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CN111620889A - Preparation method of levofloxacin intermediate - Google Patents

Preparation method of levofloxacin intermediate Download PDF

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Publication number
CN111620889A
CN111620889A CN201911374996.1A CN201911374996A CN111620889A CN 111620889 A CN111620889 A CN 111620889A CN 201911374996 A CN201911374996 A CN 201911374996A CN 111620889 A CN111620889 A CN 111620889A
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Prior art keywords
formula
compound
acid
levofloxacin
methyl
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汪平中
顾晋文
范锦敏
宋立强
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Shanghai Jingxin Biological Medical Co ltd
Shangyu Jingxinn Pharmaceutical Co ltd
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Shanghai Jingxin Biological Medical Co ltd
Shangyu Jingxinn Pharmaceutical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D498/00Heterocyclic compounds containing in the condensed system at least one hetero ring having nitrogen and oxygen atoms as the only ring hetero atoms
    • C07D498/02Heterocyclic compounds containing in the condensed system at least one hetero ring having nitrogen and oxygen atoms as the only ring hetero atoms in which the condensed system contains two hetero rings
    • C07D498/06Peri-condensed systems
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07BGENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
    • C07B2200/00Indexing scheme relating to specific properties of organic compounds
    • C07B2200/07Optical isomers

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  • Organic Chemistry (AREA)
  • Nitrogen And Oxygen Or Sulfur-Condensed Heterocyclic Ring Systems (AREA)

Abstract

The invention relates to a preparation method of a levofloxacin intermediate, which comprises the following steps: adding the compound of the formula I into water, adding alkali under the condition of aeration to carry out alkali hydrolysis, and further reacting with acid to obtain the compound of the formula II. The method has simple post-treatment, low impurity content in the product and no need of adding organic solvent.

Description

Preparation method of levofloxacin intermediate
Technical Field
The invention belongs to the field of chemical medicines, relates to a preparation method of a levofloxacin intermediate, and particularly relates to a preparation method of (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylic acid.
Background
Levofloxacin (Levofloxacin) is chemically (S) - (-) -9-fluoro-2, 3-dihydro-3-methyl-10- [ 4-methyl-1-piperazinyl ] -7-oxo-7-hydropyrido [1,2, 3-delta ] - [1,4] benzoxazine-6-carboxylic acid (formula III), and is a commercially available fluoroquinolone antibacterial drug developed by japan first pharmaceutical company, having the following structural formula:
Figure BDA0002340704920000011
(S) -9, 10-difluoro-2, 3-dihydro-3-methyl-7-oxo- (3S) -7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylic acid (formula II) or a salt thereof is a key intermediate in the synthesis of levofloxacin having the following structural formula:
Figure BDA0002340704920000012
the compound of formula II can be prepared by hydrolysis of (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylic acid ethyl ester (formula I) which has the following structural formula:
Figure BDA0002340704920000013
at present, the compound of formula II is synthesized by a heating reflux reaction method which uses formula I as a raw material, acetic acid as a solvent and sulfuric acid as a catalyst in industry, but the method has the disadvantages of great environmental pollution, high solvent cost and serious equipment corrosion.
The preparation of compounds of formula II can also be carried out by hydrolysis with bases, for example, WO2009035684, Journal of medicinal chemistry, 1987,30(12), 2283-containing 2286, and Tetrahedron,2010, (66), 6565-containing 6568, et al, report on the preparation of compounds of similar structure. The common characteristic of the alkaline hydrolysis method is that after alkaline hydrolysis, the pH value is adjusted to acidity by acid, and the product is obtained by filtering and washing. However, the method of hydrolysis with alkali can produce alcohol by-product, and nucleophilic substitution reaction is easy to occur to produce impurity (S) -10-ethoxy-9-fluoro-3-methyl-7-oxo-2, 3-dihydro-7H- [1,4] benzoxazine [2,3,4-ij ] quinoline-6-carboxylic acid (formula IV), and the formula IV is difficult to remove by simple purification method, and the content is difficult to control below 0.1%, which can not meet the requirement of medicinal use.
Figure BDA0002340704920000021
Patent document CN102850376A discloses a method for preparing a compound of formula II by hydrolysis with a mixed solvent of an organic solvent selected from tetrahydrofuran, acetonitrile and water. However, in the case of a mixed solvent of tetrahydrofuran, acetonitrile and water, tetrahydrofuran and acetonitrile are highly toxic, and this reaction requires removal of the alcohol formed during the reaction, thereby reducing the production of impurity formula IV, but it is difficult to control impurity formula IV to 0.1% or less.
Patent document CN103755722A prepares a compound of formula II by hydrolysis in a mixed solvent of an organic solvent selected from N, N-dimethylformamide, dimethyl sulfoxide, 1, 4-dioxane, N-dimethylacetamide, or acetonitrile and water. Also, this reaction requires removal of the alcohol formed in the reaction.
Patent document CN105732660A discloses a method for preparing a compound of formula II by hydrolysis of one or more selected from C3-C6 straight-chain or branched-chain alkyl alcohols, acetone, and methyl ethyl ketone in a mixed solvent with water. However, when the reaction solvent is recovered, it is necessary to separate ethanol, and it is difficult to industrially produce the reaction solvent.
Disclosure of Invention
In order to overcome the defects of the prior art and reduce the impurity content in the compound product of the formula II, the inventor innovates the preparation process of the compound of the formula II, and replaces acid hydrolysis with alkaline hydrolysis, thereby solving the problems of large environmental pollution and easy corrosion of equipment; water is used as the alkaline hydrolysis reaction solvent instead of the organic solvent/water mixed solvent, so that the problem that the mixed solvent is difficult to recycle is solved.
The present inventors have found that, in the scale-up production of the compound of formula II using water as a solvent for the alkaline hydrolysis reaction, when the reaction raw material is scaled up to several hundred grams and several kilograms, the amount of ethoxy impurities (formula IV) in the product is large and cannot be controlled to 0.05% or less. Through repeated experiments and groping, the inventor develops a simple and efficient method, and finally obtains a high-quality key intermediate II of levofloxacin by introducing gas in the alkaline hydrolysis reaction and controlling the reaction temperature, wherein the content of an ethoxy impurity IV of levofloxacin carboxylic acid is less than 0.05%. Specifically, the present invention adopts the following technical solutions.
A process for the preparation of a levofloxacin intermediate which is the compound (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylic acid of formula II comprising the steps of:
Figure BDA0002340704920000031
1) adding ethyl (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylate of the compound of formula I into water, and adding a base under gas passing conditions to perform a basic hydrolysis reaction to generate (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylate, such as sodium salt or potassium salt, wherein the temperature of the basic hydrolysis reaction is above 95 ℃;
2) reacting (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylic acid salt with an acid to give the compound of formula II.
The alkali in the step 1) may be selected from sodium hydroxide, sodium carbonate, potassium hydroxide, potassium carbonate or a mixture of two or more thereof, and is preferably sodium hydroxide or potassium hydroxide.
In the step 1), the introduced gas is non-reactive gas, i.e. does not participate in the alkaline hydrolysis reaction, according to the common knowledge in the art. The gas may be air, nitrogen, helium or argon, preferably nitrogen.
In the preparation method, the ethanol generated in the reaction system is removed by introducing gas and matching with the reaction temperature, so that the content of the compound of the formula IV in the product is reduced.
The temperature of the alkaline hydrolysis reaction in the step 1) is preferably over 98.5 ℃ so as to quickly carry the ethanol out of the reaction system.
In some preferred embodiments of the invention, in step 1), the mass of the compound of formula I is above 1kg, more preferably above 6 kg.
The acid in the step 2) may be hydrochloric acid, sulfuric acid or acetic acid, preferably hydrochloric acid.
Preferably, the content of the compound of formula IV in the levofloxacin intermediate II obtained by the invention is not higher than 0.05 wt%.
The method has simpler process, does not need to add an organic solvent, is easy to carry out post-treatment, can reduce the production cost of the levofloxacin intermediate II, and effectively reduces the content of the impurity IV. The process of the present invention is particularly suitable for the industrial scale production of over kilogram (kg).
Detailed Description
The compound shown in the formula IV is an impurity which seriously affects the quality of a levofloxacin intermediate II and levofloxacin bulk drug, and the reduction of the content of the impurity is a problem to be solved urgently in the field. In order to reduce the amount of the generated impurities and ensure that the quality of the levofloxacin is qualified, the preparation method of the invention replaces the organic solvent which is necessary in the prior art, particularly the organic solvent used for dissolving the compound of the formula I, and directly carries out hydrolysis reaction in water.
Herein, the term "compound of formula x" is sometimes expressed as "compound of formula x" or "compound x", which means the same meaning, as can be understood by those skilled in the art.
For convenience of description, the compounds of formula I are sometimes referred to herein in terms of chemical structural features as "levofloxacin cyclization esters" and the compounds of formula IV as "ethoxy impurities".
It is well known in the chemical and biological engineering fields that, for reasons of many unpredictable factors and of reasonable interpretation, there are often so great differences between laboratory techniques and process conditions on both pilot and industrial scale that large amounts of laboratory work are difficult to scale up and translate into industrial production practices. Scaling from laboratory to industrial scale overcomes many technical hurdles. This is the case for the preparation of compound II of high chemical purity and high optical purity.
The inventors have surprisingly found, after several attempts, that even when compounds I and II are reacted in a strong base such as sodium hydroxide solution at high temperatures, e.g. above 95 ℃, their optical activity is retained, which surprising finding is an important basis for the present invention.
In the hydrolysis reaction of the compound I, the feeding rate of the alkali should be controlled to avoid the generation of by-products as much as possible, and for example, the alkali solution may be added dropwise.
In a preferred embodiment, the hydrolysis reaction temperature of compound I should not be too low, e.g. above 95 ℃, preferably above 96 ℃, above 97 ℃, above 98 ℃, above 98.5 ℃, above 99 ℃, above 99.5 ℃ or 100 ℃. If the reaction temperature is lower than 95 ℃, the ethoxy impurity IV in the product may be higher, and exceed the limit of 0.05%. Because no organic solvent is needed, the preparation process of the invention has simple post-treatment and effectively reduces the impurity content in the product.
The process for preparing the compound II is suitable for gram-grade laboratory scale and kilogram-grade or above industrial production.
The invention is further illustrated by the following examples. It is to be understood that these examples are for illustrative purposes only and are not limiting upon the present invention. Various changes or modifications thereof, which may occur to those skilled in the art based on the teachings of the present invention, are within the scope of the present invention.
The addition amount, content and concentration of various substances are referred to herein, wherein the percentage refers to the mass percentage unless otherwise specified.
In the examples herein, if no specific description is made about the reaction temperature or the operation temperature, the temperature is usually referred to as room temperature (15 to 30 ℃).
In the examples of the present invention, all of the alkali solutions used were aqueous solutions.
Examples
Reagent: the organic solvents and the like used in the examples of the present invention are all industrial grade and used directly. The reagents were purchased from Shanghai element chemical Co., Ltd.
Example 1
Firstly, 6.00kg of levofloxacin cyclization ester (a compound shown in a formula I) and 30.20kg of water are put into a 100L reaction kettle; then stirring and heating to 100 ℃, and introducing nitrogen into the reaction liquid for carrying to remove ethanol; next, a sodium hydroxide solution (32.90kg, 2.42 wt%) was added dropwise over a period of 4 hours, and the mixture was further incubated for 1 hour after the addition. And (4) after the heat preservation is finished, adding acid to adjust the pH value to 4, filtering, rinsing with water, and drying to obtain the product (the compound shown in the formula II). 5.12kg of product (compound of formula II) was harvested, 0.04% of ethoxy impurity (compound of formula IV).
MS(EI)m/z:M+1=282.3
Comparative example 1
Firstly, 6.00kg of levofloxacin cyclization ester and 30.20kg of water are put into a 100L reaction kettle; then stirring and heating to 90 ℃, introducing nitrogen into the reaction liquid for carrying and removing the ethanol; next, a sodium hydroxide solution (32.90kg, 2.42 wt%) was added dropwise over a period of 4 hours, and the mixture was further incubated for 1 hour after the addition. And (5) after heat preservation, adding acid to adjust the pH value to 4, filtering, rinsing with water, and drying to obtain the target product. 5.13kg of the product was harvested, 0.23% ethoxy impurity.
The ethoxy impurity IV level was increased relative to example 1 due to the poor gas entrainment effect induced by the decrease in temperature.
Comparative example 2
Firstly, 6.00kg of levofloxacin cyclization ester and 30.20kg of water are put into a 100L reaction kettle; then stirring and heating to 100 ℃; next, a sodium hydroxide solution (32.90kg, 2.42 wt%) was added dropwise over a period of 4 hours, and the mixture was further incubated for 1 hour after the addition. And (5) after heat preservation, adding acid to adjust the pH value to 4, filtering, rinsing with water, and drying to obtain the target product. The product was harvested at 5.13kg, with 0.13% ethoxy impurity.
The ethoxy impurity IV content was elevated relative to example 1 due to the absence of gassing.
Example 4
Firstly, 6.00kg of levofloxacin cyclization ester (a compound shown in a formula I) and 30.20kg of water are put into a 100L reaction kettle; then stirring and heating to 98.5 ℃, and introducing argon into the reaction liquid for carrying to remove ethanol; next, a sodium hydroxide solution (32.90kg, 2.42 wt%) was added dropwise over a period of 4 hours, and the mixture was further incubated for 1 hour after the addition. And (4) after the heat preservation is finished, adding acid to adjust the pH value to 4, filtering, rinsing with water, and drying to obtain the product (the compound shown in the formula II). 5.12kg of product (compound of formula II) was harvested, 0.04% of ethoxy impurity (compound of formula IV).
Example 5
Firstly, 6.00kg of levofloxacin cyclization ester (a compound shown in a formula I) and 30.20kg of water are put into a 100L reaction kettle; then stirring and heating to 98.5 ℃, and introducing nitrogen into the reaction liquid for carrying to remove ethanol; next, a sodium carbonate solution (33.92kg, 6.25 wt%) was added dropwise over a period of 4 hours, and the mixture was allowed to stand for 1 hour after the addition. And (4) after the heat preservation is finished, adding acid to adjust the pH value to 4, filtering, rinsing with water, and drying to obtain the product (the compound shown in the formula II). 5.12kg of the product (compound of formula II) was harvested, 0.03% of ethoxy impurity (compound of formula IV).
Example 6
Firstly, 6.00kg of levofloxacin cyclization ester (a compound shown in a formula I) and 30.20kg of water are put into a 100L reaction kettle; then stirring and heating to 100 ℃, and introducing argon into the reaction liquid for carrying to remove ethanol; next, a sodium carbonate solution (33.92kg, 6.25 wt%) was added dropwise over a period of 4 hours, and the mixture was allowed to stand for 1 hour after the addition. And (4) after the heat preservation is finished, adding acid to adjust the pH value to 4, filtering, rinsing with water, and drying to obtain the product (the compound shown in the formula II). 5.12kg of the product (compound of formula II) was harvested, 0.03% of ethoxy impurity (compound of formula IV).

Claims (10)

1. A process for preparing a levofloxacin intermediate, which is a compound of formula II, comprising the steps of:
Figure FDA0002340704910000011
1) adding ethyl (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylate of the compound shown in the formula I into water, and adding alkali under the condition of introducing gas to perform alkali hydrolysis reaction to generate (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylate, wherein the temperature of the alkali hydrolysis reaction is more than 95 ℃;
2) reacting (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylic acid salt with an acid to give the compound (S) -9, 10-difluoro-3-methyl-7-oxo-2, 3-dihydro-7H-pyrido [1,2, 3-delta ] -1, 4-benzoxazine-6-carboxylic acid of formula II.
2. The method of claim 1, wherein the base in step 1) is selected from the group consisting of sodium hydroxide, sodium carbonate, potassium hydroxide, potassium carbonate, and mixtures of two or more thereof.
3. The method of claim 1, wherein the base in step 1) is sodium hydroxide or potassium hydroxide.
4. The method of claim 1, wherein the gas in step 1) is air, nitrogen, helium, or argon.
5. The method of claim 1, wherein the gas in step 1) is nitrogen or argon.
6. The method of claim 1, wherein the temperature of the alkaline hydrolysis reaction in step 1) is 98.5 ℃ or higher.
7. The method of claim 1, wherein the acid in step 2) is hydrochloric acid, sulfuric acid, or acetic acid.
8. The process of claim 1, wherein the levofloxacin intermediate is obtained in an amount not greater than 0.05% by weight of the compound of formula IV:
Figure FDA0002340704910000021
9. the method according to any one of claims 1 to 8, wherein in step 1) the mass of the compound of formula I is above 1 kg.
10. The method according to any one of claims 1 to 8, wherein in step 1) the mass of the compound of formula I is above 6 kg.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114478572A (en) * 2022-01-26 2022-05-13 上虞京新药业有限公司 Preparation method of levofloxacin carboxylic acid

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CN103755722A (en) * 2013-12-06 2014-04-30 浙江大学 Levofloxacin and ofloxacin synthesis method
CN105732660A (en) * 2014-12-10 2016-07-06 浙江京新药业股份有限公司 Preparation method of levofloxacin intermediate

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CN103755722A (en) * 2013-12-06 2014-04-30 浙江大学 Levofloxacin and ofloxacin synthesis method
CN105732660A (en) * 2014-12-10 2016-07-06 浙江京新药业股份有限公司 Preparation method of levofloxacin intermediate

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Publication number Priority date Publication date Assignee Title
CN114478572A (en) * 2022-01-26 2022-05-13 上虞京新药业有限公司 Preparation method of levofloxacin carboxylic acid

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Application publication date: 20200904