CN111672853A - Low-cost cosmetic glass bottle processing method - Google Patents
Low-cost cosmetic glass bottle processing method Download PDFInfo
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- CN111672853A CN111672853A CN202010560920.4A CN202010560920A CN111672853A CN 111672853 A CN111672853 A CN 111672853A CN 202010560920 A CN202010560920 A CN 202010560920A CN 111672853 A CN111672853 A CN 111672853A
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- cleaning
- cleaning brush
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
- B08B9/32—Rotating conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
- B08B9/44—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough the means being for loading or unloading the apparatus
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/002—Use of waste materials, e.g. slags
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Cleaning In General (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
Abstract
The invention discloses a low-cost processing method of a glass bottle for cosmetics, which comprises the following steps: preparing materials, namely grinding quartz sand to the required granularity, grinding a glass bottle to the required granularity, and then mixing the quartz sand, cullet, borax, sodium carbonate and salt to obtain a blank; melting, namely adding the blank into a melting furnace for heating and melting to obtain liquid glass; molding, namely transferring the liquid glass into a molding die to prepare a cosmetic molding bottle; annealing, namely conveying the prepared cosmetic forming bottle to an annealing device to anneal the glass bottle; cleaning, namely cleaning impurities on the inner surface of the glass bottle by using a cleaning device; drying, namely conveying the glass bottles to pass through a drying box, and drying the inner and outer surfaces of the cosmetic glass bottles by the drying box; the cleaning device is provided with a cleaning assembly and a driving assembly for operating the cleaning assembly. The cosmetic bottle cleaning machine can well control the water quantity, enables the cosmetic glass bottle to be cleaned more cleanly, adopts a mechanical mode to replace an air compressor, and reduces the cost of equipment.
Description
Technical Field
The invention relates to the technical field of cosmetic processing, in particular to a method for processing a glass bottle for cosmetics with low cost.
Background
On the production line of cosmetic glass bottles, the glass bottles need to be cleaned to remove impurities such as dust and the like entering the bottles in the production process. Most water is directly cleared up among the clearance process, and the adhesion is strong hardly cleared up, need pressurize water through the air compressor machine simultaneously, and the cost of equipment increases, and the water yield does not obtain fine control during the clearance, causes the waste of water resource.
Disclosure of Invention
In order to overcome the defects of the prior art, the water quantity can be well controlled, meanwhile, the cosmetic glass bottle is cleaned more cleanly, the air compressor is replaced by a mechanical mode, and the cost of equipment is reduced.
In order to achieve the purpose, the invention adopts the following technical scheme: a low-cost processing method of a glass bottle for cosmetics comprises the following steps:
a. Preparing materials: grinding quartz sand to a required granularity, grinding a glass bottle to the required granularity, and then mixing the quartz sand, cullet, borax, sodium carbonate and salt to obtain a blank;
b. Melting: adding the blank into a smelting furnace for heating and melting to obtain liquid glass;
c. Molding: transferring the liquid glass into a forming mold to obtain a cosmetic forming bottle;
d. Annealing: conveying the prepared cosmetic forming bottle to an annealing device to anneal the glass bottle;
e. Cleaning: cleaning impurities on the inner surface of the glass bottle by using a cleaning device;
f. Drying: conveying the glass bottle to pass through a drying box, and drying the inner surface and the outer surface of the cosmetic glass bottle by the drying box;
the cleaning device in the step e comprises a first water storage tank, a second water storage tank arranged in the first water storage tank, a cleaning assembly and a driving assembly for driving the cleaning assembly to run, wherein the driving assembly comprises a driving shaft, a conveying disc fixedly arranged at the upper end of the driving shaft and used for conveying cosmetic glass bottles, a rotary disc positioned right below the conveying disc, a large gear arranged between the conveying disc and the rotary disc and rotatably arranged on the rotary disc, and a motor used for driving the driving shaft to rotate; the motor drive shaft rotates, drives carousel and transfer table and rotates simultaneously, and the transfer table carries the cosmetics glass bottle, washs the subassembly and washs the cosmetics glass bottle in the transportation. According to the cosmetic glass bottle cleaning device, the motor drives the driving shaft to rotate, the rotary disc and the conveying disc are fixedly arranged on the driving shaft, so that the rotary disc and the conveying disc rotate simultaneously, the conveying work of cosmetic glass bottles is completed in the rotating process of the conveying disc, the cleaning assembly cleans the cosmetic glass bottles in the conveying process, the water quantity can be well controlled through the cleaning assembly, water is saved, meanwhile, the cosmetic glass bottles can be cleaned more cleanly, a mechanical mode is adopted to replace an air compressor, the cost of the whole device is reduced, sewage after cleaning is fed into the first water storage tank and is filtered into the second water storage tank, and water in the second water storage tank is used for cleaning the cosmetic glass bottles.
The conveying disc comprises a disc body, a plurality of arc-shaped grooves which are distributed on the disc body in an equidistant annular manner, a first roller and a second roller which are rotatably arranged on the disc body and are positioned at each arc-shaped groove, an arc-shaped plate arranged on the outer side of the disc body, a first limiting ring fixedly arranged at the upper end of the first roller, a second limiting ring fixedly arranged at the upper end of the second roller, and a rubber rolling groove fixedly arranged on the inner side of the arc-shaped plate and used for rolling the cosmetic glass bottle; cosmetic glass bottles are clamped into the arc-shaped grooves in the tray body, the tray body rotates to drive the cosmetic glass bottles to perform revolution conveying with the axis of the tray body, the rubber rolling grooves and the cosmetic glass bottles rub to drive the cosmetic glass bottles to perform self-conveying in the conveying process, and the cosmetic glass bottles are limited through the first limiting rings, the second limiting rings and the rubber rolling grooves. Through in the arc wall to cosmetic glass bottle card on the disk body, rethread disk body rotates and drives cosmetic glass bottle and carry out the revolution with the disk body axle center and carry out the transport, rubber slot rolling and the friction of cosmetic glass bottle drive cosmetic glass bottle in the transportation process are passed certainly, carry on spacingly through first spacing ring and second spacing ring and rubber slot rolling to cosmetic glass bottle, make cosmetic glass bottle rotatory and the cleaning process in more stable, thereby guarantee to wash evenly to make and wash more totally, through cosmetic glass bottle and rubber slot rolling contact, increase frictional force, make cosmetic glass bottle rotate, through the setting of first gyro wheel and second gyro wheel, reduce the friction between cosmetic glass bottle and the arc wall, improve cosmetic glass bottle and rotate the effect.
And b, injecting external air into the smelting furnace in the heating process of the smelting furnace in the step b, simultaneously taking out gas in the smelting furnace for reciprocating gas injection and gas suction, supplementing oxygen to the molten glass, continuously changing the air pressure in the smelting furnace, and extruding external air into the heating furnace by utilizing the air pressure difference, so as to supplement the oxygen in time, enable the molten glass to be oxidated and melted, and be beneficial to improving the melting effect of the glass.
The cleaning assembly comprises a plurality of cleaning pieces which are arranged on the rotary disc corresponding to the arc-shaped groove, each cleaning piece comprises a water inlet pipe arranged on the rotary disc, a rotary pipe rotationally arranged at the upper end of the water inlet pipe, a small gear fixedly sleeved on the rotary pipe, two groups of telescopic pipe groups arranged at the upper end of the rotary pipe, a first cleaning brush arranged on one group of telescopic water pipes, a second cleaning brush arranged on the other group of telescopic water pipes, a third cleaning brush with one end rotationally arranged on the first cleaning brush and the other end movably connected on the rotary pipe, and an inner rack arranged on the second water storage tank, wherein the first cleaning brush and the third cleaning brush are communicated through a switching part, the second cleaning brush and the first cleaning brush are communicated with the rotary pipe, and a plurality of water outlets are formed in the first cleaning brush, the; the rotary table rotates to drive the plurality of cleaning assemblies to revolve around the axis of the rotary table, the cleaning assemblies ascend simultaneously, the first cleaning brush, the second cleaning brush and the third cleaning brush ascend into the cosmetic glass bottle, the pinion rotates after being meshed with the inner rack, the pinion is fixed on the rotary pipe so as to drive the rotary pipe to rotate, namely the first cleaning brush, the second cleaning brush and the third cleaning brush are driven to rotate to clean the inner surface of the cosmetic glass bottle, and meanwhile the plurality of water outlets are washed; the rotary disc rotates to drive the plurality of cleaning assemblies to revolve around the axis of the rotary disc, when the rotary disc rotates at a certain position, the cleaning assemblies ascend to enable the first cleaning brush, the second cleaning brush and the third cleaning brush to ascend into a cosmetic glass bottle, the pinion rotates after being meshed with the inner rack, the pinion is fixed on the rotary tube so as to enable the rotary tube to rotate, the large gear is meshed with the pinion and meshed with the inner rack, stress is enabled to be more uniform in the rotation process of the pinion, the pinion drives the rotary tube to rotate more stably, the rotary tube rotates to drive the first cleaning brush, the second cleaning brush and the third cleaning brush to clean the inner surface of the cosmetic glass bottle, the first cleaning brush, the second cleaning brush and the third cleaning brush can clean the cosmetic glass bottle more uniformly by stable rotation of the rotary tube, the cleaning effect is improved, and meanwhile, the plurality of water outlets are adopted for cleaning, the secondary pollution caused by the attachment of impurities on the first cleaning brush, the second cleaning brush and the third cleaning brush can be avoided, the cleaning effect is improved, the rotation direction of the rotary pipe driven by the pinion is opposite to the self-transmission direction of the cosmetic glass bottle, and the cleaning efficiency is greatly improved; through first cleaning brush, second cleaning brush, third cleaning brush setting, can scrub comprehensively in the cosmetics glass bottle, avoid wasing the out-of-position condition and take place, through the setting of two sets of extension shrink nest of tubes, automatic adaptation under the condition that makes cosmetics glass bottle inner wall change, the setting of rethread third cleaning brush carries out automatically regulated simultaneously, makes better laminating cosmetics glass bottle inner wall, to the comprehensive washing of cosmetics glass bottle inner wall.
The cleaning assembly further comprises an upper limiting block and a lower limiting block which are arranged on the water inlet pipe, a movable plate which is movably arranged in the water inlet pipe, a plurality of first through holes which are arranged on the movable plate, a first sealing element which is used for sealing the plurality of first through holes, a first spring which is used for connecting the first sealing element and the movable plate, a push rod which is fixedly arranged on the movable plate, a fixed plate which is sleeved on the push rod and is fixedly arranged at the lower end of the water inlet pipe, a plurality of second through holes which are arranged on the fixed plate, a second sealing element which is used for sealing the plurality of second through holes, a base which is arranged above the second sealing element, two second springs which are used for connecting the base and the second sealing element, a first cavity, a second cavity and; the first cavity is formed by surrounding a moving plate, a water inlet pipe and a rotating pipe, and the second cavity is formed by surrounding a moving plate, a water inlet pipe and a fixed plate; a certain section of the sliding chute protrudes upwards to form an arched section; the turntable rotates to drive the plurality of cleaning assemblies to revolve around the axis of the turntable, the push rod is arranged in the chute to drive the cleaning assemblies to move along the chute, the insert rod moves to the arched section to drive the cleaning assemblies to ascend, the lower limiting block on the water inlet pipe supports against the turntable and then the insert rod pushes the movable plate to move upwards in the water inlet pipe, the first sealing element seals the first through hole on the movable plate, water in the first cavity is sprayed out from the first cleaning brush, the second cleaning brush and the third cleaning brush, the second cavity generates negative pressure, the second sealing element moves upwards to enable the second through hole to be communicated with the second water storage tank, water in the second water storage tank enters the second cavity, the insert rod moves downwards to drive the movable plate to move downwards, the second spring drives the second sealing element to seal the second through hole, the first sealing element increases in the second cavity, the first sealing element moves upwards, the first through hole is opened, and the first cavity, therefore, water in the second cavity enters the first cavity through the first through hole in the movable plate, water injection work of the first cavity is completed, and the plurality of cleaning assemblies are lifted and sprayed by repeating the work. The rotary table rotates to drive the plurality of cleaning assemblies to revolve around the axis of the rotary table, the push rod is arranged in the sliding groove to drive the cleaning assemblies to move along the sliding groove, the inserted link moves to the arched section to drive the cleaning assemblies to ascend, so that the lower limiting block on the water inlet pipe supports against the rotary table and then the inserted link pushes the movable plate to move upwards in the water inlet pipe, the first sealing element seals the first through hole in the movable plate, water in the first cavity is sprayed out from the first cleaning brush, the second cleaning brush and the third cleaning brush, the second cavity generates negative pressure, the second sealing element moves upwards to enable the second through hole to be communicated with the second water storage tank, and water in the second water storage tank enters the second cavity; move down the movable plate through the inserted bar downstream drive, second spring drive second sealing member is sealed to the second through-hole, increase in the second cavity, first sealing member rebound, first through-hole is opened, first cavity and second cavity intercommunication, thereby water in the second cavity passes through in the first through-hole entering first cavity on the movable plate, accomplish first cavity water injection work, a plurality of cleaning assemblies of repeated foretell work completion rise and water spray work, through the volume of above-mentioned setting control water spray, the quantity of water conservation, can be enough to cosmetic glass bottle sanitization with minimum hydroenergy, replace original air pump structure more simple and practical, greatly reduced the cost of equipment, bring more benefits.
The invention has the following advantages: rotate through the motor drive shaft, carousel and transfer dish are fixed to be located in the drive shaft to make carousel and transfer dish rotate simultaneously, accomplish the work of carrying to cosmetics glass bottle among the transfer dish rotation process, the washing subassembly is cleared up the cosmetics glass bottle among the transfer process, control water yield that can be fine through the washing subassembly, the using water wisely can also make cosmetics glass bottle wash more clean simultaneously, adopt mechanical system to replace the air compressor machine, reduce the cost of whole equipment, sewage after the washing is accomplished gets into in the first water storage tank, get into in the second water storage tank through filtering, water in the second water storage tank supplies cosmetics glass bottle to wash usefulness.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic cross-sectional view of the driving assembly.
Fig. 3 is an enlarged view of a portion a in fig. 2.
Fig. 4 is an enlarged view of fig. 2 at B.
FIG. 5 is a partial schematic view of a cleaning assembly.
Fig. 6 is an enlarged view of fig. 5 at C.
Fig. 7 is a schematic structural view of the cleaning assembly.
Fig. 8 is an enlarged view of fig. 7 at D.
Fig. 9 is a schematic structural diagram of the second water storage tank.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A low-cost processing method of a glass bottle for cosmetics comprises the following steps:
a. Preparing materials: grinding quartz sand to a required granularity, grinding a glass bottle to the required granularity, and then mixing the quartz sand, cullet, borax, sodium carbonate and salt to obtain a blank;
b. Melting: adding the blank into a smelting furnace for heating and melting to obtain liquid glass;
c. Molding: transferring the liquid glass into a forming mold to obtain a cosmetic forming bottle;
d. Annealing: conveying the prepared cosmetic forming bottle to an annealing device to anneal the glass bottle;
e. Cleaning: cleaning impurities on the inner surface of the glass bottle by using a cleaning device;
f. Drying: conveying the glass bottle to pass through a drying box, and drying the inner surface and the outer surface of the cosmetic glass bottle by the drying box;
as shown in fig. 1 to 9, the cleaning device in step e comprises a first water storage tank 1, a second water storage tank 2 arranged in the first water storage tank, a cleaning assembly 3, and a driving assembly 4 for driving the cleaning assembly to operate, wherein the driving assembly 4 comprises a driving shaft 41, a conveying disc 42 fixedly arranged at the upper end of the driving shaft and used for conveying cosmetic glass bottles, a rotary disc 43 positioned right below the conveying disc, a large gear 44 positioned between the conveying disc and the rotary disc and rotatably arranged on the rotary disc, and a motor 45 for driving the driving shaft to rotate; the motor drive shaft rotates, drives carousel and transfer table and rotates simultaneously, and the transfer table carries the cosmetics glass bottle, washs the subassembly and washs the cosmetics glass bottle in the transportation. According to the cosmetic glass bottle cleaning device, the motor drives the driving shaft to rotate, the rotary disc and the conveying disc are fixedly arranged on the driving shaft, so that the rotary disc and the conveying disc rotate simultaneously, the conveying work of cosmetic glass bottles is completed in the rotating process of the conveying disc, the cleaning assembly cleans the cosmetic glass bottles in the conveying process, the water quantity can be well controlled through the cleaning assembly, water is saved, meanwhile, the cosmetic glass bottles can be cleaned more cleanly, a mechanical mode is adopted to replace an air compressor, the cost of the whole device is reduced, sewage after cleaning is fed into the first water storage tank and is filtered into the second water storage tank, and water in the second water storage tank is used for cleaning the cosmetic glass bottles.
The conveying disc 42 comprises a disc body 421, a plurality of arc-shaped grooves 422 which are distributed on the disc body in an equidistant annular manner, a first roller 423 and a second roller 424 which are rotatably arranged on the disc body and are positioned at each arc-shaped groove, an arc-shaped plate 425 arranged on the outer side of the disc body, a first limiting ring 426 fixedly arranged at the upper end of the first roller, a second limiting ring 427 fixedly arranged at the upper end of the second roller, and a rubber rolling groove 428 fixedly arranged on the inner side of the arc-shaped plate and used for rolling cosmetic glass bottles; cosmetic glass bottles are clamped into the arc-shaped grooves in the tray body, the tray body rotates to drive the cosmetic glass bottles to perform revolution conveying with the axis of the tray body, the rubber rolling grooves and the cosmetic glass bottles rub to drive the cosmetic glass bottles to perform self-conveying in the conveying process, and the cosmetic glass bottles are limited through the first limiting rings, the second limiting rings and the rubber rolling grooves. Through in the arc wall to cosmetic glass bottle card on the disk body, rethread disk body rotates and drives cosmetic glass bottle and carry out the revolution with the disk body axle center and carry out the transport, rubber slot rolling and the friction of cosmetic glass bottle drive cosmetic glass bottle in the transportation process are passed certainly, carry on spacingly through first spacing ring and second spacing ring and rubber slot rolling to cosmetic glass bottle, make cosmetic glass bottle rotatory and the cleaning process in more stable, thereby guarantee to wash evenly to make and wash more totally, through cosmetic glass bottle and rubber slot rolling contact, increase frictional force, make cosmetic glass bottle rotate, through the setting of first gyro wheel and second gyro wheel, reduce the friction between cosmetic glass bottle and the arc wall, improve cosmetic glass bottle and rotate the effect.
And b, injecting external air into the smelting furnace in the heating process of the smelting furnace in the step b, simultaneously taking out gas in the smelting furnace for reciprocating gas injection and gas suction, supplementing oxygen to the molten glass, continuously changing the air pressure in the smelting furnace, and extruding external air into the heating furnace by utilizing the air pressure difference, so as to supplement the oxygen in time, enable the molten glass to be oxidated and melted, and be beneficial to improving the melting effect of the glass.
The cleaning component 3 comprises a plurality of cleaning components 31 which are arranged on the rotating disc corresponding to the arc-shaped groove, the cleaning components comprise a water inlet pipe 311 arranged on the rotating disc, a rotating pipe 312 rotationally arranged at the upper end of the water inlet pipe, a small gear 313 fixedly sleeved on the rotating pipe, two groups of telescopic pipe groups 314 arranged at the upper end of the rotating pipe, a first cleaning brush 315 arranged on one group of telescopic water pipes, a second cleaning brush 316 arranged on the other group of telescopic water pipes, a third cleaning brush 317 with one end rotationally arranged on the first cleaning brush and the other end movably connected on the rotating pipe, and an inner rack 318 arranged on the second water storage tank, the first cleaning brush and the third cleaning brush are communicated through a switching part, the second cleaning brush and the first cleaning brush are communicated with the rotating pipe, and a plurality of water outlets 319 are arranged on the first cleaning brush, the; the rotary table rotates to drive the plurality of cleaning assemblies to revolve around the axis of the rotary table, the cleaning assemblies ascend simultaneously, the first cleaning brush, the second cleaning brush and the third cleaning brush ascend into the cosmetic glass bottle, the pinion rotates after being meshed with the inner rack, the pinion is fixed on the rotary pipe so as to drive the rotary pipe to rotate, namely the first cleaning brush, the second cleaning brush and the third cleaning brush are driven to rotate to clean the inner surface of the cosmetic glass bottle, and meanwhile the plurality of water outlets are washed; the rotary disc rotates to drive the plurality of cleaning assemblies to revolve around the axis of the rotary disc, when the rotary disc rotates at a certain position, the cleaning assemblies ascend to enable the first cleaning brush, the second cleaning brush and the third cleaning brush to ascend into a cosmetic glass bottle, the pinion rotates after being meshed with the inner rack, the pinion is fixed on the rotary tube so as to enable the rotary tube to rotate, the large gear is meshed with the pinion and meshed with the inner rack, stress is enabled to be more uniform in the rotation process of the pinion, the pinion drives the rotary tube to rotate more stably, the rotary tube rotates to drive the first cleaning brush, the second cleaning brush and the third cleaning brush to clean the inner surface of the cosmetic glass bottle, the first cleaning brush, the second cleaning brush and the third cleaning brush can clean the cosmetic glass bottle more uniformly by stable rotation of the rotary tube, the cleaning effect is improved, and meanwhile, the plurality of water outlets are adopted for cleaning, the secondary pollution caused by the attachment of impurities on the first cleaning brush, the second cleaning brush and the third cleaning brush can be avoided, the cleaning effect is improved, the rotation direction of the rotary pipe driven by the pinion is opposite to the self-transmission direction of the cosmetic glass bottle, and the cleaning efficiency is greatly improved; through first cleaning brush, second cleaning brush, third cleaning brush setting, can scrub comprehensively in the cosmetics glass bottle, avoid wasing the out-of-position condition and take place, through the setting of two sets of extension shrink nest of tubes, automatic adaptation under the condition that makes cosmetics glass bottle inner wall change, the setting of rethread third cleaning brush carries out automatically regulated simultaneously, makes better laminating cosmetics glass bottle inner wall, to the comprehensive washing of cosmetics glass bottle inner wall.
The cleaning component 3 further comprises an upper limiting block 51 and a lower limiting block 52 which are arranged on the water inlet pipe, a moving plate 53 which is movably arranged in the water inlet pipe, a plurality of first through holes 54 which are arranged on the moving plate, a first sealing element 55 which is used for sealing the plurality of first through holes, a first spring 56 which is used for connecting the first sealing element and the moving plate, a push rod 57 which is fixedly arranged on the moving plate, a fixing plate 58 which is sleeved on the push rod and is fixedly arranged at the lower end of the water inlet pipe, a plurality of second through holes 59 which are arranged on the fixing plate, a second sealing element 510 which is used for sealing the plurality of second through holes, a base 520 which is arranged above the second sealing element, two second springs 530 which are used for connecting the base and the second sealing element, a first cavity 540, a second cavity 550 and a; the first cavity is formed by surrounding a moving plate, a water inlet pipe and a rotating pipe, and the second cavity is formed by surrounding a moving plate, a water inlet pipe and a fixed plate; a certain section of the sliding groove is upwards protruded to form an arched section 570; the turntable rotates to drive the plurality of cleaning assemblies to revolve around the axis of the turntable, the push rod is arranged in the chute to drive the cleaning assemblies to move along the chute, the insert rod moves to the arched section to drive the cleaning assemblies to ascend, the lower limiting block on the water inlet pipe supports against the turntable and then the insert rod pushes the movable plate to move upwards in the water inlet pipe, the first sealing element seals the first through hole on the movable plate, water in the first cavity is sprayed out from the first cleaning brush, the second cleaning brush and the third cleaning brush, the second cavity generates negative pressure, the second sealing element moves upwards to enable the second through hole to be communicated with the second water storage tank, water in the second water storage tank enters the second cavity, the insert rod moves downwards to drive the movable plate to move downwards, the second spring drives the second sealing element to seal the second through hole, the first sealing element increases in the second cavity, the first sealing element moves upwards, the first through hole is opened, and the first cavity, therefore, water in the second cavity enters the first cavity through the first through hole in the movable plate, water injection work of the first cavity is completed, and the plurality of cleaning assemblies are lifted and sprayed by repeating the work. The rotary table rotates to drive the plurality of cleaning assemblies to revolve around the axis of the rotary table, the push rod is arranged in the sliding groove to drive the cleaning assemblies to move along the sliding groove, the inserted link moves to the arched section to drive the cleaning assemblies to ascend, so that the lower limiting block on the water inlet pipe supports against the rotary table and then the inserted link pushes the movable plate to move upwards in the water inlet pipe, the first sealing element seals the first through hole in the movable plate, water in the first cavity is sprayed out from the first cleaning brush, the second cleaning brush and the third cleaning brush, the second cavity generates negative pressure, the second sealing element moves upwards to enable the second through hole to be communicated with the second water storage tank, and water in the second water storage tank enters the second cavity; move down the movable plate through the inserted bar downstream drive, second spring drive second sealing member is sealed to the second through-hole, increase in the second cavity, first sealing member rebound, first through-hole is opened, first cavity and second cavity intercommunication, thereby water in the second cavity passes through in the first through-hole entering first cavity on the movable plate, accomplish first cavity water injection work, a plurality of cleaning assemblies of repeated foretell work completion rise and water spray work, through the volume of above-mentioned setting control water spray, the quantity of water conservation, can be enough to cosmetic glass bottle sanitization with minimum hydroenergy, replace original air pump structure more simple and practical, greatly reduced the cost of equipment, bring more benefits.
Claims (1)
1. A low-cost cosmetic glass bottle processing method is characterized in that: the method comprises the following steps:
a. Preparing materials: grinding quartz sand to a required granularity, grinding a glass bottle to the required granularity, and then mixing the quartz sand, cullet, borax, sodium carbonate and salt to obtain a blank;
b. Melting: adding the blank into a smelting furnace for heating and melting to obtain liquid glass;
c. Molding: transferring the liquid glass into a forming mold to obtain a cosmetic forming bottle;
d. Annealing: conveying the prepared cosmetic forming bottle to an annealing device to anneal the glass bottle;
e. Cleaning: cleaning impurities on the inner surface of the glass bottle by using a cleaning device;
f. Drying: conveying the glass bottle to pass through a drying box, and drying the inner surface and the outer surface of the cosmetic glass bottle by the drying box;
the cleaning device in the step e comprises a first water storage tank (1), a second water storage tank (2) arranged in the first water storage tank, a cleaning assembly (3) and a driving assembly (4) used for cleaning the assembly to run, wherein the driving assembly (4) comprises a driving shaft (41), a conveying disc (42) fixedly arranged at the upper end of the driving shaft and used for conveying cosmetic glass bottles, a rotary disc (43) positioned right below the conveying disc, a large gear (44) positioned between the conveying disc and the rotary disc and rotatably arranged on the rotary disc, and a motor (45) used for driving the driving shaft to rotate; the motor drives the driving shaft to rotate, the rotating disc and the conveying disc are driven to rotate simultaneously, the conveying disc conveys the cosmetic glass bottles, and the cleaning assembly cleans the cosmetic glass bottles in the conveying process;
the conveying disc (42) comprises a disc body (421), a plurality of arc-shaped grooves (422) which are distributed on the disc body in an equidistant annular mode, a first roller (423) and a second roller (424) which are rotatably arranged on the disc body and are positioned at each arc-shaped groove, an arc-shaped plate (425) arranged on the outer side of the disc body, a first limiting ring (426) fixedly arranged at the upper end of the first roller, a second limiting ring (427) fixedly arranged at the upper end of the second roller, and a rubber rolling groove (428) fixedly arranged on the inner side of the arc-shaped plate and used for rolling cosmetic glass bottles; cosmetic glass bottles are clamped into the arc-shaped grooves in the tray body, the tray body rotates to drive the cosmetic glass bottles to perform revolution conveying around the axis of the tray body, the rubber rolling grooves and the cosmetic glass bottles rub to drive the cosmetic glass bottles to perform automatic conveying in the conveying process, and the cosmetic glass bottles are limited through the first limiting rings, the second limiting rings and the rubber rolling grooves;
b, injecting external air into the smelting furnace in the heating process of the smelting furnace in the step b, and simultaneously taking out gas in the smelting furnace for reciprocating gas injection and gas suction;
the cleaning component (3) comprises a plurality of cleaning pieces (31) which are arranged on the turntable corresponding to the arc-shaped grooves, the cleaning part comprises a water inlet pipe (311) arranged on the turntable, a rotating pipe (312) rotatably arranged at the upper end of the water inlet pipe, a pinion (313) fixedly sleeved on the rotating pipe, two groups of telescopic pipe groups (314) arranged at the upper end of the rotating pipe, a first cleaning brush (315) arranged on one group of telescopic water pipes, a second cleaning brush (316) arranged on the other group of telescopic water pipes, a third cleaning brush (317) with one end rotatably arranged on the first cleaning brush and the other end movably connected on the rotating pipe, and an inner rack (318) arranged on the second water storage tank, the first cleaning brush and the third cleaning brush are communicated through a switching part, the second cleaning brush and the first cleaning brush are communicated with the rotating pipe, a plurality of water outlets (319) are arranged on the first cleaning brush, the second cleaning brush and the third cleaning brush; the rotary table rotates to drive the plurality of cleaning assemblies to revolve around the axis of the rotary table, the cleaning assemblies ascend simultaneously, the first cleaning brush, the second cleaning brush and the third cleaning brush ascend into the cosmetic glass bottle, the pinion rotates after being meshed with the inner rack, the pinion is fixed on the rotary pipe so as to drive the rotary pipe to rotate, namely the first cleaning brush, the second cleaning brush and the third cleaning brush are driven to rotate to clean the inner surface of the cosmetic glass bottle, and meanwhile the plurality of water outlets are washed;
the cleaning component (3) also comprises an upper limiting block (51) and a lower limiting block (52) which are arranged on the water inlet pipe, a movable plate (53) which is movably arranged in the water inlet pipe, a plurality of first through holes (54) which are arranged on the movable plate, a first sealing element (55) which is used for sealing the plurality of first through holes, a first spring (56) which is used for connecting the first sealing element and the movable plate, a push rod (57) which is fixedly arranged on the movable plate, and a fixing plate (58) which is sleeved on the push rod and is fixedly arranged at the lower end of the water inlet, a plurality of second through holes (59) arranged on the fixing plate, a second sealing element (510) used for sealing the plurality of second through holes, a base (520) arranged above the second sealing element, two second springs (530) used for connecting the base and the second sealing element, a first chamber (540), a second chamber (550) and a circle of sliding chute (560) arranged in the second water storage tank; the first cavity is formed by surrounding a moving plate, a water inlet pipe and a rotating pipe, and the second cavity is formed by surrounding a moving plate, a water inlet pipe and a fixed plate; a certain section of the sliding groove is upwards protruded to form an arched section (570); the turntable rotates to drive the plurality of cleaning assemblies to revolve around the axis of the turntable, the push rod is arranged in the chute to drive the cleaning assemblies to move along the chute, the insert rod moves to the arched section to drive the cleaning assemblies to ascend, the lower limiting block on the water inlet pipe supports against the turntable and then the insert rod pushes the movable plate to move upwards in the water inlet pipe, the first sealing element seals the first through hole on the movable plate, water in the first cavity is sprayed out from the first cleaning brush, the second cleaning brush and the third cleaning brush, the second cavity generates negative pressure, the second sealing element moves upwards to enable the second through hole to be communicated with the second water storage tank, water in the second water storage tank enters the second cavity, the insert rod moves downwards to drive the movable plate to move downwards, the second spring drives the second sealing element to seal the second through hole, the first sealing element increases in the second cavity, the first sealing element moves upwards, the first through hole is opened, and the first cavity, water in the second cavity enters the first cavity through the first through hole in the movable plate to complete water injection work of the first cavity, and the work is repeated to complete lifting and water spraying work of the plurality of cleaning assemblies;
the pinion (313) is fixed on the rotating pipe (312), and the rotating pipe (312) rotates; the rotating pipe (312) rotates to drive the first cleaning brush (315), the second cleaning brush (316) and the third cleaning brush (317) to rotate to clean the inner surface of the cosmetic glass bottle; the push rod (57) is arranged in the sliding groove (560) and drives the cleaning assembly to move along the sliding groove (560), the inserted rod moves to the arching section to drive the cleaning assembly to ascend, the lower limiting block (52) on the water pipe props against the rotating disc and then pushes the moving plate (53) to move upwards in the water inlet pipe, the first sealing element (55) seals the first through hole (54) in the moving plate (53), water in the first cavity is sprayed out from the first cleaning brush (315), the second cleaning brush (316) and the third cleaning brush (317), the second cavity (550) generates negative pressure, the second sealing element (510) moves upwards, the second through hole (59) is communicated with the second cleaning water tank (2), and water in the second cleaning water tank (2) enters the second cavity (550); the inserted link moves downwards to drive the moving plate (53) to move downwards, the second spring (530) drives the second sealing element (510) to seal the second through hole (59), the second cavity (550) is internally increased, the first sealing element (55) moves upwards, the first through hole (54) is opened, the first cavity (540) is communicated with the second cavity (550), and water in the second cavity (550) enters the first cavity (540) through the first through hole (54) in the moving plate (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010560920.4A CN111672853A (en) | 2019-11-23 | 2019-11-23 | Low-cost cosmetic glass bottle processing method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010560920.4A CN111672853A (en) | 2019-11-23 | 2019-11-23 | Low-cost cosmetic glass bottle processing method |
| CN201911160726.0A CN110698063B (en) | 2019-11-23 | 2019-11-23 | Method for processing glass bottle for cosmetics |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911160726.0A Division CN110698063B (en) | 2019-11-23 | 2019-11-23 | Method for processing glass bottle for cosmetics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111672853A true CN111672853A (en) | 2020-09-18 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010560920.4A Withdrawn CN111672853A (en) | 2019-11-23 | 2019-11-23 | Low-cost cosmetic glass bottle processing method |
| CN201911160726.0A Active CN110698063B (en) | 2019-11-23 | 2019-11-23 | Method for processing glass bottle for cosmetics |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911160726.0A Active CN110698063B (en) | 2019-11-23 | 2019-11-23 | Method for processing glass bottle for cosmetics |
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| Country | Link |
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| JP (1) | JP6831954B1 (en) |
| CN (2) | CN111672853A (en) |
Cited By (2)
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| CN115127317A (en) * | 2022-07-13 | 2022-09-30 | 安徽亿晶包装科技有限公司 | High-efficient rotary drying device is used in production of glass cosmetic bottle |
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| US5507060A (en) * | 1994-11-23 | 1996-04-16 | Quimpo; Lester A. | Apparatus for automatically cleaning baby bottles inside and out |
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| JP2006262735A (en) * | 2005-03-22 | 2006-10-05 | Japan Tobacco Inc | Vitamin-containing beverage packaged in transparent receptacle |
| WO2007019590A2 (en) * | 2005-08-08 | 2007-02-15 | Etienne Le Roux | Method and apparatus for automated cleaning of bottling equipment |
| FR2899220B1 (en) * | 2006-03-31 | 2008-05-30 | Sidel Participations | CLEANING DEVICE FOR FILLING MACHINE |
| DE102006044904A1 (en) * | 2006-09-22 | 2008-03-27 | Khs Ag | Method and device for treating containers |
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- 2019-11-23 CN CN202010560920.4A patent/CN111672853A/en not_active Withdrawn
- 2019-11-23 CN CN201911160726.0A patent/CN110698063B/en active Active
-
2020
- 2020-07-09 JP JP2020118128A patent/JP6831954B1/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115127317A (en) * | 2022-07-13 | 2022-09-30 | 安徽亿晶包装科技有限公司 | High-efficient rotary drying device is used in production of glass cosmetic bottle |
| CN115127317B (en) * | 2022-07-13 | 2023-09-12 | 安徽亿晶包装科技有限公司 | High-efficient rotatory drying device is used in glass cosmetic bottle production |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP2021079079A (en) | 2021-05-27 |
| CN110698063A (en) | 2020-01-17 |
| CN110698063B (en) | 2020-08-14 |
| JP6831954B1 (en) | 2021-02-24 |
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Application publication date: 20200918 |
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