CN111805638A - An automatic laying device for veneer and its working method - Google Patents
An automatic laying device for veneer and its working method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000011084 recovery Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000002390 adhesive tape Substances 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 15
- 239000011090 solid board Substances 0.000 claims description 8
- 238000004064 recycling Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 2
- 238000004026 adhesive bonding Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 239000000123 paper Substances 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及一种贴面板自动铺放装置及其工作方法。The invention relates to an automatic laying device for a veneer and a working method thereof.
背景技术Background technique
目前人们对家居环境的要求越来越高,生态板与实心板的需求也越来越大。但是在生态板与实心板的生产过程中,需要对板材进行贴面板,而面板往往面积大而厚度薄,纵向软而横向脆。通常都是靠两人配合人工拿取再进行铺放,耗时长并且效率低,严重影响生态板与实心板的生产速度与生产成本。At present, people's requirements for the home environment are getting higher and higher, and the demand for ecological boards and solid boards is also increasing. However, in the production process of ecological board and solid board, it is necessary to veneer the board, and the board is often large in area and thin in thickness, soft in the longitudinal direction and brittle in the transverse direction. Usually, two people cooperate with manual picking and laying, which is time-consuming and inefficient, which seriously affects the production speed and production cost of ecological boards and solid boards.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种一种贴面板自动铺放装置及其工作方法,该装置可以实现贴面板的自动铺放,时间短效率高。The purpose of the present invention is to provide an automatic laying device for a veneer and a working method thereof, which can realize the automatic laying of the veneer with short time and high efficiency.
本发明的技术方案在于:一种贴面板自动铺放装置,包括机架,所述机架的左右两端均设置有多个胶带供给机构,所述机架的左右两侧部均设置有胶带回收机构,所述机架的底部设置有多个夹板装置。The technical solution of the present invention is: an automatic laying device for veneer, comprising a frame, a plurality of adhesive tape supply mechanisms are arranged on the left and right ends of the frame, and adhesive tapes are arranged on the left and right sides of the frame For the recovery mechanism, the bottom of the frame is provided with a plurality of splint devices.
进一步的,所述机架架设于升降导轨装置上,所述升降导轨装置包括设置于机架下方的导轨,所述第一导轨上设置有滑动架,所述滑动架底部设置有与导轨相配合的滑块,所述滑动架上设置有第一气缸组,所述第一气缸组的推杆末端连接于机架底部。Further, the frame is erected on a lifting guide rail device, the lifting guide rail device includes a guide rail arranged under the frame, a sliding frame is arranged on the first guide rail, and a bottom of the sliding frame is arranged to cooperate with the guide rail. The sliding frame is provided with a first cylinder group, and the end of the push rod of the first cylinder group is connected to the bottom of the frame.
进一步的,所述胶带供给机构包括固定于机架上的胶带安装架,所述胶带安装架上设置有胶带安装盘,所述胶带安装盘经由弹性连接组件固定于胶带安装架上,所述胶带安装盘上设有至少三根胶带安装杆。Further, the adhesive tape supply mechanism includes an adhesive tape mounting rack fixed on the rack, the adhesive tape mounting rack is provided with an adhesive tape mounting plate, the adhesive tape mounting disk is fixed on the adhesive tape mounting rack via an elastic connection component, and the adhesive tape There are at least three tape mounting bars on the mounting plate.
进一步的,所述弹性连接组件包括穿过胶带安装架与胶带安装盘的连接销,所述连接销的顶部设置有螺栓,所述螺栓的螺栓头与胶带安装盘之间设置有弹簧。Further, the elastic connecting assembly includes a connecting pin passing through the tape mounting bracket and the tape mounting plate, a bolt is provided on the top of the connecting pin, and a spring is provided between the bolt head of the bolt and the tape mounting plate.
进一步的,所述夹板装置包括设置于机架底部的夹板气缸,所述夹板气缸的推杆末端设置有手指气缸,所述手指气缸的夹爪上设置有橡胶防滑垫。Further, the splint device includes a splint cylinder arranged at the bottom of the frame, a finger cylinder is provided at the end of the push rod of the splint cylinder, and a rubber anti-skid pad is provided on the gripper of the finger cylinder.
进一步的,所述胶带回收机构包括设置于机架前后两侧的安装板,所述安装板经由升降气缸固定于机架上,所述两块安装板之间从上到下依次架设有回收辊与导向杆。Further, the tape recovery mechanism includes mounting plates arranged on the front and rear sides of the rack, the mounting plates are fixed on the rack via a lifting cylinder, and recovery rollers are set up between the two mounting plates from top to bottom. with guide rod.
进一步的,所述回收辊包括辊体与安装座,所述安装座与安装板转动连接,所述安装座上设置有棘轮与曲柄,所述安装板上设置有与棘轮相配合的棘爪,所述曲柄上设置有驱动棘轮转动的驱动爪,所述曲柄的自由端与设置在机架上曲柄气缸的推杆相铰接。Further, the recovery roller includes a roller body and a mounting seat, the mounting seat is rotatably connected with the mounting plate, the mounting seat is provided with a ratchet and a crank, and the mounting plate is provided with a pawl matched with the ratchet, The crank is provided with a driving pawl for driving the ratchet to rotate, and the free end of the crank is hinged with the push rod of the crank cylinder arranged on the frame.
进一步的,所述辊体的一端与安装座可拆卡接,所述辊体的另一端设置有安装轴,所述安装轴与另一块安装板转动连接,所述安装轴上设置有安装弹簧。Further, one end of the roller body is detachably clamped to the mounting seat, the other end of the roller body is provided with a mounting shaft, the mounting shaft is rotatably connected with another mounting plate, and a mounting spring is provided on the mounting shaft. .
一种基于贴面板自动铺放装置的工作方法,包括如下步骤:A working method based on an automatic laying device for a veneer, comprising the following steps:
1)在胶带安装杆上安装胶带卷,将胶带绕经导向杆后固定于回收辊上;1) Install the tape roll on the tape installation rod, wrap the tape around the guide rod and fix it on the recovery roller;
2)启动升降导轨装置将机架移动至面板堆上方适宜位置处;2) Start the lifting guide rail device to move the rack to a suitable position above the panel stack;
3)升降气缸启动,驱使安装板上的导向杆压在面板上;3) The lift cylinder is activated to drive the guide rod on the mounting plate to press on the panel;
4)待胶带黏在面板上后,升降气缸抬起,面板随胶带一同上升;4) After the tape is adhered to the panel, the lift cylinder is lifted, and the panel rises with the tape;
5)夹板气缸将手指气缸推出,手指气缸将面板夹紧后,夹板气缸回收,面板张紧;5) The splint cylinder pushes out the finger cylinder, and after the finger cylinder clamps the panel, the splint cylinder is recovered and the panel is tensioned;
6)曲柄气缸推出,驱使棘轮转动,胶带脱离面板并被缠绕于回收辊上;6) The crank cylinder is pushed out, driving the ratchet to rotate, and the tape is released from the panel and wrapped around the recovery roller;
7)升降导轨装置将机架移动至待加工的生态板或实心板上方适宜位置处;7) The lifting guide rail device moves the frame to a suitable position above the ecological board or solid board to be processed;
8)松开手指气缸的夹爪,铺放面板。8) Release the gripper of the finger cylinder and lay the panel.
与现有技术相比较,本发明具有以下优点:本发明通过胶带纸自动粘取面板,并利用手指气缸实现张紧,实现了该工序的自动化,大大提高了铺设面板的工作效率,降低了生产成本。Compared with the prior art, the present invention has the following advantages: the present invention automatically sticks and removes the panel through tape paper, and utilizes the finger cylinder to achieve tension, realizes the automation of the process, greatly improves the work efficiency of laying the panel, and reduces the production time. cost.
附图说明Description of drawings
图1为本发明的主视图;Fig. 1 is the front view of the present invention;
图2为本发明的结构示意图(省略升降导轨装置);FIG. 2 is a schematic structural diagram of the present invention (omitting the lifting guide rail device);
图3为胶带供给机构结构示意图;Fig. 3 is a schematic diagram of the structure of the tape supply mechanism;
图4为夹板装置结构示意图;Fig. 4 is the structural representation of splint device;
图5为胶带回收机构结构示意图(省略导向杆与辊体);Figure 5 is a schematic diagram of the structure of the tape recovery mechanism (the guide rod and the roller body are omitted);
图6为辊体示意图;Figure 6 is a schematic diagram of the roller body;
图7为图6中A区示意图;Fig. 7 is the schematic diagram of A area in Fig. 6;
图中:1-机架,2-导轨,3-滑动架,4-滑块,5-第一气缸组,6-胶带安装架,7-胶带安装盘,8-胶带安装杆,9-连接销,10-弹簧,11-夹板气缸,12-手指气缸,13-橡胶防滑垫,14-安装板,15-升降气缸,16-回收辊,17-导向杆,18-辊体,19-安装座,20-棘轮,21-曲柄,22-棘爪,23-驱动爪,24-曲柄气缸,25-安装轴,26-安装弹簧。In the picture: 1-rack, 2-rail, 3-slide frame, 4-slider, 5-first cylinder group, 6-tape mounting bracket, 7-tape mounting plate, 8-tape mounting rod, 9-connection Pin, 10-spring, 11-clamp cylinder, 12-finger cylinder, 13-rubber anti-skid pad, 14-installation plate, 15-lifting cylinder, 16-recovery roller, 17-guide rod, 18-roller body, 19-installation Seat, 20-ratchet, 21-crank, 22-pawl, 23-drive pawl, 24-crank cylinder, 25-installation shaft, 26-installation spring.
具体实施方式Detailed ways
为让本发明的上述特征和优点能更浅显易懂,下文特举实施例,并配合附图,作详细说明如下,但本发明并不限于此。In order to make the above-mentioned features and advantages of the present invention easier to understand, the following specific embodiments are given and the accompanying drawings are described in detail as follows, but the present invention is not limited thereto.
参考图1-图7。Refer to Figures 1-7.
在本发明一较佳实施例中:一种贴面板自动铺放装置,包括机架1,所述机架的左右两端均设置有多个胶带供给机构,所述机架的左右两侧部均设置有胶带回收机构,所述机架的底部设置有多个夹板装置。In a preferred embodiment of the present invention: an automatic laying device for veneer panels, comprising a frame 1, a plurality of tape supply mechanisms are provided at the left and right ends of the frame, and the left and right sides of the frame are provided with a plurality of tape supply mechanisms. Each is provided with a tape recovery mechanism, and the bottom of the frame is provided with a plurality of splint devices.
在本实施例中,所述夹板装置分别位于机架的左右两端,共计4个,成矩形分布,以适应面板纵向软而横向脆的特点。In this embodiment, the splint devices are respectively located at the left and right ends of the frame, with a total of 4, which are distributed in a rectangular shape, so as to adapt to the characteristics of the panel being soft in the longitudinal direction and brittle in the transverse direction.
在本实施例中,所述机架架设于升降导轨装置上,所述升降导轨装置包括设置于机架下方的导轨2,所述第一导轨上设置有滑动架3,所述滑动架底部设置有与导轨相配合的滑块4,通过控制滑动架的移动使得机架往返于面板堆与待铺设面板的生态板或实心板之间,所述滑动架上设置有第一气缸组5,所述第一气缸组的推杆末端连接于机架底部,以控制机架与面板堆及生态板和实心板之间的距离。In this embodiment, the rack is erected on a lifting guide rail device, the lifting guide rail device includes a guide rail 2 arranged below the rack, a sliding
在本实施例中,所述胶带供给机构包括固定于机架上的胶带安装架6,所述胶带安装架上设置有胶带安装盘7,所述胶带安装盘经由弹性连接组件固定于胶带安装架上,以便于胶带安装盘的装卸,所述胶带安装盘上设有至少三根胶带安装杆8,所述胶带安装杆沿圆周方向均布,以适应普通胶带的空心纸芯,便于替换安装。In this embodiment, the adhesive tape supply mechanism includes an adhesive
在本实施例中,所述弹性连接组件包括穿过胶带安装架与胶带安装盘的连接销9,所述连接销与胶带安装架固连,与胶带安装盘滑动连接,所述连接销的顶部设置有螺栓,所述螺栓的螺栓头与胶带安装盘之间设置有弹簧10,以将胶带安装盘压在胶带固定架上,并且不影响胶带安装盘的自由旋转。In this embodiment, the elastic connecting assembly includes a connecting
在本实施例中,所述夹板装置包括设置于机架底部的夹板气缸11,所述夹板气缸的推杆末端设置有手指气缸12,以将抬起的面板夹住并张紧,所述手指气缸的夹爪上设置有橡胶防滑垫13,以避免损坏面板。In this embodiment, the splint device includes a
在本实施例中,所述胶带回收机构包括设置于机架前后两侧的安装板14,所述安装板经由升降气缸15固定于机架上,所述两块安装板之间从上到下依次架设有回收辊16与导向杆17,所述胶带绕经导向杆后胶带末端固定于回收辊上,通过降下安装板使得导向杆一同下降,并粘住面板后再进行抬升,抬升后的面板通过手指气缸张紧。In this embodiment, the tape recovery mechanism includes mounting
在本实施例中,所述回收辊包括辊体18与安装座19,所述安装座与安装板转动连接,所述安装座上设置有棘轮20与曲柄21,所述安装板上设置有与棘轮相配合的棘爪22,以控制棘轮的运转,避免回收辊倒转,导致胶带松开,所述曲柄上设置有驱动棘轮转动的驱动爪23,所述曲柄的自由端与设置在机架上曲柄气缸24的推杆相铰接,以使得棘轮随着曲柄气缸的运动间歇转动,逐渐将胶带回收于回收辊上。In this embodiment, the recovery roller includes a
在本实施例中,所述辊体的一端与安装座可拆卡接,以便于快速更换辊体,所述辊体的另一端设置有安装轴25,所述安装轴与另一块安装板转动连接,所述安装轴上设置有安装弹簧26,以将辊体固定于安装座上。In this embodiment, one end of the roller body is detachably clamped to the mounting seat to facilitate quick replacement of the roller body, and the other end of the roller body is provided with a mounting
一种基于贴面板自动铺放装置的工作方法,包括如下步骤:A working method based on an automatic laying device for a veneer, comprising the following steps:
1)在胶带安装杆上安装胶带卷,将胶带绕经导向杆后固定于回收辊上;1) Install the tape roll on the tape installation rod, wrap the tape around the guide rod and fix it on the recovery roller;
2)启动升降导轨装置将机架移动至面板堆上方适宜位置处;2) Start the lifting guide rail device to move the rack to a suitable position above the panel stack;
3)升降气缸启动,驱使安装板上的导向杆压在面板上;3) The lift cylinder is activated to drive the guide rod on the mounting plate to press on the panel;
4)待胶带黏在面板上后,升降气缸抬起,面板随胶带一同上升;4) After the tape is adhered to the panel, the lift cylinder is lifted, and the panel rises with the tape;
5)夹板气缸将手指气缸推出,手指气缸将面板夹紧后,夹板气缸回收,面板张紧;5) The splint cylinder pushes out the finger cylinder, and after the finger cylinder clamps the panel, the splint cylinder is recovered and the panel is tensioned;
6)曲柄气缸推出,驱使棘轮转动,胶带脱离面板并被缠绕于回收辊上;6) The crank cylinder is pushed out, driving the ratchet to rotate, and the tape is released from the panel and wrapped around the recovery roller;
7)升降导轨装置将机架移动至待加工的生态板或实心板上方适宜位置处;7) The lifting guide rail device moves the frame to a suitable position above the ecological board or solid board to be processed;
8)松开手指气缸的夹爪,铺放面板。8) Release the gripper of the finger cylinder and lay the panel.
以上所述仅为本发明的较佳实施例,对于本领域的普通技术人员而言,根据本发明的教导,设计出不同形式的一种贴面板自动铺放装置及其工作方法并不需要创造性的劳动,在不脱离本发明的原理和精神的情况下凡依本发明申请专利范围所做的均等变化、修改、替换和变型,皆应属本发明的涵盖范围。The above are only preferred embodiments of the present invention. For those of ordinary skill in the art, according to the teachings of the present invention, it does not require creativity to design an automatic veneer laying device and its working method in different forms. without departing from the principle and spirit of the present invention, all equivalent changes, modifications, substitutions and alterations made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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CN113291883A (en) * | 2021-07-02 | 2021-08-24 | 广东吉鼎机械科技有限公司 | Dough sheet distribution mechanism of floor veneer gluing machine |
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CN113291883A (en) * | 2021-07-02 | 2021-08-24 | 广东吉鼎机械科技有限公司 | Dough sheet distribution mechanism of floor veneer gluing machine |
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