CN111485307A - Manufacturing process of jeans not prone to fading - Google Patents
Manufacturing process of jeans not prone to fading Download PDFInfo
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- CN111485307A CN111485307A CN202010162452.5A CN202010162452A CN111485307A CN 111485307 A CN111485307 A CN 111485307A CN 202010162452 A CN202010162452 A CN 202010162452A CN 111485307 A CN111485307 A CN 111485307A
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- dyeing
- jeans
- jean
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000005562 fading Methods 0.000 title claims abstract description 7
- 238000004043 dyeing Methods 0.000 claims abstract description 38
- 239000000835 fiber Substances 0.000 claims abstract description 21
- 229920000742 Cotton Polymers 0.000 claims abstract description 11
- 229920002334 Spandex Polymers 0.000 claims abstract description 9
- 210000004177 elastic tissue Anatomy 0.000 claims abstract description 9
- 229920000728 polyester Polymers 0.000 claims abstract description 9
- 239000004759 spandex Substances 0.000 claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 238000005406 washing Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 239000000975 dye Substances 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 5
- 239000000986 disperse dye Substances 0.000 claims description 5
- 238000009970 yarn dyeing Methods 0.000 claims description 5
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 4
- 239000004744 fabric Substances 0.000 abstract description 5
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 4
- 229940097275 indigo Drugs 0.000 description 4
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 3
- 229920001864 tannin Polymers 0.000 description 2
- 235000018553 tannin Nutrition 0.000 description 2
- 239000001648 tannin Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/02—Solvent-treatment of textile materials solvent-dyeing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/04—Successively applying two or more different solvent-based treating materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Coloring (AREA)
Abstract
The invention discloses a manufacturing process of jeans which are not easy to fade, relates to the technical field of clothing manufacturing, and solves the problem that the existing jeans are easy to fade. The invention comprises the following specific steps: 1) weaving: selecting 70-75% of cotton, 23-28% of polyester fiber and 2-5% of Lycra elastic fiber, and weaving the cotton serving as warp yarns, the polyester fiber and the Lycra elastic fiber serving as weft yarns to form the denim; 2) dyeing: placing the jean woven in the step 1) in dyeing equipment, starting dyeing from 50-60 ℃, then gradually heating to 120-130 ℃, dyeing at a constant temperature of 120-130 ℃, and finishing dyeing when the dye uptake reaches more than 90%; 3) reduction and cleaning: taking the jean dyed in the step 2) out of the dyeing equipment, putting the jean into cleaning equipment, and fully washing the jean with water. The invention has the advantages of difficult fading, bright, uniform and transparent color and soft hand feeling of fabrics.
Description
Technical Field
The invention relates to the technical field of garment manufacturing, in particular to a manufacturing process of jeans which are not easy to fade, which is used for producing jeans which are not easy to fade.
Background
The jeans are one of the most common clothes in daily life, are very flexible, can support the wonderful appearance of the body by close cutting, and are rich or broken by a plurality of holes to show unique delinquency.
The fabric that jeans used is the tannin cloth, denim promptly, and the cotton fiber diameter that the tannin cloth used is big enough, is difficult to be in the fibre with the dyestuff totally, and the dyestuff can only be attached to on the fibre surface, and the indigo dyestuff can't totally dip-dye the yarn core, and the indigo dyestuff that stops on the yarn surface can be along with washing and friction by the friction and fall and expose original white yarn core. Meanwhile, the dyed color of the jeans is mainly indigo which is a non-solid color, the adhesion force of the indigo dyeing is low, and the color formed by oxidation is very different from , so that the color is easy to fall off in water washing or machine washing.
Disclosure of Invention
The invention aims to: in order to solve the problem that the existing jeans are easy to fade, the invention provides a manufacturing process of the jeans which are not easy to fade.
The invention specifically adopts the following technical scheme for realizing the purpose:
a manufacturing process of jeans which are not easy to fade is characterized in that: the method comprises the following specific steps:
1) weaving: selecting 70-75% of cotton, 23-28% of polyester fiber and 2-5% of Lycra elastic fiber, and weaving the cotton serving as warp yarns, the polyester fiber and the Lycra elastic fiber serving as weft yarns to form the denim;
2) dyeing: placing the jean woven in the step 1) in dyeing equipment, starting dyeing from 50-60 ℃, and gradually increasing after 1h
Heating to 120-130 ℃, dyeing for 1-2 h at a constant temperature of 120-130 ℃, and finishing dyeing when the dye uptake reaches more than 90%;
3) reduction and cleaning: taking the jean dyed in the step 2) out of the dyeing equipment, putting the jean into cleaning equipment, and fully washing the jean with water.
Preferably, the dyeing equipment is a fast high-temperature high-pressure yarn dyeing machine.
Preferably, the pressure in the dyeing equipment in the step 2) is 2 atm.
Preferably, the dye used in step 2) is a disperse dye.
Preferably, a diffusing agent and a high-temperature leveling agent are required to be added in the step 2), wherein the adding amount of the diffusing agent is 0.6-0.8 g/L, and the adding amount of the high-temperature leveling agent is 0.5-0.8 g/L.
Preferably, the pH value of the dyeing in the step 2) is 5-6.
Preferably, liquid alkali and sodium hydrosulfite need to be added into the water in the step 3), wherein the addition amount of the liquid alkali is 1.0-2.0 g/L, and the addition amount of the sodium hydrosulfite is 3.0-4.0 g/L.
The invention principle is as follows: because the dyeing temperature is very high, the chain segment motion of molecules in the fiber amorphous area is intensified, instantaneous pores generated by the fiber are enlarged and increased, the kinetic energy of the dye molecule motion is increased, the diffusion of dye molecules is accelerated, the diffusion rate of the dye to the inside of the fiber is increased, the dyeing rate is accelerated, and the whole dyeing process is completed until the dye is basically absorbed.
The invention has the following beneficial effects:
1. the invention adopts high temperature and high pressure to puff the fiber, increases the gaps among fiber molecules, simultaneously adds the auxiliary agent to improve the diffusion rate of dye molecules, enables the dye molecules to continuously diffuse into the puffed and enlarged fiber gaps, and is fixed with the fiber by intermolecular attraction and hydrogen bonds, thereby finishing the dyeing of the denim.
2. The invention adopts the high-temperature high-pressure dyeing of the disperse dye, the obtained color is bright, uniform and transparent, the fabric feels soft, and the utilization rate of the dye is high.
3. The main raw material of the invention is cotton, which keeps the comfort of the original cotton, and the invention also adds polyester fiber, which increases the effect of moisture absorption and quick drying, and in addition, the invention also adds lycra elastic fiber, which makes the jeans more elastic and increases the comfort of wearing.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a process flow diagram of the present invention.
Detailed Description
In order that those skilled in the art will better understand the present invention, the following examples are provided to illustrate the present invention in further detail. The following detailed description of embodiments of the invention is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, this embodiment provides a manufacturing process of jeans that are not easy to fade, which includes the following specific steps:
1) weaving: selecting 72% of cotton, 25% of polyester fiber and 3% of lycra elastic fiber, and weaving the cotton serving as warp yarns and the polyester fiber and the lycra elastic fiber serving as weft yarns to form the denim;
2) dyeing, namely arranging the jean woven in the step 1) in a quick high-temperature high-pressure yarn dyeing machine, setting the pressure in the yarn dyeing machine to be 2atm, adding 0.7 g/L diffusant and 0.6 g/L high-temperature leveling agent, dyeing the jean from 55 ℃ by using disperse dye, then gradually heating to 130 ℃, dyeing at the constant temperature of 130 ℃, and finishing dyeing when the dye uptake reaches more than 90%;
3) and (3) reduction cleaning, namely taking the jean dyed in the step 2) out of the dyeing equipment, putting the jean into cleaning equipment, adding 2.0 g/L liquid alkali and 4.0 g/L safety liquid, adjusting the pH to 5-6, and fully washing with water.
Example 2
This example further describes the change of the dye state during the dyeing process on the basis of example 1, as shown in fig. 2. Pressurizing the fast high-temperature high-pressure yarn dyeing machine to 2atm, raising the temperature of a dye bath to 130 ℃, enabling the disperse dye to be in a disperse state in a dye solution, enabling the monomolecular dispersion of the dye to be in a dissolved state, enabling the dye molecules to be gradually diffused into the fiber after being adsorbed on the surface of the fiber until the dyeing reaches a balanced state, and finally recrystallizing the dye on the fiber to finish the dyeing.
The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention, and the scope of the present invention is defined by the appended claims, and all changes that come within the meaning and range of equivalency of the specification are therefore intended to be embraced therein.
Claims (7)
1. A manufacturing process of jeans which are not easy to fade is characterized in that: the method comprises the following specific steps:
1) weaving: selecting 70-75% of cotton, 23-28% of polyester fiber and 2-5% of Lycra elastic fiber, and weaving the cotton serving as warp yarns, the polyester fiber and the Lycra elastic fiber serving as weft yarns to form the denim;
2) dyeing: placing the jean woven in the step 1) in dyeing equipment, starting dyeing from 50-60 ℃, gradually heating to 120-130 ℃ after 1 hour, dyeing for 1-2 hours at a constant temperature of 120-130 ℃, and finishing dyeing when the dye uptake reaches more than 90%;
3) reduction and cleaning: taking the jean dyed in the step 2) out of the dyeing equipment, putting the jean into cleaning equipment, and fully washing the jean with water.
2. The process for manufacturing jeans less susceptible to fading according to claim 2, wherein: the dyeing equipment is a quick high-temperature high-pressure yarn dyeing machine.
3. The process for manufacturing jeans less susceptible to fading according to claim 2, wherein: the pressure in the dyeing equipment in the step 2) is 2 atm.
4. The process for manufacturing jeans less susceptible to fading according to claim 2, wherein: the dye used in the step 2) is a disperse dye.
5. The process for manufacturing the jeans not easy to fade according to claim 2, wherein a diffusing agent and a high-temperature leveling agent are added in the step 2), wherein the adding amount of the diffusing agent is 0.6-0.8 g/L, and the adding amount of the high-temperature leveling agent is 0.5-0.8 g/L.
6. The process for manufacturing jeans less susceptible to fading according to claim 2, wherein: and the PH value of the dyeing in the step 2) is 5-6.
7. The process for manufacturing the jeans not easy to fade according to claim 2, wherein in the step 3), liquid alkali and sodium hydrosulfite are added into water, wherein the addition amount of the liquid alkali is 1.0-2.0 g/L, and the addition amount of the sodium hydrosulfite is 3.0-4.0 g/L.
Priority Applications (1)
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CN202010162452.5A CN111485307A (en) | 2020-03-10 | 2020-03-10 | Manufacturing process of jeans not prone to fading |
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CN202010162452.5A CN111485307A (en) | 2020-03-10 | 2020-03-10 | Manufacturing process of jeans not prone to fading |
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CN111485307A true CN111485307A (en) | 2020-08-04 |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202482555U (en) * | 2012-02-27 | 2012-10-10 | 浙江金瑶纺织有限公司 | Jean interleaving cloth |
CN103397548A (en) * | 2013-08-12 | 2013-11-20 | 山东汇泉工业有限公司 | Level dyeing and reduction clearing process of polyester-nylon cotton shell fabric |
CN105586687A (en) * | 2016-01-21 | 2016-05-18 | 福建七匹狼实业股份有限公司 | Cotton-covered spandex T400 twin-core elastic series shell fabric |
CN106087463A (en) * | 2016-06-08 | 2016-11-09 | 安徽亚源印染有限公司 | A kind of polyester cotton dispersion reduction stain technique |
CN206188980U (en) * | 2016-08-31 | 2017-05-24 | 佛山市立笙纺织有限公司 | High -elastic low -shrinkage cowherd cloth |
CN207391664U (en) * | 2017-07-19 | 2018-05-22 | 佛山市立笙纺织有限公司 | A kind of weft yarn uses the elastic denim fabric of the core-spun elastic yarn of multiple cladding |
CN108914624A (en) * | 2018-06-20 | 2018-11-30 | 福建石狮晨光化纤染织有限公司 | A kind of dyeing of deep color polyester-cotton fabric |
CN109853261A (en) * | 2018-12-07 | 2019-06-07 | 浙江名毅新能源股份有限公司 | A kind of high light fastness acid dyes dyeing and finishing technology |
CN110331599A (en) * | 2019-07-19 | 2019-10-15 | 吴江市平望漂染厂有限公司 | A kind of dyeing and finishing processing method of polyester filament flower precious jade fabric |
-
2020
- 2020-03-10 CN CN202010162452.5A patent/CN111485307A/en active Pending
Patent Citations (9)
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---|---|---|---|---|
CN202482555U (en) * | 2012-02-27 | 2012-10-10 | 浙江金瑶纺织有限公司 | Jean interleaving cloth |
CN103397548A (en) * | 2013-08-12 | 2013-11-20 | 山东汇泉工业有限公司 | Level dyeing and reduction clearing process of polyester-nylon cotton shell fabric |
CN105586687A (en) * | 2016-01-21 | 2016-05-18 | 福建七匹狼实业股份有限公司 | Cotton-covered spandex T400 twin-core elastic series shell fabric |
CN106087463A (en) * | 2016-06-08 | 2016-11-09 | 安徽亚源印染有限公司 | A kind of polyester cotton dispersion reduction stain technique |
CN206188980U (en) * | 2016-08-31 | 2017-05-24 | 佛山市立笙纺织有限公司 | High -elastic low -shrinkage cowherd cloth |
CN207391664U (en) * | 2017-07-19 | 2018-05-22 | 佛山市立笙纺织有限公司 | A kind of weft yarn uses the elastic denim fabric of the core-spun elastic yarn of multiple cladding |
CN108914624A (en) * | 2018-06-20 | 2018-11-30 | 福建石狮晨光化纤染织有限公司 | A kind of dyeing of deep color polyester-cotton fabric |
CN109853261A (en) * | 2018-12-07 | 2019-06-07 | 浙江名毅新能源股份有限公司 | A kind of high light fastness acid dyes dyeing and finishing technology |
CN110331599A (en) * | 2019-07-19 | 2019-10-15 | 吴江市平望漂染厂有限公司 | A kind of dyeing and finishing processing method of polyester filament flower precious jade fabric |
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Application publication date: 20200804 |