CN111923186B - Precision-adjustable 3D printer scraper device - Google Patents
Precision-adjustable 3D printer scraper device Download PDFInfo
- Publication number
- CN111923186B CN111923186B CN202010775617.6A CN202010775617A CN111923186B CN 111923186 B CN111923186 B CN 111923186B CN 202010775617 A CN202010775617 A CN 202010775617A CN 111923186 B CN111923186 B CN 111923186B
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- scraper
- shifting fork
- scraper frame
- horizontal moving
- plate
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- 238000007639 printing Methods 0.000 claims abstract description 12
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000010304 firing Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
Abstract
The invention provides a precision-adjustable 3D printer scraper device, which comprises: a horizontal moving slide plate, a scraper frame and a scraper; the scraper frame is connected with the horizontal moving slide plate through a rotating shaft; the two sides of the scraper frame are provided with mounting grooves, the mounting grooves are internally provided with blade mounting plates, and the two scrapers are respectively mounted on the two sides of the scraper frame through the blade mounting plates; inclined planes are arranged at two ends of the scraper frame, inclined wedge adjusting blocks attached to the inclined planes are arranged at positions of the blade mounting plates corresponding to the inclined planes, and the inclined wedge adjusting blocks are mounted in grooves at two ends of the blade mounting plates through fine screws. The invention ensures that the height clearance between the knife edge and the printing table of the printer is adjustable, and the two ends of the scraper can be finely adjusted up and down, thereby ensuring that the knife edge is parallel to the printing table of the printer, realizing accurate and rapid fine adjustment of the precision of the scraper, having simple structure and convenient operation and providing guarantee for the precision of the finished product of the 3D printer.
Description
Technical Field
The invention belongs to the technical field of 3D printing, and particularly relates to a precision-adjustable 3D printer scraper device.
Background
In general, SLA laser 3D printers often use a squeegee device, which is based on the principle of dividing the object to be printed into several layers, adding one layer of raw material per layer of curing. The scraper device brings raw materials into the workbench from the outlet of the feeding unit, the thickness of each layer of raw materials on the workbench has strict size requirements, and the upper plane of the paved raw materials is parallel to the basic plane.
Conventional paver precision adjustment has a number of drawbacks: the scraper often has a warping phenomenon due to non-parallelism with a standard plane of a workbench, so that raw materials paved on the workbench have thickness differences, and the precision of finished products is seriously affected through accumulated errors, or the thickness of the raw materials paved on the workbench cannot be quantified because the gap between a knife edge and a printing workbench cannot be accurately adjusted, so that the precision of the paved height direction is affected.
Disclosure of Invention
In order to solve the technical problems, the invention provides a 3D printer scraper device with adjustable precision.
The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed embodiments. This summary is not an extensive overview and is intended to neither identify key/critical elements nor delineate the scope of such embodiments. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
The invention adopts the following technical scheme:
In some alternative embodiments, there is provided an adjustable precision 3D printer scraper device comprising: the scraper comprises a horizontal moving slide plate, a scraper frame and a scraper arranged on the scraper frame; the scraper frame is connected with the horizontal moving slide plate through a rotating shaft so that the scraper frame can swing on the horizontal moving slide plate; the two sides of the scraper frame are provided with mounting grooves, a blade mounting plate is arranged in each mounting groove, and two scrapers are respectively mounted on the two sides of the scraper frame through the blade mounting plates; the scraper blade frame both ends set up the inclined plane, the blade mounting panel is corresponding in the position department of inclined plane be provided with inclined wedge adjusting block of inclined wedge adjusting block laminating, inclined wedge adjusting block passes through the fine tooth screw and installs in the recess at blade mounting panel both ends.
In some alternative embodiments, the precision adjustable 3D printer scraper device further includes: and the nut is matched with the fine tooth screw for use.
In some alternative embodiments, the blade mounting plates are mounted in mounting slots on both sides of the blade holder by set screws.
In some alternative embodiments, the precision adjustable 3D printer scraper device further includes: a shifting fork device and a firing pin positioned at the left and right mobile terminals of the horizontal mobile sliding plate; the shifting fork device is connected with the horizontal movement sliding plate shaft, when the scraper blade frame drives the scraper blade to reach the position of the firing pin, the firing pin impacts the top end of the shifting fork device, so that the bottom end of the shifting fork device swings and shifts the scraper blade frame, and the scraper blade frame swings on the horizontal movement sliding plate.
In some alternative embodiments, the fork device includes: the scraper rack drives the scraper to reach the striker position, the striker impacts the shifting fork, so that the bottom of the shifting fork piston rod swings to drive the shifting fork roller to roll in the bar groove, the scraper rack is stirred, and the scraper rack swings on the horizontal movement sliding plate.
In some alternative embodiments, the fork device further comprises: and one end of the compression spring is connected with the shifting fork, and the other end of the compression spring is connected with the shifting fork piston rod.
In some alternative embodiments, the fork device further comprises: a support shaft, a bearing and a fixed block; the bearing is arranged in the shifting fork and is fixedly connected with the shifting fork, the bearing is sleeved on the supporting shaft, and two ends of the supporting shaft are fixedly connected with the horizontal moving sliding plate through the fixing blocks.
In some alternative embodiments, the precision adjustable 3D printer scraper device further includes: a body; the fuselage comprises: the device comprises a body main body and a reference flat plate, wherein the reference flat plate is arranged at the top of the body main body; the horizontal movement sliding plate is arranged on the reference flat plate through a sliding rail.
In some alternative embodiments, the fuselage further comprises: mounting a flat plate and a shockproof foot cup; the machine body is formed by welding square pipes, the shockproof foot cup is arranged at the bottom of the machine body, and the mounting plate is arranged on the machine body.
The invention has the beneficial effects that: the invention ensures that the height clearance between the knife edge and the printing table of the printer is adjustable, and the two ends of the scraper can be finely adjusted up and down, thereby ensuring that the knife edge is parallel to the printing table of the printer, realizing accurate and rapid fine adjustment of the precision of the scraper, having simple structure and convenient operation and providing guarantee for the precision of the finished product of the 3D printer.
Drawings
FIG. 1 is a schematic diagram of a precision adjustable 3D printer scraper device according to the present invention;
FIG. 2 is a schematic view of the structure of the skew block of the present invention;
FIG. 3 is a perspective view of the doctor apparatus of the invention;
FIG. 4 is a top view of the doctor apparatus of the invention;
FIG. 5 is a cross-sectional view taken along A-A of FIG. 4;
FIG. 6 is a schematic view of the position of the horizontal movement sled, blade carriage and blade of the present invention;
FIG. 7 is a cross-sectional view of the doctor apparatus of the invention;
FIG. 8 is a schematic view of the position of the doctor apparatus and reference plate of the present invention;
FIG. 9 is a schematic of the invention in position in a 3D printer;
fig. 10 is a schematic structural view of the fuselage of the present invention.
Detailed Description
The following description and the drawings sufficiently illustrate specific embodiments of the invention to enable those skilled in the art to practice them. Other embodiments may involve structural, logical, electrical, process, and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the sequence of operations may vary. Portions and features of some embodiments may be included in, or substituted for, those of others.
As shown in fig. 1-10, in some illustrative embodiments, there is provided an adjustable precision 3D printer doctor apparatus comprising: the horizontal moving slide plate 303 and the scraper 304 arranged on the horizontal moving slide plate 303, wherein the horizontal moving slide plate 303 drives the scraper 304 to reciprocate above the printing table of the printer, and the slurry supplied by the feeding system 200 is scraped. The horizontal moving slide plate 303 is mounted on the reference flat plate 502 through the slide rail 302 to realize the translation in a printing working area, the horizontal moving slide plate 303 is connected with the motor 301 through a synchronous belt, and the motor 301 drives the scraper device 300 to move along the slide rail 302.
The invention also includes: a blade holder 305. The squeegee frame 305 is connected to the horizontal movement sled 303 via a swivel shaft 306, i.e., the squeegee frame 305 can swing on the horizontal movement sled 303. The horizontal movement slide 303 is coupled to the slide rail 302 to translate, and the squeegee frame 305 pivots about the pivot shaft 306. The blade holders 305 are provided with blades 304 on both sides, the two blades 304 being at an angle to each other.
The scraper frame 305 is equipped with scraper 304 in both sides, and when scraper assembly 300 is to one side scraping, one side scraper 304 is worked, and another side scraper 304 improves certain altitude and does not work, and when the switching-over, scraper frame 305 swings, and another side scraper 304 drops, and former working scraper 304 promotes, realizes the tool changing function, switches scraper 304 of scraper frame both sides promptly.
Mounting grooves are formed in two sides of the scraper frame 305, a blade mounting plate 326 is arranged in the mounting grooves, and two scrapers 304 are respectively mounted on two sides of the scraper frame 305 through the blade mounting plate 326.
The invention also includes: a wedge adjustment block 327, a fine tooth screw 328, and a nut 329 for use with the fine tooth screw.
Inclined surfaces 330 are provided at both ends of the blade holder 305, and inclined wedge adjusting blocks 327 attached to the inclined surfaces 330 are provided at positions corresponding to the inclined surfaces 330 on the blade mounting plate 326, and the inclined wedge adjusting blocks 327 are mounted in grooves at both ends of the blade mounting plate 326 by fine screws 328. The blade mounting plate 326 is mounted in mounting slots on both sides of the blade holder 305 by set screws 331.
When the fine screw 328 is screwed, the inclined wedge adjusting block 327 forms an extrusion effect with the scraper frame 305, the inclined surface of the inclined wedge adjusting block 327 forms an included angle alpha with the horizontal plane, when the fine screw 328 is screwed, the horizontal direction moves for a length L, the height direction moves upwards or downwards by L×tan alpha, and the smaller the angle alpha, the smaller the value of L×tan alpha, so that the blade mounting plate 326 and the scraper 304 realize fine adjustment upwards or downwards. The scraper 304 is adjusted in the same way at both ends, and after the scraper is adjusted in place, the nut 329 is tightened and fixed: the inclined wedge adjusting block 327 finally locks the scraper frame 305 by the set screw 331, and the adjustment is completed.
The invention also includes: fork assembly 313 and striker 314. The horizontal moving slide 303 reciprocates left and right, that is, the horizontal moving slide 303 reciprocates above the printing table of the printer, the end points on both sides of the moving path are provided with the striker 314, that is, the horizontal moving slide 303 moves left and right and the end is provided with the striker 314, the purpose of the striker 314 is that when the horizontal moving slide 303 arrives at this point with the blade holder 305, the striker 314 applies a pushing force to the fork device 313, causing the blade holder 305 to swing.
The fork device 313 is connected with the horizontal moving slide 303 through a shaft, that is, when the fork device 313 swings under the action of the firing pin 314, the fork device drives the scraper frame 305 to swing, and the horizontal moving slide 303 is taken as a rotation supporting point, but the horizontal moving slide 303 is not affected. When the scraper frame 305 drives the scraper 304 to reach the position of the striker 314, the striker 314 hits the top end of the shifting fork device 313 to deflect the top end of the shifting fork device 313 in the opposite direction to the moving direction of the horizontal moving sliding plate, so that the bottom end of the shifting fork device 313 swings, the bottom end of the shifting fork device 313 is connected with the scraper frame 305, and finally the bottom end of the shifting fork device 313 swings the scraper frame 305, namely the scraper frame 305 swings on the horizontal moving sliding plate 303, so that the scrapers 304 on two sides of the scraper frame 305 are switched.
The fork device 313 includes: fork 315, fork piston rod 316, and fork roller 317. The shift fork 315 is connected with the horizontal movement sliding plate 303 in a shaft way, a shift fork piston rod 316 is arranged at the lower end of the shift fork 315 and forms a telescopic structure with the shift fork 315, the tail end of the shift fork piston rod 316 is connected with a shift fork roller 317, and the shift fork roller 317 can rotate at the tail end of the shift fork piston rod 316. The fork roller 317 is coupled to the fork piston rod 316 through a pin 318.
As shown in fig. 7, the scraper frame 305 is provided with a bar-shaped groove 319, and the shift fork roller 317 is positioned in the bar-shaped groove 319 and can roll in the bar-shaped groove 319. When the scraper frame 305 drives the scraper 304 to reach the position of the striker 314, the striker 314 impacts the shifting fork 315, so that the bottom end of the shifting fork piston rod 316 swings to drive the shifting fork roller 317 to roll in the bar-shaped groove 319, the rolling shifting fork roller 317 applies thrust to the scraper frame 305, and the left-right shifting process of the shifting fork roller 317 shifts the scraper frame 305 to rotate, namely, the scraper frame 305 swings on the horizontal moving sliding plate 303, so that the scrapers 304 on two sides of the scraper frame 305 are switched.
The fork device further includes: the compression spring 320, one end of the compression spring 320 is connected with the shifting fork 315, the other end is connected with the shifting fork piston rod 316, and the compression spring 320 is always in a compression state. Due to the action of spring force in the shifting fork piston rod, the shifting fork device can firmly prop against the scraper frame 305 in the swinging process, so that the scraper frame 305 can firmly prop against after swinging, and the positioning function is realized. The fixing mode of the scraper frame 305 is more fastened and stable and is also more reliable through the compression springs 320.
The fork device further includes: support shaft 321, bearing 322 and fixed block 323. The bearing 322 is arranged in the shifting fork 315 and fixedly connected with the shifting fork 315, the bearing 322 is sleeved on the supporting shaft 321, and two ends of the supporting shaft 321 are fixedly connected with the horizontal moving sliding plate 303 through the fixed blocks 323. Thereby realizing that the scraper frame takes the horizontal moving sliding plate 303 as a rotation supporting point, but the horizontal moving sliding plate 303 is not influenced, and the structure is simple and stable.
The shifting fork roller 317 on the shifting fork device can roll in the bar-shaped groove 319, when the upper end of the shifting fork device is subjected to external force, the shifting fork device rotates around the rotating shaft, and due to the action of spring force in the shifting fork piston rod, the shifting fork device firmly abuts against the scraper frame, so that the scraper frame firmly abuts against the scraper frame after swinging, and the positioning function is realized. When the scraper moves to the other side, the above actions are repeated, and the automatic tool changing function is realized. After the scraper 304 completely penetrates through the printing table with the slurry, the clock pendulum is realized through the structural blade, the scraper on the other side falls down, the scraper on the original side is lifted, and the scraper returns to repeat the previous action with the residual material, so that the automatic feeding problem of the 3D printer is solved through the reciprocating action. The clearance between the working table and the scraper in use in the two scrapers is 0.1-0.3 mm.
The horizontal moving slide plate 303 is provided with a positioning screw 324 for adjusting the angle of the scraper frame 305, which is used for adjusting the angle of the scraper frame 305 and has the function of accurate limiting, thus ensuring the positioning precision and repeated positioning precision of each swing. The invention also includes: a bumper 325 is provided on the horizontal moving sled 303 for dampening the impact of the oscillating positioning of the blade holder.
The 3D printer scraper device with adjustable precision can be used as the scraper device 300 when being applied to a 3D printer. As shown in fig. 9, the 3D printer includes: a laser scanning system 100, a feeding system 200, a scraper device 300 and a workbench 400.
The invention also includes: a body 500 for carrying all the systems and mechanisms of the doctor apparatus.
As shown in fig. 9, the body 500 includes: a body 501 and a reference plate 502. The reference flat plate 502 is arranged on the top of the main body 501, the reference flat plate 502 is a bearing surface and a reference surface of main parts of the invention, and the main body 501 is of a solid stable structure formed by welding square tubes.
A square groove 505 is formed in the middle of the reference flat plate 502, and a printing table surface of the workbench is lifted in the square groove 505 to be a printing core working area. A silo may be provided in square groove 505 and feed system 200 may feed the silo to effect the supply of ceramic slurry to table 400.
The fuselage 500 further includes: level adjustment mechanism 507, mounting plate 503 and shockproof foot cup 506. The anti-shake foot cup 506 is provided at the bottom of the main body 501. The horizontal adjusting mechanism 507 is disposed between the main body 501 and the reference plate 502, so as to adjust the levelness of the reference plate 502, and an existing horizontal adjusting mechanism is adopted, which is not described herein. A mounting plate 503 is provided on the body main body 501 and perpendicular to the body main body 501 for mounting the driving portion of the table 400. The fuselage 500 further includes: a lateral mounting plate 504, a drive or control portion of the printer may be mounted on the lateral mounting plate 504.
Those of skill would further appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.
Claims (4)
1. Precision adjustable 3D printer scraper device, characterized in that includes: the device comprises a machine body, a shifting fork device, a horizontal moving slide plate, firing pins positioned at left and right moving terminals of the horizontal moving slide plate, a scraper frame and a scraper arranged on the scraper frame; the scraper frame is connected with the horizontal moving slide plate through a rotating shaft so that the scraper frame can swing on the horizontal moving slide plate; the two sides of the scraper frame are provided with mounting grooves, a blade mounting plate is arranged in each mounting groove, and two scrapers are respectively mounted on the two sides of the scraper frame through the blade mounting plates; inclined planes are arranged at two ends of the scraper frame, inclined wedge adjusting blocks attached to the inclined planes are arranged at positions corresponding to the inclined planes on the blade mounting plate, and the inclined wedge adjusting blocks are mounted in grooves at two ends of the blade mounting plate through fine screws;
The scraper frame swings on the horizontal moving sliding plate, and the horizontal moving sliding plate is used as a rotating supporting point;
The fork device includes: the device comprises a shifting fork, a shifting fork piston rod, a shifting fork roller, a compression spring, a supporting shaft, a bearing and a fixed block; the shifting fork is connected with the horizontal movement sliding plate shaft, the shifting fork piston rod is arranged at the lower end of the shifting fork, the tail end of the shifting fork piston rod is connected with the shifting fork roller, a bar-shaped groove is formed in the scraper frame, the shifting fork roller is positioned in the bar-shaped groove, when the scraper frame drives the scraper to reach the position of the firing pin, the firing pin impacts the shifting fork, so that the bottom end of the shifting fork piston rod swings to drive the shifting fork roller to roll in the bar-shaped groove, the scraper frame is stirred, and the scraper frame swings on the horizontal movement sliding plate; one end of the compression spring is connected with the shifting fork, and the other end of the compression spring is connected with the shifting fork piston rod; the bearing is arranged in the shifting fork and fixedly connected with the shifting fork, the bearing is sleeved on the supporting shaft, and two ends of the supporting shaft are fixedly connected with the horizontal moving sliding plate through the fixing blocks;
The fuselage comprises: the device comprises a body main body and a reference flat plate, wherein the reference flat plate is arranged at the top of the body main body; the horizontal moving sliding plate is arranged on the reference flat plate through a sliding rail; the square groove is formed in the middle of the standard flat plate, the printing table surface of the workbench is lifted in the square groove, the storage bin is arranged in the square groove, and the feeding system feeds the storage bin.
2. The precision adjustable 3D printer scraper device of claim 1, further comprising: and the nut is matched with the fine tooth screw for use.
3. The precision adjustable 3D printer scraper device of claim 2, wherein the blade mounting plates are mounted in mounting grooves on both sides of the scraper frame by set screws.
4. A precision adjustable 3D printer scraper device according to claim 3, wherein the body further comprises: mounting a flat plate and a shockproof foot cup; the machine body is formed by welding square pipes, the shockproof foot cup is arranged at the bottom of the machine body, and the mounting plate is arranged on the machine body.
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CN202010775617.6A CN111923186B (en) | 2020-08-05 | 2020-08-05 | Precision-adjustable 3D printer scraper device |
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CN202010775617.6A CN111923186B (en) | 2020-08-05 | 2020-08-05 | Precision-adjustable 3D printer scraper device |
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CN111923186B true CN111923186B (en) | 2024-06-25 |
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CN212266129U (en) * | 2020-08-05 | 2021-01-01 | 江苏乾度智造高科技有限公司 | Precision-adjustable 3D printer scraper device |
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GB453192A (en) * | 1934-12-14 | 1936-09-07 | Jones & Lamson Mach Co | Improvements in or relating to lathes and like machine tools |
CN204712465U (en) * | 2015-04-21 | 2015-10-21 | 李东壑 | Three-dimensional printer wire rod conveyer |
CN105128342A (en) * | 2015-10-11 | 2015-12-09 | 党金行 | Correcting device for forming surface of 3D printer |
CN205148933U (en) * | 2015-11-23 | 2016-04-13 | 湖南信息职业技术学院 | Printing work platform of desktop 3D printer |
CN108943714B (en) * | 2017-05-18 | 2024-02-27 | 北京十维科技有限责任公司 | Material storage device for photo-curing printer and photo-curing printer |
CN111300821A (en) * | 2018-12-11 | 2020-06-19 | 上海普利生机电科技有限公司 | Three-dimensional printing equipment and its scraper assembly |
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