CN111802941A - Integral bathroom tile module and method - Google Patents
Integral bathroom tile module and method Download PDFInfo
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- CN111802941A CN111802941A CN202010668061.0A CN202010668061A CN111802941A CN 111802941 A CN111802941 A CN 111802941A CN 202010668061 A CN202010668061 A CN 202010668061A CN 111802941 A CN111802941 A CN 111802941A
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- tile
- chassis
- positioning
- assembly
- feeding
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K3/00—Baths; Douches; Appurtenances therefor
- A47K3/28—Showers or bathing douches
- A47K3/40—Pans or trays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
- B65G49/085—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings for loading or unloading racks or similar frames; loading racks therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
- B65G57/035—Stacking of articles by adding to the top of the stack from above with a stepwise downward movement of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/11—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Epidemiology (AREA)
- General Health & Medical Sciences (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to an integral bathroom tile module, which comprises a chassis conveying belt, a tile support, a sensor, a clamping assembly and a tile feeding mechanism, wherein the sensor is used for detecting whether a chassis coated with glue on the chassis conveying belt is conveyed to a tile position or not, the clamping assembly is used for clamping and fixing the chassis conveyed in place, and the tile feeding mechanism is used for supplying tiles; the tile sticking support is provided with a six-axis robot for receiving the tiles fed by the tile feeding mechanism and a transverse moving assembly for driving the six-axis robot to move; the integral bathroom tile module also comprises a control host which receives the sensor signal and controls the chassis conveying belt, the clamping assembly, the tile feeding mechanism, the six-axis robot and the transverse moving assembly; not only degree of automation is high, uses manpower sparingly, can ensure simultaneously that the tiling gap is even and the surfacing.
Description
Technical Field
The invention relates to the technical field of overall bathroom processing, in particular to an overall bathroom tile module and a method.
Background
In the existing production mode, the floor tiles of the bathroom are completely manually operated, so that manpower and material resources are wasted, and the quality of products is difficult to control; in addition, chassis size is diversified: the maximum chassis size is 2100 x 2500 and the minimum size is 800 x 1200, and there is a need for an integrated bathroom tile module and method that is compatible with currently known chassis sizes and ensures uniform tile gaps and a smooth surface.
Disclosure of Invention
The technical problem to be solved by the present invention is to provide an integrated bathroom tile module, which aims at the above-mentioned defects of the prior art; also provides a brick sticking method for the integral bathroom.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the integral bathroom tile module comprises a chassis conveying belt, a tile support, a sensor, a clamping assembly and a tile feeding mechanism, wherein the tile support is erected on the chassis conveying belt; the tile sticking support is provided with a six-axis robot for receiving the tiles fed by the tile feeding mechanism and a transverse moving assembly for driving the six-axis robot to move; the integral bathroom tile module further comprises a control host machine which receives the sensor signal and controls the chassis conveying belt, the clamping assembly, the tile feeding mechanism, the six-axis robot and the transverse moving assembly.
The integral bathroom tile module comprises a tile feeding frame, wherein the tile feeding frame is provided with a plurality of liftable storage frames, a plurality of feeding assembly lines for feeding tiles to the storage frames, a CCD (charge coupled device) module for detecting the tiles, a defective product recovery mechanism for recovering defective tiles, a secondary positioning mechanism for secondarily positioning the tiles, and a material moving module for driving the tiles to move.
The integral bathroom tile module comprises a tile adsorption mechanism, a lifting assembly, an X-axis mechanism and a Y-axis mechanism, wherein the lifting assembly drives the tile adsorption mechanism to move longitudinally; the Y-axis mechanism comprises two guide rails distributed along the Y axis, and the X-axis mechanism is arranged on the two guide rails in a sliding manner; two rows of the feeding assembly lines are distributed along the direction of the guide rail; the end, far away from the feeding assembly lines, of each two rows of the feeding assembly lines is a feeding end, and the end, close to the feeding assembly lines, of each two rows of the feeding assembly lines is provided with a plurality of storage racks; the CCD module, the defective product recovery mechanism and the secondary positioning mechanism are all located at two rows of one end, close to the tile support, of the feeding assembly line.
The integral bathroom tile module comprises a positioning table, wherein the positioning table is provided with an installation plate in a sliding mode, and the positioning table is provided with a screw rod assembly for driving the installation plate to move; the mounting plate is provided with a positioning plate and a plurality of supporting seats for supporting the positioning plate; one end of the positioning plate is rotatably connected with the mounting plate, and the mounting plate is provided with a jacking cylinder for driving the other end of the positioning plate to rotate; the upper surface of the positioning plate is provided with a positioning frame and a plurality of adsorption positioning holes in the frame-shaped area of the positioning frame.
The integral bathroom tile module comprises a CCD camera and a detection bottom plate, wherein the detection bottom plate is provided with the CCD camera; the detection bottom plate is provided with a protective cover covering the CCD camera, and the top of the protective cover is provided with a hole convenient for the CCD camera to shoot; the detection bottom plate is provided with a plurality of vertical rods, the vertical rods are connected with positioning frame strips with adjustable height and angle, and the positioning frame strips are provided with positioning inclined planes; the positioning frame strips surround to form a positioning frame body, and the opening is opposite to the positioning frame body.
The integral bathroom tile module comprises a recovery frame, wherein the recovery frame is provided with a recovery assembly line and guide strips positioned on two sides of the recovery assembly line; the defective product recovery mechanism further comprises an installation rod, and the installation rod is connected with the upper surfaces of the tail ends of the two guide strips; and a counting inductor is arranged on the mounting rod.
The integral bathroom tile module comprises a horizontal moving assembly, a horizontal moving assembly and a horizontal moving assembly, wherein the horizontal moving assembly comprises an installation plate for installing the six-axis robot, a screw rod for driving the installation plate to move, a servo motor for driving the screw rod, and a speed reducer for outputting speed reduction to the servo motor.
According to the integral bathroom tile module, the tile support is further provided with a blocking cylinder for blocking the chassis on the chassis conveying belt when the chassis is conveyed to the tile position.
The integral bathroom tile module comprises a clamping assembly, a lifting assembly and a lifting assembly, wherein the clamping assembly comprises a concave frame and the lifting assembly drives the concave frame to lift; a left clamping arm and a right clamping arm for clamping a chassis are respectively arranged on two arms of the concave frame, and a driving assembly for driving the left clamping arm and the right clamping arm to do clamping movement is further arranged on the concave frame; the chassis transport belt passes through the concave area of the concave frame and has a distance from the inner bottom of the concave frame that allows the chassis to pass through.
According to the integral bathroom tile module, the realization method comprises the following steps:
when the ceramic tile feeding mechanism is used for storing materials, a plurality of feeding assembly lines feed ceramic tiles to corresponding storage racks, the storage racks receive one ceramic tile, then descend to a height position to receive the next ceramic tile, and the actions are repeated until a sufficient number of ceramic tiles are stored;
when the ceramic tile feeding mechanism feeds materials, the material moving module drives the ceramic tiles on the storage rack to move to the CCD module for shooting detection, the detected unqualified ceramic tiles are moved to the unqualified product recycling mechanism, and the detected qualified ceramic tiles are moved to the secondary positioning mechanism for secondary positioning through the material moving module;
the chassis coated with the glue is conveyed by a chassis conveying belt to enter the tile support, when the chassis reaches a tile position, the sensor is triggered, and the control host controls the clamping assembly to clamp the chassis; the six-axis robot takes the ceramic tiles from the secondary positioning mechanism one by one according to a set program and then attaches the ceramic tiles to the chassis;
after the attachment is completed, the clamping assembly loosens the clamping of the chassis, and the chassis conveyor belt is taken out of the chassis.
The invention has the beneficial effects that: when the chassis transportation area transported the chassis to the tiling position, the inductor was triggered, and control host computer control centre gripping subassembly centre gripping chassis, six robots carry out attached ceramic tile to the chassis after getting the ceramic tile from ceramic tile feed mechanism one by one according to setting for the procedure, and after the attached completion, the centre gripping subassembly loosens the centre gripping to the chassis, and chassis transportation area goes out the chassis, and not only degree of automation is high, uses manpower sparingly, can ensure simultaneously that the tiling gap is even and the surfacing.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described with reference to the accompanying drawings and embodiments, wherein the drawings in the following description are only part of the embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive efforts according to the accompanying drawings:
FIG. 1 is a schematic view of a feeding structure of a base plate of the integrated sanitary tile module according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the construction of the tile bracket and the tile feeding mechanism of the integrated sanitary tile module according to the preferred embodiment of the present invention;
FIG. 3 is a schematic view of a clamping assembly of the integrated sanitary tile module according to the preferred embodiment of the present invention;
FIG. 4 is a schematic view of a secondary positioning mechanism of the tile module for bathroom in accordance with a preferred embodiment of the present invention;
FIG. 5 is a schematic view of a secondary positioning mechanism at another angle for the tile module of the integrated sanitary ware according to the preferred embodiment of the present invention;
FIG. 6 is a schematic view of the CCD module structure of the integrated sanitary tile module according to the preferred embodiment of the present invention;
FIG. 7 is a schematic view of a defective product recycling mechanism of the integrated bathroom tile module according to a preferred embodiment of the present invention;
FIG. 8 is a flowchart of a brick-laying method for integrated bathroom facilities according to a preferred embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, are within the scope of the present invention.
As shown in fig. 1 and referring to fig. 2-7, the integrated bathroom tile module according to the preferred embodiment of the present invention includes a chassis conveyor 1, a tile support 2 mounted thereon, a sensor for detecting whether the chassis coated with glue on the chassis conveyor 1 is transported to a tile position, a clamping assembly 3 for clamping and fixing the chassis transported in place, and a tile feeding mechanism for feeding tiles; the tile sticking bracket 2 is provided with a six-axis robot 20 for receiving the tiles fed by the tile feeding mechanism and a transverse moving component 21 for driving the six-axis robot 20 to move; the integral bathroom tile module also comprises a control host which receives the sensor signal and controls the chassis conveyor belt 1, the clamping assembly 3, the tile feeding mechanism, the six-axis robot 20 and the transverse moving assembly 21;
when the chassis transportation area 1 transports the chassis to the tiling position, the inductor is triggered, 3 centre gripping chassis of control host computer control centre gripping subassembly, six axis robot 20 carries out attached ceramic tile to the chassis after getting the ceramic tile from ceramic tile feed mechanism one by one according to setting for the procedure, after the attached completion, centre gripping subassembly 3 loosens the centre gripping to the chassis, chassis transportation area 1 takes out the chassis, and not only degree of automation is high, uses manpower sparingly, can ensure simultaneously that the tiling gap is even and the surfacing.
Preferably, the tile feeding mechanism comprises a tile feeding frame 40, the tile feeding frame 40 is provided with a plurality of liftable storage frames 41, a plurality of feeding assembly lines 42 for feeding tiles to the storage frames 41, a CCD module 43 for detecting the tiles, a defective product recovery mechanism 44 for recovering defective tiles, a secondary positioning mechanism 45 for secondarily positioning the tiles, and a material moving module 46 for driving the tiles to move;
a plurality of feeding assembly lines 42 continuously feed materials to the corresponding storage racks, and the storage racks 41 move downwards to a vacant position after receiving a ceramic tile and receive the next ceramic tile; when moving material module material loading, directly get the material from storage frame 41, then remove CCD module 43 department and carry out the vision and shoot and detect, if the ceramic tile has the harmfully then move the material module and drive the ceramic tile and retrieve mechanism department to the defective products, if the ceramic tile is problem-free then move the material module and drive the ceramic tile and fix a position and keep in secondary positioning mechanism department, when six robots 20 get the material directly from secondary positioning mechanism get can.
Preferably, the material moving module 46 includes a tile adsorbing mechanism 460, a lifting assembly 461 for driving the tile adsorbing mechanism 460 to move longitudinally, an X-axis mechanism 462 for driving the lifting assembly 461 to move along the X-axis, and a Y-axis mechanism 463 for driving the X-axis mechanism 462 to move along the Y-axis; the Y-axis mechanism comprises two guide rails distributed along the Y axis, and the X-axis mechanism is arranged on the two guide rails in a sliding manner; two rows of the feeding assembly lines are distributed along the direction of the guide rail; the end, far away from the two rows of feeding assembly lines, of each row of feeding assembly lines is a feeding end, and the end, close to the feeding assembly lines, of each row of feeding assembly lines is provided with a plurality of storage racks; the CCD module, the defective product recovery mechanism and the secondary positioning mechanism 45 are all positioned at one end of the two rows of feeding assembly lines close to the tile support 2;
the structure layout is reasonable and compact, and the feeding, the detection, the defective product recovery and the feeding to the six-axis robot are convenient;
preferably, the tile feeding mechanisms can be arranged on both sides of the tile support 2, and the two six-axis robots 20 are arranged on the tile support 2 to correspond to the two tile feeding mechanisms respectively, so that the tile sticking efficiency is doubled.
Preferably, the secondary positioning mechanism 45 comprises a positioning table 450, a mounting plate 451 is slidably arranged on the positioning table 450, and a screw rod assembly 457 for driving the mounting plate to move is arranged on the positioning table 450; the mounting plate 451 is provided with a positioning plate 452 and a plurality of supporting seats 453 for supporting the positioning plate 452; one end of the positioning plate 452 is rotatably connected with the mounting plate 451, and the mounting plate 451 is provided with a jacking cylinder 454 which drives the other end of the positioning plate to rotate; the upper surface of the positioning plate 452 is provided with a positioning frame 455, and a plurality of suction positioning holes 456 located in a frame-shaped area of the positioning frame 455; when receiving the ceramic tile, the inclined plane of the four inner walls that rely on the locating frame comes to carry out the guide orientation to the ceramic tile for the ceramic tile falls into inside the locating frame, accomplishes the location, then extracts air to a plurality of absorption locating holes 456 and adsorbs the ceramic tile of having decided the position, and then lead screw subassembly 452 removes the locating plate to tiling support 2, supplies with six axis robot 20 ceramic tiles.
Preferably, the CCD module 43 includes a CCD camera 430 and a detection base 431 on which it is mounted; a protective cover 432 covering the CCD camera is arranged on the detection bottom plate 431, and an opening 433 convenient for the CCD camera to shoot is formed in the top of the protective cover 432; a plurality of upright rods 434 are arranged on the detection bottom plate 431, positioning frame strips 435 with adjustable height and angle are connected to the upright rods 434, and positioning inclined planes are arranged on the positioning frame strips 435; the positioning frame strips 435 form a positioning frame body in a surrounding mode, and the opening 433 is opposite to the positioning frame body; the height of being convenient for through adjusting each location frame strip 435 comes the quick adjustment approximate distance of shooing, carries out the distance fine setting through the upset location frame strip, and the guarantee is shot convenient and clear.
Preferably, the defective product recycling mechanism 44 includes a recycling rack 440, and the recycling rack 440 is provided with a recycling flow line 441 and guide bars 442 located at two sides thereof; the defective product recovery mechanism 44 further includes a mounting rod 443, and the mounting rod 443 is connected to the upper surfaces of the tail ends of the two guide bars 442; the mounting rod 443 is provided with a counting sensor 444; the defective products can be conveniently recovered.
Preferably, the traverse assembly 21 includes a mounting plate for mounting the six-axis robot 20, a screw rod for driving the mounting plate to move, a servo motor for driving the screw rod, and a speed reducer for reducing the speed of the servo motor; the stability is good.
Preferably, the tile support 2 is further provided with a blocking cylinder 22 for blocking the chassis on the chassis conveyor belt when the chassis is conveyed to the tile position; the accuracy of the clamping position is convenient to guarantee.
Preferably, the clamping assembly 3 comprises a concave frame 30 and a lifting assembly 31 for driving the concave frame to lift; a left clamping arm 32 and a right clamping arm 33 for clamping the chassis are respectively arranged on two arms of the concave frame 30, and a driving assembly 34 for driving the left clamping arm and the right clamping arm to do clamping movement is also arranged on the concave frame 30; the chassis conveyor belt 1 passes through the concave area of the concave frame 30 and has a distance 300 from the inner bottom of the concave frame 30 to allow the chassis to pass through;
after the left clamping arm and the right clamping arm clamp the chassis, the lifting assembly drives the concave frame to rise, so that the chassis conveying belt can continuously run, and a plurality of tile sticking brackets and clamping assemblies can be erected on one chassis conveying belt 1 to improve the tile sticking efficiency;
the driving component can adopt two cylinders to respectively drive the left clamping arm and the right clamping arm, and can also adopt other conventional distance adjusting modes capable of changing the distance between the left clamping arm and the right clamping arm; the lifting component can adopt a lifting cylinder and other conventional modes.
A method for tile-sticking in a bathroom as shown in fig. 8, comprising the steps of:
s01: when the ceramic tile feeding mechanism is used for storing materials, a plurality of feeding assembly lines feed ceramic tiles to corresponding storage racks, the storage racks receive one ceramic tile, then descend to a height position to receive the next ceramic tile, and the actions are repeated until a sufficient number of ceramic tiles are stored;
s02: when the ceramic tile feeding mechanism feeds materials, the material moving module drives the ceramic tiles on the storage rack to move to the CCD module for shooting detection, the detected unqualified ceramic tiles are moved to the unqualified product recycling mechanism, and the detected qualified ceramic tiles are moved to the secondary positioning mechanism for secondary positioning through the material moving module;
s03: the chassis coated with the glue is conveyed by a chassis conveying belt to enter the tile support, when the chassis reaches a tile position, the sensor is triggered, and the control host controls the clamping assembly to clamp the chassis; the six-axis robot takes the ceramic tiles from the secondary positioning mechanism one by one according to a set program and then attaches the ceramic tiles to the chassis;
s04: after the attachment is finished, the clamping assembly loosens the clamping of the chassis, and the chassis conveyor belt is taken out of the chassis;
the automation degree is high, the labor is saved, and the uniform gaps and the smooth surface of the tile can be ensured; the quality of the ceramic tile is controllable, the continuity of ceramic tile feeding is very good, and the accuracy of ceramic tile tiling is high;
it should be noted that, in the case that the storage tank is not empty, the steps S01, S02, and S03 may be performed sequentially or simultaneously; when the storage tank is empty, S01 and S02 are needed to be carried out firstly;
it will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (10)
1. The integral bathroom tile module comprises a chassis conveying belt, a tile support and a clamping assembly, wherein the tile support is erected on the chassis conveying belt; the tile sticking support is provided with a six-axis robot for receiving the tiles fed by the tile feeding mechanism and a transverse moving assembly for driving the six-axis robot to move; the integral bathroom tile module further comprises a control host machine which receives the sensor signal and controls the chassis conveying belt, the clamping assembly, the tile feeding mechanism, the six-axis robot and the transverse moving assembly.
2. The sanitary tile module according to claim 1, wherein the tile feeding mechanism comprises a tile feeding frame, the tile feeding frame is provided with a plurality of liftable storage frames, a plurality of feeding assembly lines for feeding tiles onto the storage frames, a CCD module for detecting tiles, a defective product recycling mechanism for recycling defective tiles, a secondary positioning mechanism for secondarily positioning tiles, and a material moving module for driving the tiles to move.
3. The integrated sanitary tile module of claim 2, wherein the material moving module comprises a tile adsorbing mechanism, a lifting assembly driving the tile adsorbing mechanism to move longitudinally, an X-axis mechanism driving the lifting assembly to move along an X-axis, and a Y-axis mechanism driving the X-axis mechanism to move along a Y-axis; the Y-axis mechanism comprises two guide rails distributed along the Y axis, and the X-axis mechanism is arranged on the two guide rails in a sliding manner; two rows of the feeding assembly lines are distributed along the direction of the guide rail; the end, far away from the feeding assembly lines, of each two rows of the feeding assembly lines is a feeding end, and the end, close to the feeding assembly lines, of each two rows of the feeding assembly lines is provided with a plurality of storage racks; the CCD module, the defective product recovery mechanism and the secondary positioning mechanism are all located at two rows of one end, close to the tile support, of the feeding assembly line.
4. The sanitary tile module according to claim 2, wherein the secondary positioning mechanism comprises a positioning table, a mounting plate is slidably disposed on the positioning table, and a screw assembly for driving the mounting plate to move is disposed on the positioning table; the mounting plate is provided with a positioning plate and a plurality of supporting seats for supporting the positioning plate; one end of the positioning plate is rotatably connected with the mounting plate, and the mounting plate is provided with a jacking cylinder for driving the other end of the positioning plate to rotate; the upper surface of the positioning plate is provided with a positioning frame and a plurality of adsorption positioning holes in the frame-shaped area of the positioning frame.
5. The sanitary tile module according to claim 2, wherein the CCD module comprises a CCD camera and a detection base plate to which it is mounted; the detection bottom plate is provided with a protective cover covering the CCD camera, and the top of the protective cover is provided with a hole convenient for the CCD camera to shoot; the detection bottom plate is provided with a plurality of vertical rods, the vertical rods are connected with positioning frame strips with adjustable height and angle, and the positioning frame strips are provided with positioning inclined planes; the positioning frame strips surround to form a positioning frame body, and the opening is opposite to the positioning frame body.
6. The integrated sanitary tile module according to claim 2, wherein the defective product recycling mechanism comprises a recycling rack, and the recycling rack is provided with a recycling line and guide strips at both sides thereof; the defective product recovery mechanism further comprises an installation rod, and the installation rod is connected with the upper surfaces of the tail ends of the two guide strips; and a counting inductor is arranged on the mounting rod.
7. The sanitary tile module according to any one of claims 1 to 6, wherein the traverse assembly comprises a mounting plate for mounting the six-axis robot, a screw for moving the mounting plate, a servo motor for driving the screw, and a speed reducer for reducing the speed of the servo motor.
8. The sanitary tile module according to any one of claims 1 to 6, wherein the tile support is further provided with a blocking cylinder for blocking the chassis on the chassis transport belt when the chassis is transported to the tile position.
9. The sanitary tile module according to any one of claims 1 to 6, wherein said clamping assembly comprises a concave frame and a lifting assembly for lifting and lowering said concave frame; a left clamping arm and a right clamping arm for clamping a chassis are respectively arranged on two arms of the concave frame, and a driving assembly for driving the left clamping arm and the right clamping arm to do clamping movement is further arranged on the concave frame; the chassis transport belt passes through the concave area of the concave frame and has a distance from the inner bottom of the concave frame that allows the chassis to pass through.
10. A method of monolithic sanitary tile installation according to any of claims 1-9, comprising the steps of:
when the ceramic tile feeding mechanism is used for storing materials, a plurality of feeding assembly lines feed ceramic tiles to corresponding storage racks, the storage racks receive one ceramic tile, then descend to a height position to receive the next ceramic tile, and the actions are repeated until a sufficient number of ceramic tiles are stored;
when the ceramic tile feeding mechanism feeds materials, the material moving module drives the ceramic tiles on the storage rack to move to the CCD module for shooting detection, the detected unqualified ceramic tiles are moved to the unqualified product recycling mechanism, and the detected qualified ceramic tiles are moved to the secondary positioning mechanism for secondary positioning through the material moving module;
the chassis coated with the glue is conveyed by a chassis conveying belt to enter the tile support, when the chassis reaches a tile position, the sensor is triggered, and the control host controls the clamping assembly to clamp the chassis; the six-axis robot takes the ceramic tiles from the secondary positioning mechanism one by one according to a set program and then attaches the ceramic tiles to the chassis;
after the attachment is completed, the clamping assembly loosens the clamping of the chassis, and the chassis conveyor belt is taken out of the chassis.
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| CN202010668061.0A CN111802941A (en) | 2020-07-13 | 2020-07-13 | Integral bathroom tile module and method |
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Application publication date: 20201023 |
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