CN111975138A - a processing device - Google Patents
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- CN111975138A CN111975138A CN202010884998.1A CN202010884998A CN111975138A CN 111975138 A CN111975138 A CN 111975138A CN 202010884998 A CN202010884998 A CN 202010884998A CN 111975138 A CN111975138 A CN 111975138A
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- 238000012545 processing Methods 0.000 title claims abstract description 187
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000012216 screening Methods 0.000 claims description 45
- 238000013459 approach Methods 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 13
- 210000000078 claw Anatomy 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 5
- 238000003754 machining Methods 0.000 abstract description 16
- 230000007774 longterm Effects 0.000 abstract description 4
- 230000003252 repetitive effect Effects 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000036544 posture Effects 0.000 description 6
- 238000010079 rubber tapping Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/44—Equipment or accessories specially designed for machines or devices for thread cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G11/00—Feeding or discharging mechanisms combined with, or arranged in, or specially adapted for use in connection with, thread-cutting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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Abstract
Description
技术领域technical field
本申请涉及零件加工技术领域,特别涉及一种加工装置。The present application relates to the technical field of parts processing, and in particular, to a processing device.
背景技术Background technique
在水路、气路管道的连接过程中,为了实现不同内径、外径,甚至是不同接头形状的管路之间的连接,常采用的方法有螺纹连接、焊接、法兰连接、承插连接,以及卡套/卡箍连接等。对于卫浴设备这样用于输水的小直径管道,采用将管路连接件以螺纹连接的方式连接是最为常见的选择。In the process of connecting water and gas pipelines, in order to realize the connection between pipelines with different inner diameters, outer diameters, and even different joint shapes, the commonly used methods are threaded connection, welding, flange connection, socket connection, etc. And ferrule/clamp connections, etc. For small-diameter pipes used for water delivery such as sanitary equipment, it is the most common choice to use threaded connection of pipe connectors.
管路连接件可以通过铸造成型后加工螺纹、六角等连接部位的方式进行批量生产。比如,当需要在管路连接件上加工内螺纹时,需要采用攻牙的方式在管路连接件的内侧加工出内螺纹。传统方案中的用于攻牙等加工作业的加工装置存在自动化程度低的问题,需要配置一名操作人员进行上料和下料操作,加工效率低下,且操作人员在长期的重复性劳动后容易产生疲劳,出现误操作甚至发生危险。Pipeline connectors can be mass-produced by processing connecting parts such as threads and hexagons after casting. For example, when the inner thread needs to be processed on the pipeline connector, the inner thread needs to be processed on the inner side of the pipeline connector by tapping. The processing device used for tapping and other processing operations in the traditional solution has the problem of low degree of automation. It needs to configure an operator to perform loading and unloading operations. The processing efficiency is low, and the operator is easy to operate after long-term repetitive work. Fatigue, misoperation and even danger occur.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提供一种加工装置,旨在解决传统的对零件进行加工的加工装置自动化程度低的技术问题。The purpose of the present application is to provide a processing device, which aims to solve the technical problem that the traditional processing device for processing parts has a low degree of automation.
本申请是这样实现的,一种加工装置,包括用于运输工件的运料设备、能够将所述工件固定在加工位的夹持设备,以及能够对所述工件进行加工的加工设备;所述运料设备包括上料组件、连接所述上料组件的加工轨道,以及行程感应器,所述行程感应器用于感应所述工件的位置,所述夹持设备用于在所述工件到达所述加工位后固定所述工件。The present application is implemented in this way, a processing device includes a material transporting device for transporting a workpiece, a clamping device capable of fixing the workpiece at a processing position, and a processing device capable of processing the workpiece; the The material conveying device includes a feeding assembly, a processing track connected to the feeding assembly, and a travel sensor, the travel sensor is used for sensing the position of the workpiece, and the clamping device is used for reaching the workpiece when the workpiece reaches the The workpiece is fixed after the machining position.
在本申请的一个实施例中,所述夹持设备包括分别设置于所述加工轨道的相对两侧的第一夹爪与第二夹爪、连接所述第一夹爪且连接所述第二夹爪的夹爪联动器,以及连接所述夹爪联动器的夹爪驱动器;所述夹爪驱动器能够驱动所述夹爪联动器动作,所述夹爪联动器能够带动第一夹爪和所述第二夹爪同时靠近或者远离所述加工位。In an embodiment of the present application, the clamping device includes a first clamping jaw and a second clamping jaw respectively disposed on opposite sides of the processing track, connecting the first clamping jaw and connecting the second clamping jaw A jaw linkage of the jaws, and a jaw driver connected to the jaw linkage; the jaw driver can drive the jaw linkage to act, and the jaw linkage can drive the first jaw and all The second clamping jaws approach or move away from the processing position at the same time.
在本申请的一个实施例中,所述夹爪驱动器包括第一气缸,所述夹爪联动器包括夹爪轨道,以及连接所述第一气缸的连杆组件;所述第一夹爪和所述第二夹爪均活动连接所述夹爪轨道,所述第一夹爪和所述第二夹爪均铰接所述连杆组件,所述第一气缸连接所述夹爪轨道;所述第一气缸能够通过所述连杆组件驱动所述第一夹爪和所述第二夹爪同时靠近或者远离所述加工位。In an embodiment of the present application, the jaw driver includes a first cylinder, the jaw linkage includes a jaw track, and a link assembly connecting the first cylinder; the first jaw and the The second jaws are all movably connected to the jaw track, the first jaw and the second jaw are both hinged to the link assembly, the first cylinder is connected to the jaw track; the first An air cylinder can drive the first clamping jaw and the second clamping jaw to approach or move away from the processing position simultaneously through the connecting rod assembly.
在本申请的一个实施例中,所述连杆组件包括第一连杆、第二连杆,以及第三连杆;所述第一连杆包括第一支臂、第二支臂和第三支臂,所述第一支臂的一端连接所述第二支臂的一端,所述第三支臂的一端连接所述第一支臂与所述第二支臂的连接处且与所述夹爪轨道铰接,所述第三支臂的另一端与所述第三连杆铰接,所述第一支臂的远离所述第三支臂的一端与第一气缸铰接,所述第二支臂的远离所述第三支臂的一端与所述第一夹爪铰接;所述第二连杆的一端铰接所述夹爪轨道,所述第二连杆的另一端铰接所述第三连杆,所述第二夹爪铰接所述第二连杆的两端之间的位置。In an embodiment of the present application, the link assembly includes a first link, a second link, and a third link; the first link includes a first support arm, a second support arm, and a third link A support arm, one end of the first support arm is connected to one end of the second support arm, and one end of the third support arm is connected to the connection between the first support arm and the second support arm and is connected to the The jaw track is hinged, the other end of the third support arm is hinged with the third link, the end of the first support arm away from the third support arm is hinged with the first cylinder, and the second support arm is hinged with the first cylinder. One end of the arm away from the third support arm is hinged with the first jaw; one end of the second link is hinged with the jaw track, and the other end of the second link is hinged with the third link. A lever, the second jaw is hinged to the position between the two ends of the second link.
在本申请的一个实施例中,所述加工装置还包括转动限位设备,所述转动限位设备包括正对所述加工位设置的转动限位器,以及连接所述转动限位器的第二气缸;所述加工轨道上与所述加工位相对的位置开设有第一通孔,所述第二气缸能够驱动所述转动限位器穿过所述第一通孔。In an embodiment of the present application, the processing device further includes a rotation limit device, and the rotation limit device includes a rotation limiter disposed facing the processing position, and a first rotation limiter connected to the rotation limiter. Two air cylinders; a first through hole is opened on the processing track at a position opposite to the processing position, and the second air cylinder can drive the rotation limiter to pass through the first through hole.
在本申请的一个实施例中,所述运料设备还包括能够阻挡所述工件沿所述加工轨道的移动的档杆组件;所述档杆组件包括设置于所述夹持设备的与所述上料组件相对的一侧的档杆驱动器,以及连接所述档杆驱动器的档杆。In an embodiment of the present application, the material transporting device further includes a stop lever assembly capable of blocking the movement of the workpiece along the processing track; the stop lever assembly includes a A gear lever driver on the opposite side of the feeding assembly, and a gear lever connected to the gear lever driver.
在本申请的一个实施例中,所述加工装置还包括设置于所述加工轨道的远离所述上料组件的一端的下料件;所述运料设备还包括设置于所述加工轨道的侧面的拉杆组件,所述拉杆组件包括拉杆,以及连接所述拉杆的拉杆控制器;所述拉杆控制器能够驱动所述拉杆将所述工件从所述档杆的正对所述上料组件的一侧拉至所述加工位,和/或所述拉杆控制器能够驱动所述拉杆将所述工件从所述加工位拉至所述下料件。In an embodiment of the present application, the processing device further includes a blanking member disposed at one end of the processing track away from the loading assembly; the material conveying device further includes a side surface of the processing track The tie rod assembly includes a tie rod and a tie rod controller connected to the tie rod; the tie rod controller can drive the tie rod to move the workpiece from a side of the gear rod that faces the feeding assembly. Side pulling to the machining station, and/or the pull rod controller can drive the pull rod to pull the workpiece from the machining position to the blanking piece.
在本申请的一个实施例中,所述拉杆包括拉杆本体,以及设置于所述拉杆本体的正对所述加工轨道的一侧的拉杆爪;所述拉杆控制器包括设置于所述加工轨道的侧面的拉杆轨道、活动连接所述拉杆轨道且连接所述拉杆本体的第三气缸,以及用于连接所述第三气缸且能够驱动所述第三气缸沿所述拉杆轨道滑动的第四气缸;所述第三气缸能够驱动所述拉杆本体靠近或者远离所述加工轨道。In an embodiment of the present application, the tie rod includes a tie rod body and a tie rod claw disposed on a side of the tie rod body facing the processing track; the tie rod controller includes a tie rod claw disposed on the processing track a tie rod track on the side, a third air cylinder movably connected to the tie rod track and connected to the tie rod body, and a fourth air cylinder for connecting the third air cylinder and capable of driving the third air cylinder to slide along the tie rod track; The third air cylinder can drive the tie rod body to approach or move away from the processing track.
在本申请的一个实施例中,所述上料组件包括振动上料器,以及连接所述振动上料器的筛选轨道;所述筛选轨道的远离所述振动上料器的一端连接所述加工轨道,所述筛选轨道用于筛选按照预设姿态进入的所述工件进入所述加工轨道。In an embodiment of the present application, the feeding assembly includes a vibrating feeder, and a screening track connected to the vibrating feeder; an end of the screening track away from the vibrating feeder is connected to the processing A track, the screening track is used for screening the workpieces entering according to the preset posture into the processing track.
在本申请的一个实施例中,所述筛选轨道形成有筛选槽,且所述筛选轨道包括连接所述振动上料器的筛选部,以及连接所述加工轨道的连接部;所述筛选部的背对所述振动上料器的一侧设置有凸起,所述凸起的高度随着靠近所述连接部而逐渐升高,或者所述筛选部向正对所述振动上料器的方向倾斜。In an embodiment of the present application, the screening track is formed with a screening groove, and the screening track includes a screening portion connected to the vibrating feeder, and a connection portion connected to the processing track; The side facing away from the vibrating feeder is provided with a protrusion, and the height of the protrusion gradually increases as it approaches the connecting part, or the screening part faces the direction of the vibrating feeder tilt.
实施本申请任一实施例提供的一种加工装置,至少具有以下有益效果:Implementing a processing device provided by any embodiment of the present application has at least the following beneficial effects:
通过设置运料设备,上料组件将工件传送至加工轨道,工件沿加工轨道运行,行程感应器感应到工件被传送到位时,夹持设备与加工设备开始运行并对工件进行加工,如在工件的内壁攻出内螺纹等,而后工件被进一步传动下料。这样一来,实现了加工装置的全自动化运行,无需配置单独的操作人员进行上料或者下料,大大提高了加工装置的加工作业效率,且能够防止操作人员在长期重复性劳动后产生的疲劳导致的误操作或者意外事故。By setting up the conveying equipment, the loading assembly transfers the workpiece to the processing track, and the workpiece runs along the processing track. When the stroke sensor senses that the workpiece is transferred in place, the clamping device and the processing equipment start to run and process the workpiece, such as in the workpiece. The inner wall of the machine taps out internal threads, etc., and then the workpiece is further driven and blanked. In this way, the fully automatic operation of the processing device is realized, and there is no need to configure a separate operator for loading or unloading, which greatly improves the processing efficiency of the processing device, and can prevent the operator from fatigue after long-term repetitive work. resulting in misuse or accident.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本申请的一个实施例提供的加工装置的结构示意图;1 is a schematic structural diagram of a processing device provided by an embodiment of the present application;
图2是图1中的A处的局部放大示意图;Fig. 2 is the partial enlarged schematic diagram of A place in Fig. 1;
图3是图1中的B处的局部放大示意图;Fig. 3 is the partial enlarged schematic diagram of B place in Fig. 1;
图4是本申请的一个实施例提供的工件的结构示意图;4 is a schematic structural diagram of a workpiece provided by an embodiment of the present application;
图5是本申请的一个实施例提供的夹持设备的原理示意图;FIG. 5 is a schematic diagram of the principle of a clamping device provided by an embodiment of the present application;
图6是图5中的的夹持设备的结构示意图;FIG. 6 is a schematic structural diagram of the clamping device in FIG. 5;
图7是本申请的一个实施例提供的转动限位设备的结构示意图;7 is a schematic structural diagram of a rotation limiting device provided by an embodiment of the present application;
图8是本申请的一个实施例提供的上料组件的工作原理示意图。FIG. 8 is a schematic diagram of the working principle of a feeding assembly provided by an embodiment of the present application.
上述附图所涉及的标号明细如下:The details of the symbols involved in the above drawings are as follows:
1-运料设备;11-上料组件;111-筛选轨道;1110-筛选槽;1111-筛选部;1112-连接部;1113-凸起;12-加工轨道;120-加工位;121-第一通孔;122-导正槽;13-行程感应器;14-档杆组件;141-第五气缸;142-档杆;15-拉杆组件;151-拉杆;1511-拉杆本体;1512-拉杆爪;152-拉杆控制器;1521-拉杆轨道;1522-第三气缸;1523-第四气缸;2-夹持设备;211-第一夹爪;212-第二夹爪;22-夹爪联动器;221-夹爪轨道;222-连杆组件;2221-第一连杆;22211-第一支臂;22212-第二支臂;22213-第三支臂;2222-第二连杆;2223-第三连杆;2224-第四连杆;2225-第五连杆;23-第一气缸;3-工作台;4-转动限位设备;41-第二气缸;42-转动限位器;421-限位器底座;422-第一限位台;423-第二限位台;43-连接台;5-下料件;6-工件;61-内螺纹;62-外六角。1-Material conveying equipment; 11-Loading component; 111-Screening track; 1110-Screening slot; 1111-Screening part; 1112-Connecting part; 1113-Protrusion; 1 through hole; 122-guide groove; 13-stroke sensor; 14-gear rod assembly; 141-fifth cylinder; 142-gear rod; 15-tie rod assembly; 151-tie rod; 1511-tie rod body; 1512-tie rod Claw; 152-tie rod controller; 1521-tie rod track; 1522-third cylinder; 1523-fourth cylinder; 2-clamping equipment; 211-first gripper; 212-second gripper; 22- gripper linkage 221-clamp track; 222-link assembly; 2221-first link; 22211-first arm; 22212-second arm; 22213-third arm; 2222-second link; 2223 -3rd connecting rod; 2224-4th connecting rod; 2225-5th connecting rod; 23-first cylinder; 3-table; 4-rotation limiter; 41-second cylinder; ; 421-limiter base; 422-first limit table; 423-second limit table; 43-connecting table;
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
需说明的是,当部件被称为“固定于”或“设置于”另一个部件,它可以直接或者间接位于该另一个部件上。当一个部件被称为“连接于”另一个部件,它可以是直接或者间接连接至该另一个部件上。术语“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置为基于附图所示的方位或位置,仅是为了便于描述,不能理解为对本技术方案的限制。术语“第一”、“第二”仅用于便于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it can be directly or indirectly located on the other component. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. Terms "top", "bottom", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outer", etc. The indicated orientation or position is based on the orientation or position shown in the drawings, which is only for the convenience of description, and should not be construed as a limitation on the technical solution. The terms "first" and "second" are only used for the purpose of description, and should not be understood as indicating or implying relative importance or implying indicating the number of technical features. "Plurality" means two or more, unless expressly specifically limited otherwise.
为了说明本申请所述的技术方案,以下结合具体附图及实施例进行详细说明。In order to illustrate the technical solutions described in the present application, a detailed description is given below with reference to the specific drawings and embodiments.
请参阅图1和图2,本申请的一个实施例提供了一种加工装置,包括用于运输工件6的运料设备1、能够将工件6固定在加工位120的夹持设备2,以及能够对工件6进行加工的加工设备(图中未示出);运料设备1包括上料组件11、连接上料组件11的加工轨道12,以及行程感应器13,夹持设备2和加工设备均设置于加工轨道12的侧面,行程感应器13设置于夹持设备2的与上料组件11相对的一侧。Referring to FIGS. 1 and 2 , an embodiment of the present application provides a processing device, including a material conveying device 1 for transporting a
请参阅图1、图2和图4,作为本实施例的一个具体方案,夹持设备设置于加工轨道12的水平方向的两侧,加工设备包括从加工位120上方正对加工位120设置的加工刀具,以及用于驱动加工刀具的移动与转动的刀具驱动器,刀具驱动器可以是设置在加工轨道12的水平方向的两侧的;该加工装置还可以包括工作台3,加工轨道12和行程感应器13均可以是设置在工作台3上的。加工刀具可以是根据待加工工件6的具体形状,以及具体的加工作业内容决定的。比如,请参阅图4,对于家用的卫浴设备这样的小直径输水管道,常会用到一端设有内螺纹61、另一端设有外六角62的管路连接件,对于这类工件6,可以在铸模成型后,采用具有攻牙车刀的上述加工设备进行加工。本申请各实施例均以这样的一端设有内螺纹61、另一端设有外六角62的管路连接件作为待加工的工件6为例,对本申请提供的加工装置的工作方式和技术效果进行说明。Please refer to FIG. 1 , FIG. 2 and FIG. 4 , as a specific solution of this embodiment, the clamping devices are arranged on both sides of the
具体而言,本实施例提供的加工装置是这样工作的:Specifically, the processing device provided in this embodiment works as follows:
运料设备1用于传送工件6经过加工位120,其中上料组件11能够将工件6上料至加工轨道12的正对上料组件11的一侧,工件6在后续另一工件6的推动作用下,或者在进一步设置的动力装置(比如本方案的一些实施例中的拉杆组件15)的驱动下移动至加工位120;The material conveying device 1 is used for conveying the
行程感应器13用于探测工件6是否被传送到加工位120,当工件6被传送到位时,夹持设备2将工件6牢牢夹持在加工位120处,避免工件6移动或者转动;而后,加工设备开始加工,刀具驱动器驱动刀具对工件6进行加工,如刀具驱动器可以驱动攻牙车刀在管路连接件的内表面加工出内螺纹61;The
夹持设备2和加工设备按照时序运行;当加工设备完成对工件6的加工后,夹持设备2解除对工件6的夹持,工件6在后续工件6的推动下,或者在进一步设置的动力装置(比如本方案的一些实施例中的拉杆组件15)的驱动下,最终落入诸如收集箱之类的收纳装置;行程感应器13探测到后续的工件6被传送到位后,夹持设备2和加工设备再次按照时序运行并实现对工件6的加工。The
实施本实施例提供的加工装置,至少具有以下有益技术效果:Implementing the processing device provided by this embodiment has at least the following beneficial technical effects:
通过设置运料设备1,上料组件11将工件6传送至加工轨道12,工件6沿加工轨道12运行,行程感应器13感应到工件6被传送到位时,夹持设备2与加工设备开始运行并对工件6进行加工,如在工件6的内壁攻出内螺纹61等,而后工件6被进一步传动下料。这样一来,实现了加工装置的全自动化运行,无需配置单独的操作人员进行上料或者下料,大大提高了加工装置的加工作业效率,且能够防止操作人员在长期重复性劳动后产生的疲劳导致的误操作或者意外事故。By setting the material conveying device 1, the
请参阅图1、图5和图6,在本申请的一个实施例中,夹持设备2包括分别设置于加工轨道12的相对两侧的第一夹爪211和第二夹爪212、连接第一夹爪211且连接第二夹爪212的夹爪联动器22,以及连接夹爪联动器22中的夹爪驱动器;其中,夹爪驱动器能够驱动夹爪联动器22动作,夹爪联动器22能够带动第一夹爪211和第二夹爪212同时靠近或者远离加工位120。Please refer to FIG. 1 , FIG. 5 and FIG. 6 , in one embodiment of the present application, the
具体而言,夹爪联动器22的作用在于固定第一夹爪211和第二夹爪212的姿态,以及限制第一夹爪211和第二夹爪212之间的相对运动关系,使得第一夹爪211和第二夹爪212始终是相对设置且能够相互靠近或者远离的。夹爪驱动器通过驱动夹爪联动器22动作来进一步驱动第一夹爪211和第二夹爪212同时靠近或者远离加工位120。这样做的好处在于,可以防止第一夹爪211或者第二夹爪212在非夹持状态下延伸至加工轨道12上方,也就是说,当第一夹爪211和第二夹爪212处于松开状态时,第一夹爪211和第二夹爪212可以向加工轨道12的相对两侧远离,从而第一夹爪211和第二夹爪212均不会影响工件6沿加工轨道12的移动,从而避免工件6在沿加工轨道12传动的过程中触碰到第一夹爪211或者第二夹爪212而造成脱落。Specifically, the role of the
请参阅图1、图5和图6,在本申请的一个实施例中,夹爪驱动器包括第一气缸23,夹爪联动器22包括夹爪轨道221,以及连接第一气缸23的连杆组件222;第一夹爪211和第二夹爪212均活动连接夹爪轨道221,也即第一夹爪211和第二夹爪212均能够沿夹爪轨道221滑动,第一夹爪211和第二夹爪212均铰接连杆组件222,第一气缸23连接夹爪轨道221;第一气缸23能够通过连杆组件222驱动第一夹爪211和第二夹爪212同时靠近或者远离加工位120。Referring to FIGS. 1 , 5 and 6 , in one embodiment of the present application, the jaw driver includes a
在本实施例中,第一夹爪211和第二夹爪212均能够沿夹爪轨道221滑动,这样能够实现对第一夹爪211和第二夹爪212的姿态的固定,从而限定第一夹爪211和第二夹爪212之间的运动关系。进一步地,设置第一气缸23,并设置连杆组件222进行传动,第一气缸23通过连杆组件222控制第一夹爪211和第二夹爪212同时靠近或者远离加工位120,实现了单一气缸对第一夹爪211和第二夹爪212的同步控制。相较于采用两个驱动器分别控制第一夹爪211和第二夹爪212的方案,采用第一气缸23同时控制第一夹爪211和第二夹爪212的方案具有控制电路更为简单可靠、夹爪运行的同步性好的优点,同时减少了气缸的数量,降低了加工装置的成本。In this embodiment, both the
请参阅图1、图5和图6,在本申请的一个实施例中,连杆组件222包括第一连杆2221、第二连杆2222,以及第三连杆2223;第一连杆2221包括第一支臂22211、第二支臂22212和第三支臂22213,第一支臂22211的一端连接第二支臂22212的一端,第三支臂22213的一端连接第一支臂22211与第二支臂22212的连接处,且第三支臂22213的此端与夹爪轨道221铰接,第三支臂22213的另一端与第三连杆2223铰接,第一支臂22211的远离第三支臂22213的一端与第一气缸23铰接,第二支臂22212的远离第三支臂22213的一端与第一夹爪211铰接;第二连杆2222的一端铰接夹爪轨道221,第二连杆2222的另一端铰接第三连杆2223,第二夹爪212铰接第二连杆2222的两端之间的位置。Referring to FIGS. 1 , 5 and 6 , in an embodiment of the present application, the
作为本实施例的一个具体方案,第一气缸23同样是铰接在夹爪轨道221上的;连杆组件222还包括两端分别铰接第二支臂22212和第一夹爪211的第四连杆2224,以及两端分别铰接第二连杆2222和第二夹爪212的第五连杆2225,第四连杆2224的作用在于将第一连杆2221的转动转化为第一夹爪211沿夹爪轨道221的平动,第五连杆2225的作用在于将的第二连杆2222的转动转化为第二夹爪212沿夹爪轨道221的平动。As a specific solution of this embodiment, the
请参阅图5和图6,第一连杆2221总体呈“Y”形,第一气缸23具有活塞,且活塞的远离第一气缸23的一端与第一支臂22211铰接。随着第一气缸23的活塞向外伸出,第一气缸23小幅度转动,同时第一气缸23通过第一支臂22211控制第一连杆2221绕第一连杆2221与夹爪轨道221的铰接点的转动(从图5中的视角看,第一连杆2221逆时针转动),从而带动第二支臂22212的远离上述铰接点的一端向靠近加工轨道12的方向移动,进而推动第一夹爪211向靠近加工轨道12的方向移动;同时还能带动第三支臂22213的远离上述铰接点的一端向靠近第一气缸23的方向移动,拉动第三连杆2223向靠近第一气缸23的方向移动。第三连杆2223的另一端铰接第二连杆2222,第二连杆2222的一端铰接第三连杆2223,另一端铰接夹爪轨道221,第二夹爪212铰接第二连杆2222的两端之间的位置,第一连杆2221的转动能够通过第三连杆2223带动第二连杆2222的转动(从图5中的视角看,第二连杆2222逆时针转动),进而推动第二夹爪212向靠近加工轨道12的方向移动。Please refer to FIGS. 5 and 6 , the first connecting
这样一来,连杆组件222实现了第一气缸23对第一夹爪211和第二夹爪212的同步控制,能够使得第一夹爪211和第二夹爪212同时靠近或者远离加工轨道12,不必分别设置两个驱动器分别控制第一夹爪211和第二夹爪212的移动,简化了加工装置的控制电路;第一夹爪211和第二夹爪212能够更加同步地运行;且减少了气缸的数量,进一步降低了加工装置的成本。In this way, the connecting
请参阅图1、图5和图7,在本申请的一个实施例中,加工装置还包括转动限位设备4,转动限位设备4包括正对加工位120设置的转动限位器42,以及连接转动限位器42的第二气缸41;加工轨道12的与加工位120相对的位置开设有第一通孔121,第二气缸41能够驱动转动限位器42穿过第一通孔121。Referring to FIG. 1 , FIG. 5 and FIG. 7 , in an embodiment of the present application, the processing device further includes a
第二气缸41能够在工件6传动到位后,驱动转动限位器42穿过第一通孔121并实现对工件6的转动限位。具体的,诸如管道连接件这样的工件6,通常设置有具有外六角62的部分,以方便从管道连接件的外侧通过扳手紧固管道连接件与管道的连接。对于这类的管道连接件,设置与上述外六角62的形状相匹配的转动限位器42,即可在加工设备的加工过程中卡住工件6,避免攻丝或者加工其他结构等过程中工件6发生转动。The
作为本实施例的一个具体方案,第二气缸41通过连接台43连接在加工轨道12的背对加工刀具的一侧,且第二气缸41正对第一通孔121设置;第一通孔121可以是腰形孔、条形孔或者六边形孔,且第一通孔121的长度方向沿加工轨道12的延伸方向延伸。更为具体的,加工轨道12的远离第二气缸41的表面上方形成有导正槽122,工件6能够沿导正槽122移动,第一通孔121设置于导正槽122的底面,且第一通孔121在垂直于加工轨道12的延伸方向的方向上的长度小于或者等于导正槽122在垂直于加工轨道12的延伸方向的方向上的长度。这样,能够在不影响转动限位器42穿过第一通孔121的前提下,避免工件6因为本身的尺寸过小被卡在第一通孔121处。As a specific solution of this embodiment, the
进一步地,转动限位器42包括连接第二气缸41的限位器底座421、设置于限位器底座421的背对第二气缸41的一侧的第一限位台422和第二限位台423,第一限位台422和第二限位台423相对设置,如可以沿着加工轨道12的延伸方向相对设置,或者是在其方向上相对设置,只需二者位于与加工轨道12相平行的面上即可,工件6能够被卡在第一限位台422和第二限位台423之间。比如,对于设置有外六角62的工件6,第一限位台422的正对第二限位台423的侧壁可以被配置为两个呈120°角的面,第二限位台423的正对第一限位台422的侧壁可以被配置为两个呈120°角的面,且第一限位台422的正对第二限位台423的侧壁,能够和第二限位台423的正对第一限位台422的侧壁共同形成与外六角62的形状相匹配的卡接槽。这样,第二气缸41能够通过限位器底座421推动第一限位台422和第二限位台423伸出第一通孔121,实现对具有外六角62的工件6的转动限位;同时第一通孔121可以被配置为沿加工轨道12的长度方向延伸的长六边形孔,且第一通孔121的宽度只需满足能够供第一限位台422和第二限位台423穿过即可。Further, the
请参阅图1和图2,在本申请的一个实施例中,运料设备1还包括能够阻挡工件6沿加工轨道12的移动的档杆组件14;档杆组件14包括设置于夹持设备2的与上料组件11相对的一侧的档杆驱动器,以及连接档杆驱动器的档杆142。档杆142用于在工件6被加工时,阻挡后续的工件6继续移动,防止第一夹爪211和第二夹爪212相互靠近并夹持在先工件6时触碰在后工件6,避免在后工件6从加工轨道12掉落。Referring to FIG. 1 and FIG. 2 , in an embodiment of the present application, the material transporting device 1 further includes a
作为本实施例的一个具体方案,档杆驱动器采用第五气缸141,第五气缸141能够在行程感应器13感应到在先工件6传送到位后,驱动档杆142伸出以阻挡在后工件6继续移动,且第五气缸141能够在在先工件6被加工完毕后驱动档杆142缩回,以解除对在后工件6的阻挡。As a specific solution of this embodiment, the gear lever driver adopts the
请参阅图1和图3,在本申请的一个实施例中,加工装置还包括设置于加工轨道12的远离上料组件11的一端的下料件5,下料件5的上方形成下料槽;运料设备1还包括设置于加工轨道12的侧面的拉杆组件15,拉杆组件15包括拉杆151,以及连接拉杆151的拉杆控制器152;拉杆控制器152能够驱动拉杆151将工件6从档杆142的正对上料组件11的一侧拉至加工位120,和/或拉杆控制器152能够驱动拉杆151将工件6从加工位120拉至下料件5。Please refer to FIGS. 1 and 3 , in one embodiment of the present application, the processing device further includes a blanking
作为本实施例的一个具体方案,拉杆控制器152能够驱动拉杆151将工件6从档杆142的正对上料组件11的一侧拉至加工位120,且能够驱动拉杆151将工件6从加工位120拉至下料件5。更为具体地,加工装置是这样工作的:行程感应器13感应到一个工件6上料到位后,拉杆控制器152驱动拉杆151将工件6从档杆142的正对上料组件11的一侧拉至加工位120,同时档杆142放出,阻挡该工件6之后的其他工件6继续前进;工件6被夹持设备2和转动限位设备4固定,并被加工设备加工后;该工件6加工完成后,拉杆控制器152驱动拉杆151将工件6从加工位120拉至下料件5;档杆142收回,拉杆控制器152驱动拉杆151将下一工件6从档杆142的正对上料组件11的一侧拉至加工位120。As a specific solution of this embodiment, the
在本申请的一个实施例中,拉杆151包括拉杆本体1511,以及设置于拉杆本体1511的正对加工轨道12的一侧的拉杆爪1512;拉杆控制器152包括设置于加工轨道12的侧面的拉杆轨道1521、活动连接拉杆轨道1521且连接拉杆本体1511的第三气缸1522,以及用于连接第三气缸1522且能够驱动第三气缸1522沿拉杆轨道1521滑动的第四气缸1523;第三气缸1522能够驱动拉杆本体1511靠近或者远离加工轨道12。In one embodiment of the present application, the
作为本实施例的一个具体方案,拉杆轨道1521与加工轨道12平行设置,第三气缸1522能够驱动拉杆本体1511沿垂直于加工轨道12的方向靠近或者远离加工轨道12,以使得拉杆爪1512能够沿工件6的轴向方向伸入工件6内,避免工件6脱离加工轨道12;第四气缸1523用于控制拉杆151沿加工轨道12的延伸方向的方向的移动,第三气缸1522用于控制拉杆151沿垂直于加工轨道12的延伸方向的方向的移动,这样,不必通过第三气缸1522和第四气缸1523的同步运行实现拉杆151沿加工轨道12的延伸方向的移动,可以第三气缸1522和第四气缸1523配置为先后运行的,简化加工装置的控制逻辑。As a specific solution of this embodiment, the
作为本实施例的一个优选方案,拉杆本体1511的正对加工轨道12的一侧设置有两个拉杆爪1512,被档杆142阻挡时工件6位置到加工位120的距离大于加工位120到加工轨道12的末端的距离,且被档杆142阻挡时工件6位置到加工位120的距离等于两个拉杆爪1512之间的间距。这样,两个拉杆爪1512能够同时分别伸入加工位120的工件6和被档杆142阻挡的工件6,拉杆控制器152驱动拉杆151将下一工件6从档杆142的正对上料组件11的一侧拉至加工位120的同时,能够将前一个已经加工完成的工件6从加工位120拉至下料件5,进一步提高了加工装置对工件6的加工效率。As a preferred solution of this embodiment, two
请参阅图1和图8,在本申请的一个实施例中,上料组件11包括振动上料器(图中未示出),以及连接振动上料器的筛选轨道111;筛选轨道111的远离振动上料器的一端连接加工轨道12。筛选轨道111可以对工件6进行筛选,阻挡未按照预设姿态进入筛选轨道111的工件6进入加工轨道12,使得各工件6均是以预定的姿态被上料至加工轨道12的,在夹持设备2和转动限位设备4固定工件6的位置和姿态前,对工件6进行预先导正。Please refer to FIG. 1 and FIG. 8 , in one embodiment of the present application, the feeding
请参阅图1和图8,在本申请的一个实施例中,筛选轨道111形成有筛选槽1110,且筛选轨道111包括连接振动上料器的筛选部1111,以及连接加工轨道12的连接部1112,筛选部1111的背对振动上料器的一侧设置有凸起1113,凸起1113的高度沿靠近连接部1112的方向逐渐升高;或者筛选部1111向正对振动上料器的方向倾斜,也即,筛选部1111的正对振动上料器的一侧的高度低于筛选部1111的背对振动上料器的一侧的高度,这样设置的筛选部1111同样能够通过振动上料盘的振动使得未按照预设姿态进入筛选轨道111的工件6落回振动上料盘。Please refer to FIG. 1 and FIG. 8 , in an embodiment of the present application, the
作为本实施例的一个具体方案,加工轨道12的导正槽122的宽度等于工件6的与加工刀具相对的一侧的尺寸,如外六角62的相对的两面之间的距离,筛选槽1110的宽度等于工件6的外六角62的相对的两面之间的距离。这样,如果工件6是设置有外六角62的一侧朝下进入筛选轨道111的,则工件6能够被筛选槽1110固定在筛选轨道111上并被上料至加工轨道12;如果工件6是设置有外六角62的一侧朝上进入筛选轨道111的,则工件6不会被筛选槽1110固定,且会在振动上料器的振动下重新落回振动上料器,重新上料。这样一来,筛选轨道111能够对工件6进行筛选,只有设置有外六角62的一侧朝下的工件6能够被上料至加工轨道12;且由于筛选槽1110的宽度等于工件6的外六角62的相对的两面之间的距离,筛选轨道111能够在夹持设备2和转动限位设备4固定工件6的位置和姿态前,对工件6进行预先导正。As a specific solution of this embodiment, the width of the
以上仅为本申请的可选实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above are only optional embodiments of the present application, and are not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application. Inside.
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CN205129094U (en) * | 2015-11-10 | 2016-04-06 | 滁州市新康达金属制品有限公司 | Full -automatic tapping device of hinge reinforcement |
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