CN111722601A - Cement production line real-time monitoring system - Google Patents
Cement production line real-time monitoring system Download PDFInfo
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- CN111722601A CN111722601A CN202010403820.0A CN202010403820A CN111722601A CN 111722601 A CN111722601 A CN 111722601A CN 202010403820 A CN202010403820 A CN 202010403820A CN 111722601 A CN111722601 A CN 111722601A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 141
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 100
- 239000004568 cement Substances 0.000 title claims abstract description 91
- 238000012545 processing Methods 0.000 claims abstract description 39
- 238000004891 communication Methods 0.000 claims abstract description 27
- 238000005265 energy consumption Methods 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 13
- 230000005856 abnormality Effects 0.000 claims description 12
- 238000013500 data storage Methods 0.000 claims description 9
- 238000007639 printing Methods 0.000 claims description 9
- 238000000605 extraction Methods 0.000 claims description 5
- 230000002159 abnormal effect Effects 0.000 description 12
- 238000007726 management method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000009977 dual effect Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 231100000279 safety data Toxicity 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31282—Data acquisition, BDE MDE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a cement production line real-time monitoring system which comprises a data acquisition subsystem, a data statistics subsystem, a central processing subsystem and a real-time monitoring subsystem, wherein the data acquisition subsystem is in communication connection with the data statistics subsystem, the data statistics subsystem is in communication connection with the central processing subsystem, the central processing subsystem is in communication connection with the real-time monitoring subsystem, the data acquisition subsystem is used for acquiring the operation data of each cement production device, the data statistics subsystem is used for performing statistical classification on the operation data of each cement production device to obtain statistical classification data of each cement production device, the central processing subsystem is used for processing and storing the data information acquired by the data acquisition subsystem and the statistical classification information counted by the data statistics subsystem, and the real-time monitoring subsystem is used for monitoring and storing each cement production device according to the statistical classification data of each cement production device Analyzing; the cost is saved.
Description
Technical Field
The invention relates to the technical field of cement production, in particular to a real-time monitoring system for a cement production line.
Background
With the continuous development of electronic communication technology and computer networks, the traditional centralized monitoring gradually develops towards network remote monitoring, the existing remote monitoring technology integrates a computer, network communication, a detection device, an execution mechanism and a detection object, the enterprise production can be monitored in real time by adopting the remote monitoring technology, and the production flow, the energy consumption, the environment judgment and the like can be understood in more scientific and detailed mode.
On the other hand, the traditional equipment control method on the cement production line has strong dependence on workers and low working efficiency, when maintenance management is carried out on each engineering site, the monitoring of all equipment needs to be manually realized, and secondly, data reports need to be recorded, registered and modified when the workers arrive at the site, so that the enterprise management cost is increased, and the records are considered to be easy to make mistakes and the like.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a real-time monitoring system for a cement production line, which solves the problems of low working efficiency and high enterprise management cost in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
a real-time monitoring system for cement production line comprises a data acquisition subsystem, a data statistics subsystem, a central processing subsystem and a real-time monitoring subsystem, the data acquisition subsystem is in communication connection with the data statistics subsystem, the data statistics subsystem is in communication connection with the central processing subsystem, the central processing subsystem is in communication connection with the real-time monitoring subsystem, the data acquisition subsystem is used for acquiring the operation data of each cement production device, the data statistical subsystem is used for carrying out statistical classification on the operation data of each cement production device to obtain statistical classification data of each cement production device, the central processing subsystem is used for processing and storing the data information collected by the data collecting subsystem and the statistical classification information counted by the data statistical subsystem, and the real-time monitoring subsystem is used for monitoring and analyzing each cement production device according to the statistical classification data of each cement production device.
According to the technical scheme, the data acquisition subsystem is used for acquiring the operation data of each production device on the cement production line in real time, the operation data of each production device acquired in real time is transmitted to the data statistics subsystem for statistics and classification, the statistics and classification data of each cement production device are obtained, the statistics and classification data are transmitted to the central processing subsystem for effectiveness processing and storage, and finally each cement production device is monitored and analyzed through the real-time monitoring subsystem according to the statistics and classification data of each cement production device.
The invention is further configured to: the data acquisition subsystem comprises a voltage monitoring unit, a current monitoring unit, a power monitoring unit, an electric energy consumption monitoring unit, an operation state monitoring unit, a temperature monitoring unit and a humidity monitoring unit.
Through the technical scheme, the voltage monitoring unit monitors the running voltage of the equipment in real time, the current monitoring unit monitors the running current of the equipment in real time, the power monitoring unit monitors the running power of the equipment in real time, the power consumption monitoring unit monitors the power consumption of the equipment in real time, the running state monitoring unit monitors the running state of the equipment in real time, the temperature monitoring unit monitors the temperature of the equipment in real time during running, and the humidity monitoring unit monitors the humidity of the equipment in real time during running, so that the cement production equipment can be monitored in all directions.
The invention is further configured to: and the data statistics subsystem performs data alignment, data validity judgment, data feature extraction and data classification on the operation data of the cement production equipment according to a uniform time source to obtain statistical classification data of each cement production equipment.
Through the technical scheme, the data statistics subsystem carries out data alignment, data validity judgment, data feature extraction and data classification on the operation data of the cement production equipment according to the unified synchronous time mark to obtain the statistical classification data of each cement production equipment, so that the statistical classification of the data of each cement production equipment is facilitated.
The invention is further configured to: the central processing subsystem comprises a data processing unit and a data storage unit, and the data processing unit is in communication connection with the data storage unit.
Through the technical scheme, the collected data information is subjected to effectiveness processing through the data processing unit, and the information collected by the data processing unit is stored through the data storage unit, so that subsequent checking is facilitated.
The invention is further configured to: the real-time monitoring subsystem comprises an equipment operation safety monitoring unit, an equipment operation efficiency monitoring unit and an equipment energy consumption monitoring unit.
Through the technical scheme, through the safe operation of equipment operation safety monitoring unit supervisory equipment, through the operating efficiency of equipment operating efficiency supervisory unit supervisory equipment, through the energy consumption of equipment energy consumption supervisory unit supervisory equipment, therefore, through the equipment operation safety to cement production equipment, equipment operating efficiency and equipment energy consumption carry out effectual control, make the monitored control process have pertinence and suitability more, but let the user remote query monitoring data, know the real-time condition at engineering scene, reduce artifical inspection and the artifical a large amount of data of collecting, thereby for enterprise's management and maintenance has practiced thrift a large amount of costs.
The invention is further configured to: the system also comprises an abnormity alarm subsystem, wherein the abnormity alarm subsystem is in communication connection with the real-time monitoring subsystem, and comprises a signal lamp alarm unit and a sound alarm unit.
Through the technical scheme, the abnormal conditions of the cement production equipment are monitored in real time through the abnormal alarm subsystem, so that the abnormal conditions can be timely found and processed, and unnecessary loss is avoided.
The invention is further configured to: the data transmission subsystem is in communication connection with the abnormity warning subsystem and comprises a wireless transmission unit and a short message reminding unit.
Through above-mentioned technical scheme, through setting up the data transmission subsystem, when cement manufacture equipment appears unusually, if the staff is in the cement factory, can inform the staff with equipment anomaly information through the wireless transmission unit, if the staff is not in the cement factory, can remind the unit to inform the staff with equipment anomaly information through the SMS, realized dual guarantee, avoid the staff to learn the information untimely, cause the loss.
The invention is further configured to: the system also comprises a report generating subsystem, and the report generating subsystem is connected with the user terminal through the data sending subsystem.
Through the technical scheme, when the cement production equipment is monitored, the corresponding monitoring report is automatically generated through the report generation subsystem, so that the personnel and management costs of enterprises are reduced, data errors and loss caused by manual operation records are reduced, and the accuracy of data in the cement production process is ensured.
The invention is further configured to: a printing subsystem is also included, the printing subsystem being communicatively coupled to the report generating subsystem.
Through the technical scheme, various reports generated by the report generation subsystem can be printed through the printing subsystem, and the visual check of workers is facilitated.
In conclusion, the invention has the following beneficial effects:
(1) the real-time monitoring process of the invention adopts a communication technology, solves the problem of low efficiency depending on manpower, and adopts a communication technology to monitor in the whole process compared with manual management monitoring, thereby saving the cost;
(2) the safe operation of the equipment is monitored by the equipment operation safety monitoring unit, the operation efficiency of the equipment is monitored by the equipment operation efficiency monitoring unit, and the energy consumption of the equipment is monitored by the equipment energy consumption monitoring unit, so that the equipment operation safety, the equipment operation efficiency and the equipment energy consumption of the cement production equipment are effectively monitored, the monitoring process has pertinence and suitability, a user can remotely inquire monitoring data, the real-time condition of an engineering field is known, manual inspection and manual collection of a large amount of data are reduced, and a large amount of cost is saved for enterprise management and maintenance;
(3) through setting up the data transmission subsystem, when cement manufacture equipment appears unusually, if the staff in the cement factory, can inform the staff with equipment abnormal information through the wireless transmission unit, if the staff is not in the cement factory, can remind the unit to inform the staff with equipment abnormal information through the SMS, realized dual guarantee, avoid the staff to learn the information untimely, cause the loss.
Drawings
FIG. 1 is a schematic overall frame diagram of example 1 of the present invention;
FIG. 2 is a block diagram of a data acquisition subsystem of the present invention;
FIG. 3 is a block diagram of a central processing subsystem of the present invention;
FIG. 4 is a block diagram of a real-time monitoring subsystem of the present invention;
FIG. 5 is a schematic diagram of the framework of embodiment 2 of the present invention;
fig. 6 is a schematic diagram of a framework of embodiment 3 of the present invention.
Reference numerals: 1. a data acquisition subsystem; 11. a voltage monitoring unit; 12. a current monitoring unit; 13. a power monitoring unit; 14. a power consumption monitoring unit; 15. an operating state monitoring unit; 16. a temperature monitoring unit; 17. a humidity monitoring unit; 2. a data statistics subsystem; 3. a central processing subsystem; 31. a data processing unit; 32. a data storage unit; 4. a real-time monitoring subsystem; 41. a device operation safety monitoring unit; 42. an equipment operation efficiency monitoring unit; 43. a device energy consumption monitoring unit; 5. an anomaly alarm subsystem; 51. a signal lamp alarm unit; 52. a sound alarm unit; 6. a data transmission subsystem; 61. a wireless transmission unit; 62. a short message reminding unit; 7. a report generation subsystem; 8. a user terminal; 9. a printing subsystem.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
Example 1
Referring to fig. 1, as shown in the figure, the present invention provides a cement production line real-time monitoring system, which includes a data collecting subsystem 1, a data statistics subsystem 2, a central processing subsystem 3 and a real-time monitoring subsystem 4, specifically, the data collecting subsystem 1 is in communication connection with the data statistics subsystem 2, the data statistics subsystem 2 is in communication connection with the central processing subsystem 3, the central processing subsystem 3 is in communication connection with the real-time monitoring subsystem 4, more specifically, the data collecting subsystem 1 is used for collecting operation data of each cement production equipment, preferably, for setting a monitoring unit on each production equipment on the cement production line to collect operation data of the cement production equipment, the data statistics subsystem 2 is used for performing statistical classification on the operation data of each cement production equipment to obtain statistical classification data of each cement production equipment, the central processing subsystem 3 is used for processing and storing the data information acquired by the data acquisition subsystem 1 and the statistical classification information counted by the data statistics subsystem 2, and the real-time monitoring subsystem 4 is used for monitoring and analyzing each cement production device according to the statistical classification data of each cement production device, and the detailed description is given below for each subsystem.
In the embodiment, in cement production, each production equipment is provided with a monitoring unit for acquiring operation data of the cement production equipment, preferably, the data acquisition subsystem 1 includes a voltage monitoring unit 11, a current monitoring unit 12, a power monitoring unit 13, an electric energy consumption monitoring unit 14, an operation state monitoring unit 15, a temperature monitoring unit 16 and a humidity monitoring unit 17, specifically, the voltage monitoring unit 11 is used for monitoring voltage information of each production equipment in real time, the current monitoring unit 12 is used for monitoring current information of each production equipment in real time, the power monitoring unit 13 is used for monitoring power information of each production equipment in real time, the electric energy consumption monitoring unit 14 is used for monitoring electric energy consumption information of each production equipment in real time, the operation state monitoring unit 15 is used for monitoring operation state information of each production equipment in real time, the temperature monitoring unit 16 is used for monitoring temperature information of each production equipment in operation in real time, the humidity monitoring unit 17 is used for monitoring the humidity information of each production device during operation in real time.
In this embodiment, the data statistics subsystem 2 performs data alignment, data validity determination, data feature extraction, and data classification on the operation data of the cement production equipment according to the unified synchronous time stamp to obtain statistical classification data of the cement production equipment, and preferably performs data alignment, data validity determination, data feature extraction, and data classification on the operation data of the cement production equipment according to the unified time source to obtain statistical classification data of each cement production equipment.
In the present embodiment, the central processing subsystem 3 includes a data processing unit 31 and a data storage unit 32, the data processing unit 31 is connected to the data storage unit 32 in a communication manner, the data processing unit 31 is configured to perform validity processing on the collected data information, and the data storage unit 32 is configured to store the information collected by the data processing unit 31.
In this embodiment, the real-time monitoring subsystem 4 includes an equipment operation safety monitoring unit 41, an equipment operation efficiency monitoring unit 42, and an equipment energy consumption monitoring unit 43, and specifically, the equipment operation safety monitoring unit 41, the equipment operation efficiency monitoring unit 42, and the equipment energy consumption monitoring unit 43 analyze equipment operation safety, equipment operation efficiency, and equipment energy consumption of each cement production equipment according to the statistical classification data of the cement production equipment and a preset safe operation production data set, respectively, where the preset safe production data set includes equipment operation safety data, equipment operation efficiency data, and energy consumption data corresponding to each cement production equipment one to one.
When the method is specifically implemented, the preset equipment operation safety data, equipment operation efficiency data and energy consumption data of each cement production equipment are compared with the preset data, and then each cement production equipment can be effectively monitored and analyzed.
Example 2
Referring to fig. 2, another embodiment of the present invention is shown, and the difference between the present embodiment and the previous embodiment is that the cement production line real-time monitoring system of the present invention further includes an abnormality alarming subsystem 5, wherein the abnormality alarming subsystem 5 is in communication connection with the real-time monitoring subsystem 4, and specifically, the abnormality alarming subsystem 5 is configured to issue an abnormality alarm when the real-time monitoring subsystem 4 analyzes that the cement production equipment is abnormal, so that when the real-time monitoring subsystem 4 analyzes that the cement production equipment is abnormal, it can be ensured that the abnormality can be immediately discovered and handled through the abnormality alarm, so as to avoid causing unnecessary loss.
Preferably, in this embodiment, the abnormality warning subsystem 5 includes a signal light warning unit 51 and a sound warning unit 52, and the signal light warning unit 51 and the sound warning unit 52 are adopted to realize a dual warning function.
Preferably, in this embodiment, in order to ensure that the worker can immediately know the abnormal operation information of the cement production equipment, the real-time monitoring system for the cement production line of the present invention further comprises a data sending subsystem 6, the data sending subsystem 6 is in communication connection with the abnormal alarm subsystem 5, in the embodiment, the data sending subsystem 6 includes a wireless transmission unit 61 and a short message reminding unit 62, so that, when the cement production equipment is abnormal, if the worker is in the cement plant, the aim of informing the worker to repair the equipment in time can be fulfilled through the wireless transmission unit 61, if the worker is not in the cement plant, the wireless transmission module 61 is affected by the distance, so that the purpose of informing the worker to maintain the equipment in time can be realized by the short message reminding unit 62.
Example 3
Referring to fig. 3, as shown in the figure, the present embodiment is another embodiment of the present invention, and the difference between the present embodiment and the previous embodiment is that the cement production line real-time monitoring system of the present invention further includes a report generating subsystem 7, where the report generating subsystem 7 is in communication connection with the real-time monitoring subsystem 4, and is used for generating a device operation safety report according to monitoring data obtained by monitoring the device operation safety of each cement production device by the real-time monitoring subsystem 4, generating a device operation efficiency report according to monitoring data obtained by monitoring the device operation efficiency of each cement production device by the real-time monitoring subsystem, and generating a device energy consumption report according to monitoring data obtained by monitoring the device energy consumption of each cement production device by the real-time monitoring subsystem.
Preferably, in this embodiment, the report generating subsystem 7 is in communication connection with the user terminal 8 through the data sending subsystem 6, and is configured to implement data sending, where the user terminal 8 includes a fixed terminal and a mobile terminal, the fixed terminal includes a desktop computer, and the mobile terminal includes a mobile phone, an ipad, and a notebook computer, and thus, various reports generated by the report generating subsystem 7 can be sent to the user terminal 8 through the data sending subsystem 6 to be viewed by a worker.
Of course, according to the viewing habits of the workers, the cement production line real-time monitoring system further comprises a printing subsystem 9, wherein the printing subsystem 9 is in communication connection with the report generating subsystem 7 and is used for printing the reports generated by the report generating subsystem 6, so that the workers can view various reports visually.
Therefore, the equipment operation safety of the cement production equipment, the equipment operation efficiency and the equipment energy consumption are effectively monitored, the monitoring process is more pertinent and suitable, a user can remotely inquire monitoring data, the real-time situation of an engineering field is known, manual inspection and manual collection of a large amount of data are reduced, a large amount of cost is saved for enterprise management and maintenance, the timeliness and the accuracy of the collected data can be guaranteed, when the cement production equipment is abnormal, the abnormality can be timely found and processed through abnormal alarming, when the cement production equipment is monitored, a corresponding monitoring report is automatically formed, the personnel selection and management costs of enterprises are reduced, data errors and loss caused by manual operation records are reduced, and the accuracy of the data in the cement production process is guaranteed.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (9)
1. The utility model provides a cement manufacture line real-time monitoring system, its characterized in that, includes data acquisition subsystem (1), statistics of subsystem (2), central processing subsystem (3) and real-time monitoring subsystem (4), data acquisition subsystem (1) and statistics of subsystem (2) communication connection, statistics of subsystem (2) and central processing subsystem (3) communication connection, central processing subsystem (3) and real-time monitoring subsystem (4) communication connection, data acquisition subsystem (1) is used for gathering the operating data of each cement production facility, statistics of subsystem (2) is used for making statistics of the operating data of each cement production facility and classifies, obtains the statistics classified data of each cement production facility, statistics classified data that central processing subsystem (3) are used for advancing data information that data acquisition subsystem (1) gathered and statistics classified information that statistics of subsystem (2) was counted into And the real-time monitoring subsystem (4) is used for monitoring and analyzing each cement production device according to the statistical classification data of each cement production device.
2. The cement production line real-time monitoring system according to claim 1, wherein the data acquisition subsystem (1) comprises a voltage monitoring unit (11), a current monitoring unit (12), a power monitoring unit (13), an electric energy consumption monitoring unit (14), an operation state monitoring unit (15), a temperature monitoring unit (16) and a humidity monitoring unit (17).
3. The cement production line real-time monitoring system according to claim 1, wherein the data statistics subsystem (2) performs data alignment, data validity judgment, data feature extraction and data classification on the operation data of the cement production equipment according to a uniform time source to obtain statistical classification data of each cement production equipment.
4. The cement production line real-time monitoring system according to claim 1, wherein the central processing subsystem (3) comprises a data processing unit (31) and a data storage unit (32), the data processing unit (31) being communicatively connected with the data storage unit (32).
5. The cement production line real-time monitoring system according to claim 1, wherein the real-time monitoring subsystem (4) comprises a plant operation safety monitoring unit (41), a plant operation efficiency monitoring unit (42) and a plant energy consumption monitoring unit (43).
6. The cement production line real-time monitoring system according to claim 1, further comprising an abnormality alarming subsystem (5), wherein the abnormality alarming subsystem (5) is in communication connection with the real-time monitoring subsystem (4), and the abnormality alarming subsystem (5) comprises a signal lamp alarming unit (51) and an audible alarming unit (52).
7. The cement production line real-time monitoring system as claimed in claim 6, further comprising a data sending subsystem (6), wherein the data sending subsystem (6) is in communication connection with the abnormality alarming subsystem (5), and the data sending subsystem (6) comprises a wireless transmission unit (61) and a short message reminding unit (62).
8. The cement production line real-time monitoring subsystem according to claim 7, further comprising a report generation subsystem (7), wherein the report generation subsystem (7) is connected with a user terminal (8) through a data transmission subsystem (6).
9. The cement production line real-time monitoring system according to claim 8, further comprising a printing subsystem (9), wherein the printing subsystem (9) is communicatively connected with the report generating subsystem (7).
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| CN202010403820.0A CN111722601A (en) | 2020-05-13 | 2020-05-13 | Cement production line real-time monitoring system |
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| CN202010403820.0A CN111722601A (en) | 2020-05-13 | 2020-05-13 | Cement production line real-time monitoring system |
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Application publication date: 20200929 |
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