CN111557711A - Novel laparoscopic scissors and manufacturing method thereof - Google Patents
Novel laparoscopic scissors and manufacturing method thereof Download PDFInfo
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- A61B18/04—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
- A61B18/12—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
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- A61B18/12—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
- A61B18/14—Probes or electrodes therefor
- A61B18/1442—Probes having pivoting end effectors, e.g. forceps
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B21D53/60—Making other particular articles cutlery wares; garden tools or the like
- B21D53/64—Making other particular articles cutlery wares; garden tools or the like knives; scissors; cutting blades
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Abstract
本发明涉及一种新型的腹腔镜剪刀包含第一刀片和第二刀片,其中所述第一刀片包含第一近端驱动部分和第一远端刀片体及连接其的第一安装部分;所述第二刀片包含第二近端驱动部分和第二远端刀片体及连接其的第二安装部分,所述第一刀片体包含第一刀尖、第一配合面第、磨刀面和第一外侧面,所述第一磨刀面与第一配合面相交形成第一磨削刃,所述第一磨刀面和第一外侧面相交形成第一过渡刃,在所述第一配合面之上且处于第一磨削刃的临近区域,设置防滑筋,所述防滑筋由第一配合面朝向所述第一刀片体外部凸起,多条所述防滑筋构成防滑区。所述第二刀片体包含第二刀尖,第二配合面,第二磨刀面和第二外侧面。
The present invention relates to a new type of laparoscopic scissors comprising a first blade and a second blade, wherein the first blade comprises a first proximal driving part and a first distal blade body and a first mounting part connected thereto; the The second blade includes a second proximal drive portion and a second distal blade body and a second mounting portion connected thereto, the first blade body including a first tip, a first mating surface, a sharpening surface and a first On the outer side, the first grinding surface and the first mating surface intersect to form a first grinding edge, and the first grinding surface and the first outer side intersect to form a first transition edge. The upper part and the adjacent area of the first grinding edge are provided with anti-skid ribs, the anti-skid ribs are protruded from the first mating surface towards the outside of the first blade body, and a plurality of the anti-skid ribs form an anti-skid area. The second blade body includes a second cutting edge, a second mating surface, a second sharpening surface and a second outer side surface.
Description
技术领域technical field
本发明涉及微创手术器械,尤其涉及一种新型的腹腔镜剪刀及其制造方法。The invention relates to minimally invasive surgical instruments, in particular to a novel laparoscopic scissors and a manufacturing method thereof.
背景技术Background technique
外科手术器械已经有几百年历史,外科手术中医生运用不同的手术器械完成组织抓取,剪切,分离,凝血,缝合闭合等操作,外科手术器械经过数百年发展已经成熟。腔镜手术的已经临床开展30多年了,正在快速进步。简单的说,腔镜手术(包括腹腔镜手术,纤维内窥镜手术)即手术医生采用加长的腔镜手持器械,经由自然腔道或构建的穿刺通道进入患者体内,完成组织抓取,剪切,分离,凝血,缝合闭合等操作。Surgical instruments have a history of hundreds of years. In surgery, doctors use different surgical instruments to complete operations such as tissue grasping, shearing, separation, coagulation, and suture closure. Surgical instruments have matured after hundreds of years of development. Laparoscopic surgery has been carried out clinically for more than 30 years and is making rapid progress. To put it simply, laparoscopic surgery (including laparoscopic surgery and fiberoptic endoscopic surgery) means that the surgeon uses an elongated endoscopic hand-held instrument to enter the patient's body through a natural orifice or a constructed puncture channel to complete tissue grabbing, cutting , separation, coagulation, suture closure and other operations.
腔镜手术相对于传统开腹手术,主要优势在于减小创伤和减轻病痛和加速恢复。腔镜手术中,医生通常只能借助器械触及患者内脏器官,无法用手直接感知。另外腔镜手术医生的视野严重受限,只能借助内窥镜及影像系统实时观测器械工作头部的局部区域。由于腔镜手术中医生视野受限且缺乏触觉反馈,因此对于腔镜手持器械(腔镜剪刀,腔镜抓钳,腔镜分离钳等)的精确性,一致性,操控性等方面提出了很高的要求。到目前为止,腔镜手持器械各方面性能还存在诸多问题,尚无法满足不断进步腔镜手术技巧和不断发展的腔镜新手术种类的需要。Compared with traditional laparotomy, the main advantage of laparoscopic surgery is to reduce trauma, reduce pain and speed up recovery. In laparoscopic surgery, doctors usually can only touch the patient's internal organs with the help of instruments, and cannot directly feel it with their hands. In addition, the field of vision of the endoscopic surgeon is severely limited, and only the local area of the working head of the instrument can be observed in real time with the help of an endoscope and an imaging system. Due to the limited field of vision of the doctor and the lack of tactile feedback in endoscopic surgery, the accuracy, consistency and maneuverability of endoscopic hand-held instruments (endoscopic scissors, endoscopic grasping forceps, endoscopic separation forceps, etc.) high demands. So far, there are still many problems in all aspects of the performance of endoscopic hand-held instruments, which cannot meet the needs of the continuous improvement of endoscopic surgical skills and the continuous development of new types of endoscopic surgery.
发明内容SUMMARY OF THE INVENTION
因此,为了解决现有技术的问题,在本发明的一个方面,提出一种手术器械,一种新型的腹腔镜剪刀包含第一刀片和第二刀片,其中所述第一刀片包含第一近端驱动部分和第一远端刀片体及连接其的第一安装部分;所述第二刀片包含第二近端驱动部分和第二远端刀片体及连接其的第二安装部分,所述第一刀片体包含第一刀尖、第一配合面、第一磨刀面和第一外侧面,所述第一磨刀面与第一配合面相交形成第一磨削刃,所述第一磨刀面和第一外侧面相交形成第一过渡刃,在所述第一配合面之上且处于第一磨削刃的临近区域,设置防滑筋,所述防滑筋由第一配合面朝向所述第一刀片体外部凸起,多条所述防滑筋构成防滑区。所述第二刀片体包含第二刀尖,第二配合面,第二磨刀面和第二外侧面,所述第二磨刀面与第二配合面相交形成第二磨削刃,所述第二磨刀面和第二外侧面相交形成第二过渡刃,在所述第二配合面之上且处于第二磨削刃的临近区域,设置防滑筋,所述防滑筋由第二配合面朝向所述第二刀片体外部凸起,多条所述防滑筋构成防滑区。Therefore, in order to solve the problems of the prior art, in one aspect of the present invention, a surgical instrument is proposed, a new type of laparoscopic scissors includes a first blade and a second blade, wherein the first blade includes a first proximal end A drive portion and a first distal blade body and a first mounting portion connected thereto; the second blade includes a second proximal drive portion and a second distal blade body and a second mounting portion connected thereto, the first The blade body comprises a first cutting edge, a first mating surface, a first sharpening surface and a first outer side surface, the first sharpening surface intersects with the first mating surface to form a first grinding edge, and the first sharpening surface The intersection of the surface and the first outer side surface forms a first transition edge, and on the first mating surface and in the vicinity of the first grinding edge, an anti-slip rib is provided, and the anti-slip rib faces the first mating surface toward the first grinding edge. A blade body protrudes from the outside, and a plurality of the anti-skid ribs form an anti-skid area. The second blade body comprises a second cutting edge, a second mating surface, a second sharpening surface and a second outer side surface, the second sharpening surface and the second mating surface intersect to form a second sharpening edge, the The intersection of the second grinding surface and the second outer side surface forms a second transition edge. On the second mating surface and in the vicinity of the second grinding edge, an anti-slip rib is provided, and the anti-slip rib is formed by the second mating surface. Protruding toward the outside of the second blade body, a plurality of the anti-skid ribs constitute an anti-skid area.
具体的,所述剪刀还包含固定平面,所述固定平面与第一配合面构成扭曲锐角BX;Specifically, the scissors further include a fixed plane, and the fixed plane and the first mating surface form an acute twist angle BX;
所述固定平面与第二配合面构成扭曲锐角扭曲锐角CX。The fixed plane and the second mating surface form an acute twisted acute angle CX.
具体的,扭曲锐角BX(扭曲锐角CX)的数值和防滑筋的形状和尺寸设置为,使得所述第一刀片和第二刀片相互配合张开或合拢的任意位置,所述第一刀片的防滑筋和第二刀片的防滑筋不接触,且所述第一刀片的防滑筋不与所述第二配合面相接触,同时所述第二刀片的防滑筋不与所述第一配合面相接触。Specifically, the value of the acute twist angle BX (the acute twist angle CX) and the shape and size of the anti-slip rib are set so that the first blade and the second blade cooperate with each other to open or close any position, and the anti-slip of the first blade The ribs are not in contact with the anti-skid ribs of the second blade, the anti-skid ribs of the first blade are not in contact with the second mating surface, and the anti-slip ribs of the second blade are not in contact with the first mating surface.
具体的,还包括加长杆部和近端手柄。所述手柄包含前把手,后把手及连接其的手柄转轴,所述前把手和后把手可相对于所述手柄转轴作旋转运动。Specifically, it also includes an elongated rod portion and a proximal handle. The handle includes a front handle, a rear handle and a handle shaft connected thereto, and the front handle and the rear handle can rotate relative to the handle shaft.
具体的,包含下述步骤::Specifically, it includes the following steps:
S1:钣金成型S1: Sheet Metal Forming
S2:磨削刀刃S2: Grinding the blade
S3:加工防滑区S3: Processing anti-skid area
S4:去毛刺S4: Deburring
S5:组装器械,然后包装并灭菌。S5: Assemble the instruments, then package and sterilize.
附图说明Description of drawings
为了更充分的了解本发明的实质,下面将结合附图进行详细的描述,其中:In order to more fully understand the essence of the present invention, the following will be described in detail with reference to the accompanying drawings, wherein:
图1是一种典型的腔镜手持器械10;Fig. 1 is a typical endoscopic hand-held
图2是图1所示头部组件40的爆炸图;Figure 2 is an exploded view of the
图3是图1所示头部组件40的侧面示意图;FIG. 3 is a schematic side view of the
图4是图1所示头部组件40的投影示意图;FIG. 4 is a schematic projection view of the
图5是图4所示头部组件的刀片示意图;Fig. 5 is the blade schematic diagram of the head assembly shown in Fig. 4;
图6是改进的第一刀片100的示意图;FIG. 6 is a schematic view of the improved
图7是改进的第二刀片200的示意图;FIG. 7 is a schematic view of the improved
图8是改进的头部组件40的示意图;FIG. 8 is a schematic view of the improved
图9是又一改进第一刀片100a的示意图;FIG. 9 is a schematic diagram of yet another improved
图10是图9的10-10的剖视图;Figure 10 is a cross-sectional view of 10-10 of Figure 9;
图11是图10所示第一刀片100a的立体图;FIG. 11 is a perspective view of the
图12是图11的12-12断面视图Fig. 12 is a sectional view taken along line 12-12 of Fig. 11
图13是第二刀片200a的立体示意图;13 is a perspective view of the
图14是头部组件40a的立体示意图;Figure 14 is a perspective view of the
图15是闭合状态的头部组件40a的投影视图;Figure 15 is a projection view of the
图16是又一改进的第一刀片100b的立体示意图;FIG. 16 is a perspective view of yet another improved
图17是第一刀片100b的侧面投影视图;Figure 17 is a side projection view of the
图18是图17的18-18剖视图;Figure 18 is a cross-sectional view taken along line 18-18 of Figure 17;
图19是图17的19-19剖视图;Figure 19 is a cross-sectional view taken along line 19-19 of Figure 17;
图20是图17的20-20剖视图;Figure 20 is a cross-sectional view taken along line 20-20 of Figure 17;
图21是第二刀片200b的立体视图;Figure 21 is a perspective view of the
图22是第二刀片200b的侧面投影视图;Figure 22 is a side projection view of the
图23是图22的23-23剖视图;Figure 23 is a cross-sectional view taken along line 23-23 of Figure 22;
图24是图22的24-24剖视图;Figure 24 is a cross-sectional view taken along line 24-24 of Figure 22;
图25是图22的25-25剖视图;Figure 25 is a cross-sectional view taken along line 25-25 of Figure 22;
图26是剪刀配合的局部剖断图;Figure 26 is a partial cutaway view of scissors fitting;
图27-28是剪刀头部的立体示意图。Figures 27-28 are schematic perspective views of the head of the scissors.
在所有的视图中,相同的标号表示等同的零件或部件。In all the views, the same reference numbers refer to equivalent parts or components.
具体实施方式Detailed ways
这里公开了本发明的实施方案,但是,应该理解所公开的实施方案仅是本发明的示例,本发明可以通过不同的方式实现。因此,这里公开的内容不是被解释为限制性的,而是仅作为权利要求的基础,以及作为教导本领域技术人员如何使用本发明的基础。Embodiments of the present invention are disclosed herein, however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various ways. Therefore, what is disclosed herein is not to be interpreted as limiting, but merely as a basis for the claims and as a basis for teaching one skilled in the art how to use the present invention.
参考图1,为方便表述,后续凡接近操作者的一方定义为近端,而远离操作者的一方定义为远端。Referring to FIG. 1 , for the convenience of description, the side close to the operator is defined as the proximal end, and the side away from the operator is defined as the distal end.
在进行腔镜手术时,通常使用穿刺套管组件(未示出)在患者体壁建立器械进出患者体内的手术通道,各种微创手术器械,比如手持器械10就可以通过套管组件形成的通道插入到体腔。手术过程中可能需要同时使用一个或多个套管组件,而外科手持器械10也根据手术需要配置一个或多个进行同时操作。During laparoscopic surgery, a puncture cannula assembly (not shown) is usually used to establish a surgical channel for the instrument to enter and exit the patient's body through the body wall of the patient. Various minimally invasive surgical instruments, such as the hand-held
图1描绘了一种典型的腔镜手持器械10,包括近端手柄20,远端的头部组件40,及在其间延伸的加长杆部30。所述手柄20包含前把手21,后把手22及连接其的手柄转轴23,所述前把手21和后把手22可相对于所述手柄转轴23作旋转运动。所述加长杆部30包含轴线31,转轮35,外杆50和内杆60。其中外杆50和转轮35固定成一体并一起安装在手柄20中,所述手柄20限制转轮35沿着轴线31方向的平动位移,但允许转轮35围绕轴线31转动。一种可选的方案中,所述手柄20还包括电插头24,所述电插头24一端安装在所述手柄20中并与所述加长杆部30连接,另一端裸露在所述手柄20的外部。所述电插头24可与标准导联线匹配联通高频电凝设备。所述头部组件40包含头部销轴45,固定座70,驱动机构80,第一刀片100和第二刀片200。1 depicts a typical endoscopic hand-held
图2-4更详细的描述了所述头部组件40的结构,组成和作用关系。所述第一刀片100包含第一刀片体140,第一连接部120以及连接其的第一固定部130,还包括贯穿第一固定部130的第一固定孔135和由第一连接部120向外延伸的第一连接轴110。所述第二刀片200包含第二刀片体240,第二连接部220以及连接其的第二固定部230,还包括贯穿第二固定部230的第二固定孔235和由第二连接部220向外延伸的第二连接轴210。所述驱动机构80包含滑块体81以及分别由其两个侧面向下凹陷的,交叉的第一滑槽83和第二滑槽85,还包括连接凹槽89。所述固定座70包含第一悬臂71及贯穿其的第一销孔73,第二悬臂75及贯穿其的第二销孔77,所述第一悬臂71和第二悬臂75限定出U型槽79。2-4 describe the structure, composition and functional relationship of the
继续参考图3-4,其中所述第一刀片100和第二刀片200相互堆叠并安装在所述固定座70中的第一悬臂71和第二悬臂75之间,所述头部销轴45依次贯穿所述第一销孔73,第一固定孔135,第二固定孔135和第二销孔77,从而将第一刀片100,第二刀片200和固定座70连接起来,其中头部销轴45的两端与第一悬臂71和第二悬臂75铆接固定,而所述第一刀片100和第二刀片200可围绕所述头部销轴45旋转。所述驱动滑块80安装在第一悬臂71和第二悬臂75之间,且所述驱动滑块80同时处于第一连接部120和第二连接部220之间,所述第一连接轴110与第一滑槽83匹配,第二连接轴210与所述第二滑槽85匹配。所述内杆32的第一拉杆头31与连接凹槽89相匹配,而其第二拉杆头39(图中未示出)与所述手柄20连接。所述前把手21和后把手22围绕所述周边转轴23旋转张开或合并,可经由内杆32的传递作用力,带动所述驱动滑块80在所述U型槽79中沿轴向31方向运动,则所述第一滑槽83驱动所述第一连接轴110(同时第二滑槽85驱动所述第二连接轴210)在其中滑动,从而驱动所述第一刀片100和第二刀片200围绕头部销轴45作旋转张开或合并运动。对于本领域技术人员来说,这种滑槽平动驱动工作头部旋转的机械原理应该很容易理解。还可结合美国发明专利US5496347,US81144120等专利文献中详细披露的与上述滑槽驱动近似的作用机理来理解本发明所述驱动机构的作用原理,在此不再赘述。3-4, wherein the
本领域的技术人员应该可以理解,通常根据腔镜手术器械的头部形状和功能不同,分成腔镜剪刀,腔镜分离钳和腔镜抓钳三个大类别。在本发明的一个方面,一种腔镜剪刀10,其第一刀片100即为第一刀片100,第二刀片200即为第二刀片200。所述第一刀片100包含第一刀片体140,第一连接部120,第一固定部130,第一固定孔135,第一连接轴110。所述第二刀片200包含第二刀片体240,第二连接部220,第二固定部230,第二固定孔235和第二连接轴210。Those skilled in the art should understand that the endoscopic surgical instruments are generally classified into three major categories: endoscopic scissors, endoscopic separating forceps and endoscopic grasping forceps according to the shape and function of the head of the endoscopic surgical instrument. In one aspect of the present invention, a pair of
现参考图4-5,一种具体的实现方案中所述第一刀片体140和第二刀片体240呈弧形并相互匹配。更细致的,所述第一刀片体140包含第一刀尖151,第一磨刀面152,第一配合面153和第一外侧面154,其中所述第一磨刀面152与第一配合面153相交形成第一磨削刃157,所述第一磨刀面152和第一外侧面154相交形成第一过渡刃158。所述第二刀片体240包含第二刀尖251,第二刃口面252,第二配合面253,和第二外侧面254,其中所述第二刃口面252与第二配合面253相交形成第二磨削刃257,所述第二刃口面252和第二外侧面254相交形成第一过渡刃258。Referring now to FIGS. 4-5 , in a specific implementation solution, the
所述第一刀片100和第二刀片200装配在一起形成头部组件40,其中所述第一配合面153和第二配合面253相互匹配,相互不接触或部分接触,所述第一磨削刃157和第二磨削刃257形成点接触,当操作手柄20使得所述第一刀片体140和第二刀片体240张开或合拢的过程中,所述第一磨削刃157和第二磨削刃257始终保持点接触。美国发明专利US5478347,US6168605,US8114107分别披露了所述刀片的弧形设计及保持点接触的方法,本领域技术人员可直接引用或稍作适应性修改,以实现本发明所述的第一磨削刃157和第二磨削刃257始终保持点接触。The
现参考图6-8,又一种改进的设计方案中,所述第一刀片体140还包括防滑区160,所述第二刀片体240还包含防滑区260。如图6所示,更详细的,齿根槽161同时贯穿所述第一磨刀面152和第一外侧面154;在大致平行所述过渡刃158方向,所述齿根槽161的截面呈U形;在大致垂直所述过渡刃158方向,所述齿根槽161的截面呈三角形形。所述两个相邻的齿根槽161限定出防滑齿165,多个防滑齿165和多个齿根槽161组成本发明所述的防滑区160。如图7所示,更详细的,齿根槽261同时贯穿所述第二刃口面252和第二外侧面254;在大致平行所述过渡刃258方向,所述齿根槽261的截面呈U形;在大致垂直所述过渡刃258的方向,所述齿根槽261的截面呈三角形形。所述两个相邻的齿根槽261限定出防滑齿265,多个防滑齿265和多个齿根槽261组成本发明所述的防滑区260。Referring now to FIGS. 6-8 , in another improved design solution, the
现参考图8,当所述器械10用于剪切或分离患者体内组织时,所述防滑区160(和或防滑区260)通常直接与组织接触,可增大组织与刀片之间的摩擦阻力,防止剪切/分离组织过程中产生滑动,实现精确切割/分离。由于腔镜手术中手术医生视野受限且缺少触觉反馈,因此所述防滑区的防滑作用非常重要,多数手术医生偏爱带有防滑功能的腔镜剪刀。然而,到目前为止已公开的技术文献中,尚没有关于本发明所述防滑结构的一次性使用的腔镜剪刀。已经商业化的,批量生产,销售和使用的一次性使用的腔镜剪刀,也没有包含本发明所述的防滑结构。Referring now to FIG. 8, when the
在本发明的一个方面,提出一次性使用腔镜剪刀的一种钣金制造方法,步骤如下:In one aspect of the present invention, a sheet metal manufacturing method for disposable endoscopic scissors is proposed, and the steps are as follows:
S1:钣金成型,用厚度合适的不锈钢板材,采用钣金冲压模具制成第一(第二)刀片;S1: Sheet metal forming, using a stainless steel plate with a suitable thickness, using a sheet metal stamping die to make the first (second) blade;
S2:磨削刀刃,磨削所述第一(第二)刀片形成第一(第一)磨刀面和第一(第二)磨削刃;S2: grinding the blade, grinding the first (second) blade to form a first (first) grinding surface and a first (second) grinding edge;
S3:加工防滑区,采用磨削或切割的方式制造第一(第二)齿根槽;S3: Process the anti-skid area, and manufacture the first (second) tooth root groove by grinding or cutting;
S4:去毛刺,针对加工齿根槽形成的边角全部进行倒角去毛刺处理;S4: Deburring, chamfering and deburring all the corners formed by machining the tooth root groove;
S5:组装器械10,然后包装并灭菌。S5: Assemble the
采用前述钣金制造法加工防滑区,加工效率较低,加工成本较高;且加工第一(第二)齿根槽形成较多的锋利边,去毛刺的成本较高,则大大提高了一次性腔镜剪刀的生产成本,且不适用于大批量生产。Using the aforementioned sheet metal manufacturing method to process the anti-skid area has low processing efficiency and high processing cost; and the processing of the first (second) tooth root groove forms more sharp edges, and the cost of deburring is high, which greatly increases one time. The production cost of endoscopic scissors is not suitable for mass production.
在本发明的另一个方面,提出一次性使用腔镜剪刀的一种改进的制造方法,步骤如下:In another aspect of the present invention, an improved manufacturing method of disposable endoscopic scissors is proposed, and the steps are as follows:
S1:成型:采用金属粉末注射成型工艺成型(后续简称为MIM)包含第一(第二)防滑区的第一(第二)刀片;S1: Molding: The metal powder injection molding process (hereinafter referred to as MIM) is used to mold the first (second) blade including the first (second) anti-skid zone;
S2:磨削:磨削所述第一(第二)刀片形成第一(第二)磨刀面和第一(第二)磨削刃;S2: Grinding: grinding the first (second) blade to form a first (second) grinding surface and a first (second) grinding edge;
S3:去毛刺,针对磨削形成第一(第二)磨刀面与第一(第二)齿根槽交接边角进行去毛刺处理;S3: Deburring, deburring is performed on the corners where the first (second) grinding surface and the first (second) tooth root groove are formed by grinding;
S4:组装器械10和包装灭菌。S4: Assembling the
采用前述MIM法制造包含防滑区的一次性使用腔镜剪刀,由于预先粉末注射成型的第一(第二)刀片包含了防滑区(齿根槽),磨削刀刃时会产生较大的震动(波动),严重影响刀刃的锋利程度,且第一(第二)磨刀面与第一(第二)齿根槽交接的边间产生大量毛刺,去毛刺的成本较高,其总体生产成本仍然较高,不适用于大批量生产。Using the aforementioned MIM method to manufacture disposable endoscopic scissors with a non-slip area, since the pre-powder injection molded first (second) blade contains a non-slip area (tooth root groove), a large vibration will be generated when grinding the blade ( Fluctuation), which seriously affects the sharpness of the blade, and a large number of burrs are generated between the edges where the first (second) grinding surface and the first (second) tooth root groove meet, the cost of deburring is high, and the overall production cost is still Higher, not suitable for mass production.
图9-14描绘了本发明的又一个实施例,腔镜剪刀11。所述剪刀11与所述器械10的结构和组成近似(注意,所述剪刀11与所述器械10相同的部分,后续图示中不再展示。后续说明书及说明书附图中,凡是相同的标号表示等同的零件或部件)。9-14 depict yet another embodiment of the present invention,
所述剪刀11包含手柄20,远端的头部组件40a,加长杆部30。所述头部组件40a包含头部销轴45,固定座70,驱动机构80,第一刀片100a和第二刀片200a。所述第一刀片100a包含第一刀片体140a,第一连接部120,第一固定部130,第一固定孔135和第一连接轴110。所述第二刀片200a包含第二刀片体240a,第二连接部220,第二固定部230,第二固定孔235和第二连接轴210。The
现参考图9-12,一种设计方案中,所述第一刀片体140a包含第一刀尖151,第一磨刀面152,第一配合面153和第一外侧面154,其中所述第一磨刀面152与第一配合面153相交形成第一磨削刃157,所述第一磨刀面152和第一外侧面154相交形成第一过渡刃158。所述第一刀片体140a还包括防滑区160a。如图11-12所示,更详细的,防滑槽161a设置在所述第一配合面153之上且处于第一磨削刃157的临近区域,所述防滑槽161a由第一配合面153朝向所述第一刀片体140a内部凹陷。两个相邻的所述防滑槽161a限定出一条防滑筋165a,多个所述的防滑槽161a和防滑筋165a组成本发明所述的防滑区160a。9-12, in one design, the
现参考图13,一种可选的设计方案中,所述第二刀片体240a包含第二刀尖251,第二刃口面252,第二配合面253和第二外侧面254,其中所述第二刃口面252与第二配合面253相交形成第二磨削刃257,所述第二刃口面252和第二外侧面254相交形成第一过渡刃258。所述第一刀片体240a还包括防滑区260a。防滑槽261a设置在所述第二配合面253之上且处于第二磨削刃257的临近区域,所述防滑槽261a由第二配合面253朝向所述第二刀片体240a内部凹陷。两个相邻的所述防滑槽261a限定出一条防滑筋265a,多个所述的防滑槽261a和防滑筋265a组成本发明所述的防滑区260a。Referring now to FIG. 13, in an optional design solution, the
图14描绘了所述剪刀11的一种常见使用模式,即所述剪刀11的一对剪刀片张开到最大角度,用于剪切较厚组织,或称为重剪模式。此重剪模式下,一对剪刀片合拢并剪切挤碎组织时,所述剪刀片及其刀刃对于组织产生较大的由近端向远端的推力。图15描绘了所述所述剪刀11的另一种常见使用模式,即所述剪刀11的一对剪刀片完全合拼,用于钝分离,或组织电凝或高效电切,或称为电切模式。特别用于组织电凝或高效电切时,所述剪刀11的匹配良好且防滑区不裸露在外,以免影响电凝/电切效果。当一对剪刀合并电切时,组织被烧焦后附着再刀片外表面,若外表面带有防滑齿,则极难以被清理干净。现有的腔镜剪刀设计通常只适用于某一种使用模式,通常不能兼容不同使用模式或者不同使用模式下的功能性能表现欠缺,这导致手术医生通常需要配备多种腔镜剪刀,特别对于使用一次性腔镜剪刀时,造成了较大的资源浪费和增加了手术成本。FIG. 14 depicts a common mode of use of the
继续参考图14,所述腔镜剪刀11的头部组件40a包含防滑区160a和或防滑区260a,其防滑功能与所述腔镜剪刀10的头部组件40的防滑区160和或防滑区260的功能相似。所述第一刀片100a和第一刀片100相比较,所述防滑区160比所述防滑区160a的防滑效果更明显,若单独根据防滑效果比较,所述刀片100明显优于刀片100a。然而,本领域的技术人员应该可以理解,为了节约手术成本和手术时间,通常腔镜剪刀不仅用于剪切组织或器官,还用于钝分离和电凝。如图15所示,通常腔镜剪刀的第一刀片和第二刀片合拢后,所述防滑区没有裸露在外,当用于钝形分离组织,或者利用第一剪刀的第一外侧面进行组织电凝。根据钝分离或电凝效果比较,所述刀片100a的功能(性能)明显优于所述刀片100。综合考虑腔镜剪刀的剪切性能(例如锋利程度和防滑性能),钝分离性能(例如防止锋利边角意外损伤其他器官或组织),以及电切电凝性能,以及如何提高加工制造效率从而降低成本,多种因素交织在一起,使得寻求设计平衡点较为困难。Continuing to refer to FIG. 14 , the
图16-27描绘了本发明又一实施例,腹腔镜剪刀12。所述剪刀12与所述器械10的结构和组成近似(注意,所述剪刀12与所述器械10相同的部分,后续图示中不再展示。后续说明书及说明书附图中,凡是相同的标号表示等同的零件或部件)。16-27 depict yet another embodiment of the present invention,
所述剪刀12包含手柄20,远端的头部组件40a,加长杆部30。所述头部组件40b包含头部销轴45,固定座70,驱动机构80,第一刀片100b和第二刀片200b。所述第一刀片100b包含第一刀片体140b,第一连接部120,第一固定部130,第一固定孔135和第一连接轴110。所述第二刀片200b包含第二刀片体240b,第二连接部220,第二固定部230,第二固定孔235和第二连接轴210。The
现参考图16-17,一种设计方案中,所述第一刀片体140b包含第一刀尖151,第一磨刀面152,第一配合面153和第一外侧面154,其中所述第一磨刀面152与第一配合面153相交形成第一磨削刃157,所述第一磨刀面152和第一外侧面154相交形成第一过渡刃158。所述第一刀片体140b还包括防滑区160b。如图16,图17和图20所示,更详细的,防滑筋161b设置在所述第一配合面153之上且处于第一磨削刃157的临近区域,所述防滑筋161b由第一配合面153朝向所述第一刀片体140a外部凸起,多个所述的防滑筋161b组成本发明所述的防滑区160b。16-17, in a design solution, the
继续参考图17-20,所述第一固定部130包含固定平面131,而所述第一配合面153相对于所述固定平面131成一定夹角扭曲。更准确的,作垂直与所述固定平面131的任意剖切面与所述第一配合面153相交,其交线与所述固定平面131形成锐角BX。即所述第一配合面153相对于所述固定平面131成一定扭曲锐角BX。Continuing to refer to FIGS. 17-20 , the
现参考图21-25,一种可选的设计方案中,所述第二刀片体240b包含第二刀尖251,第二刃口面252,第二配合面253和第二外侧面254,其中所述第二刃口面252与第二配合面253相交形成第二磨削刃257,所述第二刃口面252和第二外侧面254相交形成第一过渡刃258。所述第一刀片体240b还包括防滑区260b。防滑筋261b设置在所述第二配合面253之上且处于第二磨削刃257的临近区域,所述防滑筋261b由第二配合面253朝向所述第一刀片体240a外部凸起。多个所述的防滑筋261b组成本发明所述的防滑区260b。21-25, in an optional design solution, the
继续参考图22-25,所述第一固定部230包含固定平面231,而所述第二配合面253相对于所述固定平面231成一定夹角扭曲。更准确的,作垂直与所述固定平面231的任意剖切面与所述第一配合面253相交,其交线与所述固定平面231形成锐角CX。即所述第二配合面253相对于所述固定平面231成一定扭曲锐角CX。Continuing to refer to FIGS. 22-25 , the
现参考图26-27,所述BX和CX的数值和方向设置为,当多少第一磨削刃157和第二磨削刃257相互匹配于,形成任意点接触PX,扭曲锐角BX和扭曲锐角CX的扭曲方向为使所述第一配合面153(第二配合面253)远离过点接触PX的水平面PY。扭曲锐角BX(扭曲锐角CX)的数值和防滑筋161b(防滑筋261b)的形状和尺寸设置为:所述第一刀片100b和第二刀片200b相互配合张开或合拢的任意位置,所述防滑筋161b和防滑筋261b不接触,且所述防滑筋161b不与所述第二配合面253相接触,同时所述防滑筋261b不与所述第一配合面153相接触。Referring now to Figures 26-27, the values and directions of the BX and CX are set so that when how many of the first grinding
本领域的技术人员应该能够理解,所述第一刀片100b和第一刀片100a相比较,所述防滑区160b比所述防滑区160a的防滑效果更明显。由于腔镜剪刀的外形尺寸受限,同时需综合考虑腔镜剪刀的剪切性能(例如锋利程度和防滑性能),钝分离性能(例如防止锋利边角意外损伤其他器官或组织),以及电切电凝性能,因此所述防滑区的尺寸,防滑筋或防滑槽的设计尺寸通常很微小。使用腔镜剪刀剪切组织或器官时,组织或器官包覆在所述第一配合面153和第二配合面253的外表,当防滑筋和防滑槽尺寸较小时,显然防滑筋的防滑效果优于防滑槽。Those skilled in the art should understand that, when the
本领域的技术人员应该理解,如果采用前述的钣金制造方法,即先钣金冲裁制成刀片,再切割或磨削制成防滑区,则所述第一刀片100b制造成本极高,远远高于所述第一刀片100a的制造成本。一个普通的技术人员可能理解为,如果采用MIM的方法来制造,再不考虑模具制造的微小成本差异之外,所述第一刀片100b和第一刀片100a的MIM制造成本基本相同。如果仅仅考虑MIM生产环节,的确成本相当,然而考虑综合制造成本,所述第一刀片100b的成本却远远低于所述第一刀片100a。本领域的技术人员应该能够理解,所述第一刀片100b(100a)用于制成腔镜剪刀时,特别是一次性使用腔镜剪刀时,通常还需进行刀片整体抛光,钝化,清洗去油污或其他表面脏污。在抛光钝化或清洗环节,所述第一刀片100b的第一刃口面上凸起的防滑筋,抛光钝化或清洗均比较方便。而所述第一刀片100a的第一刃口面上向下凹陷的防滑槽则难以抛光钝化,而且长期储存时,所述防滑槽很容易积存灰尘或其他脏污,而且清洗(例如超声波清洗)时水流不容易带走防滑槽中的灰尘或脏污。Those skilled in the art should understand that if the aforementioned sheet metal manufacturing method is adopted, that is, the sheet metal is first punched to form a blade, and then cut or ground to form a non-slip area, the manufacturing cost of the
本领域的技术人员应该容易想到,针对所述防滑筋的形状,尺寸和位置作适应性修改,可提升防滑效果。虽然本发明披露的第一刀片100a(100b),第二刀片200a(200b)分别为所述第一配合面153(第二配合面253)表面含有防滑槽或防滑筋,一个普通的技术人员应该可以想到,也可以为防滑筋或防滑凹槽的组合。结合所述第一刀片100的披露,还可以想到所述第一刃口面152(第二刃口面252)也可同时包含防滑筋或防滑槽(如图28所示),一个普通技术人员应该容易想到,可以将防滑筋延伸至与所述第一外侧面相交,也可以针对防滑筋做其他简单适应性修改。本发明的说明书附图中展示的案例均为弯弧形剪刀,然而一个普通的技术人员应该容易想到,本发明锁定防滑区设计也可以应用到直剪刀,当应用于直剪刀时,所述第一刀片和第二刀片则可完全相同。虽然已经展示的案例中所述第一刀片和第二刀片都包含防滑区,然而本领域的技术人员应该能够理解,只有一个刀片包含防滑区也可起到显著的防滑效果。虽然已经展示的案例中,所述腔镜剪刀的驱动机构均为驱动滑块80和连接轴110组成,然而也可以采用其他已披露的现有技术替代,例如US5478347,US6168605,US8114107等美国专利披露的滑槽机构或连杆机构。或者根据现有技术的启示,稍作适应性修改并替代本发明所述的驱动滑块80和连接轴110,也是本发明的保护范围。Those skilled in the art should easily think that the shape, size and position of the anti-skid ribs can be adapted to improve the anti-skid effect. Although the
已经展示和描述了本发明的很多不同的实施方案和实例。本领域的一个普通技术人员,在不脱离本发明范围的前提下,通过适当修改能对所述方法和器械做出适应性改进。好几种修正方案已经被提到,对于本领域的技术人员来说,其他修正方案也是可以想到的。因此本发明的范围应该依照附加权利要求,同时不应被理解为由说明书及附图显示和记载的结构,材料或行为的具体内容所限定。Many different embodiments and examples of the present invention have been shown and described. One of ordinary skill in the art, without departing from the scope of the present invention, can make adaptations to the described methods and apparatus with appropriate modifications. Several modifications have been mentioned, and others are conceivable to those skilled in the art. The scope of the invention should therefore be determined in accordance with the appended claims and should not be construed as limited by the details of the structures, materials or acts shown and described in the specification and drawings.
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