CN111591757A - Automatic arrangement machine - Google Patents
Automatic arrangement machine Download PDFInfo
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- CN111591757A CN111591757A CN202010537084.8A CN202010537084A CN111591757A CN 111591757 A CN111591757 A CN 111591757A CN 202010537084 A CN202010537084 A CN 202010537084A CN 111591757 A CN111591757 A CN 111591757A
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- 230000007246 mechanism Effects 0.000 claims abstract description 274
- 239000000463 material Substances 0.000 claims abstract description 161
- 238000001514 detection method Methods 0.000 claims description 56
- 238000006073 displacement reaction Methods 0.000 claims description 34
- 230000002950 deficient Effects 0.000 claims description 24
- 230000003068 static effect Effects 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 description 86
- 239000000047 product Substances 0.000 description 21
- 238000010586 diagram Methods 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
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Abstract
The invention relates to the technical field of a tray, and discloses an automatic tray arranging machine which comprises a feeding tray feeding mechanism, a feeding tray conveying mechanism, a receiving tray feeding mechanism, a receiving tray conveying mechanism, a positioning camera and a taking mechanism, wherein the feeding tray conveying mechanism can convey a feeding tray supplied by the feeding tray feeding mechanism to a first position, the receiving tray conveying mechanism can convey a receiving tray supplied by the receiving tray feeding mechanism to a second position, the positioning camera is used for photographing and positioning materials conveyed to the feeding tray at the first position and the receiving tray conveyed to the second position, and the taking mechanism is used for sucking the materials in the feeding tray at the first position and shot by the positioning camera and carrying the materials to the receiving tray at the second position and shot by the positioning camera; the application provides a pair of automatic balance machine, positioning accuracy is high, has saved the operating time of equipment, has promoted the work efficiency of equipment.
Description
Technical Field
The invention relates to the technical field of balance arranging equipment, in particular to an automatic balance arranging machine.
Background
Electronic product is adding man-hour, often need put a plurality of materials on the tray, concentrates on carrying out processing next step to improve the availability factor of processing equipment.
In the prior art, the work of placing materials on a tray usually needs to be completed manually. On one hand, the manual placing speed is low, the operation is complex, and the working efficiency is reduced; on the other hand, when the manual operation is carried out, the operation process is influenced by human factors, the error rate is high, and the product cost is improved.
Disclosure of Invention
The invention aims to provide an automatic tray placing machine, and aims to solve the problem that in the prior art, the work of placing materials on a tray needs to be finished manually.
The present invention is achieved as such, and provides an automatic tray arranging machine, including:
the feeding tray supply mechanism is used for supplying a feeding tray, wherein materials are placed in the feeding tray;
the feeding tray conveying mechanism is used for conveying the feeding tray supplied by the feeding tray supply mechanism, and the feeding tray conveying mechanism can convey the feeding tray supplied by the feeding tray supply mechanism to a first position;
the receiving tray feeding mechanism is used for feeding the receiving tray;
the receiving tray conveying mechanism is used for conveying the receiving tray supplied by the receiving tray supply mechanism, and the receiving tray conveying mechanism can convey the receiving tray supplied by the receiving tray supply mechanism to a second position;
the positioning camera is used for photographing and positioning the materials in the feeding tray conveyed to the first position and the receiving tray conveyed to the second position;
and the material taking mechanism is used for sucking the materials in the feeding disc at the first position shot by the positioning camera and carrying the materials to the material receiving disc at the second position shot by the positioning camera.
Further, the feeding tray feeding mechanism comprises a first longitudinal movement mechanism, a first transverse movement mechanism and a first cutting; the feeding tray conveying mechanism is provided with a feeding tray placing position, the feeding tray placing position is used for placing a plurality of feeding trays, and the feeding trays are longitudinally stacked; the first longitudinal movement mechanism is arranged below the feeding tray placing position, the first transverse movement mechanism is arranged on the side of the feeding trays which are placed in a stacked mode, the first inserting strip is installed on the first transverse movement mechanism, and the first transverse movement mechanism can drive the first inserting strip to horizontally move back and forth in the direction of the feeding trays which are placed in the stacked mode; the first longitudinal movement mechanism is used for jacking the plurality of feeding trays which are stacked in a stacked mode until the top surface of the feeding tray at the lowest position and the first insert are on the same horizontal line, at the moment, the first transverse movement mechanism drives the first insert to horizontally move towards the direction with the plurality of feeding trays which are stacked in a stacked mode, so that the first insert is inserted between the feeding tray at the lowest position and other feeding trays, the first longitudinal movement mechanism drives the feeding tray at the lowest position to fall back to the feeding tray conveying mechanism, and the feeding tray conveying mechanism conveys the feeding trays on the feeding tray conveying mechanism.
Further, the first longitudinal movement mechanism comprises a first linear power element and a second linear power element, the output end of the first linear power element is arranged upwards, and the output end of the first linear power element can move longitudinally; the second linear power element is arranged at the output end of the first linear power element, the output end of the second linear power element is arranged upwards, and the output end of the second linear power element can also move longitudinally; when the feeding trays need to be supplied, the output end of the first linear power element moves upwards, the plurality of feeding trays stacked in a stacked mode are jacked to leave the feeding tray conveying mechanism, and then the second linear power element drives the plurality of feeding trays stacked in a stacked mode to move longitudinally until the top surface of the feeding tray at the lowest position and the first inserting strip are on the same horizontal line; after the lowest feeding tray is separated from the rest feeding trays, the output end of the first linear power element moves downwards, the output end of the second linear power element moves downwards, and the feeding trays fall back to the feeding tray conveying mechanism.
Further, the first linear power element is a high-speed large displacement cylinder, the second linear power element is a low-speed small displacement cylinder, the high-speed large displacement cylinder is used for rapid feeding, and the low-speed small displacement cylinder is used for accurate feeding.
Further, the first lateral movement mechanism includes a third linear motive element; the output end of the third linear power element is horizontally movable back and forth towards the plurality of feed trays which are arranged in a stacked manner.
Further, the third linear power element is a cylinder.
Further, the receiving tray supply mechanism comprises a second longitudinal movement mechanism, a second transverse movement mechanism and a second inserting strip; the material receiving plate conveying mechanism is provided with a material receiving plate placing position, the material receiving plate placing position is used for placing a plurality of material receiving plates, and the material receiving plates are longitudinally stacked; the second longitudinal movement mechanism is arranged below the material receiving plate placing position, the second transverse movement mechanism is arranged on the side of the plurality of material receiving plates which are placed in a stacked mode, the second inserting strip is installed on the second transverse movement mechanism, and the second transverse movement mechanism can drive the second inserting strip to horizontally move back and forth in the direction of the plurality of material receiving plates which are placed in a stacked mode; the second longitudinal movement mechanism is used for jacking the stacked receiving discs to the lowest one, the top surfaces of the receiving discs and the second inserting strips are on the same horizontal line, at the moment, the second transverse movement mechanism drives the second inserting strips to horizontally move towards the direction of the stacked receiving discs, so that the second inserting strips are inserted into the lowest one, the receiving discs are arranged between the receiving discs, the second longitudinal movement mechanism drives the lowest one, the receiving discs fall back to the receiving disc conveying mechanism, and the receiving disc conveying mechanism conveys the receiving discs on the second longitudinal movement mechanism.
Further, the automatic disc-swinging machine further comprises a first limiting mechanism, the first limiting mechanism comprises a first photoelectric sensor and a fourth linear power element, the first photoelectric sensor is arranged below the first position, the detection part of the first photoelectric sensor is arranged upwards, and the output end of the fourth linear power element can move upwards; when the feeding tray reaches the first position, the first photoelectric sensor sends a signal to a control circuit, the control circuit controls the output end of the fourth linear power element to extend, the output end of the fourth linear power element limits the feeding tray to be static at the first position, and when the output end of the fourth linear power element retracts, the feeding tray is not influenced to move on the feeding tray conveying mechanism.
Further, the material taking mechanism comprises:
the sucking mechanism is used for sucking or loosening the material to be placed on the plate;
the Z-axis linear motion module is used for driving the suction mechanism fixed on the Z-axis linear motion module to move along the Z-axis direction;
the X-axis linear motion module is used for driving the Z-axis linear motion module fixed on the X-axis linear motion module to move along the X-axis direction;
and the Y-axis linear motion module is used for driving the X-axis linear motion module fixed on the Y-axis linear motion module to move along the Y-axis direction.
The automatic disc placing machine further comprises a detection mechanism, the detection mechanism is used for detecting whether the materials on the material taking mechanism are defective products or not, the detection mechanism comprises a detection area, a detection camera, a detection mechanism linear module and a defective product accommodating groove, the middle area of the first position and the first position is set as the detection area, the detection mechanism linear module is arranged below the detection area, the detection mechanism linear module is provided with a fixed end and a movable end, the movable end can move along the fixed end, the detection camera is mounted on the movable end, and a lens covering area formed by the movement of the lens of the detection camera on the movable end along the fixed end is opposite to the detection area; when detecting, the feeding mechanism drives the material to move to the detection area, the movable end drives the detection camera to move along the fixed end to shoot and identify the material, and if a defective product is found, the defective product is conveyed to the defective product storage groove by the feeding mechanism.
Compared with the prior art, the invention mainly has the following beneficial effects:
according to the automatic tray placing machine, the feeding tray feeding mechanism and the receiving tray feeding mechanism can respectively and automatically feed the feeding tray and the receiving tray, the automation degree is high, the manual feeding of the feeding tray is not needed, and the working efficiency of equipment is improved; the feeding tray conveying mechanism and the receiving tray conveying mechanism can respectively convey the feeding tray and the receiving tray to specified positions, and the feeding tray conveying mechanism and the receiving tray conveying mechanism are simple in structure and convenient to operate; utilize the location camera to carry out the accurate positioning to material on the pay-off dish and the material placement position on the material collecting tray respectively, promoted positioning accuracy, make feeding agencies can the accurate blowing of getting, saved the operating time of equipment, promoted the work efficiency of equipment.
Drawings
Fig. 1 is a schematic structural diagram of an automatic disc-placing machine according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a feeding tray feeding mechanism and a feeding tray conveying mechanism provided in an embodiment of the present invention;
FIG. 3 is an enlarged detail view at A in FIG. 2;
FIG. 4 is an enlarged detail view at B in FIG. 2;
FIG. 5 is a schematic structural diagram of a feed tray conveying mechanism provided in an embodiment of the present invention;
FIG. 6 is an enlarged detail view at C of FIG. 5;
FIG. 7 is an enlarged detail view at D of FIG. 5;
FIG. 8 is a schematic structural diagram of a receiving tray feeding mechanism and a receiving tray conveying mechanism according to an embodiment of the present invention;
FIG. 9 is an enlarged detail view at E in FIG. 8;
FIG. 10 is an enlarged detail view at F of FIG. 8;
FIG. 11 is an enlarged detail view at G of FIG. 8;
fig. 12 is a schematic structural diagram of the receiving tray conveying mechanism 4 according to the embodiment of the present invention;
FIG. 13 is an enlarged detail view at H of FIG. 12;
fig. 14 is a schematic structural view of a material taking mechanism provided by an embodiment of the invention;
fig. 15 is a schematic structural diagram of a suction mechanism and a Z-axis linear motion module in the material taking mechanism according to the embodiment of the present invention;
FIG. 16 is a schematic view of a pitch mechanism in a take-off mechanism according to an embodiment of the present invention;
fig. 17 is a schematic structural diagram of a detection mechanism according to an embodiment of the present invention.
Reference numerals: 1-a feed tray feeding mechanism, 11-a feed tray, 12-a first longitudinal movement mechanism, 121-a first linear power element, 122-a second linear power element, 13-a first transverse movement mechanism, 131-a third linear power element, 14-a first cutting slip, 2-a feed tray conveying mechanism, 20-a first spacing adjustment mechanism, 201-a first mounting frame, 202-a second mounting frame, 203-a third mounting frame, 204-a first lead screw, 205-a seventh synchronous pulley, 206-an eighth synchronous pulley, 207-a first mounting rail, 208-a second mounting rail, 209-a fifth synchronous belt, 21-a first position, 22-a feed tray placement position, 23-a first rotating shaft, 24-a first synchronous pulley, 25-a second synchronous pulley, 26-a third synchronous belt wheel, 27-a first synchronous belt, 28-a second synchronous belt, 3-a material receiving plate supply mechanism, 31-a material receiving plate, 32-a second longitudinal movement mechanism, 321-a fifth linear power element, 322-a sixth linear power element, 33-a second transverse movement mechanism, 331-a seventh linear power element, 34-a second cutting, 4-a material receiving plate conveying mechanism, 40-a second distance adjusting mechanism, 401-a fourth mounting frame, 402-a fifth mounting frame, 403-a sixth mounting frame, 404-a second lead screw, 405-a ninth synchronous belt wheel, 406-a tenth synchronous belt wheel, 407-a third mounting rail, 408-a fourth mounting rail, 409-a sixth synchronous belt, 41-a second position and 42-a material receiving plate placing position, 43-a second rotating shaft, 44-a fourth synchronous pulley, 45-a fifth synchronous pulley, 46-a sixth synchronous pulley, 47-a third synchronous belt, 48-a fourth synchronous belt, 5-a positioning camera, 61-a suction mechanism, 611-a suction nozzle, 612-a tenth linear power element, 613-a variable-pitch mechanism, 6131-a variable-pitch shaft, 6132-a sliding block, 6133-a guide shaft, 6134-a guide block, 62-a Z-axis linear motion module, 621-a ninth linear power element, 622-a second guide rail, 623-a second guide rail mounting seat, 63-an X-axis linear motion module, 631-a connecting frame, 632-a second linear motor, 64-a Y-axis linear motion module, 641-a first linear motor, 642-a first guide rail, 643-a first guide rail mounting seat, 7-a first limiting mechanism, 71-a first photoelectric sensor, 72-a fourth linear power element, 8-a second limiting mechanism, 81-a second photoelectric sensor, 82-an eighth linear power element, 9-a detection mechanism, 91-a defective product accommodating groove, 92-a detection camera and 93-a detection mechanism linear module.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The following describes the implementation of the present invention in detail with reference to specific embodiments.
Referring to fig. 1, fig. 1 shows a schematic structural diagram of an automatic tray arranging machine provided by the present invention, and referring to fig. 2 to 12, the automatic tray arranging machine provided by the present embodiment includes a feeding tray supply mechanism 1 for supplying a feeding tray 11, wherein a material is placed in the feeding tray 11; the feeding tray conveying mechanism 2 is used for conveying the feeding tray 11 supplied by the feeding tray supply mechanism 1, and the feeding tray conveying mechanism 2 can convey the feeding tray 11 supplied by the feeding tray supply mechanism 1 to the first position 21; a receiving tray supply mechanism 3 for supplying a receiving tray 31; the material collecting tray conveying mechanism 4 is used for conveying the material collecting tray 31 supplied by the material collecting tray supply mechanism 3, and the material collecting tray conveying mechanism 4 can convey the material collecting tray 31 supplied by the material collecting tray supply mechanism 3 to the second position 41; the positioning camera 5 is used for photographing and positioning the materials in the feeding tray 11 conveyed to the first position 21 and the receiving tray 31 conveyed to the second position 41; and the material taking mechanism 6 is used for sucking the materials in the feeding tray 11 at the first position 21 shot by the positioning camera 5 and carrying the materials to the material receiving tray 31 at the second position 41 shot by the positioning camera 5.
The equipment completes the work in such a way that firstly, a feeding disc 11 is supplied by a feeding disc supply mechanism 1, the feeding disc 11 is transported to a first position 21 on a feeding disc conveying mechanism 2, meanwhile, a receiving disc 31 is supplied by a receiving disc supply mechanism 3, the receiving disc 31 is transported to a second position 21 on a receiving disc conveying mechanism 4, then, a positioning camera 5 arranged on a material taking mechanism 6 moves to the upper part of the feeding disc 11 to photograph and position the material on the feeding disc 11, the material taking mechanism 6 carries out the material taking work according to the positioning, after the material taking is completed, the material taking mechanism 6 drives the positioning camera 5 to move to the upper part of the receiving disc 31, the positioning camera 5 photographs and positions the empty position on the receiving disc 31, the material taking mechanism 6 places the material on the receiving disc according to the positioning, then, the feeding disc 11 is continuously conveyed on the feeding disc conveying mechanism 2, the receiving disc 31 is continuously conveyed on the receiving disc conveying mechanism 4, the two material trays respectively enter the next working procedure.
According to the automatic tray placing machine, the feeding tray supply mechanism 1 and the receiving tray supply mechanism 3 can respectively and automatically supply the feeding tray 11 and the receiving tray 31, the automation degree is high, manual feeding of the trays is not needed, and the working efficiency of equipment is improved; the feeding tray conveying mechanism 2 and the receiving tray conveying mechanism 4 can respectively convey the feeding tray 11 and the receiving tray 31 to specified positions, and the structure is simple and the operation is convenient; utilize location camera 5 to carry out accurate positioning to the material on the feed tray 11 and the material position of placing on the material receiving plate 31 respectively, promoted positioning accuracy, make feeding agencies 6 can the accurate material of getting, saved the operating time of equipment, promoted the work efficiency of equipment.
As an embodiment of the present invention, the feed tray supply mechanism 1 includes a first longitudinal movement mechanism 12, a first lateral movement mechanism 13, and a first slip 14; the feeding tray conveying mechanism 2 is provided with a feeding tray placing position 22, the feeding tray placing position 22 is used for placing a plurality of feeding trays 11, and the feeding trays 11 are longitudinally stacked; the first longitudinal movement mechanism 12 is arranged below the feeding tray placing position 22, the first transverse movement mechanism 13 is arranged on the side of the plurality of feeding trays 11 which are placed in a stacked mode, the first inserting strip 14 is installed on the first transverse movement mechanism 13, and the first transverse movement mechanism 13 can drive the first inserting strip 14 to horizontally move back and forth in the direction with the plurality of feeding trays 11 which are placed in a stacked mode; the first longitudinal movement mechanism 12 is used for jacking the plurality of feeding trays 11 which are stacked in a stacked manner until the top surface of the feeding tray 11 at the lowest position and the first inserted bar 14 are on the same horizontal line, at the moment, the first transverse movement mechanism 13 drives the first inserted bar 14 to horizontally move towards the direction with the plurality of feeding trays 11 which are stacked in a stacked manner, so that the first inserted bar 14 is inserted between the feeding tray 11 at the lowest position and other feeding trays 11, the first longitudinal movement mechanism 12 drives the feeding tray 11 at the lowest position to fall back to the feeding tray conveying mechanism 2, and the feeding tray conveying mechanism 2 conveys the feeding tray 11 on the feeding tray conveying mechanism. The automatic separation work of charging tray can be realized to this kind of structure, simple structure, and convenient operation has improved degree of automation, has promoted efficiency.
Preferably, the first longitudinal movement mechanism 12 comprises a first linear power element 121 and a second linear power element 122, the output end of the first linear power element 121 is arranged upwards, and the output end of the first linear power element 121 can move longitudinally; the second linear power element 122 is installed at the output end of the first linear power element 121, the output end of the second linear power element 122 is arranged upwards, and the output end of the second linear power element 122 can also move longitudinally; when the feeding trays 11 need to be supplied, the output end of the first linear power element 121 moves upwards, the plurality of feeding trays 11 stacked in a stacked mode are lifted to leave the feeding tray conveying mechanism 2, at this time, if the top surface of the lowest feeding tray 11 is lower than the first insert 14, the second linear power element 122 drives the plurality of feeding trays 11 stacked in a stacked mode to move upwards until the top surface of the lowest feeding tray 11 and the first insert 14 are on the same horizontal line, and if the top surface of the lowest feeding tray 11 is higher than the first insert 14, the second linear power element 122 drives the plurality of feeding trays 11 stacked in a stacked mode to move downwards until the top surface of the lowest feeding tray 11 and the first insert 14 are on the same horizontal line; after the lowest feeding tray 11 is separated from the rest feeding trays 11, the output end of the first linear power element 121 moves downwards, the output end of the second linear power element 122 moves downwards, and the feeding trays 11 fall back to the feeding tray conveying mechanism 2.
Specifically, the first linear power element 121 is a high-speed large displacement cylinder, the second linear power element 122 is a low-speed small displacement cylinder, the high-speed large displacement cylinder is used for fast feeding, and the low-speed small displacement cylinder is used for accurate feeding.
Preferably, the first lateral movement mechanism 13 comprises a third linear power element 131; the third linear power element 131 has an output end facing the plurality of feed trays 11 placed in a stack, and the output end of the third linear power element 131 is horizontally movable back and forth toward the plurality of feed trays 11 placed in a stack.
Specifically, the third linear power element 131 is a cylinder.
When tray separation is needed, firstly, the output end of the high-speed large displacement cylinder 121 moves upwards rapidly until the top surface of the lowest feeding tray 11 is lower than the first inserting bar 14, and then the low-speed small displacement cylinder 122 drives the stacked feeding trays 11 to move upwards slowly until the top surface of the lowest feeding tray 11 and the first inserting bar 14 are on the same horizontal line, so that accurate positioning is realized; or the high-speed large displacement cylinder 121 and the low-speed small displacement cylinder 122 move upwards simultaneously until the top surfaces of the feeding trays 11 are higher than the first cuttings 14, and the low-speed small displacement cylinder 122 drives the stacked feeding trays 11 to move downwards at a slow speed until the top surface of the lowest feeding tray 11 and the first cuttings 14 are on the same horizontal line; then the air cylinder 131 drives the first cutting slip 14 to be inserted between the lowest feeding tray 11 and other feeding trays 11; and then the output ends of the high-speed large displacement cylinder 121 and the low-speed small displacement cylinder 122 drive the lowest feeding tray 11 to move downwards until the feeding tray 11 falls back to the feeding tray conveying mechanism 2, the feeding tray conveying mechanism 2 conveys away the feeding tray 11, the cylinder 131 drives the first inserted bar 14 to move towards the opposite directions of the stacked feeding trays 11, and the stacked feeding trays 11 fall back to the feeding tray conveying mechanism 2 to wait for next tray splitting operation. The high-speed large-displacement cylinder 121 plays a role in rapid feeding, the stroke time is shortened, the low-speed small-displacement cylinder 122 plays a role in accurate feeding, the top surface of the lowest feeding tray 11 is guaranteed to accurately move to the same horizontal line with the first inserting strip 14, the two phases are combined, the tray dividing speed is guaranteed, the accuracy of the tray dividing is guaranteed, and the working efficiency of the device is improved.
As an embodiment of the present invention, the receiving tray supply mechanism 3 includes a second longitudinal movement mechanism 32, a second lateral movement mechanism 33, and a second slip 34; the material receiving plate conveying mechanism 4 is provided with a material receiving plate placing position 42, the material receiving plate placing position 42 is used for placing a plurality of material receiving plates 31, and the material receiving plates 31 are longitudinally stacked; the second longitudinal movement mechanism 32 is arranged below the receiving tray placing position 22, the second transverse movement mechanism 33 is arranged on the side of the plurality of receiving trays 31 which are placed in a stacked mode, the second inserting strip 34 is installed on the second transverse movement mechanism 33, and the second transverse movement mechanism 33 can drive the second inserting strip 34 to horizontally move back and forth in the direction with the plurality of receiving trays 31 which are placed in a stacked mode; the second longitudinal moving mechanism 32 is used for jacking the plurality of stacked receiving trays 31 to the position that the top surface of the lowest receiving tray 31 and the second inserting bar 34 are on the same horizontal line, at the moment, the second transverse moving mechanism 33 drives the second inserting bar 34 to horizontally move towards the direction with the plurality of stacked receiving trays 31, so that the second inserting bar 34 is inserted between the lowest receiving tray 31 and other receiving trays 31, the second longitudinal moving mechanism 32 drives the lowest receiving tray 31 to fall back to the receiving tray conveying mechanism 4, and the receiving tray conveying mechanism 4 conveys the receiving trays 31 on the second longitudinal moving mechanism. The automatic separation work of charging tray can be realized to this kind of structure, simple structure, and convenient operation has improved degree of automation, has promoted efficiency.
Preferably, the second longitudinal movement mechanism 32 comprises a fifth linear power element 321 and a sixth linear power element 322, the output end of the fifth linear power element 321 is arranged upwards, and the output end of the fifth linear power element 321 is longitudinally movable; the sixth linear power element 322 is installed at the output end of the fifth linear power element 321, the output end of the sixth linear power element 322 is arranged upwards, and the output end of the sixth linear power element 322 can also move longitudinally; when the material receiving discs 31 need to be supplied, the output end of the fifth linear power element 321 moves upwards, the stacked material receiving discs 31 are jacked to leave the material receiving disc conveying mechanism 2, at this time, if the top surface of the lowest material receiving disc 31 is lower than the second insert 34, the sixth linear power element 322 drives the stacked material receiving discs 31 to move upwards until the top surface of the lowest material receiving disc 31 and the second insert 34 are on the same horizontal line, and if the top surface of the lowest material receiving disc 31 is higher than the second insert 34, the sixth linear power element 322 drives the stacked material receiving discs 31 to move downwards until the top surface of the lowest material receiving disc 31 and the second insert 34 are on the same horizontal line; after the lowest material collecting tray 31 is separated from the rest material collecting trays 31, the output end of the fifth linear power element 321 moves downwards, the output end of the sixth linear power element 322 moves downwards, and the material collecting tray 31 falls back to the material collecting tray conveying mechanism 2.
Specifically, the fifth linear power element 321 is a high-speed large displacement cylinder, the sixth linear power element 322 is a low-speed small displacement cylinder, the high-speed large displacement cylinder is used for fast feeding, and the low-speed small displacement cylinder is used for accurate feeding.
Preferably, the second lateral-motion mechanism 33 includes a seventh linear motive element 331; the seventh linear power element 331 has an output end facing the plurality of material receiving trays 31 placed in a stack, and the output end of the seventh linear power element 331 can horizontally move back and forth towards the plurality of material receiving trays 31 placed in a stack.
Specifically, the seventh linear power element 331 is a cylinder.
When the plate is required to be divided, firstly, the output end of the high-speed large displacement cylinder 321 moves upwards rapidly until the top surface of the lowest material receiving plate 31 is lower than the second insert 34, and then the low-speed small displacement cylinder 322 drives the plurality of stacked material receiving plates 31 to move upwards slowly until the top surface of the lowest material receiving plate 31 and the second insert 34 are on the same horizontal line, so that accurate positioning is realized; or the high-speed large displacement cylinder 121 and the low-speed small displacement cylinder 122 move upwards simultaneously until the top surfaces of the material receiving discs 31 are higher than the second inserts 34, and the low-speed small displacement cylinder 322 drives the stacked material receiving discs 31 to move downwards at a slow speed until the top surface of the lowest material receiving disc 31 and the second insert 34 are on the same horizontal line; then the air cylinder 331 drives the second insert 34 to be inserted between the lowest material receiving tray 31 and other material receiving trays 31; next, the output ends of the high-speed large displacement cylinder 321 and the low-speed small displacement cylinder 322 drive the lowest material receiving tray 31 to move downwards until the material receiving tray 31 falls back to the material receiving tray conveying mechanism 4, the material receiving tray conveying mechanism 4 conveys the material receiving tray 31 away, the cylinder 331 drives the second inserting strip 34 to move towards the opposite direction of the stacked material receiving trays 31, and the stacked material receiving trays 31 fall back to the material receiving tray conveying mechanism 2 to wait for next tray separation work. The high-speed large-displacement cylinder 321 plays a role in rapid feeding, the stroke time is shortened, the low-speed small-displacement cylinder 322 plays a role in accurate feeding, the top surface of the lowest material receiving plate 31 is ensured to accurately move to the same horizontal line with the second inserting strip 34, the two phases are combined, the plate separating speed is ensured, the plate separating accuracy is also ensured, and the working efficiency of the equipment is improved.
Further, the feed tray conveying mechanism 2 includes a first driving member, a first timing pulley 24, a second timing pulley 25, a third timing pulley 26, and a first rotary shaft 27; the automatic disc placing machine is provided with a rack 0, a first driving piece is arranged below the rack 0, a first synchronous belt pulley 24 is arranged on one side where a feeding disc 11 is not arranged, the output end of the first driving piece penetrates through the inner ring of the first synchronous belt pulley 24, a second synchronous belt pulley 25 is arranged above the first synchronous belt pulley 24, a first synchronous belt 27 is sleeved on the outer surfaces of the first synchronous belt pulley 24 and the second synchronous belt pulley 25, a third synchronous belt pulley 26 is arranged on one side where the feeding disc 11 is arranged, the axle centers of the third synchronous belt pulley 26 and the second synchronous belt pulley 25 are on the same straight line, a first rotating shaft 23 penetrates through the inner rings of the second synchronous belt pulley 25 and the third synchronous belt pulley 26, and a second synchronous belt 28 is arranged on the outer surface of the third synchronous belt pulley 26; the first driving piece is used for driving the first synchronous belt pulley 24 to rotate, driving the first synchronous belt 27 to move, further driving the second synchronous belt pulley 25 to rotate, the second synchronous belt pulley 25 drives the first rotating shaft 23 to rotate, the first rotating shaft 23 drives the third synchronous belt pulley 26 to rotate, further driving the second synchronous belt 28 to move, and the second synchronous belt 28 drives the feeding tray 11 on the second synchronous belt 28 to move. This kind of drive mode compares and directly is connected first driving piece and first pivot 23 better, because when being connected first driving piece directly with first pivot 23, the effect that can produce huge power when equipment is started and stopped can cause the harm to first pivot 23 and other spare parts, and when taking this kind of mode, the equipment is stopped the power that produces and can be transmitted first synchronous belt 27 earlier, when transmitting first pivot 23 again, power has been very little, has avoided causing the harm to first pivot 23.
In particular, the first drive member is a motor.
Furthermore, the material receiving tray conveying mechanism 4 includes a second driving member, a fourth synchronous pulley 44, a fifth synchronous pulley 45, a sixth synchronous pulley 46 and a second rotating shaft 43; the automatic disc placing machine is provided with a rack 0, a second driving piece is arranged below the rack 0, a fourth synchronous pulley 44 is arranged on one side where the material receiving disc 31 is not arranged, the output end of the second driving piece penetrates through the inner ring of the fourth synchronous pulley 44, a fifth synchronous pulley 45 is arranged above the fourth synchronous pulley 44, a third synchronous belt 47 is sleeved on the outer surfaces of the fourth synchronous pulley 44 and the fifth synchronous pulley 45, a sixth synchronous pulley 46 is arranged on one side where the material receiving disc 31 is arranged, the axes of the sixth synchronous pulley 46 and the fifth synchronous pulley 45 are on the same straight line, a second rotating shaft 43 penetrates through the inner rings of the fifth synchronous pulley 45 and the sixth synchronous pulley 46, and a fourth synchronous belt 48 is arranged on the outer surface of the sixth synchronous pulley 46; the second driving part is used for driving the fourth synchronous pulley 44 to rotate, driving the third synchronous belt 47 to move, and further driving the fifth synchronous pulley 45 to rotate, the fifth synchronous pulley 45 drives the second rotating shaft 43 to rotate, the second rotating shaft 43 drives the sixth synchronous pulley 46 to rotate, and further driving the fourth synchronous belt 48 to move, and the fourth synchronous belt 48 drives the material receiving disc 31 on the fourth synchronous belt 48 to move. This kind of drive mode compares and is directly connected the second driving piece with second pivot 43 better, because when being connected the second driving piece directly with second pivot 43, the effect that can produce huge power when equipment is started and stopped can lead to the fact the harm to second pivot 43 and other spare parts, and when taking this kind of mode, the equipment is stopped the power that produces and can be transmitted to third hold-in range 47 earlier, when transmitting again on the second pivot 43, power has been very little, has avoided leading to the fact the harm to second pivot 43.
In particular, the second drive member is an electric motor.
Preferably, the automatic disc-swinging machine further comprises a first limiting mechanism 7, the first limiting mechanism 7 comprises a first photoelectric sensor 71 and a fourth linear power element 72, the first photoelectric sensor 71 is arranged below the first position 21, a detection part of the first photoelectric sensor 71 is arranged upwards, and an output end of the fourth linear power element 72 can move upwards; when the feed tray 11 reaches the first position 21, the first photoelectric sensor 71 sends a signal to the control circuit, the control circuit controls the output end of the fourth linear power element 72 to extend, the output end of the fourth linear power element 72 limits the feed tray 11 to be stationary at the first position 21, and when the output end of the fourth linear power element 72 retracts, the motion of the feed tray 11 on the feed tray conveying mechanism 2 is not influenced. The feeding tray 11 can be limited by the fourth linear power element 72, and the situation that the feeding tray 11 cannot be normally taken and discharged due to the fact that the feeding tray 11 moves beyond the first position 21 is avoided.
Specifically, the first photosensor 71 is a diffusion reflection type photosensor.
Specifically, the fourth linear power element 72 is a cylinder.
Preferably, the automatic disc-swinging machine further comprises a second limiting mechanism 8, the second limiting mechanism 8 comprises a second photoelectric sensor 81 and an eighth linear power element 82, the second photoelectric sensor 81 is arranged below the second position 41, the detection part of the second photoelectric sensor 81 is arranged upwards, and the output end of the eighth linear power element 82 can move upwards; when the material receiving tray 31 reaches the second position 41, the second photoelectric sensor 81 sends a signal to the control circuit, the control circuit controls the output end of the eighth linear power element 82 to extend, the output end of the eighth linear power element 82 limits the material receiving tray 31 to be stationary at the second position 41, and when the output end of the eighth linear power element 82 retracts, the movement of the material receiving tray 31 on the material receiving tray conveying mechanism 4 is not influenced. The eighth linear power element 82 is arranged to limit the material receiving tray 31, so that the situation that the material cannot be normally taken and placed due to the fact that the material receiving tray 31 moves beyond the second position 41 is avoided.
Specifically, the second photosensor 81 is a diffusion reflection type photosensor.
Specifically, the eighth linear power element 82 is a cylinder.
Further, the material taking mechanism 6 comprises a suction mechanism 61 for sucking or releasing the material to be placed on the plate; the Z-axis linear motion module 62 is used for driving the suction mechanism 61 fixed on the Z-axis linear motion module to move along the Z-axis direction; the X-axis linear motion module 63 is used for driving the Z-axis linear motion module 62 fixed on the X-axis linear motion module to move along the X-axis direction; and the Y-axis linear motion module 64 is used for driving the X-axis linear motion module 63 fixed on the Y-axis linear motion module to move along the Y-axis direction. The Y-axis linear motion module 64 is installed on the rack 0, the X-axis linear motion module 63 is installed on the Y-axis linear motion module 64, the Z-axis linear motion module 62 is installed on the X-axis linear motion module 63, and the suction mechanism 61 is installed on the Z-axis linear motion module 62. The X-axis linear motion module 63 and the Y-axis linear motion module 64 can enable the material taking mechanism 6 to complete material taking work in a plane formed by the whole X axis and the whole Y axis, so that the material taking range is expanded, and the efficiency is improved. The Z-axis linear motion module 62 moves up and down to match with the suction mechanism 61 to complete material taking.
As an embodiment of the present invention, the Y-axis linear motion module 64 includes a first linear motor 641, a first guide 642 and a first guide mount 643, wherein the first linear motor 641 includes a fixed end and a movable end, the fixed end is disposed along the Y-axis direction, and the movable end can slide on the second fixed end along the Y-axis direction; the first rail 642 is disposed along the Y-axis direction, the first rail 642 is parallel to the fixed end of the first linear motor 641, the first rail mount 643 is movably mounted on the first rail 642, and the first rail mount 643 can slide along the Y-axis direction on the first rail 642. The first linear motor 641 is used as a driving part and has the characteristics of simple structure, high precision and stable movement, the first guide rail 642 and the first guide rail mounting seat 643 are used as driven parts and have the characteristics of small friction coefficient, high positioning precision and easy maintenance, and the driving efficiency of the first linear motor 641 can be greatly improved by the structural arrangement mode.
Preferably, the X-axis linear motion module 63 includes a connecting frame 631 and a second linear motor 632; the connecting frame 631 includes two vertical posts arranged longitudinally and a connecting beam perpendicular to and mounted on the vertical posts, and the two vertical posts are respectively mounted on the movable end of the first linear motor 641 and the first guide rail mount 643; the second linear motor 632 has a fixed end mounted on the connection beam and a movable end movable in the X-axis direction on the fixed end. Here, the link frame 631 functions as a bridge connecting the X-axis linear motion module 63 and the Y-axis linear motion module 64, and the second linear motor 632 allows the apparatus to move in the X-axis direction.
Optionally, the Z-axis linear motion module 62 includes a ninth linear power element 621, a second guide rail 622, and a second guide rail mounting seat 623; the ninth linear power element 621 is installed at the movable end of the second linear motor 632, the ninth linear power element 621 includes a fixed end and an output end, and the output end of the ninth linear power element 621 can move along the Z-axis direction; the second guide rail 622 is fixedly arranged at the fixed end of the ninth linear power element 621 along the longitudinal direction, the second guide rail mounting seat 623 is provided with a first mounting plate and a second mounting plate which are perpendicular to each other, the first mounting plate is movably arranged on the second guide rail 622, and the second mounting plate is fixedly arranged at the output end of the ninth linear power element 621; the ninth linear power element 621 is used for driving the second mounting plate on the second rail mounting base 623 to move along the Z-axis direction. When the material is required to be taken, the output end of the ninth linear power element 621 extends out to drive the suction mechanism 61 to move downwards to take the material, and after the material is taken, the output end of the ninth linear power element 621 retracts to drive the suction mechanism 61 and the material thereon to move upwards. The longitudinally arranged second guide rail 622 and the second guide rail mounting seat 623 movably mounted on the longitudinally arranged second guide rail 622 play a role in guiding, and the stability of the structure is improved.
Specifically, the ninth linear power element 621 is a cylinder. The cylinder is simple to use, has high output power and low requirement on the use environment, and is widely applied to automation equipment.
Further, the suction mechanism 61 is connected with a second mounting plate, and the second mounting plate is used for driving the suction mechanism 61 to move longitudinally; the suction mechanism 61 comprises an air compressor, a vacuum generator and a suction nozzle 611, wherein the output end of the air compressor is communicated with the vacuum generator, and the vacuum generator is communicated with the suction nozzle 611; when the material needs to be sucked, the air compressor works, negative pressure is generated in the closed space formed between the suction nozzle 611 and the material through the vacuum generator to realize the suction function of the suction nozzle 611, when the material needs to be released, the air compressor stops working, the pressure in the closed space formed between the suction nozzle 611 and the material is restored to the atmospheric pressure, and the suction nozzle 611 releases the material. The conventional purpose of the vacuum generator is to match with the suction nozzle 611 for carrying out the adsorption and transportation of various materials, and the vacuum generator is particularly suitable for adsorbing fragile, soft and thin nonferrous and nonmetallic materials or spherical objects.
Preferably, the suction mechanism 61 further comprises a tenth linear power element 612, the tenth linear power element 612 is connected with the second mounting plate, an output end of the tenth linear power element 612 is longitudinally movable, the suction nozzle 611 is mounted at an output end of the tenth linear power element 612, and the tenth linear power element 612 is used for driving the suction nozzle 611 to longitudinally move. When a defective product is conveyed to the defective product accommodating groove 91, the suction mechanism 61 needs to make one suction nozzle 611 independently suck the material to supplement the vacancy of the defective product, and at this time, the tenth linear power element 612 independently drives the suction nozzle 611 below the tenth linear power element to move longitudinally to complete the material taking and discharging action, so that the working efficiency of the equipment is improved.
Specifically, the tenth linear power element 612 is a cylinder.
Optionally, the suction mechanism further comprises a pitch mechanism 613; the pitch-varying mechanism 613 comprises a third driving piece, a pitch-varying shaft 6131 with a groove, a sliding block 6132, a guide shaft 6133 and a guide block 6134; the third mounting plate and the fourth mounting plate are respectively perpendicular to the second mounting plate and arranged at two ends of the second mounting plate, one end of the variable-pitch shaft 6131 penetrates through an inner ring of a bearing in the through hole of the third mounting plate, and the other end of the variable-pitch shaft 6131 is fixedly connected with the output end of the third driving piece; the guide shaft 6133 is fixedly installed between the third installation plate and the fourth installation plate, the axis of the guide shaft 6133 is parallel to the axis of the pitch-variable shaft 6131, the sliding blocks 6132 penetrate through the guide shaft 6133 and can horizontally slide on the guide shaft 6133, and each sliding block 6132 penetrates through at least two guide shafts 6133; one end of the guide block 6134 is fixed on the slide block 6132, and the other end is embedded into a groove on the pitch-variable shaft 6131; when the pitch-variable shaft 6131 rotates, the groove drives the guide block 6134 to move, and further drives the sliding blocks 6132 to move, so as to change the distance between the sliding blocks 6132. The pitch-variable mechanism 613 has a simple structure and is convenient to operate, the distance between the suction nozzles 611 can be adjusted by the arrangement of the mechanism, the mechanism can adapt to the specifications of more trays, and the adaptation rate of the equipment is improved.
In particular, the third drive member is an electric motor.
As an embodiment of the present invention, the automatic tray placing machine further includes a detection mechanism 9, the detection mechanism 9 is used for detecting whether the material on the material taking mechanism 6 is a defective product, the detection mechanism 9 includes a defective product accommodating groove 91, a detection camera 92 and a detection mechanism linear module 93, a middle area of the first position 21 and the second position 41 is set as a detection area, the detection mechanism linear module 93 is disposed below the detection area, the detection mechanism linear module 93 has a fixed end and a movable end, the movable end can move along the fixed end, the detection camera 92 is mounted on the movable end, a lens covering area formed by the lens of the detection camera 92 moving on the movable end along the fixed end faces the detection area; when detecting, the feeding mechanism 6 drives the material to move to the detection area, the movable end drives the detection camera 92 to move along the fixed end, the material is photographed and identified, and if a defective product is found, the defective product is conveyed to the defective product storage groove 91 by the feeding mechanism 6.
Specifically, the detection mechanism linear module 93 is a linear motor.
After the material taking mechanism 6 drives the material thereon to move to the detection area, the linear motor 93 drives the detection camera 92 fixed on the movable end of the material taking mechanism to move along the material arrangement direction of the material taking mechanism 6, at this moment, the detection camera 92 scans the material, and when a defective product is identified, the material taking mechanism 6 carries the defective product to the defective product accommodating groove 91. The mode for identifying the defective products is simple in structure and high in accuracy, saves the operation time, avoids the defective products from flowing into the next step, and reduces the economic loss.
Moreover, the automatic tray arranging machine further comprises a first interval adjusting mechanism 20 for adjusting the interval of the feeding tray conveying mechanism 2; the first spacing adjustment mechanism 20 includes a fourth driver, a first mounting bracket 201, a second mounting bracket 202, a third mounting bracket 203, a first lead screw 204, a seventh timing pulley 205, and an eighth timing pulley 206; the output end of the fourth driving part passes through the inner ring of the seventh synchronous pulley 205, the eighth synchronous pulley 206 is arranged above the seventh synchronous pulley 205, and the fifth synchronous belt 209 is sleeved on the outer surfaces of the seventh synchronous pulley 205 and the eighth synchronous pulley 206; the bottom surface of the first mounting frame 201 is mounted on the rack 0, the first mounting rail 207 is mounted on the top surface, the seventh synchronous pulley 205 is arranged on the outer side of the first mounting frame 201, that is, one side where the feeding tray 11 is not placed, the second mounting rail 208 is mounted on the top surface of the second mounting frame 202, a certain distance is formed between the bottom surface and the rack 0, the third mounting frame 203 is arranged on the outer side of the second mounting frame 202, that is, one side where the feeding tray 11 is not placed, the bottom surface of the third mounting frame 203 is mounted on the rack 0, two ends of the first lead screw 204 are optical axes, the optical axes at two ends of the first lead screw 204 respectively pass through the seventh synchronous pulley 205, an inner ring of a bearing in the first mounting frame 201 and an inner ring of a bearing in the third mounting frame 203, a part of the first lead screw 204 with threads passes through the second. The fourth driving part is used for driving the seventh synchronous pulley 205 to rotate, and further drives the eighth synchronous pulley 206 and the first lead screw 204 to rotate through the movement of the fifth synchronous belt 209, and the first lead screw 204 drives the second mounting rack 202 in threaded fit with the first lead screw 204 to move, and further drives the second mounting rail 208 to move along the vertical direction of the extending direction of the axis of the first lead screw 204. At the moment, the distance between the two mounting rails is changed, so that the device can adapt to charging trays of more models, and the adaptability of the device is improved.
Specifically, the fourth driving member is a motor.
Moreover, the automatic tray arranging machine also comprises a second interval adjusting mechanism 40 for adjusting the interval of the material receiving tray conveying mechanism 4; the second distance adjustment mechanism 40 includes a fifth driving member, a fourth mounting bracket 401, a fifth mounting bracket 402, a sixth mounting bracket 403, a second lead screw 404, a ninth timing pulley 405, and a tenth timing pulley 406; the output end of the fifth driving element passes through the inner ring of the ninth synchronous pulley 405, the tenth synchronous pulley 406 is arranged above the ninth synchronous pulley 405, and the sixth synchronous belt 409 is sleeved on the outer surfaces of the ninth synchronous pulley 405 and the tenth synchronous pulley 406; the bottom surface of the fourth mounting frame 401 is mounted on the frame 0, the third mounting rail 407 is mounted on the top surface, the ninth synchronous pulley 405 is disposed on the outer side of the fourth mounting frame 401, that is, one side where the material receiving plate 11 is not placed is not disposed, the fourth mounting rail 408 is mounted on the top surface of the fifth mounting frame 402, the bottom surface has a certain distance from the frame 0, the sixth mounting frame 403 is disposed on the outer side of the fifth mounting frame 402, that is, one side where the material receiving plate 11 is not disposed, the bottom surface of the sixth mounting frame 403 is mounted on the frame 0, two ends of the second lead screw 404 are optical axes, the optical axes at two ends of the second lead screw 404 respectively pass through the ninth synchronous pulley 405, an inner bearing ring in the fourth mounting frame 401 and an inner ring of a bearing in the sixth mounting frame 403, a part of the second lead screw 404 with threads passes through the fifth mounting frame 402, the. The fifth driving member is used for driving the ninth synchronous pulley 405 to rotate, so as to drive the tenth synchronous pulley 406 and the second lead screw 404 to rotate through the movement of the sixth synchronous belt 409, and the second lead screw 404 drives the fifth mounting rack 402 in threaded fit with the second lead screw 404 to move, so as to drive the fourth mounting rail 408 to move along the vertical direction of the extending direction of the axis of the second lead screw 404. At the moment, the distance between the two mounting rails is changed, so that the device can adapt to charging trays of more models, and the adaptability of the device is improved.
Specifically, the fifth driving member is a motor.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. An automatic balance machine, characterized by comprising:
the feeding tray supply mechanism is used for supplying a feeding tray, wherein materials are placed in the feeding tray;
the feeding tray conveying mechanism is used for conveying the feeding tray supplied by the feeding tray supply mechanism, and the feeding tray conveying mechanism can convey the feeding tray supplied by the feeding tray supply mechanism to a first position;
the receiving tray feeding mechanism is used for feeding the receiving tray;
the receiving tray conveying mechanism is used for conveying the receiving tray supplied by the receiving tray supply mechanism, and the receiving tray conveying mechanism can convey the receiving tray supplied by the receiving tray supply mechanism to a second position;
the positioning camera is used for photographing and positioning the materials in the feeding tray conveyed to the first position and the receiving tray conveyed to the second position;
and the material taking mechanism is used for sucking the materials in the feeding disc at the first position shot by the positioning camera and carrying the materials to the material receiving disc at the second position shot by the positioning camera.
2. The automatic tray arranging machine according to claim 1, wherein the feed tray feeding mechanism comprises a first longitudinal moving mechanism, a first transverse moving mechanism and a first insert; the feeding tray conveying mechanism is provided with a feeding tray placing position, the feeding tray placing position is used for placing a plurality of feeding trays, and the feeding trays are longitudinally stacked; the first longitudinal movement mechanism is arranged below the feeding tray placing position, the first transverse movement mechanism is arranged on the side of the feeding trays which are placed in a stacked mode, the first inserting strip is installed on the first transverse movement mechanism, and the first transverse movement mechanism can drive the first inserting strip to horizontally move back and forth in the direction of the feeding trays which are placed in the stacked mode; the first longitudinal movement mechanism is used for jacking the plurality of feeding trays which are stacked in a stacked mode until the top surface of the feeding tray at the lowest position and the first insert are on the same horizontal line, at the moment, the first transverse movement mechanism drives the first insert to horizontally move towards the direction with the plurality of feeding trays which are stacked in a stacked mode, so that the first insert is inserted between the feeding tray at the lowest position and other feeding trays, the first longitudinal movement mechanism drives the feeding tray at the lowest position to fall back to the feeding tray conveying mechanism, and the feeding tray conveying mechanism conveys the feeding trays on the feeding tray conveying mechanism.
3. The automatic disc-swinging machine according to claim 2, wherein the first longitudinal moving mechanism comprises a first linear power element and a second linear power element, the output end of the first linear power element is arranged upwards, and the output end of the first linear power element can move longitudinally; the second linear power element is arranged at the output end of the first linear power element, the output end of the second linear power element is arranged upwards, and the output end of the second linear power element can also move longitudinally; when the feeding trays need to be supplied, the output end of the first linear power element moves upwards, the plurality of feeding trays stacked in a stacked mode are jacked to leave the feeding tray conveying mechanism, and then the second linear power element drives the plurality of feeding trays stacked in a stacked mode to move longitudinally until the top surface of the feeding tray at the lowest position and the first inserting strip are on the same horizontal line; after the lowest feeding tray is separated from the rest feeding trays, the output end of the first linear power element moves downwards, the output end of the second linear power element moves downwards, and the feeding trays fall back to the feeding tray conveying mechanism.
4. The automatic disc swinging machine according to claim 3, wherein the first linear power element is a high-speed large displacement cylinder, the second linear power element is a low-speed small displacement cylinder, the high-speed large displacement cylinder is used for fast feeding, and the low-speed small displacement cylinder is used for accurate feeding.
5. An automatic disc-swinging machine according to claim 2, characterized in that the first transverse moving mechanism comprises a third linear power element; the output end of the third linear power element is horizontally movable back and forth towards the plurality of feed trays which are arranged in a stacked manner.
6. An automatic balance machine according to claim 5 wherein the third linear power element is a cylinder.
7. The automatic tray arranging machine according to claim 1, wherein the tray receiving and feeding mechanism comprises a second longitudinal moving mechanism, a second transverse moving mechanism and a second inserting bar; the material receiving plate conveying mechanism is provided with a material receiving plate placing position, the material receiving plate placing position is used for placing a plurality of material receiving plates, and the material receiving plates are longitudinally stacked; the second longitudinal movement mechanism is arranged below the material receiving plate placing position, the second transverse movement mechanism is arranged on the side of the plurality of material receiving plates which are placed in a stacked mode, the second inserting strip is installed on the second transverse movement mechanism, and the second transverse movement mechanism can drive the second inserting strip to horizontally move back and forth in the direction of the plurality of material receiving plates which are placed in a stacked mode; the second longitudinal movement mechanism is used for jacking the stacked receiving discs to the lowest one, the top surfaces of the receiving discs and the second inserting strips are on the same horizontal line, at the moment, the second transverse movement mechanism drives the second inserting strips to horizontally move towards the direction of the stacked receiving discs, so that the second inserting strips are inserted into the lowest one, the receiving discs are arranged between the receiving discs, the second longitudinal movement mechanism drives the lowest one, the receiving discs fall back to the receiving disc conveying mechanism, and the receiving disc conveying mechanism conveys the receiving discs on the second longitudinal movement mechanism.
8. The automatic disc swinging machine according to claim 1, further comprising a first limiting mechanism, wherein the first limiting mechanism comprises a first photoelectric sensor and a fourth linear power element, the first photoelectric sensor is arranged below the first position, a detection part of the first photoelectric sensor is arranged upwards, and an output end of the fourth linear power element can move upwards; when the feeding tray reaches the first position, the first photoelectric sensor sends a signal to a control circuit, the control circuit controls the output end of the fourth linear power element to extend, the output end of the fourth linear power element limits the feeding tray to be static at the first position, and when the output end of the fourth linear power element retracts, the feeding tray is not influenced to move on the feeding tray conveying mechanism.
9. An automatic balance machine according to claim 1, wherein said material extracting mechanism comprises:
the sucking mechanism is used for sucking or loosening the material to be placed on the plate;
the Z-axis linear motion module is used for driving the suction mechanism fixed on the Z-axis linear motion module to move along the Z-axis direction;
the X-axis linear motion module is used for driving the Z-axis linear motion module fixed on the X-axis linear motion module to move along the X-axis direction;
and the Y-axis linear motion module is used for driving the X-axis linear motion module fixed on the Y-axis linear motion module to move along the Y-axis direction.
10. The automatic disc swinging machine according to claim 1, further comprising a detection mechanism, wherein the detection mechanism is used for detecting whether the material on the material taking mechanism is defective, the detection mechanism comprises a detection area, a detection camera, a detection mechanism linear module and a defective product accommodating groove, the middle area of the first position and the first position is set as the detection area, the detection mechanism linear module is arranged below the detection area, the detection mechanism linear module is provided with a fixed end and a movable end, the movable end can move along the fixed end, the detection camera is mounted on the movable end, and a lens covering area formed by the lens of the detection camera moving on the movable end along the fixed end is opposite to the detection area; when detecting, the feeding mechanism drives the material to move to the detection area, the movable end drives the detection camera to move along the fixed end to shoot and identify the material, and if a defective product is found, the defective product is conveyed to the defective product storage groove by the feeding mechanism.
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| CN202010537084.8A CN111591757A (en) | 2020-06-12 | 2020-06-12 | Automatic arrangement machine |
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| CN202010537084.8A CN111591757A (en) | 2020-06-12 | 2020-06-12 | Automatic arrangement machine |
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| CN115818226A (en) * | 2022-12-16 | 2023-03-21 | 浙江丰立智能科技股份有限公司 | Automatic material taking and placing machine |
| CN116946731A (en) * | 2023-09-20 | 2023-10-27 | 百琪达智能科技（宁波）股份有限公司 | Electric code wheel press |
| CN118651660A (en) * | 2024-08-22 | 2024-09-17 | 浙江荣亿精密机械股份有限公司 | Full-automatic disc arranging machine based on picture quality inspection |
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