Disclosure of Invention
The embodiment of the invention provides a high-efficiency spiral-flow type heat exchanger, which aims to solve the technical problems in the background technology.
The embodiment of the invention provides a high-efficiency spiral-flow type heat exchanger. In a feasible scheme, the heat exchanger comprises a first heat exchange tube and a second heat exchange tube which are in contact with each other, two adjacent groups of the first heat exchange tubes are connected through a first ball valve, two adjacent groups of the second heat exchange tubes are connected through a second ball valve, the first heat exchange tube positioned at the top end group is connected with a first discharge joint, the first discharge joint is connected with a first discharge tube through a first pump body, the second heat exchange tube positioned at the top end group is connected with a second discharge joint, the second discharge joint is connected with a second discharge tube through a second pump body, the first heat exchange tube positioned at the bottom end group is connected with a first input tube, the second heat exchange tube positioned at the bottom end group is connected with a second input tube, the inner side walls of the first ball valve and the second ball valve are respectively provided with a ball seat in a clamping manner, the upper side and the lower side of the ball seat are provided with a flow guide hole in a penetrating manner, and the front side and the rear side of the ball seat are respectively fixed with a temperature sensing probe, one side of the ball seat is fixedly connected with a rotating rod used for driving the ball seat to rotate.
The embodiment of the invention provides a high-efficiency spiral-flow type heat exchanger. In a possible scheme, the first heat exchange tube comprises at least two groups of first spiral tubes which are communicated and arranged in parallel, the second heat exchange tube comprises at least two groups of second spiral tubes which are communicated and arranged in parallel, and the side surfaces of the first spiral tubes and the side surfaces of the second spiral tubes are mutually staggered and attached.
The embodiment of the invention provides a high-efficiency spiral-flow type heat exchanger. In a feasible scheme, the outer ends of the first spiral pipes are connected through a first flow guide pipe, the outer ends of the second spiral pipes are connected through a second flow guide pipe, the inner ends of the first spiral pipes located in the top group are connected with the first ball valves, the inner ends of the first spiral pipes located in the bottom group are fixedly provided with first flow guide pipes used for being connected with the next group of first ball valves, the inner ends of the second spiral pipes located in the top group are connected with the second ball valves, and the inner ends of the second spiral pipes located in the bottom group are fixedly provided with second flow guide pipes used for being connected with the next group of second ball valves.
The embodiment of the invention provides a high-efficiency spiral-flow type heat exchanger. In a feasible scheme, the other end of dwang all is fixed with the tep reel, the cover is established between the tep reel and is connected with the chain belt, and a set of the opposite side fixedly connected with transmission shaft of tep reel, the other end of transmission shaft is connected with servo motor.
The embodiment of the invention provides a high-efficiency spiral-flow type heat exchanger. In a feasible scheme, the insulation boxes are arranged on the outer sides of the first heat exchange tube and the second heat exchange tube in a sealing mode, insulation boards are fixed on the inner side walls of the insulation boxes, the first discharge joint and the second discharge joint are fixed on one side of the top of the insulation boxes, and the first input tube and the second input tube are fixed on one side of the bottom of the insulation boxes.
The embodiment of the invention provides a high-efficiency spiral-flow type heat exchanger. In a possible solution, the servo motor is fixedly mounted on an outer side wall of the heat insulation box.
The embodiment of the invention provides a high-efficiency spiral-flow type heat exchanger. In a possible solution, a first solenoid valve is installed on the first input pipe, and a second solenoid valve is installed on the second input pipe.
The embodiment of the invention provides a high-efficiency spiral-flow type heat exchanger. In a possible solution, the temperature sensing probe is electrically connected to the servo motor through a controller, and the first pump body and the second pump body are electrically connected to the temperature sensing probe through a controller.
The embodiment of the invention also provides a high-efficiency spiral-flow type heat exchanger. In a feasible scheme, an electric heating wire disc is installed at the bottom of an inner cavity of the heat insulation box, a temperature sensor is fixed on the inner side wall of the heat insulation box, and a temperature display used for displaying the temperature of the inner cavity of the heat insulation box and a control switch used for controlling the electric heating wire disc to heat the inner cavity of the heat insulation box are fixed on the outer side wall of the heat insulation box.
The embodiment of the invention also provides a high-efficiency spiral-flow type heat exchanger. In a possible solution, a first storage tank is fixed at one end of the first input pipe, and a second storage tank is fixed at the other end of the second input pipe.
Based on the scheme, the beneficial effects of the invention are as follows:
1. the first heat exchange tube and the second heat exchange tube which are arranged in an up-down layered mode are used for conducting fluid control guiding out through the ball valves respectively, so that layered disassembling and cleaning work of the heat exchange tubes can be achieved conveniently, the retention of fluid in the heat exchange tubes can be improved conveniently, and heat exchange work of the fluid in the heat exchange tubes can be facilitated;
2. the structural arrangement of the heat exchange pipeline can realize heat exchange among gas-gas fluids, gas-liquid fluids and liquid-liquid fluids, and the exchange efficiency is higher;
3. the temperature of the fluid in each heat exchange pipeline can be conveniently monitored by utilizing the arrangement of the temperature sensing probes on the ball valve and controlling the steering of the ball seat through the rotating rod driving the rotating power, so that each group of heat exchange pipelines are simultaneously conducted through the steering control ball seat, and the fluid is discharged by controlling the corresponding pump body;
4. the heat preservation box is additionally arranged outside the heat exchange pipeline, so that heat preservation in the heat exchange process can be conveniently realized, and further heat loss in the heat exchange process is prevented;
5. the electric heating wire dish and the control assembly that add in the inner chamber of incubator can be convenient for realize detecting the temperature in the incubator to when carrying out heat exchange in the lower environment of temperature, can open electric heating wire dish through control switch, through utilizing resistance wire heating principle to realize preheating the work to the incubator internal environment, treat to heat the completion back, carry out heat exchange work again, heat transfer effect can be better.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the indicated orientations and positional relationships based on the drawings for convenience in describing and simplifying the description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication connection; either directly or indirectly through intervening media, either internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The technical solution of the present invention will be described in detail below with specific examples. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments.
Fig. 1 to 10 illustrate a high-efficiency spiral-flow heat exchanger according to a first embodiment of the present invention; the heat exchanger comprises a first heat exchange tube 1 and a second heat exchange tube 2 which are contacted with each other, two adjacent groups of the first heat exchange tubes 1 are connected through a first ball valve 3, two adjacent groups of the second heat exchange tubes 2 are connected through a second ball valve 4, the first heat exchange tube 1 positioned at the top end is connected with a first discharge joint 5, the first discharge joint 5 is connected with a first discharge tube 7 through a first pump body 6, the second heat exchange tube 2 positioned at the top end is connected with a second discharge joint 8, the second discharge joint 8 is connected with a second discharge tube 10 through a second pump body 9, the first heat exchange tube 1 positioned at the bottom end is connected with a first input tube 11, the second heat exchange tube 2 positioned at the bottom end is connected with a second input tube 12, the inner side walls of the first ball valve 3 and the second ball valve 4 are respectively provided with a ball seat 13 in a clamping manner, and guide holes 14 are formed in the upper side and the lower side of the ball seat 13, temperature-sensing probes 15 are fixed on the front side and the rear side of the ball seat 13, and a rotating rod 16 for driving the ball seat 13 to rotate is fixedly connected to one side of the ball seat 13.
Through the above, when the heat exchanger is used for gas-gas heat exchange, liquid-liquid heat exchange or gas-liquid heat exchange, a cold source or a heat source can be led into the first heat exchange tube 1 from the first input tube 11, and correspondingly, the heat source or the cold source is led into the second heat exchange tube 2 from the second input tube 12, so that mutual conduction and exchange of heat are realized through the first heat exchange tube 1 and the second heat exchange tube 2 which are in contact with each other, the heat source is transferred to the cold source, the temperature of the heat source is reduced, and the recycling work of energy is realized; after the heat exchange is completed, the first heat exchange tube 1 will discharge the fluid from the first discharge tube 7 through the first pump body 6 connected by the first discharge joint 5, and the second heat exchange tube 2 will discharge another fluid from the second discharge tube 10 through the second pump body 7 connected by the second discharge joint 8; in order to better realize the heat exchange of the fluid in the first heat exchange tube 1 and the second heat exchange tube 2, the existence time of the fluid in the first heat exchange tube 1 and the second heat exchange tube 2 can be controlled by utilizing the opening and closing action of the ball seats 13 on the first ball valve 3 and the second ball valve 4, so that the sufficient exchange of a fluid heat source is realized, and the purpose of the sufficient heat exchange of the fluid is achieved.
Example one
The fluid entering process comprises the following steps: as shown in fig. 2, 3 and 4, a gas-phase heat source fluid enters each first heat exchange tube 1 sequentially connected through a first ball valve 3 through a first input tube 11, a liquid-phase cold source fluid enters each second heat exchange tube 2 sequentially connected through a second ball valve 4 through a second input tube 12, and after the gas-phase heat source fluid and the liquid-phase cold source fluid fill the inner cavities of the first heat exchange tube 1 and the second heat exchange tube 2 respectively, a rotating rod 16 with driving rotation power can drive a ball seat 13 respectively communicated with the upper and lower sets of first heat exchange tubes 1 or the second heat exchange tubes 2 through a diversion hole 14 to rotate, so that the first heat exchange tubes 1 and the second heat exchange tubes 2 of each set are used as separate energy exchange spaces; this method is also suitable for inputting the liquid-phase heat source fluid into the first input pipe 11, inputting the liquid-phase heat source fluid into the second input pipe 12, inputting the gas-phase heat source fluid into the first input pipe 11, inputting the gas-phase heat source fluid into the second input pipe 12, inputting the gas-phase heat source fluid into the first input pipe 11, inputting the liquid-phase heat source fluid into the second input pipe 12, inputting the liquid-phase heat source fluid into the first input pipe 11, inputting the liquid-phase heat source fluid into the second input pipe, and so on.
Example two
And (3) fluid release process: as shown in fig. 3, the temperature sensing probes 15 disposed on the front and rear sides of the ball seat 13 continuously sense temperature data in the first heat exchange tube 1 and the second heat exchange tube 2 during the process of mutual energy exchange between fluids, and when the heat exchange temperature reaches a specified threshold, the rotation rod 16 is automatically controlled to rotate, so that the diversion hole 14 is again communicated with the first heat exchange tube 1 or the second heat exchange tube 2 in the upper and lower two sets, and the first pump body 7 is respectively controlled to drive the fluid in the first heat exchange tube 1 to be discharged from the first discharge tube 7 through the first discharge joint 5, and the second ball valve 4 also automatically controls the opening and closing operation of the ball seat 13 and the second pump body 9 to drive the fluid to be discharged from the second discharge tube 10 through the second discharge joint 8 according to the temperature change of the fluid in the second heat exchange tube 2.
In the process of heat exchange, the heat conduction efficiency of heat flow composed of different substances is different, that is, when a liquid phase a heat source fluid (the heat conduction efficiency of the liquid phase a fluid is higher) is introduced into the first heat exchange tube 1, and a liquid phase B heat source fluid (the heat conduction efficiency of the liquid phase B fluid is lower than that of the liquid phase a fluid) is introduced into the second heat exchange tube 2, in the process of conducting the liquid phase a heat source fluid to the liquid phase B fluid through the first heat conduction tube 1, the relative cooling rate of the liquid phase a heat source fluid is reduced, the relative heating rate of the liquid phase B heat source fluid is slower, in order to better realize the heat conduction work of the liquid phase B heat source fluid, the time interval for driving and rotating the rotating rod 16 connected with the ball seat 13 on the first ball valve 3 can be controlled in a small range, and the time interval for driving and rotating the rotating rod connected with the ball seat 13 on the second ball valve 4 is greatly improved, thereby realizing the energy exchange degree of the cold and hot liquid flows and further achieving the high-efficiency reutilization of heat.
Optionally, in the present embodiment, the first heat exchange tube 1 includes at least two sets of first spiral tubes 17 arranged in parallel and communicating with each other, the second heat exchange tube 2 includes at least two sets of second spiral tubes 18 arranged in parallel and communicating with each other, and side surfaces of the first spiral tubes 17 and side surfaces of the second spiral tubes 18 are in staggered abutment with each other. It should be noted that, in this embodiment, the first heat exchange tubes 1 formed by a plurality of groups of first spiral tubes 17 or the second heat exchange tubes 2 formed by a plurality of groups of second spiral tubes 18 which are arranged in parallel up and down can be used for conveniently grouping and disassembling each group of first heat exchange tubes 1 or second heat exchange tubes 2, so as to be beneficial to cleaning each group of first heat exchange tubes 1 or second heat exchange tubes 2; in addition, in the aspect of heat exchange, the first spiral pipe 17 and the second spiral pipe 18 are attached to each other in a staggered manner, as shown in fig. 8, the fluid in the first spiral pipe 17 and the fluid in the second spiral pipe 18 can be conveniently subjected to heat exchange through the pipe walls in mutual contact, and it is necessary to supplement that, in order to better realize the exchange efficiency in heat exchange, the first spiral pipe 17 or the second spiral pipe 18 arranged up and down can be subjected to up-and-down contact, so that the first spiral pipe 17 or the second spiral pipe 18 arranged up and down can be regarded as a whole with a larger through-flow, that is, the cross-sectional area of the spiral pipe, that is, the transverse area of the fluid, is increased, and thus, the heat conduction is accelerated.
In addition, the outer ends of the first spiral pipes 17 are connected through a first flow pipe 19, the outer ends of the second spiral pipes 18 are connected through a second flow pipe 20, the inner ends of the first spiral pipes 17 in the top group are connected with the first ball valves 3, the inner ends of the first spiral pipes 17 in the bottom group are fixed with first flow pipes 21 for connecting the first ball valves 3 in the next group, the inner ends of the second spiral pipes 18 in the top group are connected with the second ball valves 4, and the inner ends of the second spiral pipes 18 in the bottom group are fixed with second flow pipes 22 for connecting the second ball valves 4 in the next group; in order to better realize the connection work between the first spiral pipe 17 or the second spiral pipe 18 which are arranged up and down, when the first spiral pipe 17 is connected, the first ball valve 3 is installed on the inner side pipe head of the first spiral pipe 17 with a group of the top, and the outer side pipe heads are connected through the first flow guide pipe 19, the second spiral pipe 18 is installed on the same with the first spiral pipe 17, the connection in the mode can be convenient for realizing the connection with the ball valve of the group of the heat exchange pipes at the bottom by utilizing the drainage pipe with a group of the bottom, and therefore the layered installation connection work of the heat exchange pipes is realized.
More specifically, as shown in fig. 5 and 6, the other ends of the rotating rods 16 are fixed with belt reels 23, a chain belt 24 is sleeved between the belt reels 23, the other side of one group of the belt reels 23 is fixedly connected with a transmission shaft 25, and the other end of the transmission shaft 25 is connected with a servo motor 26; when the drive rotation work of dwang 16, can utilize the chain belt 24 to carry out power transmission work through the tep reel 23 that each group dwang 16 was gone up through utilizing a set of servo motor 26, thereby can open or close the water conservancy diversion hole on the ball seat 13 and the conduction during operation of two sets of heat exchange tubes from top to bottom in needs, through utilizing servo motor 26 to drive one of them a set of tep reel 23 and rotate, other each group tep reel 23 that the rethread this tep reel 23 drive is connected through chain belt 24 rotate, thereby the ball seat 13 on the ball valve of realizing the dwang 16 connection to other each group rotates, thereby realize the intercommunication and the closing work of heat exchange tube passageway.
Furthermore, insulation boxes 27 are arranged on the outer sides of the first heat exchange tube 1 and the second heat exchange tube 2 in a sealing manner, insulation boards are fixed on the inner side walls of the insulation boxes 27, the first discharge joint 5 and the second discharge joint 8 are fixed on one side of the top of the insulation boxes 27, and the first input tube 11 and the second input tube 12 are fixed on one side of the bottom of the insulation boxes 27; as shown in fig. 1, the heat insulation box 27 for heat insulation of heat exchange work can be additionally arranged outside the heat exchange tube, the heat insulation plate fixed on the inner side wall of the heat insulation box 27 can be used for conveniently storing heat in the heat insulation box 27 and preventing heat from losing in the exchange process, and the first discharge joint 5, the second discharge joint 8, the first input tube 11 and the second input tube 12 are respectively fixed in a sealing manner with the joint of the heat insulation box 27, so that the heat can be prevented from leaking from the joints.
Preferably, as shown in fig. 1, the servo motor 26 is fixedly mounted on the outer side wall of the heat insulation box 27, and since the servo motor 26 also generates a large amount of heat during use, if the servo motor 26 is placed in the heat insulation box 27, the servo motor 26 is prone to not exhaust heat in time, internal components of the servo motor 26 are worn or damaged to a large extent, and the service life of the equipment is reduced.
Furthermore, a first solenoid valve 28 is installed on the first input pipe 11, and a second solenoid valve 29 is installed on the second input pipe 12.
The temperature sensing probe 15 is electrically connected with the servo motor 26 through a controller 30, and the first pump body 6 and the second pump body 9 are electrically connected with the temperature sensing probe 15 through the controller 30; as shown in fig. 4 and 10, on the electrical control of the servo motor 26 and of the first pump body 6 and of the second pump body 9, in order to better realize the control work of the servo motor 26, the first pump body 6 and the second pump body 9 through the temperature sensing probes 15 at the front side and the rear side of the ball seat 13, when the guide holes 14 on the ball seat 13 are controlled by the servo motor 26 to be respectively disconnected and communicated with the upper and lower groups of heat exchange tubes, the temperature sensing probes 15 are respectively positioned in the upper and lower groups of heat exchange tube fluids, when the temperature sensing probe 15 is located in the heat exchange tube of the heat source fluid and senses that the temperature is reduced to a specified threshold value, a sensing signal is automatically sent to the servo motor 26 through the controller 30 to drive the ball seat 13 connected with the rotating rod 16 to rotate, the diversion holes 14 are respectively communicated with the upper and lower groups of heat exchange tubes, the pump body on the heat exchange tube is controlled to work, and the heat source fluid after heat exchange is discharged; the principle of the servo motor 26 for the cold source fluid by the temperature sensing probe 15 is the same as that of the pump body control; it should be noted that, when the pump body is controlled to pump the discharged fluid, the fluid may be a liquid flow or an air flow, and thus the pump body may be a liquid pump corresponding to the liquid flow or an air pump corresponding to the air flow.
Next, an electric heating wire disc 31 is installed at the bottom of the inner cavity of the heat preservation box 27, a temperature sensor 32 is fixed on the inner side wall of the heat preservation box 27, and a temperature display 33 for displaying the temperature of the inner cavity of the heat preservation box 27 and a control switch 34 for controlling the electric heating wire disc 31 to heat the inner cavity of the heat preservation box 27 are fixed on the outer side wall of the heat preservation box 27; as shown in fig. 1, 5, 6 and 7, when the insulation operation is performed during the heat exchange process by using the insulation box 27, in order to better implement the heat exchange operation just started in the environment with lower temperature, the temperature sensor 32 can be used to check the internal temperature of the insulation box 27, when the temperature is lower, the control switch 34 can be turned on to drive the electric heating wire disc 31 to perform resistance wire heating, the insulation box 27 is heated, and when the temperature display 33 checks that the temperature value reaches the temperature at which the heat exchange can be performed, the control switch is turned off, and simultaneously, decibels are input to the fluids in the first input pipe 11 and the second input pipe 12.
Then, as shown in fig. 9, a first storage tank 35 is fixed to one end of the first input pipe 11, and a second storage tank 36 is fixed to the other end of the second input pipe 12, and before heat exchange, the fluid input into the first input pipe 11 may be stored by using the first storage tank 35, and another fluid may be stored by using the second storage tank 36, so as to implement the input work to the second input pipe 12.
In the present invention, unless otherwise explicitly specified or limited, the first feature "on" or "under" the second feature may be directly contacting the first feature and the second feature or indirectly contacting the first feature and the second feature through an intermediate.
Also, a first feature "on," "above," and "over" a second feature may mean that the first feature is directly above or obliquely above the second feature, or that only the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lower level than the second feature.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples," or the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.