CN111748288B - Packaging material, related adhesive film, preparation method of related adhesive film and photovoltaic module - Google Patents
Packaging material, related adhesive film, preparation method of related adhesive film and photovoltaic module Download PDFInfo
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- CN111748288B CN111748288B CN201910803787.8A CN201910803787A CN111748288B CN 111748288 B CN111748288 B CN 111748288B CN 201910803787 A CN201910803787 A CN 201910803787A CN 111748288 B CN111748288 B CN 111748288B
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- adhesive film
- ethylene
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- 239000002313 adhesive film Substances 0.000 title claims abstract description 75
- 239000005022 packaging material Substances 0.000 title claims description 44
- 238000002360 preparation method Methods 0.000 title abstract description 4
- 229920005989 resin Polymers 0.000 claims abstract description 39
- 239000011347 resin Substances 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 28
- 239000003054 catalyst Substances 0.000 claims abstract description 19
- 239000004611 light stabiliser Substances 0.000 claims abstract description 11
- 238000004806 packaging method and process Methods 0.000 claims description 70
- 229920001577 copolymer Polymers 0.000 claims description 65
- 230000008878 coupling Effects 0.000 claims description 57
- 238000010168 coupling process Methods 0.000 claims description 57
- 238000005859 coupling reaction Methods 0.000 claims description 57
- 239000008393 encapsulating agent Substances 0.000 claims description 38
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 37
- 229910000077 silane Inorganic materials 0.000 claims description 37
- -1 amino, carboxyl Chemical group 0.000 claims description 31
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 22
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 22
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 claims description 18
- 229920000642 polymer Polymers 0.000 claims description 17
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical group OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 12
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 claims description 12
- 239000013543 active substance Substances 0.000 claims description 12
- 239000011159 matrix material Substances 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 11
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 10
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 9
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 claims description 9
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 claims description 7
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 7
- RXYPXQSKLGGKOL-UHFFFAOYSA-N 1,4-dimethylpiperazine Chemical compound CN1CCN(C)CC1 RXYPXQSKLGGKOL-UHFFFAOYSA-N 0.000 claims description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 6
- 239000005977 Ethylene Substances 0.000 claims description 6
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 6
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 6
- 239000003431 cross linking reagent Substances 0.000 claims description 6
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 6
- JMXKSZRRTHPKDL-UHFFFAOYSA-N titanium ethoxide Chemical compound [Ti+4].CC[O-].CC[O-].CC[O-].CC[O-] JMXKSZRRTHPKDL-UHFFFAOYSA-N 0.000 claims description 6
- PRBHEGAFLDMLAL-GQCTYLIASA-N (4e)-hexa-1,4-diene Chemical compound C\C=C\CC=C PRBHEGAFLDMLAL-GQCTYLIASA-N 0.000 claims description 5
- OJOWICOBYCXEKR-KRXBUXKQSA-N (5e)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(=C/C)/CC1C=C2 OJOWICOBYCXEKR-KRXBUXKQSA-N 0.000 claims description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 5
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 claims description 5
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 claims description 5
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims description 5
- HVCNXQOWACZAFN-UHFFFAOYSA-N 4-ethylmorpholine Chemical compound CCN1CCOCC1 HVCNXQOWACZAFN-UHFFFAOYSA-N 0.000 claims description 5
- 244000043261 Hevea brasiliensis Species 0.000 claims description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 5
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 229920001400 block copolymer Polymers 0.000 claims description 5
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 claims description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 5
- 229920003052 natural elastomer Polymers 0.000 claims description 5
- 229920001194 natural rubber Polymers 0.000 claims description 5
- QYZLKGVUSQXAMU-UHFFFAOYSA-N penta-1,4-diene Chemical compound C=CCC=C QYZLKGVUSQXAMU-UHFFFAOYSA-N 0.000 claims description 5
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 claims description 5
- 229920001195 polyisoprene Polymers 0.000 claims description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 4
- DDPRYTUJYNYJKV-UHFFFAOYSA-N 1,4-diethylpiperazine Chemical compound CCN1CCN(CC)CC1 DDPRYTUJYNYJKV-UHFFFAOYSA-N 0.000 claims description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 4
- 125000004018 acid anhydride group Chemical group 0.000 claims description 4
- 150000001263 acyl chlorides Chemical group 0.000 claims description 4
- BWOVZCWSJFYBRM-UHFFFAOYSA-N carbononitridic isocyanate Chemical group O=C=NC#N BWOVZCWSJFYBRM-UHFFFAOYSA-N 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 4
- 125000003700 epoxy group Chemical group 0.000 claims description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 4
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 4
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 150000008064 anhydrides Chemical class 0.000 claims description 3
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- 150000002513 isocyanates Chemical class 0.000 claims description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 claims description 3
- 229940083957 1,2-butanediol Drugs 0.000 claims description 2
- DNPRCPUUZUVBMY-UHFFFAOYSA-N 1,4-diethyl-2-methylpiperazine Chemical compound CCN1CCN(CC)C(C)C1 DNPRCPUUZUVBMY-UHFFFAOYSA-N 0.000 claims description 2
- XKOYVVBRPVBCJH-UHFFFAOYSA-N 1-(3,3-dimethylmorpholin-4-yl)propan-2-ol Chemical compound CC(O)CN1CCOCC1(C)C XKOYVVBRPVBCJH-UHFFFAOYSA-N 0.000 claims description 2
- MXDMGEBBBZZLNL-UHFFFAOYSA-N 1-[4-(1-hydroxypropyl)-3-methylpiperazin-1-yl]propan-1-ol Chemical compound OC(CC)N1C(CN(CC1)C(CC)O)C MXDMGEBBBZZLNL-UHFFFAOYSA-N 0.000 claims description 2
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 claims description 2
- GTEXIOINCJRBIO-UHFFFAOYSA-N 2-[2-(dimethylamino)ethoxy]-n,n-dimethylethanamine Chemical compound CN(C)CCOCCN(C)C GTEXIOINCJRBIO-UHFFFAOYSA-N 0.000 claims description 2
- DPXFJZGPVUNVOT-UHFFFAOYSA-N 3-[1,3-bis[3-(dimethylamino)propyl]triazinan-5-yl]-n,n-dimethylpropan-1-amine Chemical compound CN(C)CCCC1CN(CCCN(C)C)NN(CCCN(C)C)C1 DPXFJZGPVUNVOT-UHFFFAOYSA-N 0.000 claims description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-O N-dimethylethanolamine Chemical compound C[NH+](C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-O 0.000 claims description 2
- OCADQNDQZCBFMY-UHFFFAOYSA-L S1SC(C=C1)C(=O)[O-].C(CCCCCCC)[Sn+2]CCCCCCCC.S1SC(C=C1)C(=O)[O-] Chemical compound S1SC(C=C1)C(=O)[O-].C(CCCCCCC)[Sn+2]CCCCCCCC.S1SC(C=C1)C(=O)[O-] OCADQNDQZCBFMY-UHFFFAOYSA-L 0.000 claims description 2
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 claims description 2
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 claims description 2
- 235000019437 butane-1,3-diol Nutrition 0.000 claims description 2
- 239000012971 dimethylpiperazine Substances 0.000 claims description 2
- 230000002209 hydrophobic effect Effects 0.000 claims description 2
- NHLUVTZJQOJKCC-UHFFFAOYSA-N n,n-dimethylhexadecan-1-amine Chemical compound CCCCCCCCCCCCCCCCN(C)C NHLUVTZJQOJKCC-UHFFFAOYSA-N 0.000 claims description 2
- 229920006280 packaging film Polymers 0.000 claims description 2
- 239000012785 packaging film Substances 0.000 claims description 2
- 239000011591 potassium Substances 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- XPGAWFIWCWKDDL-UHFFFAOYSA-N propan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCC[O-].CCC[O-].CCC[O-].CCC[O-] XPGAWFIWCWKDDL-UHFFFAOYSA-N 0.000 claims description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 2
- 238000005538 encapsulation Methods 0.000 abstract description 7
- 239000012190 activator Substances 0.000 abstract 1
- 239000000155 melt Substances 0.000 description 19
- 238000004132 cross linking Methods 0.000 description 18
- 239000011521 glass Substances 0.000 description 17
- NZYMWGXNIUZYRC-UHFFFAOYSA-N hexadecyl 3,5-ditert-butyl-4-hydroxybenzoate Chemical compound CCCCCCCCCCCCCCCCOC(=O)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NZYMWGXNIUZYRC-UHFFFAOYSA-N 0.000 description 11
- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 description 11
- CSGAUKGQUCHWDP-UHFFFAOYSA-N 1-hydroxy-2,2,6,6-tetramethylpiperidin-4-ol Chemical compound CC1(C)CC(O)CC(C)(C)N1O CSGAUKGQUCHWDP-UHFFFAOYSA-N 0.000 description 10
- 239000005038 ethylene vinyl acetate Substances 0.000 description 9
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 9
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 9
- 150000003254 radicals Chemical class 0.000 description 9
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 8
- 239000010408 film Substances 0.000 description 8
- 230000032683 aging Effects 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000010409 thin film Substances 0.000 description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 230000032798 delamination Effects 0.000 description 6
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- XITRBUPOXXBIJN-UHFFFAOYSA-N bis(2,2,6,6-tetramethylpiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 XITRBUPOXXBIJN-UHFFFAOYSA-N 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920006124 polyolefin elastomer Polymers 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- QRCRYGXAOIFJGN-UHFFFAOYSA-N 3-ethenyloxolane-2,5-dione Chemical group C=CC1CC(=O)OC1=O QRCRYGXAOIFJGN-UHFFFAOYSA-N 0.000 description 3
- MARUHZGHZWCEQU-UHFFFAOYSA-N 5-phenyl-2h-tetrazole Chemical compound C1=CC=CC=C1C1=NNN=N1 MARUHZGHZWCEQU-UHFFFAOYSA-N 0.000 description 3
- 229920002367 Polyisobutene Polymers 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- KTSFMFGEAAANTF-UHFFFAOYSA-N [Cu].[Se].[Se].[In] Chemical compound [Cu].[Se].[Se].[In] KTSFMFGEAAANTF-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- OZWKZRFXJPGDFM-UHFFFAOYSA-N tripropoxysilane Chemical compound CCCO[SiH](OCCC)OCCC OZWKZRFXJPGDFM-UHFFFAOYSA-N 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- OSIVCXJNIBEGCL-UHFFFAOYSA-N bis(2,2,6,6-tetramethyl-1-octoxypiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)N(OCCCCCCCC)C(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(OCCCCCCCC)C(C)(C)C1 OSIVCXJNIBEGCL-UHFFFAOYSA-N 0.000 description 2
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- NVJMGQMXNBBZIU-UHFFFAOYSA-N dibutyltin;1-dodecylsulfanyldodecane Chemical compound CCCC[Sn]CCCC.CCCCCCCCCCCCSCCCCCCCCCCCC NVJMGQMXNBBZIU-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 125000000542 sulfonic acid group Chemical group 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- GIIUJJXXMYYQQD-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-1-yl) prop-2-enoate Chemical compound CC1(C)CCCC(C)(C)N1OC(=O)C=C GIIUJJXXMYYQQD-UHFFFAOYSA-N 0.000 description 1
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 description 1
- FWAVAVCRVWBJRP-UHFFFAOYSA-N 3-(2-methylprop-1-enyl)oxolane-2,5-dione Chemical group CC(C)=CC1CC(=O)OC1=O FWAVAVCRVWBJRP-UHFFFAOYSA-N 0.000 description 1
- CQHADWBXOMARTO-UHFFFAOYSA-N 3-prop-1-enyloxolane-2,5-dione Chemical group CC=CC1CC(=O)OC1=O CQHADWBXOMARTO-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- GXDVEXJTVGRLNW-UHFFFAOYSA-N [Cr].[Cu] Chemical compound [Cr].[Cu] GXDVEXJTVGRLNW-UHFFFAOYSA-N 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 1
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 1
- 229920005680 ethylene-methyl methacrylate copolymer Polymers 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 229940097275 indigo Drugs 0.000 description 1
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 150000002605 large molecules Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 238000013082 photovoltaic technology Methods 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005553 polystyrene-acrylate Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- COKLPZSYWJNYBJ-UHFFFAOYSA-N tri(butan-2-yloxy)silane Chemical compound CCC(C)O[SiH](OC(C)CC)OC(C)CC COKLPZSYWJNYBJ-UHFFFAOYSA-N 0.000 description 1
- UCSBCWBHZLSFGC-UHFFFAOYSA-N tributoxysilane Chemical compound CCCCO[SiH](OCCCC)OCCCC UCSBCWBHZLSFGC-UHFFFAOYSA-N 0.000 description 1
- PKYCTRXXOZUHFK-UHFFFAOYSA-N tris(1,2,2,6,6-pentamethylpiperidin-4-yl) phosphite Chemical compound C1C(C)(C)N(C)C(C)(C)CC1OP(OC1CC(C)(C)N(C)C(C)(C)C1)OC1CC(C)(C)N(C)C(C)(C)C1 PKYCTRXXOZUHFK-UHFFFAOYSA-N 0.000 description 1
- QCKKBOHAYRLMQP-UHFFFAOYSA-N tris[(2-methylpropan-2-yl)oxy]silane Chemical compound CC(C)(C)O[SiH](OC(C)(C)C)OC(C)(C)C QCKKBOHAYRLMQP-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/04—Homopolymers or copolymers of ethene
- C09J123/08—Copolymers of ethene
- C09J123/0807—Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
- C09J123/0815—Copolymers of ethene with aliphatic 1-olefins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/04—Homopolymers or copolymers of ethene
- C09J123/08—Copolymers of ethene
- C09J123/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C09J123/0853—Vinylacetate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/206—Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/33—Applications of adhesives in processes or use of adhesives in the form of films or foils for batteries or fuel cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to an encapsulating material comprising a base resin, a modifying resin, a catalyst, a light stabilizer and optionally an activator. The invention also relates to an encapsulation adhesive film formed by the encapsulation material, a preparation method thereof and a photovoltaic module containing the encapsulation adhesive film.
Description
Technical Field
The invention belongs to the field of photovoltaic packaging materials, and relates to a packaging material, an adhesive film formed by the packaging material, a preparation method of the adhesive film and a photovoltaic module containing the adhesive film.
Background
With the emphasis on environmental protection and renewable energy, solar power generation has been rapidly developed as a new energy source. The packaging adhesive film is an important auxiliary material of the photovoltaic module, plays roles of insulation, weather resistance and isolation of external harmful substances, and is used as a binder for binding all parts of the module. With the development of photovoltaic technology, the demand on photovoltaic packaging adhesive films is higher and higher due to the continuous promotion of battery technology.
Important performances of the photovoltaic packaging adhesive film such as barrier property, mechanical property, creep resistance and the like are closely related to the crosslinking degree of the adhesive film. The latest version of the Chinese Association of photovoltaic industries Standard (GB/T29848-2018) states that the degree of crosslinking of ethylene/vinyl acetate copolymers (EVA) should be greater than 75% and the degree of crosslinking of polyolefin elastomers (POE) should be greater than 60%. To achieve this, a common method at present is to add a crosslinking agent and a co-crosslinking agent (bridging agent) to the adhesive film. After the adhesive film is heated, the crosslinking agent such as organic peroxide is decomposed to generate free radicals, and the crosslinking reaction between the matrix resin and the auxiliary crosslinking agent is initiated. Meanwhile, the free radical can also initiate the grafting reaction of the silane coupling agent and the packaging base material, so that the adhesive force of the adhesive film is improved. However, such a cross-linking system requires a long reaction time, which severely reduces the efficiency of the device fabrication and increases the cost of the device fabrication. Also organic peroxides tend to cause blistering problems in the assembly. The cross-linking assistant (bridging agent) is mainly a polar small molecular compound with multiple functional groups, has poor compatibility with EVA (ethylene vinyl acetate), particularly POE (polyolefin elastomer) resin, and can cause a series of problems of assistant precipitation, performance reduction and the like. In addition, in recent years, cadmium telluride, copper indium gallium selenide and other thin film batteries are rapidly developed, and the market share is gradually expanded. The free radicals generated by the thermal decomposition of the conventional packaging adhesive film can damage the structure of the thin film battery. Therefore, the thin film battery always adopts the non-crosslinked thermoplastic packaging adhesive film. Compared with a cross-linking type packaging adhesive film, the thermoplastic packaging adhesive film has obvious disadvantages in aspects of barrier property, mechanical property, creep resistance and the like. Therefore, the thin film battery assembly requires a ring of Polyisobutylene (PIB) glue around the assembly, which increases the cost of the assembly.
Therefore, a new rapid crosslinking mode is needed, the purpose of rapid and efficient crosslinking can be achieved without a free radical initiator and a bridging agent, the adhesive property of a packaging adhesive film is guaranteed, and the long-term and efficient work of the assembly is guaranteed.
Disclosure of Invention
The invention aims to provide an encapsulating material and a glue film formed by the same, which do not contain a free radical initiator and an auxiliary crosslinking agent, can be quickly and efficiently crosslinked by utilizing the reaction among the components, have excellent crosslinking performance and have higher peel strength to glass, a back plate and the like.
In one aspect, the present invention provides an encapsulant comprising (I)
0-80 wt% of a matrix resin;
19 to 99.5 weight percent of polymer which contains silane coupling group and does not contain active group F and is used as modified resin, wherein the structural formula of the silane coupling group is shown in the specification
Wherein R is (C)1-C6) -alkyl, X and Y are each independently hydrogen, R or-O-R,
x and Y may be the same or different; and
the active group F is amino, carboxyl, hydroxyl, sulfydryl, acid anhydride group, sulfonic group, epoxy group, cyano, isocyanate group or acyl chloride group;
0.01 to 80% by weight of an active agent comprising two or more reactive groups F and being free of silane coupling groups, the reactive groups F and silane coupling groups having the meaning as defined hereinbefore;
0.001 to 2 wt% of a catalyst; and
0 to 1% by weight of a light stabilizer;
the weight% of each component is based on the total weight of the encapsulant, and the sum of the weight% of each component is 100%;
or, (II) it comprises
0-80 wt% of a matrix resin;
19 to 99.99% by weight of a polymer containing a silane coupling group and a reactive group F as a modified resin,
wherein the reactive group F and the silane coupling group have the meanings defined hereinbefore;
0.001 to 2 wt% of a catalyst; and
0 to 1% by weight of a light stabilizer;
the weight% of each component is based on the total weight of the encapsulant, and the weight% of each component adds up to 100%.
On the other hand, the invention also provides a packaging adhesive film prepared from the packaging material.
In another aspect, the invention further provides a method for preparing the packaging adhesive film, wherein the method comprises the steps of fully mixing the packaging materials and then extruding to form a film, so as to obtain the packaging adhesive film.
On the other hand, the invention also provides a photovoltaic module comprising the packaging adhesive film, wherein the photovoltaic module comprises a front packaging layer, a rear packaging layer, a battery piece positioned between the front packaging layer and the rear packaging layer, and a packaging adhesive film positioned between the front packaging layer and the battery piece or/and between the battery piece and the rear packaging layer; when only one layer of packaging adhesive film exists in the photovoltaic module, the packaging adhesive film is the packaging adhesive film, and when the packaging adhesive film between the front packaging layer and the battery piece and the packaging adhesive film between the battery piece and the rear packaging layer exist in the photovoltaic module, at least one of the two layers of packaging adhesive films is the packaging adhesive film.
The packaging material of the invention ingeniously utilizes a crosslinking system of modified resin, optional activating agent and catalyst, thoroughly gets rid of the dependence of a packaging adhesive film on a free radical and bridging agent system, has a faster and efficient crosslinking effect, shortens the crosslinking time, improves the component manufacturing efficiency, can ensure the adhesive property of the adhesive film, has higher peel strength to glass, a back plate and the like, and is an ideal photovoltaic component packaging material.
Detailed Description
In the present invention, all operations are carried out at room temperature under normal pressure unless otherwise specified. Hereinafter, the present invention will be described in detail by way of examples. The embodiments are not limited to the following disclosure, and various inventive subjects may be modified without departing from the gist of the present invention.
In one embodiment, the present invention provides an encapsulant comprising (I)
0-80 wt% of a matrix resin;
19 to 99.5 weight percent of polymer which contains silane coupling group and does not contain active group F and is used as modified resin, wherein the structural formula of the silane coupling group is shown in the specification
Wherein R is (C)1-C6) -alkyl, X and Y are each independently hydrogen, R or-O-R,
x and Y may be the same or different; and
the active group F is amino, carboxyl, hydroxyl, sulfydryl, acid anhydride group, sulfonic group, epoxy group, cyano, isocyanate group or acyl chloride group;
0.01 to 80% by weight of an active agent comprising two or more reactive groups F and being free of silane coupling groups, the reactive groups F and silane coupling groups having the meaning as defined hereinbefore;
0.001 to 2 wt% of a catalyst; and
0 to 1% by weight of a light stabilizer;
the weight% of each component is based on the total weight of the encapsulant, and the sum of the weight% of each component is 100%;
or, (II) it comprises
0-80 wt% of a matrix resin;
19 to 99.99% by weight of a polymer containing a silane coupling group and a reactive group F as a modified resin,
wherein the reactive group F and the silane coupling group have the meanings defined hereinbefore;
0.001 to 2 wt% of a catalyst; and
0 to 1% by weight of a light stabilizer;
the weight% of each component is based on the total weight of the encapsulant, and the weight% of each component adds up to 100%.
Scheme (I)
In this embodiment, the ratio of the weight percent of the matrix resin to the weight percent of the modified resin is 0-4:1, preferably 0.1-2.4: 1; the sum of the weight percentages of the modifying resin and the active agent is from 20 wt% to 99.99 wt%, more preferably from 30 wt% to 95 wt%.
The matrix resin is one or more polymers selected from the group consisting of: ethylene and vinyl acetate, propylene, butene, pentene, hexene, octene, methyl acrylate, methyl methacrylate, butadiene, 1, 4-pentadiene, isoprene, ethylidene norbornene, dicyclopentadiene, binary or multicomponent copolymers of 1, 4-hexadiene, polyvinyl butyral, block copolymers of butadiene/isoprene and styrene, natural rubber and trans-polyisoprene rubber. The melt index of the matrix resin is 0.5 to 45g/10min, preferably 5 to 30g/10 min.
The content of the matrix resin is 0 to 80 wt%, preferably 4.5 to 70 wt%, based on the total weight of the encapsulating material.
The modified resin is a polymer which contains a silane coupling group and does not contain an active group F, and the structural formula of the silane coupling group is shown in the specification
Wherein R is (C)1-C6) -alkyl, preferably (C)1-C4) Alkyl radicals such as the methyl, ethyl, n-propyl, isopropyl, n-butyl, tert-butyl, sec-butyl, isobutyl radicals; x and Y are each independently hydrogen, R or-O-R, and X and Y may be the same or different; the silane coupling group is preferably a methoxysilyl group, a dimethoxysilyl group, a trimethoxysilyl group, an ethoxysilyl group, a diethoxysilyl group, a trimethoxysilyl group, a propoxysilyl group, or the like; and
the active group F is amino, carboxyl, hydroxyl, sulfydryl, acid anhydride group, sulfonic group, epoxy group, cyano, isocyanate group or acyl chloride group.
The modified resin is one or more polymers containing silane coupling groups and no reactive groups F selected from the group consisting of: binary or multicomponent copolymers of ethylene with vinyl acetate, propylene, butene, pentene, hexene, octene, methyl acrylate, methyl methacrylate, butadiene, 1, 4-pentadiene, isoprene, ethylidene norbornene, dicyclopentadiene, 1, 4-hexadiene; polyvinyl butyral; block copolymers of butadiene/isoprene with styrene; natural rubber; trans-polyisoprene rubber.
Preferably, the silane coupling group is introduced into the molecular chain of the modified resin by means of a monomer participating in copolymerization or a radical-initiated grafting reaction. The content of the silane coupling group is 0.05 to 15% by weight, preferably 0.2 to 10% by weight, more preferably 0.5 to 6.5% by weight, based on the weight of the modified resin.
The content of the modified resin is 19 to 99.5 wt% based on the total weight of the encapsulating material.
The active agent comprises two or more reactive groups F and is free of silane coupling groups, the reactive groups F and silane coupling groups having the meanings defined hereinbefore. The active agent may be either a small molecule or a large molecule, such as a polymer. The active agent may be ethylene glycol, oxalic acid, ethylenediamine, glycerol, 1, 2-butanediol, 1, 3-butanediol, 1, 4-butanediol, hexamethylenediamine, ethylene-pentene copolymers containing mercapto groups, ethylene-hexene copolymers containing acid chloride, hydroxyl, carboxyl or sulfonic groups, ethylene-butene copolymers containing isocyanate, anhydride or acid chloride groups.
The active agent is present in an amount of 0.01 to 80 wt.%, preferably 0.01 to 60 wt.%, based on the total weight of the encapsulating material.
The catalyst is one or more compounds selected from the group consisting of: dimethyl benzylamine, 1, 4-dimethyl piperazine, 1,8 diazabicyclo [5,4,0] undec-7-ene, dibutyltin dilaurate, stannous octoate, dioctyltin dithiolate, dibutyltin oxide, dibutyltin diacetate, dibutyltin didodecylthio, N-dimethyl cyclohexylamine, bis (2-dimethylaminoethyl) ether, triethylenediamine, N ', N', N-tetramethylalkylenediamine, N ', N' -pentamethyldiethylenetriamine, triethylamine, N ', N-dimethyl benzylamine, N', N-dimethylhexadecylamine, N ', N-dimethylbutylamine, triethylenediamine, N-ethylmorpholine, N-methylmorpholine, N', N-diethylpiperazine, N-dimethylbenzylamine, N ', N-dimethylbenzylamine, triethylenediamine, N-ethylmorpholine, N-methylmorpholine, N', N-diethylpiperazine, N-dimethylpiperazine, and mixtures thereof, N ', N-diethyl-2-methylpiperazine, N', N-bis- (α -hydroxypropyl) -2-methylpiperazine, N-2-hydroxypropyl dimethylmorpholine, triethanolamine, N ', N-dimethylethanolamine, pyridine, N', N-dimethylpyridine, potassium carboxylate, 2,4, 6-tris (dimethylaminomethyl) phenol, trimethyl-N-2-hydroxypropylhexanoic acid, 1,3, 5-tris (dimethylaminopropyl) -hexahydrotriazine, tetraethyl titanate, tetraisopropyl titanate, tetrapropyl titanate, tetrabutyl titanate, isopropyl zirconate, N-propyl zirconate, organobismuth, organolead and organomercury.
Preferably, the catalyst may be coated with a coating such as a low melting polymer or hydrophobic material. Aiming at a high-activity catalyst or a system with rapid self-crosslinking reaction, the catalyst is effectively coated, the catalyst and an auxiliary agent which has the self-crosslinking reaction are isolated at the early stage of the extrusion process, and the coating is removed at the middle and later stages of the extrusion process to expose the catalyst to play a role, so that the crosslinking is avoided in the extrusion process, the processing temperature window is increased, and the smooth production is ensured.
The melting point of the wrap is in the range of 40-120 ℃. Wraps include, but are not limited to, polyethylene wax, polypropylene, polyisobutylene, poly 1, 4-isoprene, polyethylene oxide, polystyrene, and polymethyl methacrylate.
The catalyst is present in an amount of 0.003 to 2 wt.%, preferably 0.005 to 1 wt.%, more preferably 0.005 to 0.3 wt.%, based on the total weight of the encapsulating material.
The light stabilizer is one or more compounds selected from the group consisting of: bis (2,2,6, 6-tetramethyl-4-piperidyl) sebacate, bis (1-octyloxy-2, 2,6, 6-tetramethyl-4-piperidyl) sebacate, a graft copolymer obtained by polymerizing 4- (meth) acryloyloxy-2, 2,6, 6-tetramethylpiperidine with an α -olefin monomer, 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol, hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate, bis-2, 2,6, 6-tetramethylpiperidinol sebacate, and tris (1,2,2,6, 6-pentamethyl-4-piperidyl) phosphite.
The light stabilizer is present in an amount of 0 to 1% by weight, preferably 0.001 to 0.5% by weight, more preferably 0.001 to 0.1% by weight, based on the total weight of the encapsulating material.
Scheme (II)
In this embodiment, the ratio of the weight percent of the base resin to the weight percent of the modified resin is 0-4:1, preferably 0-2: 1.
The components used as the base resin, catalyst and light stabilizer and their treatment or modification are described in detail in the above-mentioned scheme (I).
The content of the matrix resin is 0 to 80 wt%, preferably 0 to 60 wt%, based on the total weight of the encapsulating material.
The catalyst is present in an amount of 0.001 to 2 wt.%, preferably 0.001 to 0.5 wt.%, based on the total weight of the encapsulating material.
The light stabilizers are present in an amount of from 0 to 1% by weight, preferably from 0.02 to 0.5% by weight, based on the total weight of the encapsulating material.
The modified resin is a polymer comprising a silane coupling group and a reactive group F, wherein the silane coupling group and the reactive group F have the meaning defined in scheme (I).
The modified resin is one or more polymers comprising a silane coupling group and a reactive group F selected from the group consisting of: binary or multicomponent copolymers of ethylene with vinyl acetate, propylene, butene, pentene, hexene, octene, methyl acrylate, methyl methacrylate, butadiene, 1, 4-pentadiene, isoprene, ethylidene norbornene, dicyclopentadiene, 1, 4-hexadiene; polyvinyl butyral; block copolymers of butadiene/isoprene with styrene; natural rubber; trans-polyisoprene rubber.
Preferably, the silane coupling group is introduced into the molecular chain of the modified resin by means of a monomer participating in copolymerization or a radical-initiated grafting reaction. The content of the silane coupling group is 0.05 to 15% by weight, preferably 0.2 to 10% by weight, more preferably 0.5 to 6.5% by weight, based on the weight of the modified resin.
The content of the modified resin is 19 to 99.99% by weight, preferably 40 to 99.5% by weight, based on the total weight of the encapsulating material.
In variant (II), the encapsulating material additionally comprises from 0 to 60% by weight, preferably from 0 to 40% by weight, of an active agent which contains two or more reactive groups F and is free of silane coupling groups, where the reactive groups F and silane coupling groups have the meaning defined in variant (I). The components used as the active agent are as described in scheme (I).
In addition, the encapsulating material according to the invention also comprises from 0 to 15% by weight, preferably from 0 to 10% by weight, of pigment, based on the total weight of the encapsulating material. The pigment may be one or more components selected from the group consisting of: titanium dioxide, zinc oxide, hollow glass beads, aluminum oxide, aluminum-doped zinc oxide, indium tin oxide, antimony oxide, calcium carbonate, barium sulfate, montmorillonite, kaolin, talcum powder, feldspar powder, carbon black, copper-chromium black, ultramarine blue, indigo and iron oxide red.
In one embodiment, the invention also provides a packaging adhesive film prepared from the packaging material.
The thickness of the packaging adhesive film is 0.01-1mm, preferably 0.2-0.6 mm.
In one embodiment, the invention also provides a method for preparing the packaging adhesive film, which comprises the steps of fully mixing the packaging materials and then extruding the mixture into a film, so as to obtain the packaging adhesive film.
Preferably, the components in the packaging material are fully mixed according to a certain proportion, then the mixture is added into an extruder, the mixture is precisely extruded by a screw, and a film is formed by casting through a T-shaped die head, so that the packaging adhesive film is obtained.
In one embodiment, the invention also provides a photovoltaic module comprising the above-mentioned packaging adhesive film, the photovoltaic module comprises a front packaging layer, a rear packaging layer, a cell sheet positioned between the front packaging layer and the rear packaging layer, and a packaging adhesive film positioned between the front packaging layer and the cell sheet or/and between the cell sheet and the rear packaging layer; when only one layer of packaging adhesive film exists in the photovoltaic module, the packaging adhesive film is the packaging adhesive film, and when the packaging adhesive film between the front packaging layer and the battery piece and the packaging adhesive film between the battery piece and the rear packaging layer exist in the photovoltaic module, at least one of the two layers of packaging adhesive films is the packaging adhesive film.
The front packaging layer can be glass or a transparent water-resistant film. The back packaging layer is glass or a back plate. The cell pieces used in the photovoltaic module can be crystalline silicon cells and can also be thin film cells such as cadmium telluride, copper indium gallium selenide, perovskite and the like. The photovoltaic module is generally prepared by conventional methods such as lamination.
In one embodiment, the photovoltaic module is subjected to DH (85 ℃, 85 RH%) aging testing according to IEC61215-2 standard. The photovoltaic module after aging is free of delamination, bubbles, and module power decay is less than 5%, preferably less than 4%, more preferably less than 3%, particularly preferably less than 2%, and most preferably less than 1%.
Examples
The present invention is further described with reference to specific examples, but the scope of the present invention is not limited to the examples.
Example 1
The packaging material of the present invention comprises the following components:
9.959% by weight of an ethylene-vinyl acetate copolymer having a melt index of 30g/10min,
90% by weight of an ethylene-vinyl acetate copolymer comprising 1.0% by weight of maleic anhydride and 0.5% by weight of trimethoxy silane coupling groups,
0.02% by weight of ethylene glycol,
0.001 wt% of dimethyl benzylamine, and
0.02% by weight of bis (2,2,6, 6-tetramethyl-4-piperidyl) sebacate.
The encapsulant is designated S-1.
Example 2
The packaging material of the present invention comprises the following components:
79.984 wt.% of a mixture of an ethylene-propylene copolymer and an ethylene-butene copolymer having a melt index of 22g/10min,
20 wt% of an ethylene-butene copolymer containing 2.0 wt% of a triethoxysilane coupling group,
0.01% by weight of oxalic acid,
0.005% by weight of 1, 4-dimethylpiperazine,
0.001% by weight of bis (1-octyloxy-2, 2,6, 6-tetramethyl-4-piperidyl) sebacate.
The packaging material is marked as S-2
Example 3
The packaging material of the present invention comprises the following components:
39.975 wt% of an ethylene-butene copolymer having a melt index of 14g/10min,
30% by weight of an ethylene-pentene copolymer comprising 4.0% by weight of tripropoxysilane coupling groups,
30% by weight of an ethylene-pentene copolymer containing 1.2% by weight of mercapto groups,
0.02% by weight of triethylenediamine, and
0.005% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The packaging material is marked as S-3.
Example 4
The packaging material of the present invention comprises the following components:
19.88% by weight of an ethylene-butene copolymer having a melt index of 5g/10min,
30% by weight of an ethylene-pentene copolymer comprising 4.0% by weight of trimethoxy silane coupling groups,
50% by weight of an ethylene-pentene copolymer comprising 1.2% by weight of mercapto groups,
0.02% by weight of triethylenediamine,
0.1% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The encapsulant is designated S-4.
Example 5
The packaging material of the present invention comprises the following components:
4.89 wt% of an ethylene-octene copolymer having a melt index of 8g/10min,
60% by weight of an ethylene-octene copolymer comprising 2.5% by weight of tripropoxysilane coupling groups and 2.0% of isocyanate groups,
35% by weight of an ethylene-pentene copolymer comprising 1.2% by weight of carboxyl groups,
0.01% by weight of tetrapropyl titanate,
0.1% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The encapsulant is designated S-5.
Example 6
The packaging material of the present invention comprises the following components:
8.6% by weight of an ethylene-butene copolymer having a melt index of 10g/10min,
90 wt.% of a composition comprising 3.4 wt.% of a triethoxysilane coupling group and 1.0 wt.%
% 2-vinylsuccinic anhydride group of an ethylene-octene copolymer,
1.0% by weight of ethylenediamine, based on the total weight of the composition,
0.1% by weight of triethanolamine,
0.3% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The packaging material is marked as S-6
Example 7
The packaging material of the present invention comprises the following components:
9.07 wt% of an ethylene-hexene copolymer having a melt index of 10g/10min,
30% by weight of an ethylene-hexene copolymer containing 6.5% by weight of trimethoxy silane coupling groups,
60% by weight of an ethylene-hexene copolymer containing 1.3% by weight of acid chloride groups,
0.8% by weight of glycerol, based on the total weight of the composition,
0.07% by weight of stannous octoate,
0.06% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The encapsulant is designated S-7.
Example 8
The packaging material of the present invention comprises the following components:
9.87% by weight of an ethylene-hexene copolymer having a melt index of 10g/10min,
30% by weight of an ethylene-hexene copolymer containing 6.5% by weight of a triethoxysilane coupling group,
30% by weight of an ethylene-hexene copolymer containing 1.3% by weight of acid chloride groups,
30% by weight of an ethylene-hexene copolymer containing 1.2% by weight of hydroxyl groups
0.07% by weight of stannous octoate,
0.06% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The encapsulant is designated S-8.
Example 9
The packaging material of the present invention comprises the following components:
9.83% by weight of an ethylene-hexene copolymer having a melt index of 10g/10min,
30% by weight of an ethylene-hexene copolymer containing 3.5% by weight of a triethoxysilane coupling group,
30% by weight of an ethylene-hexene copolymer containing 6.5% by weight of hydroxyl groups,
30% by weight of an ethylene-butene copolymer containing 1.6% by weight of isocyanate groups,
0.12% by weight of dibutyltin oxide,
0.05% by weight of 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol.
The encapsulant is designated S-9.
Example 10
The packaging material of the present invention comprises the following components:
4.875 wt.% of an ethylene-methacrylic acid copolymer having a melt index of 18g/10min,
40 wt% of an ethylene-pentene copolymer comprising 4.0 wt% of a triethoxysilane coupling group,
30% by weight of an ethylene-hexene copolymer containing 6.5% by weight of carboxyl groups,
25% by weight of an ethylene-butene copolymer containing 1.6% by weight of 2-propenyl succinic anhydride groups,
0.12% by weight of dibutyltin dilauryl sulfide,
0.005% by weight of 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol.
The encapsulant is designated S-10.
Example 11
The packaging material of the present invention comprises the following components:
4.875% by weight of polyvinyl butyral having a melt index of 18g/10min,
40 wt% of an ethylene-pentene copolymer comprising 4.0 wt% of a triethoxysilane coupling group,
30% by weight of an ethylene-hexene copolymer containing 6.5% by weight of carboxyl groups,
25% by weight of an ethylene-butene copolymer containing 1.6% by weight of acid chloride groups,
0.12% by weight of dibutyltin dilauryl sulfide,
0.005% by weight of 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol.
The encapsulant is designated S-11.
Example 12
The packaging material of the present invention comprises the following components:
4.69 wt.% of an ethylene-methyl methacrylate copolymer having a melt index of 22g/10min,
42% by weight of an ethylene-pentene copolymer comprising 2.0% by weight of trimethoxy silane coupling groups,
25% by weight of an ethylene-hexene copolymer containing 4.5% by weight of sulfonic acid groups,
20% by weight of an ethylene-butene copolymer containing 1.6% by weight of isocyanate groups,
0.3% by weight of N-ethylmorpholine,
0.01% by weight of 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol,
5% by weight of titanium dioxide, and
3% by weight of hollow glass beads.
The encapsulant is designated S-12.
Example 13
The packaging material of the present invention comprises the following components:
99.02 wt.% of a composition comprising 3.0 wt.% of a tripropoxysilane coupling group and 2.5 wt.%
Weight% of an ethylene-pentene copolymer of 2-isobutenylsuccinic anhydride groups,
0.2% by weight of 1, 4-butanediol,
0.25% by weight of tetraethyl titanate,
0.03% by weight of 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol,
0.5% by weight of carbon black.
The encapsulant is designated S-13.
Example 14
The packaging material of the present invention comprises the following components:
89.32 wt.% of a composition comprising 3.0 wt.% of a tri-butoxysilane coupling group and 1.5
An ethylene-pentene copolymer having a weight% of isocyanate groups,
0.3% by weight of 1, 4-butanediol,
0.35% by weight of triethylenediamine,
0.03% by weight of 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol,
5% by weight of barium sulfate, and
5% by weight of alumina.
The encapsulant is designated S-14.
Example 15
The packaging material of the present invention comprises the following components:
9.32% by weight of an ethylene-butadiene copolymer,
80 wt.% of a composition comprising 3.0 wt.% of a triisopropoxysilane coupling group and 1.5
An ethylene-methyl acrylate copolymer having a weight percent of isocyanate groups,
0.3% by weight of succinic acid,
0.35% by weight of an organic bismuth,
0.03% by weight of 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol,
5% by weight of barium sulfate, and
5% by weight of alumina.
The encapsulant is designated S-15.
Example 16
The packaging material of the present invention comprises the following components:
89.35 wt% of an ethylene-methyl methacrylate terpolymer containing 2.5 wt% of tri-t-butoxysilane coupling groups and 1.5 wt% of isocyanate groups,
0.3% by weight of butanediol,
0.32% by weight of organic mercury,
0.03% by weight of 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol,
5% by weight of barium sulfate, and
5% by weight of alumina.
The encapsulant is designated S-16.
Example 17
The packaging material of the present invention comprises the following components:
9.69 wt.% of a butadiene/isoprene and styrene block copolymer with a melt index of 20g/10min,
37 weight percent of an ethylene-pentene copolymer comprising 2.0 weight percent of tri-sec-butoxysilane coupling groups,
25% by weight of an ethylene-hexene copolymer containing 4.5% by weight of sulfonic acid groups,
20% by weight of an ethylene-butene copolymer containing 1.6% by weight of isocyanate groups,
0.3% by weight of an organolead,
0.01% by weight of 4-hydroxy-2, 2,6, 6-tetramethyl-1-piperidinol,
5% by weight of titanium dioxide, and
3% by weight of hollow glass beads.
The encapsulant is designated S-17.
Example 18
The packaging material of the present invention comprises the following components:
9.959% by weight of an ethylene-vinyl acetate copolymer having a melt index of 30g/10min,
90% by weight of an ethylene-vinyl acetate copolymer comprising 2.0% by weight of isocyanate and 0.5% by weight of trimethoxy silane coupling groups,
0.02% by weight of ethylene glycol,
0.001% by weight of dibutyltin dilaurate coated with polystyrene,
0.02% by weight of bis (2,2,6, 6-tetramethyl-4-piperidyl) sebacate.
The encapsulant is designated S-18.
Example 19
The packaging material of the present invention comprises the following components
19.979 wt% of an ethylene-butene copolymer containing 5.0 wt% triethoxysilane,
80% by weight of an ethylene-butene copolymer comprising 2.0% by weight of isocyanate groups and 1.5% by weight of hydroxyl groups,
0.001% by weight of dibutyltin dilaurate coated with polystyrene,
0.02% by weight of bis (2,2,6, 6-tetramethyl-4-piperidyl) sebacate.
The encapsulant is designated S-19.
Example 20
The packaging material of the present invention comprises the following components
99.99% by weight of an ethylene-butene copolymer comprising 5.0% by weight of triethoxysilane and 2.0% by weight of hydroxyl groups
0.01% by weight of stannous octoate the encapsulating material is designated as S-20.
Example 21
The packaging material of the present invention comprises the following components
39.99% by weight of an ethylene-butene copolymer containing 5.0% by weight of triethoxysilane and 3.0% by weight of hydroxyl groups
60% by weight of an ethylene-butene copolymer containing 1.5% of isocyanate groups
0.01% by weight of stannous octoate
The encapsulant is designated S-21.
Example 22
The packaging material of the present invention comprises the following components
Ethylene-butene copolymer of 99.5 wt% triethoxysilane
0.49% butanediol
0.01% by weight of stannous octoate
The packaging material is marked as S-22
Example 23
The photovoltaic module comprises front glass, an S-1 adhesive film, a single crystal battery piece, a common packaging adhesive film, an S-1 adhesive film and a back plate. Carrying out DH (DH) aging on the photovoltaic module for 1000h, and recording as S-23
Example 24
The photovoltaic module comprises front glass, a common packaging adhesive film, a polycrystalline cell piece, an S-2 adhesive film and rear glass. Carrying out DH (DH) aging on the photovoltaic module for 1000h, and recording as S-24
Example 25
The photovoltaic module comprises front glass containing a cadmium telluride coating, an S-3 adhesive film and rear glass. Carrying out DH (DH) aging on the photovoltaic module for 1000h, and recording as S-25
Example 26
The photovoltaic module comprises front glass, an S-4 adhesive film, a copper indium gallium selenide thin-film battery, an S-4 adhesive film and rear glass. Carrying out DH (DH) aging on the photovoltaic module for 1000h, and recording as S-26
Example 27
The photovoltaic module comprises front glass, an S-5 adhesive film, a perovskite thin film battery, an S-5 adhesive film and rear glass. Carrying out DH (DH) aging on the photovoltaic module for 1000h, and recording as S-27
Comparative example 1
The packaging material comprises the following components:
9.6% by weight of an ethylene-butene copolymer having a melt index of 10g/10min,
90 wt% of an ethylene-octene copolymer comprising 3.4 wt% of a triethoxysilane coupling group and 1.0 wt% of a 2-vinylsuccinic anhydride group,
0.1% by weight of triethanolamine,
0.3% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The encapsulant is designated R-1.
Comparative example 2
The packaging material comprises the following components:
8.7% by weight of an ethylene-butene copolymer having a melt index of 10g/10min,
90% by weight of an ethylene-octene copolymer comprising 3.4% by weight of trimethoxy silane coupling groups and 1.0% by weight of 2-vinylsuccinic anhydride groups,
1.0% by weight of ethylenediamine,
0.3% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The encapsulant is designated R-2.
Comparative example 3
The packaging material comprises the following components:
8.6% by weight of an ethylene-butene copolymer having a melt index of 10g/10min,
90% by weight of an ethylene-octene copolymer comprising 1.0% by weight of trimethoxy anhydride groups,
1.0% by weight of ethylenediamine,
0.1% by weight of triethanolamine,
0.3% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The encapsulant is designated R-3.
Comparative example 4
The packaging material comprises the following components:
98.6% by weight of an ethylene-butene copolymer having a melt index of 10g/10min,
1.0% by weight of ethylenediamine,
0.1% by weight of triethanolamine,
0.3% by weight of hexadecyl 3, 5-di-tert-butyl-4-hydroxy-benzoate.
The encapsulant is designated R-4.
Preparing packaging adhesive film
The components of the packaging materials of the examples and the comparative examples are fully mixed according to a set proportion, added into an extruder, precisely extruded by a screw, and subjected to tape casting film forming by a T-shaped die head, so that the corresponding packaging adhesive film is obtained.
For comparison, the thickness of the obtained packaging adhesive film is 0.5 mm.
Evaluation of Performance
The encapsulating adhesive film obtained in the above embodiment was applied to encapsulation of a solar cell module, and evaluated by the following test method, and the evaluation results are listed in table 1:
1. degree of crosslinking of packaging adhesive film
The test method is referred to the standard GB/T29848 ethylene-vinyl acetate copolymer for photovoltaic module encapsulation (EV glue film).
2. Peel strength of packaging adhesive film and glass/back plate
The test method is referred to the standard GB/T29848 ethylene-vinyl acetate copolymer for photovoltaic module encapsulation (EV glue film).
The test results are shown in table 1 below.
TABLE 1 degree of crosslinking and peeling Strength of the adhesive packaging films obtained in the examples
Table 2 example component burn-in test results
Numbering | Appearance of the Assembly | Module power attenuation |
S-23 | No bubble and no delamination | 0.9% |
S-24 | No bubble and no delamination | 0.9% |
S-25 | No bubble and no delamination | 1.0% |
S-26 | No bubble and no delamination | 1.1% |
S-27 | No bubble and no delamination | 0.9% |
The test results in table 1 and table 2 show that the adhesive film prepared according to the present invention, although free of "radical" initiator and bridging agent, can be crosslinked rapidly after lamination, and maintain good reliability, and is an ideal polymer encapsulation material.
The above-described embodiments are intended to illustrate rather than to limit the invention, and any modifications and variations of the present invention are within the spirit of the invention and the scope of the appended claims.
Claims (8)
1. An encapsulating material, (I) comprising
0-80 wt% of a matrix resin;
19 to 99.5 weight percent of polymer which contains silane coupling group and does not contain active group F and is used as modified resin, wherein the structural formula of the silane coupling group is shown in the specification
Wherein R is C1-C6Alkyl, X and Y are each independently hydrogen, R or-O-R, and X and Y may be the same or different; and
the active group F is amino, carboxyl, hydroxyl, sulfydryl, acid anhydride group, sulfonic group, epoxy group, cyano, isocyanate group or acyl chloride group;
0.01 to 80% by weight of an active agent comprising two or more reactive groups F and being free of silane coupling groups, the reactive groups F and silane coupling groups having the meaning as defined hereinbefore;
0.001 to 2 wt% of a catalyst; and
0 to 1% by weight of a light stabilizer;
the weight% of each component is based on the total weight of the encapsulant, and the sum of the weight% of each component is 100%;
or, (II) it comprises
0-80 wt% of a matrix resin;
19 to 99.99% by weight of a polymer containing a silane coupling group and a reactive group F as a modified resin,
wherein the reactive group F and the silane coupling group have the meanings defined hereinbefore;
0.001 to 2 wt% of a catalyst; and
0 to 1% by weight of a light stabilizer;
the weight% of each component is based on the total weight of the encapsulant, and the sum of the weight% of each component is 100%;
characterized in that in the case of (I), the modified resin is one or more polymers comprising silane coupling groups and free of reactive groups F selected from: binary or multicomponent copolymers of ethylene with vinyl acetate, propylene, butene, pentene, hexene, octene, methyl acrylate, methyl methacrylate, butadiene, 1, 4-pentadiene, isoprene, ethylidene norbornene, dicyclopentadiene, 1, 4-hexadiene; polyvinyl butyral; block copolymers of butadiene/isoprene with styrene; natural rubber and trans-polyisoprene rubber; and
in the case of (II), the modified resin is one or more polymers comprising a silane coupling group and a reactive group F selected from the group consisting of: binary or multicomponent copolymers of ethylene with vinyl acetate, propylene, butene, pentene, hexene, octene, methyl acrylate, methyl methacrylate, butadiene, 1, 4-pentadiene, isoprene, ethylidene norbornene, dicyclopentadiene, 1, 4-hexadiene; polyvinyl butyral; block copolymers of butadiene/isoprene with styrene; natural rubber; trans-polyisoprene rubber; and is
In the case of (I) and (II), the encapsulating material does not contain a co-crosslinking agent.
2. The encapsulating material according to claim 1, characterized in that in the case of (II), the encapsulating material further comprises an active agent which contains two or more reactive groups F and which is free of silane coupling groups, the reactive groups F and the silane coupling groups having the meaning defined in claim 1.
3. Encapsulant according to claim 1 or 2, characterized in that the active agent is ethylene glycol, oxalic acid, ethylenediamine, glycerol, 1, 2-butanediol, 1, 3-butanediol, 1, 4-butanediol, hexamethylenediamine, ethylene-pentene copolymers containing mercapto groups, ethylene-hexene copolymers containing acid chloride, hydroxyl, carboxyl or sulfonic groups, ethylene-butene copolymers containing isocyanate, anhydride or acid chloride groups.
4. Encapsulating material according to claim 1 or 2, characterized in that the catalyst is one or more compounds selected from the group consisting of: dimethyl benzylamine, 1, 4-dimethyl piperazine, 1,8 diazabicyclo [5,4,0] undec-7-ene, dibutyltin dilaurate, stannous octoate, dioctyltin dithiolate, dibutyltin oxide, dibutyltin diacetate, dibutyltin didodecylthio, N-dimethyl cyclohexylamine, bis (2-dimethylaminoethyl) ether, triethylenediamine, N ', N', N-tetramethylalkylenediamine, N ', N' -pentamethyldiethylenetriamine, triethylamine, N ', N-dimethyl benzylamine, N', N-dimethylhexadecylamine, N ', N-dimethylbutylamine, triethylenediamine, N-ethylmorpholine, N-methylmorpholine, N', N-diethylpiperazine, N-dimethylbenzylamine, N ', N-dimethylbenzylamine, triethylenediamine, N-ethylmorpholine, N-methylmorpholine, N', N-diethylpiperazine, N-dimethylpiperazine, and mixtures thereof, N ', N-diethyl-2-methylpiperazine, N', N-bis- (α -hydroxypropyl) -2-methylpiperazine, N-2-hydroxypropyl dimethylmorpholine, triethanolamine, N ', N-dimethylethanolamine, pyridine, N', N-dimethylpyridine, potassium carboxylate, 2,4,6- (dimethylaminomethyl) phenol, trimethyl-N-2-hydroxypropylhexanoic acid, 1,3, 5-tris (dimethylaminopropyl) -hexahydrotriazine, tetraethyl titanate, tetraisopropyl titanate, tetrapropyl titanate, tetrabutyl titanate, isopropyl zirconate, N-propyl zirconate, organobismuth, organolead and organomercury.
5. Encapsulating material according to claim 1 or 2, characterized in that the catalyst can be coated with a low-melting polymer or a hydrophobic material.
6. An adhesive packaging film prepared from the packaging material of any one of claims 1 to 5.
7. A method for preparing the encapsulating adhesive film of claim 6, comprising mixing the encapsulating material of any one of claims 1 to 5 thoroughly, and then extruding into a film, thereby obtaining the encapsulating adhesive film.
8. A photovoltaic module comprising the encapsulant film of claim 6, the photovoltaic module comprising a front encapsulant layer, a back encapsulant layer, a cell sheet positioned between the front encapsulant layer and the back encapsulant layer, and an encapsulant film positioned between the front encapsulant layer and the cell sheet or/and between the cell sheet and the back encapsulant layer; when only one layer of packaging adhesive film exists in the photovoltaic module, the packaging adhesive film is the packaging adhesive film of claim 6, and when the packaging adhesive film between the front packaging layer and the battery piece and the packaging adhesive film between the battery piece and the rear packaging layer exist in the photovoltaic module, at least one layer of the two layers of packaging adhesive films is the packaging adhesive film of claim 6.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201910181480 | 2019-03-11 | ||
CN2019101814809 | 2019-03-11 |
Publications (2)
Publication Number | Publication Date |
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CN111748288A CN111748288A (en) | 2020-10-09 |
CN111748288B true CN111748288B (en) | 2022-05-03 |
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