CN112092150A

CN112092150A - Automatic production process of refractory ceramic plate

Info

Publication number: CN112092150A
Application number: CN202011010970.1A
Authority: CN
Inventors: 李爱泉
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-23
Filing date: 2020-09-23
Publication date: 2020-12-18

Abstract

The invention relates to the technical field of refractory ceramic plates, and discloses an automatic production process of a refractory ceramic plate, which comprises the following steps: step 1, automatically brushing a layer of release agent on a lower die; step 2, automatically pouring the material onto a lower die; step 3, leveling the material; step 4, performing mould pressing on the material; step 5, shaking the material on the lower die; step 6, jacking the formed refractory ceramic plate; and 7, automatic blanking of the refractory ceramic plate, the process design is ingenious, the connection between the working procedures is smooth, the automation degree of the whole process is high, one person can be responsible for one production line, compared with manual production, the efficiency is improved by 5-6 times, the capacity is greatly improved, the production cost can be greatly reduced, and the method has obvious economic value.

Description

Automatic production process of refractory ceramic plate

Technical Field

The invention relates to the technical field of refractory ceramic plates, in particular to an automatic production process of a refractory ceramic plate.

Background

The ceramic plate produced by adopting zirconium oxide or aluminum oxide has extremely strong weather resistance, and has no influence on the surface and the base material no matter sunlight, rain (even acid rain) or moisture. Also, large or rapid temperature changes do not affect the properties and appearance of the material. The reasonable combination of bending strength and elasticity enables the ceramic plate to have high impact strength. The compact material surface makes dust less likely to adhere and makes cleaning easier. The ceramic plate has excellent fire resistance properties.

A refractory ceramic plate is widely applied to building materials and high-temperature kilns, and the production of the conventional refractory ceramic plate is manually operated, and comprises the following procedures of preparing a powder blank, lifting a lower die, brushing a layer of release agent on the surface of the lower die to facilitate demoulding of the formed refractory ceramic plate, filling the powder blank in a die cavity, manually flattening the powder blank, carrying out compression molding through a molding press, jacking the formed refractory ceramic plate from the die cavity, and finally manually taking out the refractory ceramic plate and moving the refractory ceramic plate to a supporting plate. This not only increases the amount of labour for the operator, but also the efficiency of the production of the refractory ceramic slab is low.

Disclosure of Invention

The invention aims to provide an automatic production process of a refractory ceramic plate, which aims to solve the technical problems that in the prior art, operators manually process the refractory ceramic plate during production, the labor capacity of the operators is increased, and the working efficiency is low.

The embodiment of the invention provides an automatic production process of a refractory ceramic plate, which comprises the following steps:

step 1, automatically brushing a layer of release agent on a lower die: the mold release machine is provided with a supporting frame, a lifting assembly, an upper mold, a vibration assembly, a lower mold, a scraping assembly, a feeding assembly and a clamping assembly, when the mold release machine is used, an operator extrudes a mold release agent onto a hairbrush on the scraping assembly, the lower mold is jacked up through the vibration assembly, and the scraping assembly drives the hairbrush to brush a layer of mold release agent on the lower mold, so that the surface of the lower mold is easy to separate, smooth and clean;

step 2, automatically pouring materials onto the lower die: then, an operator pours the material onto the feeding assembly, the vibrating assembly drives the lower die to descend, and the feeding assembly pours the material onto the lower die;

step 3, leveling the materials: the material on the lower die is strickled by the strickle component to prevent the material on the lower die from being uneven, so that the quality of a refractory ceramic plate is influenced when the upper die presses the material into the refractory ceramic plate;

step 4, carrying out mould pressing on the materials: then the upper die is driven to lift downwards by the lifting assembly, so that the upper die is used for die pressing the material on the lower die;

step 5, shaking the material on the lower die: the lower die is driven to vibrate by the vibration assembly, so that the material on the lower die is shaken, and the material forming speed is improved;

step 6, jacking the formed refractory ceramic plate: after the materials on the lower die are subjected to compression molding by the upper die, the molded refractory ceramic plate is jacked up to the position flush with the strickling component by the vibration component;

step 7, automatic blanking of the refractory ceramic plate: and finally, clamping, demolding and blanking the refractory ceramic plate by the clamping assembly.

Further, lifting unit sets up on braced frame's top, go up the mould setting in braced frame, and go up mould and lifting unit fixed connection, vibration component sets up in braced frame, and vibration component is located the below of last mould, the lower mould sets up on vibration component, and the lower mould corresponds each other with last mould and is connected with vibration component, scrape the top that the subassembly set up at last mould and be located the below of lower mould, scrape and be equipped with the brush on the subassembly, material loading subassembly is located one side of braced frame, press from both sides and get the subassembly setting in braced frame, and press from both sides the top that the subassembly is located the lower mould.

Further, it includes electric jar, first slider, roller, rotating electrical machines, brush and scraper blade to strike off the subassembly, the electric jar has two, two the electric jar is the symmetry respectively and sets up on the lower mould, first slider has two, two first slider sets up respectively two on the electric jar and with electric jar swing joint, the roller sets up two on the first slider, and two first slider is located the below of mould, rotating electrical machines sets up in one side of first slider, and the output and the roller of rotating electrical machines are connected, the brush has a plurality of, a plurality of the brush is arranged in proper order respectively and is set up on one side of roller, the scraper blade sets up on one side of roller, and the scraper blade is located the below of brush and corresponds mutually with the brush.

Furthermore, the clamping assembly comprises a plurality of bearing frames, a plurality of sliding rails, first moving motors, two first lead screws, two moving plates, two electric push rods, electric clamping jaws and a bracket, the bearing frames are respectively positioned at two sides of the supporting frame, the sliding rails are arranged on the bearing frames, the sliding rails are fixedly connected with the bearing frames, the number of the first moving motors is two, the two first moving motors are respectively arranged on the sliding rails, the number of the first lead screws is two, the two first lead screws are respectively symmetrically arranged on the sliding rails, the two first lead screws are connected with the output ends of the first moving motors, the moving plates are arranged on the two first lead screws and movably connected with the first lead screws, the number of the electric push rods is two, and the two electric push rods are respectively arranged at the lower ends of the moving plates, the two electric push rods are fixedly connected with the moving plate, the electric clamping jaw is arranged on one side of the bearing frame and fixedly connected with the output ends of the two electric push rods, and the bracket is arranged below the sliding rail and positioned beside the supporting frame.

Further, the material loading assembly comprises a bearing platform, a material feeding box, a second moving motor, a second lead screw, a second sliding block and a pushing cylinder, the bearing platform is arranged at the side of the supporting frame and connected with the lower die, the material feeding box is arranged at the top end of the bearing platform, the second moving motor is arranged on one side of the material feeding box, the second lead screw is arranged in the material feeding box and connected with the output end of the second motor, the second sliding block is arranged on the second lead screw and located at the lower end of the material feeding box, the pushing cylinder is provided with two pushing cylinders which are symmetrically arranged on the bearing platform respectively and fixedly connected with the material feeding box.

Further, the vibration subassembly includes shaking table, hydraulic stem, vibrating motor and damping spring, the shaking table sets up the below at the lower mould, the hydraulic stem has two, two the hydraulic stem is the symmetry respectively and sets up on the shaking table, and two the output and the lower mould of hydraulic stem are connected, vibrating motor sets up the lower extreme at the shaking table, and vibrating motor and shaking table fixed connection, damping spring has a plurality of, a plurality of damping spring sets up respectively around the shaking table, and a plurality of damping spring is connected with the shaking table.

Further, the lifting assembly comprises a connecting plate, a lifting cylinder, a lifting plate and an upper die, the connecting plate is arranged at the top end of the supporting frame, the lifting cylinder is arranged on the connecting plate, the lifting plate is arranged in the supporting frame, the lifting plate is fixedly connected with the output end of the lifting cylinder, the upper die is arranged above the lower die, and the upper die is fixedly connected with the lifting plate.

Furthermore, the lifting assembly is provided with a plurality of guide rods, the guide rods are respectively arranged on the supporting frame and are movably connected with the lifting plate.

Furthermore, the vibration component is provided with two reinforcing ribs, and the two reinforcing ribs are respectively arranged on two sides of the lower die.

Compared with the prior art, the invention has the beneficial effects that:

firstly, when the invention is used, an operator extrudes a release agent onto a brush on a scraping component, the lower die is jacked up through a vibrating component, the scraping component drives the brush to brush a layer of release agent on the lower die, so that the surface of the lower die is easy to separate, smooth and clean, the operator pours a material onto a feeding component, then the vibrating component drives the lower die to descend, then the feeding component pours the material onto the lower die, the scraping component scrapes the material on the lower die to prevent the material on the lower die from being uneven, so that when the material is molded into a refractory ceramic plate by an upper die, the quality of the refractory ceramic plate is influenced, the lifting component drives the upper die to lift downwards, so that the upper die molds the material on the lower die, then the vibrating component drives the lower die to vibrate the material on the lower die, and improve the forming speed of the material, after the material compression molding on the mould to the lower mould is gone up to the rethread, through vibrating the subassembly with fashioned refractory ceramic plate jack-up with scrape the position of flat subassembly, get the subassembly by pressing from both sides again and press from both sides the drawing of patterns unloading to refractory ceramic plate to by this effectual solution to the production of refractory ceramic plate in the prior art by operating personnel manual work processing, increase operating personnel's the amount of labour and the lower technical problem of work efficiency.

Secondly, the invention is provided with the strickle component, when in use, an operator pours the release agent onto the brush and then starts the electric cylinder, the first sliding block is driven to move by the electric cylinder, so that the first sliding block drives the hairbrush to move, the lower die can be uniformly coated with the release agent by the hairbrush, the surface of the lower die is easy to separate, smooth and clean, and the manual coating by operators is not needed, causing redundant labor capacity to operators, moving the materials on the lower die through the feeding assembly, starting the rotating motor, the roller shaft is driven to rotate one hundred eighty degrees through the rotating motor, the scraper on the roller shaft is made to fall down, the first sliding block is driven to move through the electric cylinder, the scraper on the roller shaft is driven to scrape materials through the first sliding block, unevenness of the materials on the lower die is prevented, and the upper die is caused to influence the quality of the refractory ceramic plate when the refractory ceramic plate is formed by pressing the materials.

Thirdly, the fire-resistant ceramic plate discharging device is provided with a clamping component, when the fire-resistant ceramic plate discharging device is used, the formed fire-resistant ceramic plate is jacked up to the position parallel to the scraping component through the vibrating component, the first moving motor is started again, the moving block is driven to move to the position corresponding to the lower die through the first moving motor, the electric clamping jaw is pushed downwards through the electric push rod, the fire-resistant ceramic plate is clamped through the output end of the electric clamping jaw, the electric clamping jaw is driven upwards through the electric push rod to demould the fire-resistant ceramic plate, the fire-resistant ceramic plate is moved to the bracket through the first moving motor, the fire-resistant ceramic plate is loosened through the electric clamping jaw, the fire-resistant ceramic plate is borne through the bracket, the fire-resistant ceramic plate is discharged, the fire-resistant.

Fourthly, the process design is ingenious, the connection among the processes is smooth, the automatic brushing of a layer of release agent on the lower die is realized, the materials are automatically poured onto the lower die, the materials are scraped, the materials are molded, the materials on the lower die are shaken, the formed refractory ceramic plate is jacked up, and the refractory ceramic plate is automatically discharged.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic representation of the three-dimensional structure of the present invention;

FIG. 2 is a schematic view of the lifting assembly of the present invention;

FIG. 3 is a first schematic structural diagram of a vibration assembly according to the present invention;

FIG. 4 is a second structural diagram of a vibration assembly according to the present invention;

FIG. 5 is a schematic view of the scraping assembly of the present invention;

FIG. 6 is a schematic structural view of a loading assembly according to the present invention;

FIG. 7 is a partial sectional view of the feeding assembly of the present invention;

FIG. 8 is a first schematic structural view of a grasping assembly according to the present invention;

FIG. 9 is a second schematic view of the gripping assembly of the present invention;

FIG. 10 is a process flow diagram of the present invention.

Reference numerals: the device comprises a supporting frame 1, a lifting assembly 2, a connecting plate 21, a lifting cylinder 22, a lifting plate 23, an upper die 24, a guide rod 25, a vibrating assembly 3, a vibrating table 31, a hydraulic rod 32, a vibrating motor 33, a damping spring 34, a reinforcing rib 35, a lower die 4, a scraping assembly 5, an electric cylinder 51, a first slider 52, a roller shaft 53, a rotating motor 54, a brush 55, a scraping plate 56, a feeding assembly 6, a bearing platform 61, a feeding box 62, a second moving motor 63, a second screw rod 64, a second slider 65, a pushing cylinder 66, a clamping assembly 7, a bearing frame 71, a sliding rail 72, a first moving motor 73,

first screw rods

74 and 75, an electric push rod 76, an electric clamping jaw 77 and a bracket 78.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.

The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 10, an embodiment of the present invention provides an automatic manufacturing process of a refractory ceramic plate, including the steps of:

step 1, automatically brushing a layer of release agent on a lower die: the mold release machine is characterized in that a supporting frame 1, a lifting assembly 2, an upper mold 24, a vibrating assembly 3, a lower mold 4, a scraping assembly 5, a feeding assembly 6 and a clamping assembly 7 are arranged, when the mold release machine is used, an operator extrudes a mold release agent onto a brush 55 on the scraping assembly 5, the lower mold 4 is jacked up through the vibrating assembly 3, the scraping assembly 5 drives the brush 55 to brush a layer of mold release agent on the lower mold 4, and the surface of the lower mold 4 is easy to separate, smooth and clean;

step 2, automatically pouring materials onto the lower die: then, an operator pours the material onto the feeding assembly 6, the vibration assembly 3 drives the lower die 4 to descend, and the feeding assembly 6 pours the material onto the lower die 4;

step 3, leveling the materials: the material on the lower die 4 is strickled by the strickle component 5 to prevent the material on the lower die 4 from being uneven, so that the quality of the refractory ceramic plate is influenced when the upper die 24 is used for molding the material into the refractory ceramic plate;

step 4, carrying out mould pressing on the materials: then the lifting assembly 2 drives the upper die 24 to lift downwards, so that the upper die 24 carries out die pressing on the material on the lower die 4;

step 5, shaking the material on the lower die: the lower die 4 is driven to vibrate by the vibration component 3, so that the material on the lower die 4 is shaken, and the material forming speed is improved;

step 6, jacking the formed refractory ceramic plate: then, after the materials on the lower die 4 are subjected to compression molding through the upper die 24, the molded refractory ceramic plate is jacked up to the position which is flush with the strickling component 5 through the vibration component 3;

step 7, automatic blanking of the refractory ceramic plate: finally, the refractory ceramic plate is clamped, demoulded and blanked by the clamping assembly 7

Preferably, the lifting assembly 2 is disposed on the top end of the supporting frame 1, the upper mold 24 is disposed in the supporting frame 1, the upper mold 24 is fixedly connected with the lifting assembly 2, the vibrating assembly 3 is disposed in the supporting frame 1, the vibrating assembly 3 is located below the upper mold 24, the lower mold 4 is disposed on the vibrating assembly 3, the lower mold 4 and the upper mold 24 correspond to each other and are connected with the vibrating assembly 3, the strickling assembly 5 is disposed on the top end of the upper mold 24 and is located below the lower mold 4, the strickling assembly 5 is provided with a brush 55, the feeding assembly 6 is located on one side of the supporting frame 1, the clamping assembly 7 is disposed in the supporting frame 1, and the ceramic plate clamping assembly 7 is located above the lower mold 4, thereby effectively solving the problem that in the prior art, when refractory production is manually processed by an operator, increase operating personnel's the amount of labour and the lower technical problem of work efficiency.

Preferably, the strickle component 5 comprises two electric cylinders 51, two first sliding blocks 52, a roller shaft 53, two rotating motors 54, brushes 55 and scrapers 56, wherein the two electric cylinders 51 are symmetrically arranged on the lower die 4, the two first sliding blocks 52 are arranged, the two first sliding blocks 52 are respectively arranged on the two electric cylinders 51 and movably connected with the electric cylinders 51, the roller shaft 53 is arranged on the two first sliding blocks 52, the two first sliding blocks 52 are positioned below the upper die 24, the rotating motor 54 is arranged on one side of the first sliding blocks 52, the output end of the rotating motor 54 is connected with the roller shaft 53, the brushes 55 are provided with a plurality of brushes 55, the brushes 55 are respectively arranged on one side of the roller shaft 53 in sequence, the scrapers 56 are arranged on one side of the roller shaft 53, and the scrapers 56 are positioned below the brushes 55 and correspond to the brushes 55, when the ceramic mould is used, an operator pours a release agent onto the brush 55, the electric cylinder 51 is started, the electric cylinder 51 drives the first sliding block 52 to move, the first sliding block 52 drives the brush 55 to move, the lower mould 4 can be uniformly coated with the release agent through the brush 55, the surface of the lower mould 4 is easy to separate, smooth and clean, the manual coating by the operator is not needed, the excessive labor amount is caused to the operator, the material is moved onto the lower mould 4 through the feeding assembly 6, the rotating motor 54 is started at the moment, the roller shaft 53 is driven to rotate by the rotating motor 54 by one hundred eighty degrees, the scraping plate 56 on the roller shaft 53 falls down, the first sliding block 52 is driven by the electric cylinder 51 to move, the scraping plate 56 on the roller shaft 53 is driven by the first sliding block 52 to scrape the material, so as to prevent the material on the lower mould 4 from being uneven, and the upper mould 24 is used for moulding the material into a fireproof ceramic, affecting the quality of the refractory ceramic plate.

Preferably, the clamping assembly 7 includes a plurality of carriers 71, a plurality of carriers 72, first moving motors 73, first screws 74, a moving plate 75, electric push rods 76, electric clamping jaws 77, and a bracket 78, the plurality of carriers 71 are respectively located at two sides of the supporting frame 1, the plurality of carriers 72 are disposed on the plurality of carriers 71, the plurality of carriers 72 are fixedly connected to the plurality of carriers 71, the plurality of first moving motors 73 are two, the two first moving motors 73 are respectively disposed on the plurality of carriers 72, the plurality of first screws 74 are two, the two first screws 74 are respectively symmetrically disposed on the plurality of carriers 72, the two first screws 74 are connected to output ends of the first moving motors 73, the moving plate 75 is disposed on the two first screws 74, and the first screws 75 are movably connected to the first screws 74, the two electric push rods 76 are respectively arranged at the lower end of the moving plate 75, the two electric push rods 76 are fixedly connected with the moving plate 75, the electric clamping jaw 77 is arranged at one side of the bearing frame 71, the electric clamping jaw 77 is fixedly connected with the output ends of the two electric push rods 76, the bracket 78 is arranged below the sliding rail 72, the bracket 78 is positioned at the side of the supporting frame 1, when the device is used, the formed refractory ceramic plate is jacked up by the vibration component 3 to be flush with the leveling component 5, the first moving motor 73 is started, the moving block is driven by the first moving motor 73 to move to a position corresponding to the lower die 4, the electric clamping jaw 77 is pushed downwards by the electric push rods 76, the refractory ceramic plate is clamped by the output end of the electric clamping jaw 77, and the electric clamping jaw 77 is driven upwards by the electric push rods 76 to demold the refractory ceramic plate, on removing the refractory ceramic plate to bracket 78 through first moving motor 73, unclamp the refractory ceramic plate by electronic clamping jaw 77 again, bear the weight of refractory ceramic plate through bracket 78, accomplish and carry out the unloading to the refractory ceramic plate to need not to carry out the unloading by the manual work to the refractory ceramic plate, alleviateed operating personnel's the amount of labour.

Preferably, the feeding assembly 6 includes a bearing platform 61, a feeding box 62, a second moving motor 63, a second lead screw 64, a second slider 65 and a pushing cylinder 66, the bearing platform 61 is disposed beside the support frame 1 and connected to the lower mold 4, the feeding box 62 is disposed on the top end of the bearing platform 61, the second moving motor 63 is disposed on one side of the feeding box 62, the second lead screw 64 is disposed in the feeding box 62, the second lead screw 64 is connected to the output end of the second motor, the second slider 65 is disposed on the second lead screw 64, the second slider 65 is located at the lower end of the feeding box 62, the two pushing cylinders 66 are symmetrically disposed on the bearing platform 61, the output ends of the two pushing cylinders 66 are fixedly connected to the feeding box 62, when in use, an operator pours a material into the feeding box 62, restart push cylinder 66, drive into magazine 62 through push cylinder 66 and remove on lower mould 4, prevent through second slider 65 that the material of income magazine 62 can drop when removing outside load-bearing platform 61, cause the waste of material, restart second mobile motor 63 drives second lead screw 64 and rotates, make the second slider 65 on the second lead screw 64 remove the lower extreme of keeping away from income magazine 62 to make falling into on lower mould 4 that the material can be accurate.

Preferably, the vibration assembly 3 includes a vibration table 31, two hydraulic rods 32, a vibration motor 33 and damping springs 34, the vibration table 31 is disposed below the lower mold 4, the two hydraulic rods 32 are symmetrically disposed on the vibration table 31, output ends of the two hydraulic rods 32 are connected to the lower mold 4, the vibration motor 33 is disposed at a lower end of the vibration table 31, the vibration motor 33 is fixedly connected to the vibration table 31, the damping springs 34 are provided in plurality, the damping springs 34 are disposed around the vibration table 31, the damping springs 34 are connected to the vibration table 31, when in use, the material is poured onto the lower mold 4 through the feeding assembly 6, the material of the lower mold 4 is molded downwards through the upper mold 24, the vibration motor 33 is restarted, the vibration table 31 is driven to vibrate through the vibration motor 33, drive the material in the lower mould 4 by shaking table 31 again and vibrate, make the material can be quick carry out compression molding, and increased the fashioned efficiency of material, restart hydraulic stem 32, through hydraulic stem 32 with lower mould 4 jack-up with strickle the position of subassembly 5 parallel and level to the material of subassembly 7 on to lower mould 4 is got to the clamp of conveniently getting more, rethread damping spring 34 provides stable vibration environment for shaking table 31.

Preferably, lifting unit 2 includes connecting plate 21, lift cylinder 22, lifter plate 23 and goes up mould 24, connecting plate 21 sets up on braced frame 1's top, lift cylinder 22 sets up on connecting plate 21, lifter plate 23 sets up in braced frame 1, and lifter plate 23 and lift cylinder 22's output fixed connection, it sets up in the top of lower mould 4 to go up mould 24, and go up mould 24 and lifter plate 23 fixed connection, start lift cylinder 22 during the use, drive lifter plate 23 through lift cylinder 22 and go up and down, the rethread lifter plate 23 drives and goes up mould 24 and carry out compression molding to the material in the lower mould 4.

Preferably, be equipped with guide bar 25 on the lifting unit 2, guide bar 25 has a plurality of, a plurality of guide bar 25 sets up respectively on braced frame 1, and a plurality of guide bar 25 and lifter plate 23 swing joint when driving mould 24 and go up and down for lift cylinder 22 through guide bar 25, provide the effect of a direction, prevent that lifter plate 23 from taking place the skew and influencing the fashioned quality of material.

Preferably, be equipped with strengthening rib 35 on the vibration subassembly 3, strengthening rib 35 has two, two strengthening rib 35 sets up respectively in the both sides of lower mould 4, carries out fixed stay through strengthening rib 35 to lower mould 4 during the use, provides a stable operational environment for lower mould 4 when the motion.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic production process of a refractory ceramic plate is characterized by comprising the following steps:

step 1, automatically brushing a layer of release agent on a lower die: the mold release machine is characterized in that a supporting frame (1), a lifting assembly (2), an upper mold (24), a vibrating assembly (3), a lower mold (4), a strickling assembly (5), a feeding assembly (6) and a clamping assembly (7) are arranged, when the mold release machine is used, an operator extrudes a mold release agent onto a brush (55) on the strickling assembly (5), the lower mold (4) is jacked up through the vibrating assembly (3), the strickling assembly (5) drives the brush (55) to brush a layer of mold release agent on the lower mold (4), and the surface of the lower mold (4) is easy to separate, smooth and clean;

step 2, automatically pouring materials onto the lower die: then, an operator pours the material onto the feeding assembly (6), the vibrating assembly (3) drives the lower die (4) to descend, and the feeding assembly (6) pours the material onto the lower die (4);

step 3, leveling the materials: the material on the lower die (4) is strickled by the strickle component (5) to prevent the material on the lower die (4) from being uneven, so that the quality of the refractory ceramic plate is influenced when the upper die (24) is used for molding the material into the refractory ceramic plate;

step 4, carrying out mould pressing on the materials: then the lifting assembly (2) drives the upper die (24) to lift downwards, so that the upper die (24) performs die pressing on the material on the lower die (4);

step 5, shaking the material on the lower die: the lower die (4) is driven to vibrate through the vibration assembly (3), so that the material on the lower die (4) is shaken, and the material forming speed is increased;

step 6, jacking the formed refractory ceramic plate: after the materials on the lower die (4) are subjected to compression molding through the upper die (24), the molded refractory ceramic plate is jacked up to the position which is flush with the strickling component (5) through the vibration component (3);

step 7, automatic blanking of the refractory ceramic plate: and finally, clamping, demolding and blanking are carried out on the refractory ceramic plate by the clamping assembly (7).

2. The automatic production process of a refractory ceramic plate according to claim 1, wherein the lifting assembly (2) is disposed on the top end of the support frame (1), the upper die (24) is disposed in the support frame (1), the upper die (24) is fixedly connected with the lifting assembly (2), the vibration assembly (3) is disposed in the support frame (1), the vibration assembly (3) is located below the upper die (24), the lower die (4) is disposed on the vibration assembly (3), the lower die (4) and the upper die (24) correspond to each other and are connected with the vibration assembly (3), the strickling assembly (5) is disposed on the top end of the upper die (24) and is located below the lower die (4), a brush (55) is disposed on the strickling assembly (5), the feeding assembly (6) is located on one side of the support frame (1), the clamping assembly (7) is arranged in the supporting frame (1), and the clamping assembly (7) is located above the lower die (4).

3. The automatic production process of a refractory ceramic plate according to claim 2, wherein the strike-off assembly (5) comprises two electric cylinders (51), two first sliding blocks (52), a roller shaft (53), a rotating motor (54), a brush (55) and a scraper (56), the two electric cylinders (51) are respectively and symmetrically arranged on the lower die (4), the two first sliding blocks (52) are respectively arranged on the two electric cylinders (51) and movably connected with the electric cylinders (51), the roller shaft (53) is arranged on the two first sliding blocks (52), the two first sliding blocks (52) are positioned below the upper die (24), the rotating motor (54) is arranged on one side of the first sliding blocks (52), and the output end of the rotating motor (54) is connected with the roller shaft (53), the hairbrush (55) is provided with a plurality of hairbrushes (55), the hairbrushes (55) are sequentially arranged on one side of the roll shaft (53), the scraper blade (56) is arranged on one side of the roll shaft (53), and the scraper blade (56) is positioned below the hairbrush (55) and corresponds to the hairbrush (55).

4. The automatic production process of a refractory ceramic plate according to claim 2, wherein the clamping assembly (7) comprises a plurality of bearing frames (71), slide rails (72), first moving motors (73), first screw rods (74), moving plates (75), electric push rods (76), electric clamping jaws (77) and brackets (78), the plurality of bearing frames (71) are respectively located at two sides of the support frame (1), the slide rails (72) are arranged on the plurality of bearing frames (71), the slide rails (72) are fixedly connected with the bearing frames (71), the number of the first moving motors (73) is two, the two first moving motors (73) are respectively arranged on the slide rails (72), the number of the first screw rods (74) is two, the two first screw rods (74) are respectively symmetrically arranged on the slide rails (72), the two first screw rods (74) are connected with the output end of a first moving motor (73), the moving plate (75) is arranged on the two first screw rods (74), the moving plate (75) is movably connected with the first screw rods (74), the number of the electric push rods (76) is two, the two electric push rods (76) are respectively arranged at the lower end of the moving plate (75), the two electric push rods (76) are fixedly connected with the moving plate (75), the electric clamping jaw (77) is arranged at one side of the bearing frame (71), the electric clamping jaw (77) is fixedly connected with the output ends of the two electric push rods (76), the bracket (78) is arranged below the sliding rail (72), and the bracket (78) is positioned at the side of the supporting frame (1).

5. The automatic production process of a refractory ceramic plate according to claim 2, wherein the feeding assembly (6) comprises a bearing platform (61), a feeding box (62), a second moving motor (63), a second screw rod (64), a second sliding block (65) and a pushing cylinder (66), the bearing platform (61) is arranged beside the support frame (1) and connected with the lower die (4), the feeding box (62) is arranged on the top end of the bearing platform (61), the second moving motor (63) is arranged on one side of the feeding box (62), the second screw rod (64) is arranged in the feeding box (62), the second screw rod (64) is connected with the output end of the second motor, the second sliding block (65) is arranged on the second screw rod (64), and the second sliding block (65) is positioned at the lower end of the feeding box (62), the number of the pushing cylinders (66) is two, the two pushing cylinders (66) are symmetrically arranged on the bearing platform (61) respectively, and the output ends of the two pushing cylinders (66) are fixedly connected with the material feeding box (62).

6. An automatic production process of a refractory ceramic plate according to claim 2, the vibration component (3) comprises a vibration table (31), a hydraulic rod (32), a vibration motor (33) and a damping spring (34), the vibrating table (31) is arranged below the lower die (4), two hydraulic rods (32) are arranged, the two hydraulic rods (32) are respectively symmetrically arranged on the vibrating table (31), the output ends of the two hydraulic rods (32) are connected with the lower die (4), the vibration motor (33) is arranged at the lower end of the vibration table (31), the vibration motor (33) is fixedly connected with the vibration table (31), a plurality of damping springs (34) are arranged on the periphery of the vibration table (31) respectively, and a plurality of the damping springs (34) are connected with the vibration table (31).

7. The automatic production process of a refractory ceramic plate according to claim 2, characterized in that the lifting assembly (2) comprises a connecting plate (21), a lifting cylinder (22), a lifting plate (23) and an upper die (24), the connecting plate (21) is arranged on the top end of the supporting frame (1), the lifting cylinder (22) is arranged on the connecting plate (21), the lifting plate (23) is arranged in the supporting frame (1), the lifting plate (23) is fixedly connected with the output end of the lifting cylinder (22), the upper die (24) is arranged above the lower die (4), and the upper die (24) is fixedly connected with the lifting plate (23).

8. An automatic production process of a refractory ceramic plate according to claim 2, characterized in that guide rods (25) are provided on the lifting assembly (2), a plurality of said guide rods (25) are provided on the supporting frame (1), respectively, and a plurality of said guide rods (25) are movably connected with the lifting plate (23).

9. The automatic production process of a refractory ceramic plate according to claim 2, wherein two reinforcing ribs (35) are provided on the vibrating assembly (3), and the two reinforcing ribs (35) are provided on two sides of the lower mold (4).