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CN111485307A - Manufacturing process of jeans not prone to fading - Google Patents

Manufacturing process of jeans not prone to fading Download PDF

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Publication number
CN111485307A
CN111485307A CN202010162452.5A CN202010162452A CN111485307A CN 111485307 A CN111485307 A CN 111485307A CN 202010162452 A CN202010162452 A CN 202010162452A CN 111485307 A CN111485307 A CN 111485307A
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CN
China
Prior art keywords
dyeing
jeans
jean
manufacturing
equipment
Prior art date
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Pending
Application number
CN202010162452.5A
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Chinese (zh)
Inventor
赖裕文
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Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to CN202010162452.5A priority Critical patent/CN111485307A/en
Publication of CN111485307A publication Critical patent/CN111485307A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B9/00Solvent-treatment of textile materials
    • D06B9/02Solvent-treatment of textile materials solvent-dyeing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B9/00Solvent-treatment of textile materials
    • D06B9/04Successively applying two or more different solvent-based treating materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445Use of auxiliary substances before, during or after dyeing or printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/36Devices or methods for dyeing, washing or bleaching not otherwise provided for
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Coloring (AREA)

Abstract

The invention discloses a manufacturing process of jeans which are not easy to fade, relates to the technical field of clothing manufacturing, and solves the problem that the existing jeans are easy to fade. The invention comprises the following specific steps: 1) weaving: selecting 70-75% of cotton, 23-28% of polyester fiber and 2-5% of Lycra elastic fiber, and weaving the cotton serving as warp yarns, the polyester fiber and the Lycra elastic fiber serving as weft yarns to form the denim; 2) dyeing: placing the jean woven in the step 1) in dyeing equipment, starting dyeing from 50-60 ℃, then gradually heating to 120-130 ℃, dyeing at a constant temperature of 120-130 ℃, and finishing dyeing when the dye uptake reaches more than 90%; 3) reduction and cleaning: taking the jean dyed in the step 2) out of the dyeing equipment, putting the jean into cleaning equipment, and fully washing the jean with water. The invention has the advantages of difficult fading, bright, uniform and transparent color and soft hand feeling of fabrics.

Description

Manufacturing process of jeans not prone to fading
Technical Field
The invention relates to the technical field of garment manufacturing, in particular to a manufacturing process of jeans which are not easy to fade, which is used for producing jeans which are not easy to fade.
Background
The jeans are one of the most common clothes in daily life, are very flexible, can support the wonderful appearance of the body by close cutting, and are rich or broken by a plurality of holes to show unique delinquency.
The fabric that jeans used is the tannin cloth, denim promptly, and the cotton fiber diameter that the tannin cloth used is big enough, is difficult to be in the fibre with the dyestuff totally, and the dyestuff can only be attached to on the fibre surface, and the indigo dyestuff can't totally dip-dye the yarn core, and the indigo dyestuff that stops on the yarn surface can be along with washing and friction by the friction and fall and expose original white yarn core. Meanwhile, the dyed color of the jeans is mainly indigo which is a non-solid color, the adhesion force of the indigo dyeing is low, and the color formed by oxidation is very different from , so that the color is easy to fall off in water washing or machine washing.
Disclosure of Invention
The invention aims to: in order to solve the problem that the existing jeans are easy to fade, the invention provides a manufacturing process of the jeans which are not easy to fade.
The invention specifically adopts the following technical scheme for realizing the purpose:
a manufacturing process of jeans which are not easy to fade is characterized in that: the method comprises the following specific steps:
1) weaving: selecting 70-75% of cotton, 23-28% of polyester fiber and 2-5% of Lycra elastic fiber, and weaving the cotton serving as warp yarns, the polyester fiber and the Lycra elastic fiber serving as weft yarns to form the denim;
2) dyeing: placing the jean woven in the step 1) in dyeing equipment, starting dyeing from 50-60 ℃, and gradually increasing after 1h
Heating to 120-130 ℃, dyeing for 1-2 h at a constant temperature of 120-130 ℃, and finishing dyeing when the dye uptake reaches more than 90%;
3) reduction and cleaning: taking the jean dyed in the step 2) out of the dyeing equipment, putting the jean into cleaning equipment, and fully washing the jean with water.
Preferably, the dyeing equipment is a fast high-temperature high-pressure yarn dyeing machine.
Preferably, the pressure in the dyeing equipment in the step 2) is 2 atm.
Preferably, the dye used in step 2) is a disperse dye.
Preferably, a diffusing agent and a high-temperature leveling agent are required to be added in the step 2), wherein the adding amount of the diffusing agent is 0.6-0.8 g/L, and the adding amount of the high-temperature leveling agent is 0.5-0.8 g/L.
Preferably, the pH value of the dyeing in the step 2) is 5-6.
Preferably, liquid alkali and sodium hydrosulfite need to be added into the water in the step 3), wherein the addition amount of the liquid alkali is 1.0-2.0 g/L, and the addition amount of the sodium hydrosulfite is 3.0-4.0 g/L.
The invention principle is as follows: because the dyeing temperature is very high, the chain segment motion of molecules in the fiber amorphous area is intensified, instantaneous pores generated by the fiber are enlarged and increased, the kinetic energy of the dye molecule motion is increased, the diffusion of dye molecules is accelerated, the diffusion rate of the dye to the inside of the fiber is increased, the dyeing rate is accelerated, and the whole dyeing process is completed until the dye is basically absorbed.
The invention has the following beneficial effects:
1. the invention adopts high temperature and high pressure to puff the fiber, increases the gaps among fiber molecules, simultaneously adds the auxiliary agent to improve the diffusion rate of dye molecules, enables the dye molecules to continuously diffuse into the puffed and enlarged fiber gaps, and is fixed with the fiber by intermolecular attraction and hydrogen bonds, thereby finishing the dyeing of the denim.
2. The invention adopts the high-temperature high-pressure dyeing of the disperse dye, the obtained color is bright, uniform and transparent, the fabric feels soft, and the utilization rate of the dye is high.
3. The main raw material of the invention is cotton, which keeps the comfort of the original cotton, and the invention also adds polyester fiber, which increases the effect of moisture absorption and quick drying, and in addition, the invention also adds lycra elastic fiber, which makes the jeans more elastic and increases the comfort of wearing.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a process flow diagram of the present invention.
Detailed Description
In order that those skilled in the art will better understand the present invention, the following examples are provided to illustrate the present invention in further detail. The following detailed description of embodiments of the invention is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, this embodiment provides a manufacturing process of jeans that are not easy to fade, which includes the following specific steps:
1) weaving: selecting 72% of cotton, 25% of polyester fiber and 3% of lycra elastic fiber, and weaving the cotton serving as warp yarns and the polyester fiber and the lycra elastic fiber serving as weft yarns to form the denim;
2) dyeing, namely arranging the jean woven in the step 1) in a quick high-temperature high-pressure yarn dyeing machine, setting the pressure in the yarn dyeing machine to be 2atm, adding 0.7 g/L diffusant and 0.6 g/L high-temperature leveling agent, dyeing the jean from 55 ℃ by using disperse dye, then gradually heating to 130 ℃, dyeing at the constant temperature of 130 ℃, and finishing dyeing when the dye uptake reaches more than 90%;
3) and (3) reduction cleaning, namely taking the jean dyed in the step 2) out of the dyeing equipment, putting the jean into cleaning equipment, adding 2.0 g/L liquid alkali and 4.0 g/L safety liquid, adjusting the pH to 5-6, and fully washing with water.
Example 2
This example further describes the change of the dye state during the dyeing process on the basis of example 1, as shown in fig. 2. Pressurizing the fast high-temperature high-pressure yarn dyeing machine to 2atm, raising the temperature of a dye bath to 130 ℃, enabling the disperse dye to be in a disperse state in a dye solution, enabling the monomolecular dispersion of the dye to be in a dissolved state, enabling the dye molecules to be gradually diffused into the fiber after being adsorbed on the surface of the fiber until the dyeing reaches a balanced state, and finally recrystallizing the dye on the fiber to finish the dyeing.
The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention, and the scope of the present invention is defined by the appended claims, and all changes that come within the meaning and range of equivalency of the specification are therefore intended to be embraced therein.

Claims (7)

1. A manufacturing process of jeans which are not easy to fade is characterized in that: the method comprises the following specific steps:
1) weaving: selecting 70-75% of cotton, 23-28% of polyester fiber and 2-5% of Lycra elastic fiber, and weaving the cotton serving as warp yarns, the polyester fiber and the Lycra elastic fiber serving as weft yarns to form the denim;
2) dyeing: placing the jean woven in the step 1) in dyeing equipment, starting dyeing from 50-60 ℃, gradually heating to 120-130 ℃ after 1 hour, dyeing for 1-2 hours at a constant temperature of 120-130 ℃, and finishing dyeing when the dye uptake reaches more than 90%;
3) reduction and cleaning: taking the jean dyed in the step 2) out of the dyeing equipment, putting the jean into cleaning equipment, and fully washing the jean with water.
2. The process for manufacturing jeans less susceptible to fading according to claim 2, wherein: the dyeing equipment is a quick high-temperature high-pressure yarn dyeing machine.
3. The process for manufacturing jeans less susceptible to fading according to claim 2, wherein: the pressure in the dyeing equipment in the step 2) is 2 atm.
4. The process for manufacturing jeans less susceptible to fading according to claim 2, wherein: the dye used in the step 2) is a disperse dye.
5. The process for manufacturing the jeans not easy to fade according to claim 2, wherein a diffusing agent and a high-temperature leveling agent are added in the step 2), wherein the adding amount of the diffusing agent is 0.6-0.8 g/L, and the adding amount of the high-temperature leveling agent is 0.5-0.8 g/L.
6. The process for manufacturing jeans less susceptible to fading according to claim 2, wherein: and the PH value of the dyeing in the step 2) is 5-6.
7. The process for manufacturing the jeans not easy to fade according to claim 2, wherein in the step 3), liquid alkali and sodium hydrosulfite are added into water, wherein the addition amount of the liquid alkali is 1.0-2.0 g/L, and the addition amount of the sodium hydrosulfite is 3.0-4.0 g/L.
CN202010162452.5A 2020-03-10 2020-03-10 Manufacturing process of jeans not prone to fading Pending CN111485307A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010162452.5A CN111485307A (en) 2020-03-10 2020-03-10 Manufacturing process of jeans not prone to fading

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Application Number Priority Date Filing Date Title
CN202010162452.5A CN111485307A (en) 2020-03-10 2020-03-10 Manufacturing process of jeans not prone to fading

Publications (1)

Publication Number Publication Date
CN111485307A true CN111485307A (en) 2020-08-04

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202482555U (en) * 2012-02-27 2012-10-10 浙江金瑶纺织有限公司 Jean interleaving cloth
CN103397548A (en) * 2013-08-12 2013-11-20 山东汇泉工业有限公司 Level dyeing and reduction clearing process of polyester-nylon cotton shell fabric
CN105586687A (en) * 2016-01-21 2016-05-18 福建七匹狼实业股份有限公司 Cotton-covered spandex T400 twin-core elastic series shell fabric
CN106087463A (en) * 2016-06-08 2016-11-09 安徽亚源印染有限公司 A kind of polyester cotton dispersion reduction stain technique
CN206188980U (en) * 2016-08-31 2017-05-24 佛山市立笙纺织有限公司 High -elastic low -shrinkage cowherd cloth
CN207391664U (en) * 2017-07-19 2018-05-22 佛山市立笙纺织有限公司 A kind of weft yarn uses the elastic denim fabric of the core-spun elastic yarn of multiple cladding
CN108914624A (en) * 2018-06-20 2018-11-30 福建石狮晨光化纤染织有限公司 A kind of dyeing of deep color polyester-cotton fabric
CN109853261A (en) * 2018-12-07 2019-06-07 浙江名毅新能源股份有限公司 A kind of high light fastness acid dyes dyeing and finishing technology
CN110331599A (en) * 2019-07-19 2019-10-15 吴江市平望漂染厂有限公司 A kind of dyeing and finishing processing method of polyester filament flower precious jade fabric

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202482555U (en) * 2012-02-27 2012-10-10 浙江金瑶纺织有限公司 Jean interleaving cloth
CN103397548A (en) * 2013-08-12 2013-11-20 山东汇泉工业有限公司 Level dyeing and reduction clearing process of polyester-nylon cotton shell fabric
CN105586687A (en) * 2016-01-21 2016-05-18 福建七匹狼实业股份有限公司 Cotton-covered spandex T400 twin-core elastic series shell fabric
CN106087463A (en) * 2016-06-08 2016-11-09 安徽亚源印染有限公司 A kind of polyester cotton dispersion reduction stain technique
CN206188980U (en) * 2016-08-31 2017-05-24 佛山市立笙纺织有限公司 High -elastic low -shrinkage cowherd cloth
CN207391664U (en) * 2017-07-19 2018-05-22 佛山市立笙纺织有限公司 A kind of weft yarn uses the elastic denim fabric of the core-spun elastic yarn of multiple cladding
CN108914624A (en) * 2018-06-20 2018-11-30 福建石狮晨光化纤染织有限公司 A kind of dyeing of deep color polyester-cotton fabric
CN109853261A (en) * 2018-12-07 2019-06-07 浙江名毅新能源股份有限公司 A kind of high light fastness acid dyes dyeing and finishing technology
CN110331599A (en) * 2019-07-19 2019-10-15 吴江市平望漂染厂有限公司 A kind of dyeing and finishing processing method of polyester filament flower precious jade fabric

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
蔡再生: "染整概论 第2版", 中国纺织出版社, pages: 157 - 158 *

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Application publication date: 20200804