CN111484618A - Method and device for synthesizing organic silicon compound under assistance of low-temperature plasma electric field - Google Patents
Method and device for synthesizing organic silicon compound under assistance of low-temperature plasma electric field Download PDFInfo
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- 239000007769 metal material Substances 0.000 description 1
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- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 description 1
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/06—Preparatory processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/087—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy
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Abstract
本发明提供一种低温等离子负电晕放电电场辅助合成有机硅化合物的方法和装置,特别是低温等离子负电晕放电电场辅助处理含碳气体和含氢气体与含硅化合物合成有机硅化合物的方法和装置;本发明的方法是利用低温负电晕放电电场产生的电能将含碳气体和含氢气体转化为气体分子、原子、离子和/或自由基,经重整得到有机碳氢化合物分子、离子和/或自由基,再与含硅化合物接触形成有机硅化合物。
The present invention provides a method and device for synthesizing organic silicon compounds by using a low-temperature plasma negative corona discharge electric field to assist, in particular, a method and device for synthesizing organic silicon compounds by using a low-temperature plasma negative corona discharge electric field to assist in treating carbon-containing gas and hydrogen-containing gas with silicon-containing compounds. The method of the present invention utilizes the electric energy generated by the low-temperature negative corona discharge electric field to convert carbon-containing gas and hydrogen-containing gas into gas molecules, atoms, ions and/or free radicals, and obtains organic hydrocarbon compound molecules, ions and/or free radicals through reforming, which are then contacted with silicon-containing compounds to form organic silicon compounds.
Description
技术领域technical field
本发明属于等离子辅助化学反应技术领域,具体涉及一种低温等离子电场辅助合成有机硅化合物的方法和装置;所述方法是利用含碳和含氢气体与含硅化合物在低温等离子负电晕放电电场下的还原和重整反应实现的。The invention belongs to the technical field of plasma-assisted chemical reactions, and in particular relates to a method and a device for synthesizing organosilicon compounds assisted by a low-temperature plasma electric field; reduction and reforming reactions.
背景技术Background technique
随着依赖传统能源的工业的发展,石化燃料燃烧产生的二氧化碳与日增加,二氧化碳已经成为驱动全球变暖和温室效应产生的主要风险来源。石化燃料燃烧而产生的二氧化碳对于全球气候变暖的影响,已经成为一个国际间广泛关注的话题。控制和利用工业排放的二氧化碳,是应对温室效应的主要手段。高效、经济地利用二氧化碳从而减少二氧化碳排放量已成为今后可持续发展的主要内容之一。With the development of industries that rely on traditional energy, the carbon dioxide produced by the combustion of fossil fuels is increasing day by day, and carbon dioxide has become the main source of risk driving global warming and the greenhouse effect. The impact of carbon dioxide produced by burning fossil fuels on global warming has become a topic of international concern. The control and utilization of carbon dioxide emitted by industry is the main means to deal with the greenhouse effect. Efficient and economical use of carbon dioxide to reduce carbon dioxide emissions has become one of the main contents of sustainable development in the future.
等离子体可分为高温、热和低温等离子体。在低温等离子体中,电子可具有5eV以上的动能,分子、自由基及原子等可处在从室温至数百摄氏度的范围内。具有足够能量的电子可与气体分子发生非弹性碰撞使其转化为激发态粒子、自由基(或原子)及离子等活性粒子,使反应物活化,常常能使动力学上较难进行的催化反应在较低温度下进行。Plasma can be divided into high temperature, hot and low temperature plasma. In low temperature plasma, electrons can have kinetic energy above 5eV, and molecules, radicals and atoms can be in the range from room temperature to hundreds of degrees Celsius. Electrons with sufficient energy can inelastically collide with gas molecules to convert them into active particles such as excited particles, free radicals (or atoms) and ions, activate the reactants, and often make catalytic reactions that are kinetically difficult to carry out. at lower temperature.
目前,低温等离子体技术已成为环境治理、能源开发等领域的前沿热点课题,利用等离子体反应净化空气和转化二氧化碳气体等研究已广泛开展。低温等离子处理技术可强化二氧化碳的分解和转化,促使它与其它气体进行重整并转化为许多有价值的产品,具有显著的经济优势和良好的发展前景。At present, low-temperature plasma technology has become a frontier hot topic in the fields of environmental governance and energy development. Researches such as using plasma reaction to purify air and convert carbon dioxide gas have been widely carried out. Low temperature plasma treatment technology can strengthen the decomposition and conversion of carbon dioxide, and promote it to reform with other gases and convert it into many valuable products, which has significant economic advantages and good development prospects.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种低温等离子电场辅助合成有机硅化合物的方法和装置,特别是低温等离子负电晕放电电场辅助处理含碳气体和含氢气体与含硅化合物合成有机硅化合物的方法和装置;本发明的方法是利用低温等离子产生的电能将含碳气体和含氢气体转化为气体分子、原子、离子和/或自由基,经重整得到有机碳氢化合物分子、离子和/或自由基,再与含硅化合物接触形成有机硅化合物。The object of the present invention is to provide a low-temperature plasma electric field-assisted method and device for synthesizing organosilicon compounds, especially a low-temperature plasma negative corona discharge electric field-assisted treatment method and device for synthesizing organosilicon compounds from carbon-containing gas and hydrogen-containing gas and silicon-containing compounds The method of the present invention converts carbon-containing gas and hydrogen-containing gas into gas molecules, atoms, ions and/or free radicals by utilizing the electric energy generated by low temperature plasma, and obtains organic hydrocarbon molecules, ions and/or free radicals through reforming , and then contact with a silicon-containing compound to form an organosilicon compound.
有机硅化合物是指含有Si-C键、且至少有一个有机基团是直接与硅原子相连的化合物,习惯上也常把那些通过氧、硫、氮等有机基团与硅原子相连接的化合物称作有机硅化合物。其中,以硅氧键(-Si-O-)为骨架组成的聚硅氧烷(含有-Si-O-Si-)是有机硅化合物中为数最多、研究最深、应用最广的一类化合物,约占总用量的90%以上。Organosilicon compounds refer to compounds that contain Si-C bonds and at least one organic group is directly connected to a silicon atom. It is customary to connect those compounds with organic groups such as oxygen, sulfur, nitrogen and other silicon atoms. called organosilicon compounds. Among them, polysiloxane (containing -Si-O-Si-) composed of silicon-oxygen bond (-Si-O-) as the skeleton is the most numerous, most deeply studied and most widely used type of organosilicon compounds. It accounts for more than 90% of the total consumption.
目前有机硅产品繁多,品种牌号多达万余种,常用的就有4000余种,大致可分为原料、中间体和制品三大类。常用的有机硅中间体主要指线状或环状体的硅氧烷低聚物,如六甲基二硅氧烷(MM)、八甲基环四硅氧烷(D4)、二甲基环硅氧烷混合物(DMC)等。At present, there are many kinds of silicone products, with more than 10,000 varieties and brands, and more than 4,000 kinds of commonly used ones, which can be roughly divided into three categories: raw materials, intermediates and products. Commonly used silicone intermediates mainly refer to linear or cyclic siloxane oligomers, such as hexamethyldisiloxane (MM), octamethylcyclotetrasiloxane (D4), dimethyl ring Siloxane mixture (DMC) etc.
有机硅具有优异的性能,因此应用范围非常广泛。它不仅作为航空、尖端技术、军事技术部门的特种材料使用,而且也用于国民经济各部门,其应用范围已扩大到:建筑、电子电气、纺织、汽车、机械、皮革造纸、化工轻工、金属和油漆、医药医疗等等。但是,工业上有机硅化合物的合成路线较长,单体合成段工艺控制严格,一般以甲醇、氯化氢、硅粉等原料通过催化反应合成有机硅单体,单体水解后可得到环体。该制备工艺复杂,过程要求高,生产成本高,且无法做到绿色环保。Silicone has excellent properties, so the application range is very wide. It is not only used as a special material in aviation, cutting-edge technology and military technology sectors, but also in various sectors of the national economy. Metal and paint, medicine and medical, etc. However, the synthetic route of industrial organosilicon compounds is long, and the process control of the monomer synthesis section is strictly controlled. Generally, organic silicon monomers are synthesized by catalytic reactions with raw materials such as methanol, hydrogen chloride, and silicon powder. After the monomers are hydrolyzed, a ring body can be obtained. The preparation process is complicated, the process requirements are high, the production cost is high, and the environmental protection cannot be achieved.
为了解决现有技术中的不足,本发明提供一种低温等离子负电晕放电电场辅助合成有机硅化合物的方法,所述方法包括如下步骤:将含碳气体和含氢气体通入反应器,所述反应器具有负电晕放电电场,和放置含硅化合物的溶液床,所述负电晕放电电场为直流负电晕放电电场,或者其他可提供足够能量将反应气体分子氧化分解为原子、离子、自由基等的电场源。In order to solve the deficiencies in the prior art, the present invention provides a low-temperature plasma negative corona discharge electric field-assisted method for synthesizing organosilicon compounds, the method comprising the steps of: feeding carbon-containing gas and hydrogen-containing gas into a reactor, and the The reactor has a negative corona discharge electric field, and a solution bed containing silicon compounds is placed, the negative corona discharge electric field is a direct current negative corona discharge electric field, or other fields that can provide enough energy to oxidize and decompose the reaction gas molecules into atoms, ions, free radicals, etc. electric field source.
本发明的负电晕放电电场没有特别限定,任何现有技术已知的等离子源均可用于本发明。优选地,所述直流负电晕放电电场为高频高压直流负电晕放电电场。The negative corona discharge electric field of the present invention is not particularly limited, and any plasma source known in the prior art can be used in the present invention. Preferably, the DC negative corona discharge electric field is a high frequency high voltage DC negative corona discharge electric field.
本发明采用非热力学平衡等离子体技术,气体分子(含碳气体和含氢气体)接受电场能量而激发,形成电子、离子、原子、自由基及分子等组成的集合体。在低温等离子体中,电子可具有大约4~6eV动能,具有足够能量的电子可与气体分子发生非弹性碰撞使其转化为激发态粒子、自由基(或原子)及离子等活性粒子,使反应物活化。电晕放电可利用非对称电极在常压放电下产生等离子体,介质阻挡放电可以在常压甚至高于大气压下,在一个绝缘介质的夹缝中放电产生重复的电子与介质碰撞,增加电流密度,强化电场强度,从而引起快速有效的化学反应。由此方式产生的等离子体内部电子速度很快,热力学温度很高(例如,11000K),而气体温度则接近室温,从而形成非平衡热力学系统,导致反应体系不受热力学平衡组成定律的限制,最大限度地将所有的反应物转化成为产品。一方面,电极喷发的电子具有足够高的能量使反应物分子激发、解离和重整,促使反应分子和离子在短时间内充分反应,转化成产物;另一方面,反应的气体又得以保持低温,或接近室温,可以让低温气体分子有效地获得化学分解或合成所需要的热力学能量迅速反应,从而减少不必要的高温高压加工的能耗。应该指出,这样的激励反应系统即可以免除或减少使用催化剂,又使得尽量避免应用高温高压过程设备成为可能。The invention adopts non-thermodynamic equilibrium plasma technology, and gas molecules (carbon-containing gas and hydrogen-containing gas) are excited by electric field energy to form aggregates composed of electrons, ions, atoms, free radicals and molecules. In low-temperature plasma, electrons can have kinetic energy of about 4-6 eV, and electrons with sufficient energy can inelastically collide with gas molecules to convert them into active particles such as excited particles, free radicals (or atoms) and ions to make the reaction biological activation. Corona discharge can use asymmetric electrodes to generate plasma under normal pressure discharge. Dielectric barrier discharge can discharge in the gap of an insulating medium under normal pressure or even higher than atmospheric pressure, resulting in repeated electron-medium collisions, increasing the current density. Strengthen the electric field strength, thereby causing a fast and efficient chemical reaction. The electron velocity inside the plasma generated in this way is very fast, the thermodynamic temperature is high (for example, 11000K), and the gas temperature is close to room temperature, thus forming a non-equilibrium thermodynamic system, resulting in a reaction system not limited by the thermodynamic equilibrium composition law, the maximum Convert all reactants to products as much as possible. On the one hand, the electrons ejected by the electrode have high enough energy to excite, dissociate and reform the reactant molecules, so that the reactant molecules and ions can fully react in a short time and be converted into products; on the other hand, the reacted gas can be maintained Low temperature, or close to room temperature, allows low-temperature gas molecules to effectively obtain the thermodynamic energy required for chemical decomposition or synthesis to react quickly, thereby reducing unnecessary energy consumption for high-temperature and high-pressure processing. It should be pointed out that such an excited reaction system can not only eliminate or reduce the use of catalysts, but also make it possible to avoid the use of high temperature and high pressure process equipment as much as possible.
根据本发明,所述含碳气体和含氢气体在负电晕放电电场内经反应后生成碳氢化合物分子、离子和/或自由基,生成的碳氢化合物分子、离子和/或自由基与含硅化合物接触,反应,使含硅化合物中的二氧化硅实施重整,制备得到有机硅化合物。优选地,所述有机硅化合物优选为有机硅氧烷化合物,尤其是有机硅氧烷低聚物C2nH6nOnSin,n为整数,例如n为4-20,4-18或4-16。本领域技术人员可以理解,本发明合成的所述低聚物是满足上述结构式的各种聚硅氧烷的混合物。According to the present invention, the carbon-containing gas and the hydrogen-containing gas are reacted in the negative corona discharge electric field to generate hydrocarbon molecules, ions and/or free radicals, and the generated hydrocarbon molecules, ions and/or free radicals and silicon-containing gas molecules, ions and/or free radicals are generated. The compounds are contacted and reacted, and the silica in the silicon-containing compound is reformed to prepare an organosilicon compound. Preferably, the organosilicon compound is preferably an organosiloxane compound, especially an organosiloxane oligomer C 2n H 6n On Si n , where n is an integer, such as n is 4-20, 4-18 or 4 -16. Those skilled in the art can understand that the oligomer synthesized in the present invention is a mixture of various polysiloxanes satisfying the above structural formula.
根据本发明,在负电晕放电电场中可以使用各种含碳气体,例如CH4、CO2、CO和其它含碳气体,在负电晕放电电场中可使用各种含氢气体,例如CH4、H2O、H2和其他含氢气体,所述含碳气体和含氢气体经负电晕放电电场分解以产生各种活性组分,如H·、CO2 -、CO-、CH3·和CO;被分解产生的气体的分子、原子、离子和/或自由基在密集喷发的大量电子群中趋于夹带电子运动,迅速与含硅化合物聚集碰撞生成比较稳定的有机硅化合物分子。According to the present invention, various carbon-containing gases such as CH 4 , CO 2 , CO and other carbon-containing gases can be used in the negative corona discharge electric field, and various hydrogen-containing gases such as CH 4 , H 2 O, H 2 and other hydrogen-containing gases that are decomposed by a negative corona discharge electric field to produce various active components such as H·, CO 2 − , CO − , CH 3 · and CO; molecules, atoms, ions and/or free radicals of the gas generated by the decomposition tend to entrain electron movement in a large number of electron groups that are densely erupted, and quickly collide with silicon-containing compounds to generate relatively stable organosilicon compound molecules.
优选地,在负电晕放电电场中可使用CH4、CO2、CO和其它含碳气体与H2O、H2和其他含氢气体的混合气体。Preferably, mixtures of CH 4 , CO 2 , CO and other carbon-containing gases with H 2 O, H 2 and other hydrogen-containing gases can be used in the negative corona discharge electric field.
根据本发明,所述含碳气体的来源没有特别的限定,例如其可以来自燃烧装置产生的气体、含有甲烷的碳源气、或者气体发生装置产生的气体,例如为天然气、页岩气、煤层气、沼气、水煤气、焦炉煤气、烟道气等等。According to the present invention, the source of the carbon-containing gas is not particularly limited, for example, it can come from the gas generated by the combustion device, the carbon source gas containing methane, or the gas generated by the gas generating device, such as natural gas, shale gas, coal seam Gas, biogas, water gas, coke oven gas, flue gas, etc.
根据本发明,所述含硅化合物的溶液可以是硅酸钠、硅酸锂、硅酸、氯化硅或其它含硅化合物的溶液,例如水玻璃,其是水溶性硅酸盐水溶液的俗称,化学式为R2O·mSiO2,式中R2O为碱金属氧化物,m为二氧化硅与碱金属氧化物摩尔数的比值;所述含硅化合物的溶液中含硅的浓度没有特别的限定,例如可以为0.5-30wt%,例如为5-25wt%,如22wt%。According to the present invention, the solution of the silicon-containing compound can be a solution of sodium silicate, lithium silicate, silicic acid, silicon chloride or other silicon-containing compounds, such as water glass, which is a common name for a water-soluble silicate aqueous solution, The chemical formula is R 2 O·mSiO 2 , where R 2 O is an alkali metal oxide, and m is the ratio of the moles of silicon dioxide to the alkali metal oxide; the concentration of silicon in the solution of the silicon-containing compound is not particularly Limited, for example, it can be 0.5-30 wt %, for example, 5-25 wt %, such as 22 wt %.
在本发明的一个实施方式中,将含碳气体和含氢气体通入上述含有负电晕放电电场的反应器中,通过负电晕放电电场喷发的电子以提供能量给气体分子。在负电晕放电电场区域内提供电子轰击气体分子,从而分解气体分子。具体以CO2作为碳源,H2或H2O作为氢源,在负电晕放电电场区域内负电晕放电电场的电极进行电晕放电,释放大量负电子黏附于CO2和H2或H2O分子表面,气体分子捕获这些高能电子形成高能量的电负性气体离子,例如H2 -,CO2 -,CO-或H-等负离子,以及CH3·和H·等自由基,这些负离子将被强制再还原或重整成为一些短链碳氢化合物或基团,生成的短链碳氢化合物或基团在电场的作用下可以进一步生成如CH3·和H·等自由基。生成的自由基可与含硅化合物的溶液床接触,从而与含硅化合物(如硅酸钠或二氧化硅)进行反应制备得到有机硅化合物。In an embodiment of the present invention, the carbon-containing gas and the hydrogen-containing gas are passed into the above-mentioned reactor containing the negative corona discharge electric field, and the electrons ejected by the negative corona discharge electric field provide energy to the gas molecules. Electrons are provided to bombard gas molecules in the region of the negative corona discharge electric field, thereby decomposing the gas molecules. Specifically, CO 2 is used as the carbon source, and H 2 or H 2 O is used as the hydrogen source. In the negative corona discharge electric field, the electrodes of the negative corona discharge electric field are corona discharge, and a large number of negative electrons are released to adhere to CO 2 and H 2 or H 2 On the surface of O molecule, gas molecules capture these high-energy electrons to form high-energy electronegative gas ions, such as H 2 - , CO 2 - , CO - or H - and other anions, as well as CH 3 · and H · and other free radicals, these anions It will be forced to be re-reduced or reformed into some short-chain hydrocarbons or groups, and the generated short-chain hydrocarbons or groups can further generate free radicals such as CH 3 · and H · under the action of an electric field. The generated radicals can be contacted with a solution bed of a silicon-containing compound, thereby reacting with a silicon-containing compound (such as sodium silicate or silicon dioxide) to prepare an organosilicon compound.
作为一个实例,当反应系统内温度为100-110℃时(例如为100-105℃,如100-102℃),例如反应室的温度为100-110℃时(例如为100-105℃,如100-102℃),可以将二氧化碳气体与水蒸气混合通入反应器,在负电晕放电电场内,所述气体分子捕获高能电子,形成负离子、自由基的中间体,继而进一步还原或重整为新的物质,该反应速度非常快速,通常在几秒以内完成,且其中间体瞬间反应难以捕捉检测,因此发明人基于等离子反应原理和其功能,以及反应检测到的产物,推测在负电晕电场内发生包括但不限于如下的反应:As an example, when the temperature in the reaction system is 100-110°C (for example, 100-105°C, such as 100-102°C), for example, the temperature of the reaction chamber is 100-110°C (for example, 100-105°C, such as 100-102°C), carbon dioxide gas and water vapor can be mixed into the reactor, and in the negative corona discharge electric field, the gas molecules capture high-energy electrons to form intermediates of negative ions and free radicals, which are further reduced or reformed into For a new substance, the reaction speed is very fast, usually completed within a few seconds, and the instantaneous reaction of its intermediates is difficult to capture and detect. Therefore, the inventors based on the principle of plasma reaction and its function, as well as the products detected by the reaction, speculated that in the negative corona electric field Reactions that take place include but are not limited to the following:
(1)CO2+e-====>CO+1/2O2 - (1)CO 2 +e - =====>CO+1/2O 2 -
(2)CO+H2O+e-====>CO2+H2 - (2) CO+H 2 O+e - =====>CO 2 +H 2 -
(3)CO2 -+H2O-====>CO+H2 -+O2+e- (3) CO 2 - +H 2 O - =====>CO+H 2 - +O 2 +e -
(4)H2+2e-====>2H-<====>H2 -+e- (4) H 2 +2e - =====>2H - <====>H 2 - +e -
(5)CO+2H2 -<=-=>CH4+1/2O2+2e- (5)CO+2H 2 - <=-=>CH 4 +1/2O 2 +2e -
(6)CH4+e-==>CH3·+H·+e- (6) CH 4 +e - ==>CH 3 ·+H · +e -
(7)(n+1)H2 -+nCO====>CnH(2n+2)+n/2O2+(n+1)e- (7)(n+1)H 2 - +nCO====>C n H (2n+2) +n/2O 2 +(n+1)e -
反应式(7)中当n为1时,实质制备得到的为甲烷,与反应式(5)相同。但是,在负电晕电场中,总是趋向于生成沸点更高、更稳定的有机物,从而作为终产物保留下来。而甲烷很容易捕获电子进一步分解为CH3·和H·,或者发生反应式(5)的逆反应而退回为CO和H2 -,因此绝大多数情况下,甲烷仅作为中间体而存在。本发明中,因反应器内有含硅化合物,甲烷分解得到的CH3·和H·更易和液相含硅化合物发生气液界面反应,被含硅化合物中的二氧化硅捕捉从而生成更稳定的有机硅氧烷:In the reaction formula (7), when n is 1, the substantially prepared methane is the same as the reaction formula (5). However, in a negative corona field, there is always a tendency to generate higher boiling, more stable organics, which are retained as end products. However, methane easily captures electrons and further decomposes into CH 3 · and H ·, or returns to CO and H 2 - through the reverse reaction of reaction formula (5), so in most cases, methane only exists as an intermediate. In the present invention, since there are silicon-containing compounds in the reactor, the CH 3 · and H · obtained from the decomposition of methane are more likely to have a gas-liquid interface reaction with the liquid-phase silicon-containing compounds, and are captured by the silica in the silicon-containing compounds to generate more stable production. Organosiloxanes:
(8)Na2O·SiO2+H2O====>Na2O+SiO2+H2O(8) Na 2 O·SiO 2 +H 2 O====>Na 2 O+SiO 2 +H 2 O
(9)nSiO2+2nCH3·+H·====>C2nH6nOnSin+nH2O(9) nSiO 2 +2nCH 3 ·+H·====>C 2n H 6n O n Si n +nH 2 O
在上述实例中,含碳气体并不限于二氧化碳气体,还可以是来自燃烧装置产生的含CO2、CO的气体或者气体发生装置产生的气体,例如烟道气、汽车尾气、沼气、内燃机废气、炼油厂废气等。In the above examples, the carbon-containing gas is not limited to carbon dioxide gas, but can also be a gas containing CO 2 , CO generated by a combustion device or a gas generated by a gas generating device, such as flue gas, automobile exhaust gas, biogas, internal combustion engine exhaust gas, Refinery waste gas, etc.
根据本发明,所述含碳气体、含氢气体和含硅化合物经负电晕放电电场重整后获得混合气,根据所用原料气的不同,获得的混合气中各组分的含量略有差异,但常规操作条件下,该重整后的混合气经冷凝器冷凝后均可分离成气液两相。其中,气相包括未反应的碳氧化物和碳氢化合物;液相包括水和有机硅分子。According to the present invention, the carbon-containing gas, the hydrogen-containing gas and the silicon-containing compound are reformed by the negative corona discharge electric field to obtain a mixed gas. However, under normal operating conditions, the reformed mixed gas can be separated into two phases of gas and liquid after being condensed by the condenser. Among them, the gas phase includes unreacted carbon oxides and hydrocarbons; the liquid phase includes water and organosilicon molecules.
本发明还提供一种低温等离子辅助合成有机硅化合物的装置,所述装置包括具有一个负电晕放电电场的等离子体区域的反应室,在所述等离子体区域下方设置一个放置含硅化合物的溶液床。The present invention also provides a low-temperature plasma-assisted device for synthesizing organosilicon compounds, the device comprising a reaction chamber having a plasma region with a negative corona discharge electric field, and a solution bed for placing a silicon-containing compound is arranged under the plasma region .
本发明还提供一种低温等离子辅助合成有机硅化合物的装置,所述装置包括具有一个负电晕放电电场的等离子体区域的反应室,在所述等离子体区域下方设置一个放置含硅化合物的溶液床。The present invention also provides a low-temperature plasma-assisted device for synthesizing organosilicon compounds, the device comprising a reaction chamber having a plasma region with a negative corona discharge electric field, and a solution bed for placing a silicon-containing compound is arranged under the plasma region .
根据本发明,所述装置具有外壳,在外壳内设置反应室,所述反应室内设置负电晕放电电场,所述反应室下部设置放置含硅化合物的溶液床;在所述负电晕放电电场中心设置电极或者金属棒,负直流高压电源供电给电极或者金属棒;电极或者金属棒提供高能电子。According to the present invention, the device has an outer shell, a reaction chamber is arranged in the outer shell, a negative corona discharge electric field is arranged in the reaction chamber, and a solution bed containing silicon compounds is arranged in the lower part of the reaction chamber; Electrodes or metal rods, the negative DC high voltage power supply supplies power to the electrodes or metal rods; the electrodes or metal rods provide high-energy electrons.
优选地,所述装置的外壳接地。Preferably, the housing of the device is grounded.
优选地,所述装置还包括温度控制系统,用于维持装置内部的温度为100-110℃时,例如为100-105℃,如100-102℃;例如反应室内部的温度为100-110℃时(例如为100-105℃,如100-102℃)。Preferably, the device further includes a temperature control system for maintaining the temperature inside the device at 100-110°C, for example, 100-105°C, such as 100-102°C; for example, the temperature inside the reaction chamber is 100-110°C (for example, 100-105°C, such as 100-102°C).
优选地,所述装置具有进气口、出气口、进液口和出液口,其中,所述进气口设置在所述装置顶部;所述出气口设置在所述装置底部,且出气口连接的出气管延伸至溶液床上方的气体区域,或者所述出气口设置在装置侧壁,位于溶液床上方的气体区域;所述进液口设置在所述装置侧壁且位于溶液床上方;所述出液口设置在溶液床底部;所述进气口用于将含碳气体和含氢气体充入到反应室的负电晕放电电场内,在电晕放电场生成的分解产物再与溶液床的含硅化合物溶液界面接触反应,生成气相有机硅化合物,所述出气口和连接的出气管用于移出包含气相有机硅化合物的气相产品,所述进液口用于将含硅化合物的溶液注入溶液床中,所述出液口用于排出含硅化合物的溶液残渣。Preferably, the device has an air inlet, an air outlet, a liquid inlet and a liquid outlet, wherein the air inlet is arranged at the top of the device; the air outlet is arranged at the bottom of the device, and the air outlet The connected gas outlet pipe extends to the gas region above the solution bed, or the gas outlet is arranged on the side wall of the device and is located in the gas region above the solution bed; the liquid inlet is arranged on the side wall of the device and positioned above the solution bed; The liquid outlet is arranged at the bottom of the solution bed; the air inlet is used to charge the carbon-containing gas and the hydrogen-containing gas into the negative corona discharge electric field of the reaction chamber, and the decomposition products generated in the corona discharge field are then mixed with the solution. The interfacial contact reaction of the silicon-containing compound solution in the bed produces a gas-phase organosilicon compound, the gas outlet and the connected gas outlet pipe are used to remove the gas-phase product containing the gas-phase organosilicon compound, and the liquid inlet is used for the solution of the silicon-containing compound. It is injected into the solution bed, and the liquid outlet is used to discharge the solution residue of the silicon-containing compound.
优选地,所述含碳气体和含氢气体从进气口通入反应室的入口,为将气体导入反应室入口,在所述装置横截面方向,在外壳和反应室入口处之间设置挡板。Preferably, the carbon-containing gas and the hydrogen-containing gas are introduced into the inlet of the reaction chamber from the gas inlet. In order to introduce the gas into the inlet of the reaction chamber, in the cross-sectional direction of the device, a barrier is provided between the outer shell and the inlet of the reaction chamber. plate.
优选地,在所述装置外设置与出气口连通的冷凝分离器,所述冷凝分离器具有液体出口和气体出口。Preferably, a condensation separator communicated with the gas outlet is provided outside the device, and the condensation separator has a liquid outlet and a gas outlet.
优选地,所述电极或金属棒与负电晕放电电场源相连。Preferably, the electrodes or metal rods are connected to a negative corona discharge electric field source.
优选地,所述反应室为金属圆筒式反应室或金属管式反应室。Preferably, the reaction chamber is a metal cylindrical reaction chamber or a metal tubular reaction chamber.
优选地,在装置的横截面方向、靠近反应室出口处的位置、在外壳和反应室之间设置挡板,挡板用于促使经过负电晕放电电场重整的气体与含硅化合物接触,使得气相产物不再扩散至装置顶部,易于将气相产物从出气管以及出气口移出。Preferably, in the cross-sectional direction of the device, near the exit of the reaction chamber, a baffle is provided between the outer shell and the reaction chamber, and the baffle is used to promote the contact of the gas reformed by the negative corona discharge electric field with the silicon-containing compound, so that The gas-phase product no longer diffuses to the top of the device, and it is easy to remove the gas-phase product from the gas outlet pipe and the gas outlet.
优选地,在电极或者金属棒与金属圆筒式反应室或金属管式反应室的外壁之间还可以放置绝缘介质薄层筒,所述绝缘介质筒可选用不同介电常数的材质,例如为玻璃、陶瓷、硅胶等,所述绝缘介质薄层筒与反应室侧壁形成气体夹缝通道,即形成介质阻挡(DBD)(dielectric barrier discharge)的放电构造,增强金属圆筒式反应室和金属管式反应室电场强度,从而强化反应过程。Preferably, an insulating medium thin-layer cylinder can also be placed between the electrode or the metal rod and the outer wall of the metal cylindrical reaction chamber or the metal tubular reaction chamber, and the insulating medium cylinder can be made of materials with different dielectric constants, such as Glass, ceramics, silica gel, etc., the insulating medium thin-layer cylinder and the side wall of the reaction chamber form a gas gap channel, that is, a discharge structure of a dielectric barrier (DBD) (dielectric barrier discharge) is formed, and the metal cylindrical reaction chamber and the metal tube are strengthened. The electric field strength of the reaction chamber is strengthened, thereby strengthening the reaction process.
优选地,所述金属圆筒式反应室和金属管式反应室的直径和数量没有特别的限定,其可以为本领域技术人员的常规选择,例如其可以如图1所示的,采用1个金属圆筒反应室,也可以采用2个以上的金属圆筒或金属管形成反应列管;当选用多个金属圆筒或金属管时,其相互之间没有影响,所以对其排布方式没有特别的限定,根据所述装置的大小进行合理的选择即可。Preferably, the diameter and number of the metal cylindrical reaction chamber and the metal tubular reaction chamber are not particularly limited, and they can be conventional choices by those skilled in the art. For example, as shown in FIG. 1 , one In the metal cylinder reaction chamber, more than two metal cylinders or metal tubes can also be used to form reaction tubes; when multiple metal cylinders or metal tubes are selected, they have no influence on each other, so there is no need for their arrangement. The special limitation can be reasonably selected according to the size of the device.
优选地,所述金属圆筒式反应室或金属管式反应室的数量为一个或多个,多个金属圆筒式反应室或金属管式反应室构造排列在一起形成圆筒或管式列管群。Preferably, the number of the metal cylindrical reaction chambers or metal tubular reaction chambers is one or more, and a plurality of metal cylindrical reaction chambers or metal tubular reaction chambers are arranged together to form a cylindrical or tubular column. Tube group.
优选地,所述金属圆筒反应室或金属管反应室的直径没有特别的限定,例如可以为直径较大(如70mm以上)的金属圆筒或金属管,也可以采用数量较多且直径较小(如30-70mm)的金属圆筒或金属管;具体选择还需要根据电场强度以及待处理气体量进行合理的选择;此外本领域技术人员公知,所述金属圆筒或金属管直径的相对大小也会影响反应室内的电场强度。例如当在金属圆筒式反应室或金属管式反应室中心设置电极或者金属棒,若选用较大尺寸的金属圆筒或金属管,此时内部电场强度小于选用较小尺寸的金属圆筒或金属管内部形成的电场强度;同样地,还可以通过介质的引入来调整电场强度;原本电场强度较弱的电场中加入绝缘介质层,会极大的增强此电场的电场强度;故本领域技术人员根据金属圆筒式反应室或金属管式反应室的直径、绝缘介质物质的介质常数、外接电源的电压等因素合理的设计所述的电场强度,继而实现对反应气体的重整。Preferably, the diameter of the metal cylinder reaction chamber or the metal tube reaction chamber is not particularly limited. Small (such as 30-70mm) metal cylinder or metal tube; the specific selection also needs to be reasonably selected according to the strength of the electric field and the amount of gas to be treated; The magnitude also affects the strength of the electric field within the reaction chamber. For example, when an electrode or a metal rod is set in the center of a metal cylindrical reaction chamber or a metal tubular reaction chamber, if a larger size metal cylinder or metal pipe is used, the internal electric field strength is lower than that of a smaller size metal cylinder or metal pipe. The electric field strength formed inside the metal tube; similarly, the electric field strength can also be adjusted by introducing a medium; adding an insulating medium layer to the electric field with a weak electric field strength will greatly enhance the electric field strength of the electric field; According to the diameter of the metal cylindrical reaction chamber or the metal tubular reaction chamber, the dielectric constant of the insulating medium substance, the voltage of the external power supply and other factors, the personnel reasonably design the electric field strength, and then realize the reformation of the reaction gas.
优选地,所述电极的数量为一个或多个,所述电极例如可以为锯齿状尖端电极,以在电极周围产生负电晕放电电场的。Preferably, the number of the electrodes is one or more, and the electrodes may be, for example, sawtooth tip electrodes to generate a negative corona discharge electric field around the electrodes.
在一些实例中,电极为线形或者针形元件,在电极尖端有一个尖点。尖点在其周围提供一个非常高的电荷区域。反应室内的电极通过在电极尖端形成负电晕放电电场来产生电子。所述电子在电极尖端的负电晕中产生。这些电子吸附在电极尖端周围的化学气体分子上。在本发明的装置中,对于适合作为负电晕放电电场的装置中电极的金属材料来讲,从电晕电极表面迁移电子大约需要能量4-6eV。电极可以是以下材料:钴、金、镍、铜、银、铁、钨或者铂。本发明对电极材料不做任何特别限定,任何材料能够形成电晕以产生电子的材料均可。所述电极还可以涂覆金属,可用的金属有:钴、金,镍,铑,铯和铂。任何能够产生电子的金属均可使用。In some instances, the electrodes are wire or needle shaped elements with a sharp point at the tip of the electrode. The sharp point provides a very high charge area around it. Electrons inside the reaction chamber generate electrons by creating a negative corona discharge electric field at the tip of the electrode. The electrons are generated in the negative corona at the tip of the electrode. These electrons are adsorbed on chemical gas molecules around the tip of the electrode. In the device of the present invention, about 4-6 eV of energy is required to transfer electrons from the surface of the corona electrode for the metal material suitable as the electrode in the device of the negative corona discharge field. The electrodes can be of the following materials: cobalt, gold, nickel, copper, silver, iron, tungsten, or platinum. The present invention does not make any particular limitation on the electrode material, and any material that can form a corona to generate electrons may be used. The electrodes can also be coated with metals, available metals are: cobalt, gold, nickel, rhodium, cesium and platinum. Any metal capable of generating electrons can be used.
优选所述电极的形状可以是针形或线性。如果电极具有一尖点,那临近尖点的气体的电势差会比电极周围其他位置高很多。最终,所产生的高电势的电负性离子会将电荷传递到邻近的低电势区域,会重组形成气体分子。Preferably, the shape of the electrodes may be needle-shaped or linear. If the electrode has a sharp point, the potential difference of the gas near the sharp point will be much higher than elsewhere around the electrode. Eventually, the resulting high-potential electronegative ions transfer charge to adjacent low-potential regions, where they recombine to form gas molecules.
优选所述金属棒的原理和设置情况同电极。优选所述金属棒选自细金属棒。Preferably, the principle and arrangement of the metal rods are the same as those of the electrodes. Preferably the metal rods are selected from thin metal rods.
其他可使电子具有足够能量并转移给气体的来源也可用于本发明。电负性气体离子也可由其他非热或热等离子体技术或离子源产生,包括高频率方法,例如射频等离子体,微波等离子体电感耦合等离子体等方法,例如电子束(EB)。任何可产生具有足够能量且能与气体发生反应的电负性气体离子的方法,均可用于本发明。Other sources that provide sufficient energy for electrons to be transferred to the gas can also be used in the present invention. Electronegative gas ions can also be generated by other non-thermal or thermal plasma techniques or ion sources, including high frequency methods such as radio frequency plasma, microwave plasma, inductively coupled plasma and other methods such as electron beam (EB). Any method that produces electronegative gas ions with sufficient energy to react with the gas can be used in the present invention.
本发明还提供一种低温等离子负电晕放电电场辅助合成有机硅化合物的方法,所述方法是基于上述的装置,所述方法还包括上述的低温等离子辅助合成有机硅化合物的方法。The present invention also provides a method for synthesizing organosilicon compounds assisted by a low-temperature plasma negative corona discharge electric field.
本发明的等离子辅助气相反应的方法和装置的操作条件如下:可以在不同温度和压力下,包括常温常压下操作,含碳气体和含氢气体以气态形式送入所述装置内,处理气量可以任意选择,功率输入将随着装置内多个放电金属圆筒或金属管的数量和气体处理量增加而增加,电压可以是3000~300000伏,优选10000~200000伏,例如15000伏,频率在15~35kHz,优选20kHz、25kHz或35kHz左右。应当理解,上述这些条件是本发明的可以优选的操作条件范围,但能实现本发明方法和目的的关键在于采用等离子电晕放电本身,这些操作条件可通过常规试验确定,而且也并不局限于上述具体描述。The operating conditions of the plasma-assisted gas-phase reaction method and device of the present invention are as follows: it can be operated at different temperatures and pressures, including normal temperature and normal pressure, and the carbon-containing gas and hydrogen-containing gas are fed into the device in gaseous form, and the amount of processing gas Optionally, the power input will increase with the number of multiple discharge metal cylinders or metal tubes in the device and the gas handling capacity. The voltage can be 3,000-300,000 volts, preferably 10,000-200,000 volts, such as 15,000 volts, and the frequency is 15 to 35 kHz, preferably about 20 kHz, 25 kHz or 35 kHz. It should be understood that the above-mentioned conditions are the preferred operating condition ranges of the present invention, but the key to realizing the method and purpose of the present invention lies in the use of plasma corona discharge itself. These operating conditions can be determined by routine experiments, and are not limited to The above specific description.
优选地,所述装置可以将含碳气体和含氢气体转化成有机硅化合物,如硅氧烷。Preferably, the apparatus can convert carbon- and hydrogen-containing gases into organosilicon compounds, such as siloxanes.
此外,基于本发明公开的内容,本领域技术人员显而易见的可得知本发明的方法和装置所带来的其他优点。本发明的其他方案和优点将在下文的具体实施方案中详细描述。In addition, based on the disclosure of the present invention, other advantages brought by the method and apparatus of the present invention will be apparent to those skilled in the art. Other aspects and advantages of the present invention are described in detail in the detailed description below.
附图说明Description of drawings
图1为本发明所述的等离子辅助气相反应的装置的一个具体构造示意图。FIG. 1 is a schematic diagram of a specific structure of the device for plasma-assisted gas-phase reaction according to the present invention.
具体实施方式Detailed ways
应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外,应理解,在阅读了本发明所记载的内容之后,可以对本发明作各种改动或修改,这些等价形式同样落于本发明所限定的范围。It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the contents described in the present invention, various changes or modifications can be made to the present invention, and these equivalent forms also fall within the limited scope of the present invention.
本说明书和权利要求中描述的“气体”是指那些其中的原子或者分子能够捕获额外的电子形成电负性离子的气体。本说明书其他技术和科学用语具有本领域所知的普遍的含义。"Gas" as described in this specification and claims refers to those gases in which atoms or molecules are capable of capturing additional electrons to form electronegative ions. Other technical and scientific terms in this specification have their ordinary meanings known in the art.
下文描述了本发明采用电极提供负电晕放电电场的实例。应当理解本发明并不局限于此,如果电极能够在足够高的能量状态下产生等离子体放电以生成电子,也可以用于本发明。An example of the present invention using electrodes to provide a negative corona discharge electric field is described below. It should be understood that the present invention is not so limited, and electrodes that are capable of generating a plasma discharge at a sufficiently high energy state to generate electrons can also be used in the present invention.
在图1中示出了本发明所述的等离子辅助气相反应的装置的一个具体构造示意图。在电晕放电中,反应气体通过高频高压负直流电晕放电电场,在该电场中进行还原并转化为产物。FIG. 1 shows a schematic diagram of a specific structure of the apparatus for plasma-assisted gas-phase reaction according to the present invention. In corona discharge, the reactive gas is passed through a high-frequency high-voltage negative DC corona discharge electric field, where it is reduced and converted into products.
在本发明的一个实施例中,所述负电晕放电电场,即高频高压直流负电晕放电电场。所述高电压例如为15000伏特。所述高频是高频率电压,例如25kHz。在高频高压直流负电晕放电电场区域中设置电极或金属棒,可以提供足够高的能量,例如5eV,从而转化所述气体分子。装置117具有可由碳钢、不锈钢或其他适用材料制成的外壳。In an embodiment of the present invention, the negative corona discharge electric field is a high frequency high voltage direct current negative corona discharge electric field. The high voltage is, for example, 15,000 volts. The high frequency is a high frequency voltage, eg 25kHz. Electrodes or metal rods are arranged in the electric field region of high frequency high voltage direct current negative corona discharge, which can provide high enough energy, eg 5 eV, to convert the gas molecules.
一个圆筒或管式反应室111设置在由外壳形成的装置117内,其中圆筒或管式反应室的材料可以由不锈钢、碳钢或铜和其他金属制成。圆筒或管式反应室111的中心设置有电极112,电极为带有尖端的针状或锯齿棒电极。通过电极分布板123向电场中的电极112施加高频高压直流负电压以形成高频高压直流负电晕放电电场。电压(强度)的选择应满足以下条件:通过装置117顶部的进气口110向装置117内输送的气体可在金属圆筒或金属管式反应室111中高度离子化。A cylindrical or
在电极112和筒体或管式反应室111外壁之间设置绝缘介质筒122,可以在电场内形成介质阻挡放电(DBD),可提供狭窄的碰撞反应区以强化分解所有的分子成自由基或离子,从而形成产物分子,增强等离子辅助反应过程的电场强度。所述绝缘介质筒122的材质例如为玻璃、陶瓷、聚四氟乙烯片等。The insulating
电极112的电极材料可以是镍、鈷、铁、钢、钨、镍、铜、银、铁、碳或铂,或其他任何可用于电极,且在电极周围产生电晕进而生成电子的材质。电极还可以涂覆金属,可用的金属有:钴、镍、铑、铯和铂。任何能够产生电子的金属均可使用。The electrode material of the
在操作过程中,当电极112通过电极分布板123与电场源接通时,在电极112尖端形成放电,继而形成电晕场放电,高能电子击中气体分子,可激发还原和重整反应。During operation, when the
高压电通过电极分布板123送入电极112进行放电。在靠近圆筒或管式反应室111的出口一侧设置隔板121,且隔板121将所述装置分隔成上下两个空间,所述装置外壳与大地连接。The high voltage electricity is sent to the
通过装置117顶部的进气口110将含碳气体和含氢气体送入装置117内的负电晕放电电场中。一些气体分子可以在负电晕放电电场中接收放电的电子来氧化和重整。在负电晕放电电场中,气体分子和离子可还原和转化。这些气体分子和离子离开负电晕放电电场后与含硅化合物的溶液床接触,反应,可以生成有机硅分子;当通过装置底部的出气口113移出并通过冷凝器133实现气液分离,其中含有有机硅化合物的液体可以通过端口125排出,含有未反应的含有碳氢氧的气体通过端口124排出。The carbon-containing gas and the hydrogen-containing gas are fed into the negative corona discharge electric field within the
装置117底部的含硅化合物的溶液床115内存放硅化合物溶液,所述硅化合物溶液可以通过设置在装置侧壁的进液口118添加。反应结束后,通过所述装置底部的出液口120排放剩余或废弃的硅化合物溶液。The silicon compound-containing
本发明以二氧化碳和水蒸气为原料气,反应室内的温度为100-102℃,经上述装置转化,经中国广州分析测试中心检测上述端口125排出的液体,定性分析得到所述液体包括但不限于以下产物,结果如下表所示:The present invention uses carbon dioxide and water vapor as the raw material gas, the temperature in the reaction chamber is 100-102° C., and is transformed by the above-mentioned device, and the liquid discharged from the above-mentioned
从上表所示的检测结果可知,采用本申请的装置和方法可以制备得到有机硅化合物。It can be known from the detection results shown in the above table that the organosilicon compound can be prepared by using the device and method of the present application.
以上,对本发明的实施方式进行了说明。但是,本发明不限定于上述实施方式。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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