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CN111533994B - High-cracking-rate high-melt-index polypropylene material and preparation method and application thereof - Google Patents

High-cracking-rate high-melt-index polypropylene material and preparation method and application thereof Download PDF

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CN111533994B
CN111533994B CN202010385948.9A CN202010385948A CN111533994B CN 111533994 B CN111533994 B CN 111533994B CN 202010385948 A CN202010385948 A CN 202010385948A CN 111533994 B CN111533994 B CN 111533994B
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polypropylene
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CN111533994A (en
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王红英
李建华
孙灿乾
熊张军
吴梁锋
汪诗平
崔寅鑫
黄剑
陈海斌
王娟
褚钰宇
薛宏魁
吴佳亮
王耀华
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Jiangsu Donghua Automobile Energy Co ltd
Oriental Enery New Materials Co ltd
Riental Enery Co ltd
Donghua Energy Zhangjiagang New Materials Co ltd
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Jiangsu Donghua Automobile Energy Co ltd
Oriental Enery New Materials Co ltd
Riental Enery Co ltd
Donghua Energy Zhangjiagang New Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • C08K5/134Phenols containing ester groups
    • C08K5/1345Carboxylic esters of phenolcarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3
    • C08K5/526Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/46Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4291Olefin series
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/12Applications used for fibers

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Textile Engineering (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a high-cracking-rate high-melt-index polypropylene material and a preparation method and application thereof, wherein the high-cracking-rate high-melt-index polypropylene material comprises the following components in parts by weight: 100 parts of homopolymerized polypropylene; 0.4-8 parts of a molecular weight regulator; 0.1-1 part of stabilizer. The special material for melt-blown polypropylene with high cracking rate and high melt index is obtained by mixing the homopolymerized polypropylene, the molecular weight regulator and the stabilizer in proportion, extruding by using double screws, adjusting the rotating speed of the screws and improving the extrusion temperature.

Description

High-cracking-rate high-melt-index polypropylene material and preparation method and application thereof
Technical Field
The invention relates to a high-cracking-rate high-melt-index polypropylene material, and a preparation method and application thereof, belonging to the technical field of materials.
Background
The polypropylene melt-blown non-woven fabric takes polypropylene as a raw material, the diameter of the fiber reaches 1-5 microns, the number and the surface area of the fiber in unit area are increased by the superfine fiber structure of the non-woven fabric, and meanwhile, the melt-blown fabric has good filtering property, heat insulation property and oil absorption property due to the fine fiber diameter and high porosity. After electret treatment, the melt-blown cloth can effectively adsorb particles and bacteria in the air, prevent virus infection to people, and can be widely applied to materials such as mask inner layers, filter elements and the like.
The special material for polypropylene melt-blown mainly takes polypropylene as a raw material, and the fluidity and the molecular weight distribution of the material are controlled by adding a molecular weight regulator, namely peroxide for reaction and degradation. The melt index of the special material for melt-blown polypropylene can be between 400-2000g/10min according to the use requirements of downstream customers. The product needs to simultaneously meet the characteristics of stable melt index, narrow molecular weight distribution, low ash content, small smell, high spinnability and the like. A large amount of molecular weight regulator is used in the production process of melt-blown polypropylene, and the molecular weight regulator in the melt-blown polypropylene material has large residue, large melt index volatility, high ash content and large peculiar smell due to immature production process, so that the melt-blown polypropylene material is difficult to accept by downstream customers.
Half-life is an indication of the rate of decomposition of the reaction. The molecular weight regulator generates free radicals after being heated, and the higher the temperature is, the more the generated free radicals are, the shorter the half-life period is, and the faster the reaction rate is. Meanwhile, the time for adding the material from the feeding port to the die port for extruding is the retention time of the material in the screw, and the retention time is related to the length-diameter ratio of the screw, the rotating speed and the long and short backflow of the mixing section. Generally, the longer the length-diameter ratio of the screw and the slower the rotation speed, the longer the residence time of the polypropylene material, the molecular weight regulator can fully contact and react with the polypropylene, and the final product contains little or no molecular weight regulator. The data show that the molecular weight regulator can be completely decomposed only when the residence time in the screw is more than 10 times of the half-life period at the temperature, and the polypropylene material can not contain the molecular weight regulator in the later processing.
Cracking Efficiency (CE) refers to the complete degree of reaction Cracking of peroxide in the process of extruding and granulating polypropylene, and the calculation formula is as follows:
Figure BDA0002483940630000021
and the MFR of the PP material without the influence of residual peroxide is measured by adding excessive antioxidant to neutralize various oxides in the PP material in the test process, so that the MFR of the PP product is not influenced.
When the cracking rate CE is higher, the residual amount of peroxide in the polypropylene material after reaction is smaller, the fluctuation of the melt index is smaller, and the product smell is lower; when CE is smaller, the residual quantity of the peroxide is larger, the fluctuation of the melt index is larger, and the odor of the product is larger.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a high-cracking-rate high-melt-index polypropylene material, a preparation method and application thereof, which are suitable for melt-blown non-woven fabric polypropylene special material.
In order to achieve the above object, the present invention adopts the following technical solutions:
in a first aspect, a high-cracking-rate high-melt-index polypropylene material is provided, and raw materials comprise the following components in parts by weight:
100 parts of homopolymerized polypropylene;
0.4-8 parts of a molecular weight regulator;
0.1-1 part of stabilizer.
In some embodiments, the homopolypropylene has a melt index of 2 to 65g/10 min.
In some embodiments, the molecular weight regulator is an organic peroxide degrader masterbatch selected from one or more of 2, 5-dimethyl-2, 5-di-tert-butylperoxyhexane, di-tert-butylperoxycumene, 2, 5-dimethyl-2, 5-di-tert-butylperoxy-3-hexene, 3,6, 9-triethyl-3, 6, 9-trimethyl-1, 4, 7-triperoxononane, dilauryl phosphate, di-tert-butyl hydroperoxide, 1, 1-di-tert-butylperoxycyclohexane, 1, 1-bis (tert-butylperoxy) -3,3, 5-trimethylcyclohexane degradation masterbatch.
In some embodiments, the stabilizer is selected from one or more of pentaerythritol tetrakis [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], 1,3, 5-trimethyl-2, 4, 6-tris (3, 5-di-tert-butyl-4-hydroxybenzyl) benzene, octadecyl β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate, 1,3, 5-tris (3, 5-di-tert-butyl-4-hydroxybenzyl) isocyanurate, tris (2, 4-di-tert-butylphenyl) phosphite, 1,3, 5-tris (3, 5-di-tert-butyl-4-hydroxybenzyl) isocyanurate.
More preferably, the stabilizer is a mixture of pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and tris (2, 4-di-tert-butylphenyl) phosphite in a mass ratio of 1:0.5 to 1: 1.
In a second aspect, a method for preparing the high-cracking-rate high-melt-index polypropylene material is provided, which comprises:
(1) uniformly mixing homo-polypropylene, a molecular weight regulator and a stabilizer in a high-speed mixer according to a proportion to obtain a mixture;
(2) and (2) feeding the mixture obtained in the step (1) through a main feeding port of a double-screw extruder, and granulating by using a water tank cooling granulator to obtain the granular high-cracking-rate high-melt-index polypropylene material.
In some embodiments, the twin screw extruder has a length to diameter ratio of (32-70): 1; the temperature of each section of the double-screw extruder is set to be 165-300 ℃; the screw rotating speed of the double-screw extruder is set to be 50-400 rpm/min.
More preferably, the twin-screw extruder has a length to diameter ratio of (32-45): 1; the temperature of each section of the double-screw extruder is set to be 185-265 ℃; the screw rotating speed of the double-screw extruder is set to be 50-180 rpm/min.
The high-cracking-rate high-melt-index polypropylene material is prepared by the preparation method of the high-cracking-rate high-melt-index polypropylene material.
In a third aspect, there is provided the use of a high melt fraction, high melt index polypropylene material as described above for the production of melt blown nonwoven fabrics.
The invention has the beneficial effects that: the invention provides a special material for high-cracking-rate high-melt-index polypropylene, which is suitable for melt-blown non-woven fabrics.
Detailed Description
The present invention will be described in detail with reference to the following embodiments.
The auxiliary raw materials used in the examples are commercially available without specific reference.
Wherein the polypropylene material is polypropylene Y381H from Tohua energy (Zhang Jia hong) GmbH, and has a melt index of 36.76g/10 min;
the molecular weight regulator is solid degrading agent Enox101-20PP of Jiangsu Qiangsheng functional chemical company Limited;
the stabilizer is a mixture of pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and tris (2, 4-di-tert-butylphenyl) phosphite in a ratio of 1: 0.9;
the manufacturing equipment of the special material for melt-blown selects a HK36 model of Nanjing Kogya chemical engineering complete equipment Limited, and the length-diameter ratio L/D of a screw is 40: 1.
Example 1
A high-cracking-rate high-melt-index polypropylene material comprises the following components:
in order to realize the development of the special material for the high-cracking-rate high-melt-index melt-blown polypropylene, the invention adopts the following technical process route:
(1) the polypropylene, the molecular weight regulator and the stabilizer are mixed uniformly in a high-speed mixer according to the proportion to obtain a mixture.
(2) And (2) feeding the mixture obtained in the step (1) through a main feeding port of a double-screw extruder, adjusting the rotating speed and the extrusion temperature of the extruder, and cooling by a water tank and granulating by a granulator to obtain the granular modified polypropylene material.
Relevant process parameters for examples 1-6 and comparative examples 1-3 in formulation weighing and extrusion granulation are given in table 1 below.
TABLE 1
Figure BDA0002483940630000051
The performance tests were performed according to the following criteria:
the melt flow rate (MFR value) of the sample was measured according to the method B of GB/T3682-2000 standard at 230 ℃ under a load of 2.16kg and at a melt density of 0.7386g/cm3
The volatile component of the product is tested according to the method A specified by GB/T2914-2008 standard, and the test temperature is 110 +/-2 ℃.
The ash content of the product is carried out according to a method A specified by GB/T9345.1-2008 standard, a direct calcination method is adopted, and the calcination temperature is 850 +/-50 ℃.
The molecular mass distribution index Mw/Mn, as determined in accordance with ISO 16014-4:2012, was determined using trichlorobenzene as solvent at a flow rate of 1ml/min and a column temperature of 150 ℃.
The yellow index is tested according to HG/T3862-2006 standard.
Odor test, according to VDA270 standard.
The cracking rate, CE, MFR of the PP material measured without the influence of residual peroxide, is the MFR of the mixture measured by mixing the excess antioxidant with the polypropylene particles before the test. Excess antioxidant reacts with the oxide during the test, ensuring that the product MFR is not affected by the oxide.
Examples 1-6 and comparative examples 1-3 were tested according to the test methods described above, and the test results are shown in Table 2 below.
TABLE 2
Figure BDA0002483940630000061
Remarking: odor grade, 1 no odor; 2 slight peculiar smell; 3 has a taste, but is not irritating; 4 has strong odor; 5 a strong stimulating gas; 6 intolerable taste.
As can be seen from Table 2, examples 1 to 6 had a small amount of residual peroxide, a high cracking rate and a slight odor. Comparative example 1 the screw speed in the extrusion process was increased, resulting in short residence time of the material in the screw, incomplete reaction, more peroxide residue, low cracking efficiency, and a taste of the particles; comparative example 2 reduces the extrusion temperature, makes the peroxide half-life time longer, the reaction slow, makes the peroxide residue large, the cracking efficiency low, the granule has strong smell; comparative example 3 increased screw speed and reduced extrusion temperature, resulting in more peroxide residue, low cracking efficiency, and odorous pellets.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by using equivalent alternatives or equivalent variations fall within the scope of the present invention.

Claims (3)

1. The polypropylene material with high cracking rate and high melt index is characterized by comprising the following components in parts by weight:
100 parts of homopolymerized polypropylene;
0.4-8 parts of a molecular weight regulator;
0.1-1 part of a stabilizer;
the polypropylene homopolymer is polypropylene Y381H from Towa energy (Zhang Home) Limited company and has a melt index of 36.76g/10 min;
the molecular weight regulator is organic peroxide degradation agent master batch selected from 2, 5-dimethyl-2, 5-di-tert-butyl hexane peroxide degradation master batch, and the content of 2, 5-dimethyl-2, 5-di-tert-butyl hexane peroxide in the molecular weight regulator is 16.40-20.40 wt%;
the stabilizer is a mixture of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester and tri (2, 4-di-tert-butylphenyl) phosphite in a mass ratio of 1: 0.5-1: 1;
the preparation method comprises the following steps:
(1) uniformly mixing homo-polypropylene, a molecular weight regulator and a stabilizer in a high-speed mixer according to a proportion to obtain a mixture;
(2) feeding the mixture obtained in the step (1) through a main feeding port of a double-screw extruder, and granulating by a water tank cooling granulator to obtain a granular polypropylene material with high cracking rate and high melt index; the length-diameter ratio of the double-screw extruder is 40: 1; the temperature of each section of the double-screw extruder is set to be 185-265 ℃; the screw rotation speed of the twin-screw extruder was set to 80 rpm/min.
2. The high-cracking-rate high-melt-index polypropylene material as claimed in claim 1, wherein the stabilizer is a mixture of pentaerythritol tetrakis [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and tris (2, 4-di-tert-butylphenyl) phosphite in a mass ratio of 1: 0.9.
3. Use of a high melt fraction high melt index polypropylene material according to any one of claims 1 to 2 for the production of melt blown nonwovens.
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CN114437263B (en) * 2020-10-20 2023-12-08 中国石油化工股份有限公司 Low-VOC low-odor polypropylene resin and preparation method and application thereof
CN112480528A (en) * 2020-10-22 2021-03-12 中广核俊尔(上海)新材料有限公司 Low-odor polypropylene material with ultra-high melt index and preparation method thereof
CN112662063A (en) * 2020-12-21 2021-04-16 汕头市格派环保科技有限公司 PP melt-blown material and preparation method thereof
CN112778636B (en) * 2020-12-28 2022-10-04 金发科技股份有限公司 Melt-blown polypropylene material, preparation method and application
CN114292464B (en) * 2021-11-24 2023-06-02 富海(东营)新材料科技有限公司 Method for producing high-flow polypropylene by using reactive extrusion equipment
CN113912945B (en) * 2021-12-08 2023-06-16 中化泉州能源科技有限责任公司 Low ash low odor narrow molecular weight distribution high melt index polypropylene and preparation method thereof

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