CN112002704A - Flexible display panel, preparation method thereof and flexible display device - Google Patents
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Abstract
本申请提供一种柔性显示面板,包括:柔性衬底;保护层,设置于所述柔性衬底的一面上;显示元件层,设置于所述柔性衬底背离所述保护层的一面上,所述保护层可将柔性显示面板制备过程中掉落的细碎物包裹于内,以避免细碎物损伤柔性衬底。此外,本申请还提供一种柔性显示面板的制备方法及柔性显示装置。
The present application provides a flexible display panel, comprising: a flexible substrate; a protective layer disposed on one side of the flexible substrate; a display element layer disposed on the side of the flexible substrate away from the protective layer, the The protective layer can encapsulate the fines dropped during the preparation of the flexible display panel, so as to prevent the fines from damaging the flexible substrate. In addition, the present application also provides a preparation method of a flexible display panel and a flexible display device.
Description
技术领域technical field
本申请涉及显示技术领域,尤其涉及一种柔性显示面板及其制备方法与柔性显示装置。The present application relates to the field of display technology, and in particular, to a flexible display panel, a manufacturing method thereof, and a flexible display device.
背景技术Background technique
随着显示技术的快速发展,显示器的应用场景日益多样化。随着电子产品轻薄化的发展趋势,各种便携式电子产品对液晶显示面板的要求越来越高,如今,可弯折的柔性显示器成为主流。有机发光二极管(Organic Light-Emitting Diode,OLED)显示面板因具有自发光性、对比度高、应答速度快、广视角等优点,广泛应用于手机、数码相机、笔记本电脑等智能产品中,又由于其具有质量轻、厚度薄、抗弯折性能强的优点,成为制造柔性显示器的理想选择之一。With the rapid development of display technology, the application scenarios of displays are increasingly diversified. With the development trend of thinner and lighter electronic products, various portable electronic products have higher and higher requirements for liquid crystal display panels. Today, bendable flexible displays have become the mainstream. Organic Light-Emitting Diode (OLED) display panels are widely used in smart products such as mobile phones, digital cameras, and notebook computers due to their advantages of self-luminescence, high contrast, fast response speed, and wide viewing angle. It has the advantages of light weight, thin thickness and strong bending resistance, making it one of the ideal choices for manufacturing flexible displays.
目前,OLED显示面板的制备方法为:首先,在刚性基板上制备柔性材料层;然后,在柔性材料层上制备各种电子元件和保护结构,如:薄膜晶体管、保护膜等;接着,将柔性材料层与刚性基板进行剥离;最后,在剥离后的柔性材料层上贴合防护背板以保护柔性材料层。其中,在防护背板贴合过程中,有可能会出现少量细碎物掉落的现象,掉落的细碎物夹杂在防护背板与柔性材料层之间,具有损伤柔性材料层的风险,若掉落的细碎物处于弯折区内,则在弯折过程中会加倍损伤柔性材料层,甚至导致柔性材料层毁坏而失去对薄膜晶体管的保护作用,进而造成柔性显示器寿命缩短。At present, the preparation method of OLED display panel is as follows: first, a flexible material layer is prepared on a rigid substrate; then, various electronic components and protective structures, such as thin film transistors, protective films, etc., are prepared on the flexible material layer; The material layer is peeled off from the rigid substrate; finally, a protective backsheet is attached to the peeled flexible material layer to protect the flexible material layer. Among them, during the bonding process of the protective backplane, a small amount of fines may fall off, and the dropped fines are mixed between the protective backplane and the flexible material layer, which has the risk of damaging the flexible material layer. If the falling fines are in the bending area, the flexible material layer will be double damaged during the bending process, and even cause the flexible material layer to be damaged and lose its protective effect on the thin film transistor, thereby shortening the life of the flexible display.
发明内容SUMMARY OF THE INVENTION
本申请提供了一种柔性显示面板及其制备方法与柔性显示装置,以解决现有技术中存在的问题:在防护背板贴合过程中,存在细碎物掉落并夹杂至防护背板与柔性材料层之间的风险,从而极易损坏柔性材料层。The present application provides a flexible display panel, a method for manufacturing the same, and a flexible display device to solve the problem in the prior art: during the bonding process of the protective backplane, there are fines that fall and are mixed into the protective backplane and the flexible display. Risk between layers of material, which can easily damage the layers of flexible material.
第一方面,本申请提供了一种柔性显示面板,包括:In a first aspect, the present application provides a flexible display panel, including:
柔性衬底;flexible substrate;
保护层,设置于所述柔性衬底的一面上;以及a protective layer, disposed on one side of the flexible substrate; and
显示元件层,设置于所述柔性衬底背离所述保护层的一面上。The display element layer is disposed on the side of the flexible substrate away from the protective layer.
与现有柔性显示面板至少存在的区别之处在于:柔性衬底背离显示元件层的一面上设有保护层,而非具有一定硬度的防护背板,有效避免柔性衬底遭受损伤,有利于提升柔性显示面板的抗弯折性能,从而延长使用寿命。At least the difference from the existing flexible display panel is that a protective layer is provided on the side of the flexible substrate facing away from the display element layer, instead of a protective backplane with a certain hardness, which can effectively prevent the flexible substrate from being damaged and is conducive to improving the Bending resistance of flexible display panels for extended service life.
在本申请的一些实施例中,所述保护层的材料为石墨烯和/或乙烯-醋酸乙烯共聚物。In some embodiments of the present application, the material of the protective layer is graphene and/or ethylene-vinyl acetate copolymer.
在本申请的一些实施例中,所述保护层的厚度为30微米~50微米。In some embodiments of the present application, the thickness of the protective layer is 30 micrometers to 50 micrometers.
在本申请的一些实施例中,所述柔性显示面板还包括:封装层,设置于所述显示元件层上。In some embodiments of the present application, the flexible display panel further includes: an encapsulation layer disposed on the display element layer.
在本申请的一些实施例中,所述柔性显示面板还包括:保护盖板,设置于所述封装层上,并与所述柔性衬底相对设置。所述保护盖板对显示元件具有进一步保护和封装的作用,有效阻止水汽和氧气的渗透。In some embodiments of the present application, the flexible display panel further includes: a protective cover plate disposed on the encapsulation layer and disposed opposite to the flexible substrate. The protective cover plate further protects and encapsulates the display element, and effectively prevents the penetration of water vapor and oxygen.
第二方面,本申请提供一种柔性显示面板的制备方法,用于制备第一方面中所述的柔性显示面板,包括如下步骤:In a second aspect, the present application provides a method for preparing a flexible display panel, which is used for preparing the flexible display panel described in the first aspect, including the following steps:
提供承载基板,在所述承载基板上制备柔性衬底;providing a carrier substrate on which a flexible substrate is prepared;
在所述柔性衬底上制备显示元件层;preparing a display element layer on the flexible substrate;
分离柔性衬底和承载基板;以及Separating the flexible substrate and the carrier substrate; and
在所述柔性衬底背离所述显示元件层的一面上,采用沉积技术制备保护层。On the side of the flexible substrate away from the display element layer, a protective layer is prepared by deposition technology.
与现有技术不同之处在于,在分离柔性衬底和承载基板之后,不再在柔性衬底上贴合防护背板,而是通过沉积技术,将材料沉积于所述柔性衬底上,从而形成保护层,该保护层能够将掉落的细碎物包裹于内,以避免掉落的细碎物损伤柔性衬底。The difference from the prior art is that after the flexible substrate and the carrier substrate are separated, the protective backplane is no longer attached to the flexible substrate, but the material is deposited on the flexible substrate through deposition technology, thereby A protective layer is formed, the protective layer can wrap the falling fines inside, so as to prevent the falling fines from damaging the flexible substrate.
进一步的,所述采用沉积技术制备保护层,是采用低温溅射沉积方式制备保护层,具有工艺简单、保护层均匀致密、与柔性衬底结合力强等优点。Further, the use of deposition technology to prepare the protective layer is to use a low-temperature sputtering deposition method to prepare the protective layer, which has the advantages of simple process, uniform and dense protective layer, and strong bonding force with the flexible substrate.
在本申请的一些实施例中,所述柔性显示面板的制备方法,还包括步骤:在所述显示元件层上制备封装层。所述封装层用于保护各种显示元件,避免外界对显示元件的损害。In some embodiments of the present application, the manufacturing method of the flexible display panel further includes the step of: preparing an encapsulation layer on the display element layer. The encapsulation layer is used to protect various display elements and avoid external damage to the display elements.
在本申请的一些实施例中,所述柔性显示面板的制备方法,还包括步骤:在所述封装层上制备保护盖板。In some embodiments of the present application, the manufacturing method of the flexible display panel further includes the step of: preparing a protective cover plate on the encapsulation layer.
第三方面,本申请提供了一种柔性显示装置,包括第一方面中所述的柔性显示面板。In a third aspect, the present application provides a flexible display device, including the flexible display panel described in the first aspect.
本申请通过提供一种柔性显示面板及其制备方法与柔性显示装置,产生如下的效果:The present application produces the following effects by providing a flexible display panel, a preparation method thereof, and a flexible display device:
本申请提供的柔性显示面板,在柔性衬底背离显示元件层的一面上设有保护层,具有质地均匀致密、与柔性衬底结合力强、性质稳定的优点,通过控制保护层的选材和厚度,进一步提升柔性显示面板的弯折性能,并不会对柔性显示面板的特性带来负面影响。The flexible display panel provided by the present application has a protective layer on the side of the flexible substrate away from the display element layer, and has the advantages of uniform and dense texture, strong bonding force with the flexible substrate, and stable properties. By controlling the material selection and thickness of the protective layer , further improving the bending performance of the flexible display panel, and will not have a negative impact on the characteristics of the flexible display panel.
本申请提供的柔性显示面板制备方法,与现有技术不同之处在于,在分离柔性衬底和承载基板之后,改变在柔性衬底上贴合防护背板的方式,而是通过沉积技术在柔性衬底上形成保护层。一方面,沉积形成的保护层能够将掉落的细碎物包裹于内,以避免掉落的细碎物损伤柔性衬底,从而提升柔性显示面板的弯折性能,并延长显示面板的使用寿命;另一方面,由于柔性衬底对温度较为敏感,热膨胀系数大,所以当柔性衬底表面温度上升时,防护背板和柔性衬底之间的应力作用会导致防护背板剥离,而沉积形成的保护层与柔性衬底结合力强,保护层对柔性衬底的保护作用不会受温度变化的影响。The difference between the flexible display panel preparation method provided by the present application and the prior art is that after separating the flexible substrate and the carrier substrate, the method of attaching the protective backplane to the flexible substrate is changed, and the flexible A protective layer is formed on the substrate. On the one hand, the protective layer formed by deposition can wrap the falling fines inside, so as to avoid the falling fines from damaging the flexible substrate, thereby improving the bending performance of the flexible display panel and prolonging the service life of the display panel; On the one hand, since the flexible substrate is more sensitive to temperature and has a large thermal expansion coefficient, when the surface temperature of the flexible substrate rises, the stress between the protective backplane and the flexible substrate will cause the protective backplane to peel off, and the protection formed by deposition The bonding force between the layer and the flexible substrate is strong, and the protective effect of the protective layer on the flexible substrate will not be affected by temperature changes.
将本申请提供的柔性显示面板应用于柔性显示装置中,具有弯折性能理想、使用寿命长、使用温度范围宽等优点,该柔性显示装置可为智能手机、平板电脑、笔记本电脑、数码相机、智能穿戴设备等。The flexible display panel provided by the present application is applied to a flexible display device, which has the advantages of ideal bending performance, long service life, and wide operating temperature range. The flexible display device can be a smart phone, a tablet computer, a notebook computer, a digital camera, Smart wearable devices, etc.
附图说明Description of drawings
下面结合附图,通过对本申请的具体实施方式详细描述,将使本申请的技术方案及其它有益效果显而易见。The technical solutions and other beneficial effects of the present application will be apparent through the detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings.
图1为本申请实施例中一种柔性显示面板的截面示意图。FIG. 1 is a schematic cross-sectional view of a flexible display panel according to an embodiment of the present application.
图2为本申请实施例中一种柔性显示面板的制备方法流程示意图。FIG. 2 is a schematic flowchart of a manufacturing method of a flexible display panel according to an embodiment of the present application.
图3为现有技术中细碎物损伤柔性衬底的示意图。FIG. 3 is a schematic diagram of a flexible substrate damaged by fines in the prior art.
图4为本申请实施例中保护层将细碎物包裹于内的示意图。FIG. 4 is a schematic diagram of the protective layer wrapping the fines in the embodiment of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc., or The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation on this application. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as "first", "second" may expressly or implicitly include one or more of said features. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, the components and arrangements of specific examples are described below. Of course, they are only examples and are not intended to limit the application. Furthermore, this application may repeat reference numerals and/or reference letters in different instances for the purpose of simplicity and clarity, and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, this application provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
第一方面,本申请实施例提供了一种柔性显示面板,参阅图1,主要包括:柔性衬底1、保护层12以及显示元件层,其中,所述保护层12设置于所述柔性衬底1的一面上,所述显示元件层设置于所述柔性衬底1背离所述保护层12的一面上。In a first aspect, an embodiment of the present application provides a flexible display panel, referring to FIG. 1 , which mainly includes: a
具体的,保护层12的材料为石墨烯和/或乙烯-醋酸乙烯共聚物,优选为石墨烯和乙烯-醋酸乙烯共聚物的混合物。所述保护层12的厚度为30~50微米。所述保护层12通过气相沉积技术形成于所述柔性衬底1上。Specifically, the material of the
具体的,所述柔性衬底1的材料为聚酰亚胺(PI)、聚醚砜(PES)、聚碳酸脂(PC)、聚对苯二甲酸乙二醇酯(PET)、聚萘二甲酸乙二醇酯(PEN)、多芳基化合物(PAR)以及玻璃纤维增强塑料(FRP)中的一种或多种。由于聚酰亚胺(PI)具有良好的耐热性和稳定性,所以优选聚酰亚胺(PI)为柔性衬底1的材料。柔性衬底1的厚度为8微米~10微米。Specifically, the material of the
具体的,所述显示元件层包括OLED显示单元3和薄膜晶体管阵列层2,所述OLED显示单元3设置于所述薄膜晶体管阵列层2上,对应所述柔性显示面板为柔性主动矩阵有机发光二极体显示面板。或者,所述显示元件层包括OLED显示单元3,对应所述柔性显示面板为柔性被动矩阵有机发光二极体显示面板。Specifically, the display element layer includes an OLED display unit 3 and a thin film transistor array layer 2, the OLED display unit 3 is disposed on the thin film transistor array layer 2, and the flexible display panel is a flexible active matrix organic light emitting two Polar body display panel. Alternatively, the display element layer includes an OLED display unit 3, corresponding to which the flexible display panel is a flexible passive matrix organic light emitting diode display panel.
在一些实施例中,所述柔性显示面板还包括:封装层4,所述封装层4设置于所述显示元件层上。In some embodiments, the flexible display panel further includes: an encapsulation layer 4 disposed on the display element layer.
在一些实施例中,所述柔性显示面板还包括:保护盖板7,设置于所述封装层4上,并且所述保护盖板7与所述柔性衬底1相对设置。In some embodiments, the flexible display panel further includes: a protective cover plate 7 disposed on the encapsulation layer 4 , and the protective cover plate 7 is disposed opposite to the
在一些实施例中,所述柔性显示面板还包括:触控层5,设置于所述封装层4和所述保护盖板7之间。In some embodiments, the flexible display panel further includes: a
在一些实施例中,所述柔性显示面板还包括:偏光片6,设置于所述封装层4和所述保护盖板7之间。对于具有触控层5的柔性显示面板,所述偏光片6设置于所述触控层5和所述保护盖板7之间。In some embodiments, the flexible display panel further includes: a polarizer 6 disposed between the encapsulation layer 4 and the protective cover plate 7 . For the flexible display panel with the
例如,一种柔性显示面板,由下至上,包括:依次层叠设置的保护层12、柔性衬底1、薄膜晶体管阵列层2、OLED显示单元3、封装层4、触控层5、偏光层6、保护盖板7和保护盖板保护膜8。For example, a flexible display panel, from bottom to top, includes: a
其中,所述封装层4将所述OLED显示单元3包裹于内,并且所述封装层4的一侧端部延伸至所述柔性衬底1上,另一侧端部延伸至所述薄膜晶体管阵列层2上。The encapsulation layer 4 encapsulates the OLED display unit 3, and one end of the encapsulation layer 4 extends to the
所述保护盖板7和所述薄膜晶体管阵列层2之间还设有驱动芯片11,所述驱动芯片11用于将输入的弱电信号放大为适合外部设备的强电信号。A
本申请实施例提供的柔性显示面板,在柔性衬底1背离显示元件层的一面上设有保护层12,该保护层12采用气相沉积技术制备而成,具有质地均匀致密、与柔性衬底1结合力强、性质稳定的优点;在沉积形成该保护层12的过程中,可将掉落的细碎物9包裹于内,有效避免掉落的细碎物9损伤柔性衬底1。通过控制保护层12的选材和厚度,进一步提升柔性显示面板的弯折性能,并不会对柔性显示面板的特性带来负面影响。In the flexible display panel provided by the embodiments of the present application, a
第二方面,本申请实施例提供了一种柔性显示面板的制备方法,用于制备第一方面中所述的柔性显示面板,参阅图2至图4,图2为本申请实施例中提供的柔性显示面板制备方法的流程示意图,包括以下步骤:In the second aspect, an embodiment of the present application provides a method for preparing a flexible display panel, which is used to prepare the flexible display panel described in the first aspect. Referring to FIGS. 2 to 4 , FIG. 2 is the method provided in the embodiment of the present application. A schematic flowchart of a method for preparing a flexible display panel, including the following steps:
S1、提供承载基板(未图示),在所述承载基板上制备柔性衬底1。S1. Provide a carrier substrate (not shown), and prepare the
柔性显示面板的各种电子元件通常制作在柔性衬底1上,但由于柔性衬底12具有硬度低、耐高温性能差、热膨胀系数高等特性,在受热或受力作用下容易发生变形,所以不能直接在柔性衬底1上制作各种电子元件。因此,需要先将柔性衬底1固定在承载基板上,再在柔性衬底1上制作各种电子元件。Various electronic components of the flexible display panel are usually fabricated on the
具体的,所述承载基板为刚性基板,优选玻璃基板作为承载基板。Specifically, the carrier substrate is a rigid substrate, preferably a glass substrate as the carrier substrate.
具体的,所述柔性衬底1的材料为PI、PES、PC、PET、PEN、PAR以及FRP中的一种或多种,优选为PI。Specifically, the material of the
具体的,采用涂布方式在所述承载基板上制备柔性衬底1,涂布方式可为喷涂、旋涂等。涂布的厚度可根据实际需要自行选择。在承载基板上依次进行涂布柔性材料、干燥以及固化工序,形成柔性衬底1。Specifically, the
S2、在所述柔性衬底1上制备显示元件层。S2. A display element layer is prepared on the
在一些实施例中,显示元件层包括多个有机发光二极管(Organic Light-Emitting Diode,OLED)显示单元3,各个OLED显示单元3包括:依次层叠设置的阳极层、发光层和阴极层,所述发光层包括依次形成于所述阳极层上的空穴传输层、发光材料层以及电子传输层。In some embodiments, the display element layer includes a plurality of organic light-emitting diode (Organic Light-Emitting Diode, OLED) display units 3, and each OLED display unit 3 includes: an anode layer, a light-emitting layer, and a cathode layer that are stacked in sequence. The light-emitting layer includes a hole transport layer, a light-emitting material layer and an electron transport layer sequentially formed on the anode layer.
优选的,采用真空热蒸镀法制备OLED显示单元3,包括步骤:对氧化铟锡(Indi微米tin oxide,ITO)玻璃进行表面处理;蚀刻ITO玻璃,形成阳极图形;清洗图案化后的ITO玻璃;对ITO玻璃进行真空蒸镀,蒸镀形成空穴传输层、发光材料层、电子传输层、阴极层等。Preferably, the preparation of the OLED display unit 3 by vacuum thermal evaporation includes the steps of: performing surface treatment on indium tin oxide (Indi micron tin oxide, ITO) glass; etching the ITO glass to form an anode pattern; cleaning the patterned ITO glass ; Carry out vacuum evaporation on ITO glass, and evaporate to form hole transport layer, luminescent material layer, electron transport layer, cathode layer and so on.
优选的,采用溶液成膜法制备OLED显示单元3,该法为本领域常规技术手段,在此不再赘述。Preferably, the OLED display unit 3 is prepared by a solution film forming method, which is a conventional technical means in the field, and will not be repeated here.
优选的,采用电子印刷工艺制备OLED显示单元3,所述电子印刷工艺可为喷墨印刷工艺。具体步骤包括:在所述柔性衬底1上依次打印出阳极、空穴传输层、发光材料层、电子传输层和阴极层。Preferably, the OLED display unit 3 is prepared by an electronic printing process, and the electronic printing process may be an inkjet printing process. The specific steps include: sequentially printing an anode, a hole transport layer, a light-emitting material layer, an electron transport layer and a cathode layer on the
在一些实施例中,显示元件层包括薄膜晶体管阵列层2和多个OLED显示单元3,每个OLED显示单元3配一个薄膜晶体管。所述薄膜晶体管阵列层2设置于所述柔性衬底1上,所述OLED显示单元3设置于薄膜晶体管阵列层2背离所述柔性衬底1的一面上。所述薄膜晶体管阵列层2可采用沉积薄膜结合光刻工艺制备形成,为本领域常规技术手段,在此不再赘述。In some embodiments, the display element layer includes a thin film transistor array layer 2 and a plurality of OLED display units 3, and each OLED display unit 3 is equipped with one thin film transistor. The thin film transistor array layer 2 is disposed on the
所述薄膜晶体管阵列层2还可采用电子印刷工艺制备,包括:配制电子墨水;在所述柔性衬底1上打印出图案化的栅电极;在所述柔性衬底1上打印出栅极绝缘层,所述栅极绝缘层覆盖所述栅电极;在所述栅极绝缘层上打印出图案化的源电极和漏电极;在所述源电极和漏电极之间打印出图案化的有源层,所述有源层的两端分别连接所述源电极和所述漏电极。相较于沉积薄膜结合光刻工艺制备薄膜晶体管阵列层2,具有制备工序简单的优点,有利于减薄薄膜晶体管阵列层2的厚度,符合柔性显示面板轻薄化的发展趋势。The thin film transistor array layer 2 can also be prepared by an electronic printing process, including: preparing electronic ink; printing a patterned gate electrode on the
S3、分离柔性衬底1和承载基板。S3, the
具体的,采用激光剥离的方式分离柔性衬底1和承载基板,利用激光将所述柔性衬底1和所述承载基板的接触面高温裂解,从而实现柔性衬底1的剥离。Specifically, the
S4、在所述柔性衬底1背离所述显示元件层的一面上,采用沉积技术制备保护层12。S4. On the side of the
具体的,所述柔性衬底1从承载基板上剥离后,需要在柔性衬底1上形成保护层12以防止柔性衬底1损坏。本申请实施例是通过气相沉积方式制备保护层12,优选的,采用低温溅射沉积方式在所述柔性衬底1上制备保护层12,具有工艺简单、保护层12均匀致密、与柔性衬底1结合力强等优点,并且整个制备过程是在低温条件下进行,不会对具有热敏感特性的柔性衬底1造成负面影响。低温溅射沉积方式制备保护层12的过程中,温度控制在80~90℃,功率为7kw~8kw,保护层12的成膜时间为300s~3000s。Specifically, after the
在一些实施例中,所述保护层12的材料为石墨烯和/或乙烯-醋酸乙烯共聚物。In some embodiments, the material of the
石墨烯具有强度高、韧性好、热导性能好、可弯曲等优点,因此,是作为保护层12材料的理想选择之一。石墨烯作为保护层12,一方面可有效避免柔性衬底1遭受外界伤害,并且有效释放柔性显示面板弯折时所产生的应力,进一步提高柔性显示面板的弯折性能;另一方面,提高柔性显示面板的耐腐蚀性能,赋予柔性显示面板耐脏和耐水的特性,有利于环保。Graphene has the advantages of high strength, good toughness, good thermal conductivity, and flexibility. Therefore, it is one of the ideal choices as the material for the
乙烯-醋酸乙烯共聚物具有耐磨性佳、轻便、弹性好、柔韧度好,因此,是作为保护层12材料的理想选择之一。乙烯-醋酸乙烯共聚物作为保护层12,一方面可有效避免柔性衬底1遭受外界伤害,并且有效释放柔性显示面板弯折时所产生的应力,进一步提高柔性显示面板的弯折性能;另一方面,可减轻柔性显示面板的重量,满足电子产品轻薄化的发展趋势。The ethylene-vinyl acetate copolymer has good wear resistance, light weight, good elasticity and good flexibility, so it is one of the ideal choices as the material of the
保护层12材料可采用石墨烯和乙烯-醋酸乙烯共聚物的混合物,吸取两者的优点,避免两者的不足之处,进一步提升柔性显示面板的质量。The material of the
在一些实施例中,所述保护层12的厚度为30微米~50微米。In some embodiments, the thickness of the
保护层12的厚度在30微米~50微米范围内,既能够有效保护柔性衬底1以及形成在柔性衬底1上的显示元件层,又有利于节约产品成本,极具经济效益。The thickness of the
在一些实施例中,所述柔性显示面板的制备方法,还包括步骤:In some embodiments, the manufacturing method of the flexible display panel further comprises the steps of:
S2a、在所述显示元件层上制备封装层4。S2a, an encapsulation layer 4 is prepared on the display element layer.
具体的,所述显示元件层遇水和空气会发生氧化现象,造成柔性显示面板的性能明显下降,因此,需要制备封装层4来保护显示元件层。Specifically, the display element layer may be oxidized when exposed to water and air, resulting in a significant decrease in the performance of the flexible display panel. Therefore, an encapsulation layer 4 needs to be prepared to protect the display element layer.
在一些实施例中,是在OLED显示单元3上制备封装层4,并且所述封装层4将OLED显示单元3包裹于内,以保护OLED显示单元3免受外界侵害。In some embodiments, the encapsulation layer 4 is prepared on the OLED display unit 3, and the encapsulation layer 4 wraps the OLED display unit 3 inside, so as to protect the OLED display unit 3 from external damage.
在一些实施例中,采用化学气相沉积方法在所述显示元件层上形成封装膜层,对应封装膜层材料可为氮化硅、二氧化硅、氧化铝等惰性化合物。In some embodiments, a chemical vapor deposition method is used to form an encapsulation film layer on the display element layer, and the corresponding material of the encapsulation film layer may be inert compounds such as silicon nitride, silicon dioxide, and aluminum oxide.
在一些实施例中,采用电子印刷工艺在OLED显示单元3上形成封装层4,所述电子印刷工艺优选为喷墨印刷工艺。In some embodiments, the encapsulation layer 4 is formed on the OLED display unit 3 by an electronic printing process, which is preferably an inkjet printing process.
在一些实施例中,所述柔性显示面板的制备方法,还包括步骤:In some embodiments, the manufacturing method of the flexible display panel further comprises the steps of:
S2b、在所述封装层4上制备保护盖板7。S2b, preparing a protective cover plate 7 on the encapsulation layer 4 .
具体的,保护盖板7为玻璃、金属或塑料材质,由于超薄玻璃具有透光性好、质地致密的优点,并且可有效阻止水汽、氧气的渗透,所以优选超薄玻璃作为保护盖板7。Specifically, the protective cover plate 7 is made of glass, metal or plastic material. Since ultra-thin glass has the advantages of good light transmittance and dense texture, and can effectively prevent the penetration of water vapor and oxygen, ultra-thin glass is preferably used as the protective cover plate 7 .
在一些实施例中,所述保护盖板7通过光学胶(Optically Clear Adhesive,OCA)贴附至所述封装层4上,使得所述保护盖板7胶结于所述封装层4上。In some embodiments, the protective cover 7 is attached to the encapsulation layer 4 by optical adhesive (Optically Clear Adhesive, OCA), so that the protective cover 7 is glued on the encapsulation layer 4 .
在一些实施例中,所述保护盖板7通过涂布工艺形成于所述封装层4上。所述涂布工艺可为狭缝涂布、旋涂或喷涂等。相较于OCA贴附方式,保护盖板7的结合力更强,并且有利于减薄整个柔性显示面板的厚度,有效避免柔性显示面板在弯折时保护盖板7出现脱离的问题In some embodiments, the protective cover 7 is formed on the encapsulation layer 4 through a coating process. The coating process may be slot coating, spin coating, or spray coating. Compared with the OCA attachment method, the protective cover 7 has a stronger binding force, and is conducive to reducing the thickness of the entire flexible display panel, effectively avoiding the problem that the protective cover 7 is detached when the flexible display panel is bent
在一些实施例中,所述柔性显示面板的制备方法,还包括步骤:In some embodiments, the manufacturing method of the flexible display panel further comprises the steps of:
S2c、在所述封装层4和所述保护盖板7之间制备触控层5。S2c, a
具体的,所述触控层5的作用是实现人机交互操作,可通过OCA贴附至所述封装层4上,使得所述触控层5胶结于所述封装层4上,并位于封装层4和所述保护盖板7之间。Specifically, the function of the
在一些实施例中,采用电子印刷工艺在所述封装层4和所述保护盖板7之间打印形成触控层5,所述电子印刷工艺可为喷墨印刷工艺或丝网印刷工艺。相较于OCA贴附方式,触控层5的结合力更强,并且有利于减薄整个柔性显示面板的厚度,有效避免柔性显示面板在弯折时触控层5出现脱离的问题。In some embodiments, the
具体的,采用电子印刷工艺制备触控层5包括:以纳米银电子墨水为打印材料,在所述封装层4上打印出所述触控层5的触控电极以及电极引线。Specifically, using an electronic printing process to prepare the
在一些实施例中,所述柔性显示面板的制备方法,还包括步骤:In some embodiments, the manufacturing method of the flexible display panel further comprises the steps of:
S2d、在所述封装层4和所述保护盖板7之间制备偏光片6。S2d, a polarizer 6 is prepared between the encapsulation layer 4 and the protective cover plate 7 .
具体的,所述偏光片6具有抗反射的作用,以增加柔性显示面板在强烈光线下显示的对比度。所述偏光片6可通过OCA贴附至所述封装层4上,并且所述偏光片6位于所述封装层4和所述保护盖板7之间。Specifically, the polarizer 6 has an anti-reflection function to increase the display contrast of the flexible display panel under strong light. The polarizer 6 can be attached to the encapsulation layer 4 by OCA, and the polarizer 6 is located between the encapsulation layer 4 and the protective cover plate 7 .
在一些实施例中,所述偏光片6位于所述触控层5和所述保护盖板7之间,即:所述偏光片6制备形成于所述触控层5上。In some embodiments, the polarizer 6 is located between the
在一些实施例中,采用涂布工艺制备偏光片6,相较于OCA贴附方式,偏光片6的结合力更强,并且有利于减薄整个柔性显示面板的厚度,有效避免柔性显示面板在弯折时偏光片6出现脱离的问题。In some embodiments, the polarizer 6 is prepared by a coating process. Compared with the OCA attachment method, the polarizer 6 has stronger bonding force, and is beneficial to reduce the thickness of the entire flexible display panel, effectively preventing the flexible display panel from The polarizer 6 has a problem of detachment during bending.
在现有技术中,剥离后的柔性衬底1上需贴合防护背板10,以保护柔性衬底1以及形成在柔性衬底1上的显示元件层。在防护背板10贴合过程中,有可能会出现少量细碎物9掉落的现象,参阅图3,掉落的细碎物9夹杂在防护背板10与柔性衬底1之间,具有损伤柔性衬底1的风险。若掉落的细碎物9位于柔性显示面板的弯折区内,则柔性显示面板弯折过程中,细碎物9会加倍损伤柔性衬底1,甚至导致柔性衬底1毁坏而失去对显示元件层的保护作用,使得柔性显示面板寿命缩短。In the prior art, a
与现有技术不同之处在于,本申请实施例在分离柔性衬底1和承载基板之后,不再采用在柔性衬底1上贴合防护背板10的保护方式,而是通过沉积技术在柔性衬底1上形成保护层12。一方面,参阅图4,沉积形成的保护层12能够将掉落的细碎物9包裹于内,以避免掉落的细碎物9损伤柔性衬底1,从而提升柔性显示面板的弯折性能,并延长显示面板的使用寿命;另一方面,由于柔性衬底1对温度较为敏感,热膨胀系数大,所以当柔性衬底1表面温度上升时,防护背板10和柔性衬底1之间的应力作用会导致防护背板10剥离,而沉积形成的保护层12与柔性衬底1结合力强,保护层12对柔性衬底1的保护作用不会受温度变化的影响。The difference from the prior art is that, after separating the
第三方面,本申请实施例提供了一种柔性显示装置,该柔性显示装置包括第一方面所公开的柔性显示面板。In a third aspect, an embodiment of the present application provides a flexible display device, where the flexible display device includes the flexible display panel disclosed in the first aspect.
具体的,该柔性显示装置可为手机、平板电脑、笔记本电脑、数码相机、数码摄像机、智能可穿戴设备、智能称重电子秤、车载显示器、电视机等任何具有显示功能的产品或部件。其中,所述智能可穿戴设备可为智能手环、智能手表、智能眼镜等。Specifically, the flexible display device can be any product or component with a display function, such as a mobile phone, a tablet computer, a notebook computer, a digital camera, a digital video camera, a smart wearable device, a smart weighing electronic scale, a vehicle-mounted display, and a TV. Wherein, the smart wearable device may be a smart bracelet, a smart watch, smart glasses, or the like.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the above-mentioned embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.
以上对本申请实施例所提供的一种柔性显示面板及其制备方法与柔性显示装置,进行了详细介绍。本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。A flexible display panel, a manufacturing method thereof, and a flexible display device provided by the embodiments of the present application have been described in detail above. Specific examples are used in this paper to illustrate the principles and implementations of the present application. The descriptions of the above embodiments are only used to help understand the technical solutions and core ideas of the present application; those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.
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