them. Portions and features of some embodiments may be included in, or substituted for, those of others. The scope of the embodiments herein includes the full scope of the claims, as well as all available equivalents of the claims. The terms "first," "second," and the like herein are used merely to distinguish one element from another element and do not require or imply any actual relationship or order between the elements. Indeed the first element could also be termed a second element and vice versa. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a structure, apparatus, or device that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such structure, apparatus, or device. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a structure, apparatus or device that comprises the element. Various embodiments are described herein in a progressive manner, each embodiment focusing on differences from other embodiments, and identical and similar parts between the various embodiments are sufficient to be seen with each other.
The terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like herein refer to an orientation or positional relationship based on that shown in the drawings, merely for ease of description herein and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus are not to be construed as limiting the invention. In the description herein, unless otherwise specified and limited, the terms "mounted," "connected," and "coupled" are to be construed broadly, and may be, for example, mechanically or electrically coupled, may be in communication with each other within two elements, may be directly coupled, or may be indirectly coupled through an intermediary, as would be apparent to one of ordinary skill in the art.
Herein, unless otherwise indicated, the term "plurality" means two or more.
Herein, the character "/" indicates that the front and rear objects are an or relationship. For example, A/B represents: a or B.
Herein, the term "and/or" is an association relation describing an object, meaning that three relations may exist. For example, a and/or B, represent: a or B, or, A and B.
Figures 1-3 and 5-6 show an alternative embodiment of the active external circulation intelligent fruit and vegetable fresh-keeping storage primary and secondary warehouse of the invention.
In this alternative embodiment, the storage mother warehouse 1 and the storage child warehouse 14; wherein, a plurality of mutually independent storage and transportation sub-libraries 14 are arranged in the storage and transportation mother library 1, and the storage and transportation mother library 1 and the storage and transportation sub-libraries 14 comprise a refrigerating system 22, an air conditioning system 6, a humidifying system 23, a sterilizing system, a pressure balancing mechanism, an electric power system 7 and a control system; wherein,
The refrigeration system 22 comprises a condenser 15 and a compressor 5, and the condenser 15 and the compressor 5 are connected with the power system 7;
The air conditioning system 6 comprises an air conditioning control module, an oxygen-carbon dioxide-ethylene removal integrated machine 11, a circulating pump, an air inlet pipe and an exhaust pipe; the air inlet end of the circulating pump is connected with the oxygen-carbon dioxide-ethylene removal integrated machine 11 through a reversing valve, and the oxygen-carbon dioxide-ethylene removal integrated machine 11 is connected with an exhaust pipe through the reversing valve; the air outlet end of the circulating pump is connected with an air inlet pipe, and is also communicated with a humidifying system 23 and a sterilizing system; the air-conditioning control module comprises a temperature, humidity, oxygen, carbon dioxide, ethylene and air pressure detection module;
the humidification system 23 includes a humidifier;
The sterilization system comprises a water catalyst-photocatalyst integrated generator 12;
The pressure balance mechanism comprises a constant pressure safety valve, a pressure balance bag 16 and a connecting pipe, wherein the constant pressure safety valve is assembled on the upper end surface of the inside of the storage and transportation mother warehouse 1, the upper end of the connecting pipe is assembled on the constant pressure safety valve, and the pressure balance bag 16 is assembled at the lower end of the connecting pipe; the design solves the problems that the temperature fluctuation in the original air-conditioned cold store can cause pressure change in the normal operation process, the structure of the store body is easy to be damaged, and the potential safety hazard is large;
the power system 7 comprises an electric box 17 and a power supply, wherein the electric box 17 is connected with a control system 18;
The control system 18 comprises an upper computer 33, a PLC control module 24, a 5G communication module 25, a Beidou satellite positioning module 26, a core logic control end 27, a storage module 28 and an operation terminal 29; the PLC control module 24 is connected to the air conditioning module, and is configured to obtain air conditioning data of oxygen content, carbon dioxide content, ethylene content, temperature, humidity and air pressure, and send the air conditioning data to the upper computer 33; the PLC control module 24 is respectively connected with the 5G communication module 25 and the Beidou satellite positioning module 26 and is used for carrying out data interaction to the operation terminal; the upper computer 33 sends out a working instruction according to the air-conditioning data; the PLC control module 24 transmits the instruction to the oxygen-carbon dioxide-ethylene removal integrated machine 11, the refrigerating system 22, the power system 7, the humidifying system 232 and the pressure balancing mechanism; one end of the core logic control end 27 is connected with the 5G communication module 25 and the Beidou satellite positioning module 26, and the other end of the core logic control end is connected with the storage module 28; the storage module 28 is configured to store air conditioning data collected by the air conditioning module; the operation terminal 29 is connected to the storage module 28, and also transmits a processing receipt instruction to the upper computer 33.
In some embodiments, fruits and vegetables are pre-cooled to a temperature suitable for storage, then are placed in the storage and transportation sub-warehouse, a plurality of storage and transportation sub-warehouses for storing fruits and vegetables of the same kind are stacked in the storage and transportation mother warehouse, an air conditioning system of the storage and transportation mother warehouse is opened, air conditioning fresh-keeping is started, and only the storage and transportation mother warehouse works, so that energy consumption is reduced.
In other embodiments, when the storage sub-warehouse needs to be moved away from the storage mother warehouse, a refrigerating system, an air conditioning system and the like of the storage sub-warehouse are started, the air conditioning fresh-keeping is continued, and the storage life of fruits and vegetables is prolonged and the quality of the fruits and vegetables is ensured in the long-distance transportation process.
In some alternative embodiments, the mother and child storage 1, 14 further comprise airtight and heat-insulating means fitted inside the mother storage 1, comprising an aerogel layer 3, said aerogel layer 3 being fixed on the inner wall of the mother storage 1.
Optionally, a sampling tube 13 is disposed on the side close to the air inlet tube.
Optionally, the storage and transportation mother warehouse 1 and the storage and transportation sub warehouse 14 further comprise a heating system, optionally, the heating system is a carbon crystal plate, and the heating system is mainly applied to heating the whole device to reach the target temperature under the condition of cold weather.
Fig. 4 shows an alternative embodiment of the air tight door of the active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary and secondary warehouse of the invention.
In some alternative embodiments, the storage and transportation mother warehouse 1 and the storage and transportation child warehouse 14 are both provided with airtight doors 2, and the airtight doors are provided with observation windows 19; the airtight door 2 is also provided with an electronic lock 21, the electronic lock 21 is connected with the upper computer 33, receives a door opening instruction sent by the upper computer 33, and opens the airtight door 2.
Optionally, a locking handle 20 is installed between the open end of the airtight door 2 and the airtight door body.
In some alternative embodiments, the storage and transportation mother warehouse 1 is connected with a ground source pump circulation system 8, and the ground source pump is used for sending groundwater into the circulation system for adjusting the temperature in the storage and transportation mother warehouse 1.
In some alternative embodiments, the storage and transportation mother warehouse 1 is connected with a photovoltaic system 4, and the photovoltaic system 4 is arranged at the upper end of the storage and transportation mother warehouse 1 and is connected with an electric power system 7.
In some alternative embodiments, the operation terminal 29 includes a PC client 30, a mobile APP 31, and a PAD client 32.
In some alternative embodiments, the control system 18 further includes a monitoring module, a process flow module, a parameter setting module, a data display module, a view data module, and an alarm module.
Fig. 7 shows an embodiment of a workflow diagram of the control system of the present invention.
In order to improve the quality of fruits and vegetables stored in the controlled atmosphere fresh-keeping container and improve the intelligent centralized control level of a unit, the invention designs a set of controlled atmosphere fresh-keeping container environment factor real-time intelligent cloud control system which takes an intelligent gateway and cloud service as an upper computer and Siemens S7-200 bus modules as execution ends, realizes the data acquisition of multi-path analog quantity signals of temperature, humidity, oxygen, ethylene and carbon dioxide gas concentration, and realizes the automatic control of the operation working conditions of execution mechanisms such as a refrigerating system, a humidifying system, a pressure balance mechanism and the like.
The control system provides a complete scheme and a development platform for solving the actual problem for users, and can complete functions of on-site data acquisition, real-time and historical data processing, alarming, flow control, animation display, curve and report output and the like. The control system comprises a monitoring module, a process flow module, a parameter setting module, a data display module, a data checking module and an alarm module. The interface can display the gas transmission state, the working state of the refrigeration and air conditioning equipment, and the like, namely, whether the equipment is closed or opened, and the parameters such as the current working threshold value. When multiple freezer rooms are used and monitored simultaneously, alternative spot checks and displays are typically selected.
And the parameter setting module is used for firstly setting a parameter value to be detected and an allowable deviation value and finally setting acquisition interval time. The allowable deviation value is reasonably set according to different parameters and equipment, if the setting range is too small, frequent opening and closing of the equipment can be generated, and the service life of the equipment is greatly shortened; if the setting range is too large, the air conditioning and refrigerating effects of the refrigerator will be lowered. The general accuracy requirements are shown in table 1, while the interval time should be as short as possible for the accuracy of the detection. But the typical time interval is chosen to be 600ms due to factors such as the power of the pump and the path length of the gas flow and the erection resistance of the gas flow.
Table 1 parameter setting accuracy requirement table
Temperature (temperature) | Relative humidity of | Oxygen concentration | Carbon dioxide concentration |
±0.7℃ | ±5% | ±1% | ±1% |
FIG. 8 illustrates one embodiment of a workflow of the control system parameter setting module of the present invention.
If the temperature or the gas concentration monitored in real time exceeds the preset range, the system can automatically make corresponding adjustment, the automatic adjustment is unsuccessful, and the alarm module is started to prompt a worker to take manual treatment. For example, if the oxygen concentration is higher than the set range, the automatic monitoring system increases the flow rate of the low-oxygen gas, so that the oxygen concentration in the refrigerator reaches the requirement in the shortest time. If the parameters are still unqualified after a certain adjustment time, the system or the equipment is indicated to be faulty, and the system or the equipment can only be manually processed by staff, and other parameters are also indicated to be unqualified.
Data storage typically uses a MSSQL database. If historical data is required to be checked in experimental study, starting a data checking module, selecting the number and the time period of the to-be-checked storage and transportation warehouse, and displaying the data in a manner of selecting a column diagram or a line diagram after confirmation. In addition, the invention can also check the staged historical alarm data, so that the irrational degree of the setting of the design or parameter allowable deviation in certain aspects can be summarized according to the frequency of the alarm, and the control system is further modified, so that the intelligent monitoring system achieves the most perfect effect in a specific refrigeration house.
The invention also provides a preservation method based on the fruit and vegetable preservation storage and transportation warehouse, which comprises the following steps:
(1) Starting a control system, and setting environment parameters suitable for storing fruits and vegetables;
(2) Starting a refrigerating system, and reducing the environmental temperature in the storage and transportation mother warehouse; the electric box is used for controlling the shutdown and the recovery operation of the refrigeration system, so that the temperature in the storage and transportation mother warehouse is kept within the range of (set temperature +/-2); the fruits and vegetables which are pre-cooled to a proper temperature are placed in a storage and transportation warehouse, and an airtight door is closed, so that the storage and transportation warehouse is in an airtight state;
(3) Starting an air conditioning system of the storage and transportation mother warehouse, and entering each storage and transportation child warehouse through an air inlet pipe to perform air conditioning;
(4) The pressure balance mechanism is operated to target air pressure, and the air pressure in the warehouse is kept unchanged; the control system monitors the pressure difference value inside and outside the storage and transportation sub-warehouse in real time through a sensor, gives an alarm when the pressure difference value is larger than a safety value, and performs exhaust decompression treatment or emergency power-off treatment;
(5) Starting a humidifier through a control system during storage of fruits and vegetables to atomize fresh water; the control system queries the data sent by the sensor at regular time, controls the shutdown and the recovery operation of the humidifier, and keeps the humidity in the storage and transportation warehouse within a target range;
(6) Starting the water catalyst-photocatalyst integrated generator 12 through a control system during the storage of fruits and vegetables to perform sterilization treatment;
(7) When the control system detects that the concentration of carbon dioxide or oxygen or ethylene exceeds a preset value, opening each valve and the gas circulating pump to enable the gas in the storage and transportation warehouse to circularly flow; simultaneously starting an oxygen-carbon dioxide-ethylene removal integrated machine, reducing the concentration of components below a preset value, maintaining the stability of gas components in Chu Yunku, and then closing a circulating pump and valves;
(8) When the transportation is needed, the storage conveyer warehouse is transported to the cold chain transport vehicle, and the refrigeration system, the air conditioning system, the humidifying system and the sterilization system of the storage conveyer warehouse are started to carry out air conditioning fresh-keeping in the transportation process.
The different fruits and vegetables are preserved by using the storage and transportation warehouse provided by the invention, and the following data table 2 is obtained:
TABLE 2 fruit and vegetable storage parameter tables of different kinds
Table 2 shows that the fresh-keeping time of the modified atmosphere refrigerator is 3-5 times that of the refrigerator under the same fresh-keeping quality and temperature conditions.
The air conditioning system plays a role in monitoring and adjusting the overall temperature and humidity and the air components. The temperature is the most important storage environment condition, and affects various physiological and biochemical processes of fruits and vegetables and activities of microorganisms; the temperature is also closely related to other environmental conditions, so that the control of the temperature is always first noted in the storage and preservation. In addition, the relative humidity in the storage environment affects the transpiration of fruits and vegetables on the one hand and the activities of microorganisms on the other hand, so that when the storage humidity is actually controlled, the influence of both aspects must be comprehensively considered, and the main aspects of the analysis contradiction are considered to maintain the humidity at an appropriate level.
In addition, the composition of air has a great influence on the storage of fruits and vegetables, and the normal atmosphere contains about 21% of oxygen, 0.03% of carbon dioxide and 78% of nitrogen, and the other components are less than 1%. Changing air composition, properly reducing oxygen partial pressure or properly increasing carbon dioxide partial pressure has effects of inhibiting plant respiration intensity, delaying aging process, preventing water evaporation, and inhibiting microorganism activity. Meanwhile, better fresh-keeping effect can be obtained by controlling the content of oxygen and carbon dioxide.
The invention maintains the proper low temperature, and simultaneously, the invention is matched with the water catalyst sterilization and aerogel heat preservation sealing technology to reduce the oxygen content in the ambient gas and properly change the composition ratio of carbon dioxide and ethylene. Fruits and vegetables remain viable after harvesting, and the energy required for their vital activities is obtained by respiratory action to break down the nutrients accumulated during the growth phase. Therefore, the essence of fruit and vegetable fresh-keeping is to reduce the respiration of fruits and vegetables so as to reduce the consumption of nutrient substances. The aim of reducing the respiration intensity as much as possible can be achieved by reducing the oxygen content and low-temperature storage necessary for respiration in the environment, so that the original natural texture, flavor and nutrition of fruits and vegetables can be better maintained in a longer storage period.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (10)
1. An active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary and secondary warehouse, which is characterized by comprising:
A storage and transportation mother stock and a Chu Yunzi stock; wherein, a plurality of mutually independent storage and transportation sub-libraries are arranged in the storage and transportation sub-library, and the storage and transportation sub-library and the Chu Yunzi library comprise a refrigerating system, an air conditioning system, a humidifying system, a sterilizing system, a pressure balancing mechanism, an electric power system and a control system; wherein,
The refrigerating system comprises a condenser and a compressor, and the condenser and the compressor are connected with the electric power system;
The air conditioning system comprises an air conditioning control module, an oxygen-carbon dioxide-ethylene removal integrated machine, a circulating pump, an air inlet pipe and an exhaust pipe; the air inlet end of the circulating pump is connected with an oxygen-carbon dioxide-ethylene removal integrated machine through a reversing valve, and the oxygen-carbon dioxide-ethylene removal integrated machine is connected with an exhaust pipe through the reversing valve; the air outlet end of the circulating pump is connected with an air inlet pipe, and is also communicated with a humidifying system and a sterilizing system; the air-conditioning control module comprises a temperature, humidity, oxygen, carbon dioxide, ethylene and air pressure detection module;
The humidifying system comprises a humidifier;
the sterilization system comprises a water catalyst-photocatalyst integrated generator;
The pressure balancing mechanism comprises a constant pressure safety valve, a pressure balancing bag and a connecting pipe, wherein the constant pressure safety valve is assembled on the upper end surface of the inside of the storage and transportation mother warehouse;
The electric power system comprises an electric box and a power supply, wherein the electric box is connected with the control system;
The control system comprises an upper computer, a PLC control module, a 5G communication module, a Beidou satellite positioning module, a core logic control end, a storage module and an operation terminal;
The PLC control module is connected with the air regulation module and is used for acquiring air regulation data of oxygen content, carbon dioxide content, ethylene content, temperature, humidity and air pressure and sending the air regulation data to the upper computer; the PLC control module is respectively connected with the 5G communication module and the Beidou satellite positioning module and is used for carrying out data interaction to the operation terminal;
The upper computer sends out a working instruction according to the air-conditioning data; the PLC control module transmits the instruction to an oxygen-carbon dioxide-ethylene removal integrated machine, a refrigerating system, an electric power system, a humidifying system and a pressure balancing mechanism;
one end of the core logic control end is connected with the 5G communication module and the Beidou satellite positioning module, and the other end of the core logic control end is connected with the storage module;
The storage module is used for storing the air conditioning data acquired by the air conditioning module;
the operation terminal is connected with the storage module and also sends a processing receipt instruction to the upper computer.
2. The active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse as claimed in claim 1, characterized in that,
The storage and transportation mother warehouse and Chu Yunzi warehouse further comprise airtight heat insulation mechanisms, the airtight heat insulation mechanisms are assembled inside the storage and transportation mother warehouse, the airtight heat insulation mechanisms comprise aerogel layers, and the aerogel layers are fixed on the inner wall of the storage and transportation mother warehouse.
3. The active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse as claimed in claim 1, characterized in that,
The storage and transportation mother warehouse and Chu Yunzi warehouse further comprise a heating system, and the heating system is a carbon crystal plate.
4. The active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse as claimed in claim 1, characterized in that,
The storage and transportation mother warehouse and the Chu Yunzi warehouse are both provided with airtight doors, and the airtight doors are provided with observation windows; and the airtight door is also provided with an electronic lock, the electronic lock is connected with the upper computer, receives a door opening instruction sent by the upper computer, and opens the airtight door.
5. The active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse of claim 4, characterized in that,
A locking handle is arranged between the open end of the airtight door and the airtight door body.
6. The active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse as claimed in claim 1, characterized in that,
The storage and transportation mother warehouse is connected with a ground source pump circulation system, and the ground source pump is used for sending groundwater into the circulation system and adjusting the temperature in the storage and transportation mother warehouse.
7. The active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse as claimed in claim 1, characterized in that,
The storage and transportation mother warehouse is connected with a photovoltaic system, and the photovoltaic system is arranged at the upper end of the storage and transportation mother warehouse and is connected with the power system.
8. The active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse as claimed in claim 1, characterized in that,
The operation terminal comprises a PC client, a mobile phone APP and a PAD client.
9. The active external circulation intelligent fruit and vegetable fresh-keeping storage and transportation primary-secondary warehouse as claimed in claim 1, characterized in that,
The control system also comprises a monitoring module, a process flow module, a parameter setting module, a data display module, a data checking module and an alarm module.
10. A preservation method based on the fruit and vegetable preservation storage and transportation warehouse of any one of claims 1-9, characterized by comprising the following steps:
(1) Starting a control system, and setting environment parameters suitable for storing fruits and vegetables;
(2) Starting a refrigerating system, and reducing the environmental temperature in the storage and transportation mother warehouse; the electric box is used for controlling the shutdown and the recovery operation of the refrigeration system, so that the temperature in the storage and transportation mother warehouse is kept within the range of the set temperature +/-2 ℃; the fruits and vegetables which are pre-cooled to a proper temperature are placed in a storage and transportation warehouse, and an airtight door is closed, so that the storage and transportation warehouse is in an airtight state;
(3) Starting an air conditioning system of the storage and transportation mother warehouse, and entering each storage and transportation child warehouse through an air inlet pipe to perform air conditioning;
(4) The pressure balance mechanism is operated to target air pressure, and the air pressure in the warehouse is kept unchanged; the control system monitors the pressure difference value inside and outside the storage and transportation sub-warehouse in real time through a sensor, gives an alarm when the pressure difference value is larger than a safety value, and performs exhaust decompression treatment or emergency power-off treatment;
(5) Starting a humidifier through a control system during storage of fruits and vegetables to atomize fresh water; the control system queries the data sent by the sensor at regular time, controls the shutdown and the recovery operation of the humidifier, and keeps the humidity in the storage and transportation warehouse within a target range;
(6) Starting a water catalyst-photocatalyst integrated generator through a control system during storage of fruits and vegetables, and performing sterilization treatment;
(7) When the control system detects that the concentration of carbon dioxide or oxygen or ethylene exceeds a preset value, opening each valve and the gas circulating pump to enable the gas in the storage and transportation warehouse to circularly flow; simultaneously starting an oxygen-carbon dioxide-ethylene removal integrated machine, reducing the concentration of components below a preset value, maintaining the stability of gas components in Chu Yunku, and then closing a circulating pump and valves;
(8) When the transportation is needed, the storage conveyer warehouse is transported to the cold chain transport vehicle, and the refrigeration system, the air conditioning system, the humidifying system and the sterilization system of the storage conveyer warehouse are started to carry out air conditioning fresh-keeping in the transportation process.
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