CN111396309A - Scroll compressor with adjustable internal compression ratio, air conditioner and control method - Google Patents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0246—Details concerning the involute wraps or their base, e.g. geometry
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/18—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by varying the volume of the working chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/24—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
- F04C29/124—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet with inlet and outlet valves specially adapted for rotary or oscillating piston pumps
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- Rotary Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及压缩机技术领域,具体涉及一种内压缩比可调节的涡旋压缩机、空调器和控制方法。The invention relates to the technical field of compressors, in particular to a scroll compressor with an adjustable internal compression ratio, an air conditioner and a control method.
背景技术Background technique
常规涡旋压缩机是一种内压缩比(泵体排气压力与吸气压力比值)固定的容积式压缩机,其内压缩比仅与泵体结构参数有关,是根据某一特定运行工况而设计的;而压缩机的外压缩比(冷凝压力与蒸发压力比值)是随着系统运行工况变化的,与室内外环境温度等参数息息相关。The conventional scroll compressor is a positive displacement compressor with a fixed internal compression ratio (ratio of pump body discharge pressure to suction pressure), and its internal compression ratio is only related to the structural parameters of the pump body, and is based on a specific operating condition. The external compression ratio of the compressor (the ratio of condensing pressure and evaporation pressure) changes with the operating conditions of the system, and is closely related to parameters such as indoor and outdoor ambient temperature.
当实际运行工况偏离设计工况时,此时内压缩比与外压缩比不一致,压缩机会出现所谓的欠压缩和过压缩,两个过程都产生附加的能量损失,导致涡旋压缩机的指示效率下降。When the actual operating condition deviates from the design condition, the internal compression ratio is inconsistent with the external compression ratio, so-called under-compression and over-compression will occur in the compressor. Efficiency drops.
目前市场上典型多联机用涡旋压缩机,其运行压缩比需涵盖1.5~8.0的范围。通常来讲,夏季制冷室内外环境温度相差较小,压缩比较小;冬季制热室内外环境温度相差较大,压缩比较大。由于常规涡旋压缩机结构限制,只能指示效率在设计工况最高。运行工况与设计工况偏差越大,压缩损失也越大。At present, the typical multi-line scroll compressors on the market need to cover the operating compression ratio of 1.5 to 8.0. Generally speaking, in summer, the difference between indoor and outdoor ambient temperatures for refrigeration is small, and the compression ratio is relatively small; in winter, the indoor and outdoor ambient temperature difference for heating is relatively large, and the compression ratio is relatively large. Due to the structural limitations of conventional scroll compressors, the efficiency can only be indicated at the highest design conditions. The greater the deviation between the operating condition and the design condition, the greater the compression loss.
专利CN1262762C——具有用于减少流体泄漏的台阶部分的涡旋压缩机,提及一种螺旋壁和端盘分别具有台阶的涡旋盘,也就是说,其涡旋齿高度在螺旋的外侧较高而中心侧较低。这样的压缩结构被称为三维压缩,可以实现在不增加涡旋盘直径的前提下,提供更高的内压缩比,但其内压比仍为固定值。Patent CN1262762C - Scroll compressor with a stepped portion for reducing fluid leakage, refers to a scroll with a stepped spiral wall and an end plate respectively, that is to say, the spiral tooth height is higher than the outer side of the spiral. High and the center side lower. Such a compression structure is called three-dimensional compression, which can provide a higher internal compression ratio without increasing the diameter of the scroll, but the internal pressure ratio is still a fixed value.
专利CN204061180U——一种可变内容积比涡旋压缩机,提出在固定涡旋盘上设置有一个或多个副排气孔和泄压阀装置,通过上述装置自动泄压,降低压缩机内压力比,防止涡旋压缩机内出现过压缩。该装置只能解决过压缩问题,且泄压导致涡旋压缩机实际运行压缩比降低。为满足压缩机运行范围需求,涡旋盘必须选择压缩比较大的工况设计,由此得出的涡旋盘直径偏大,磨损和泄漏的风险都大幅增高。由于设计工况压缩比大,更多运行工况泄压阀处于开启状态,中心涡旋腔处于无效的空载状态。Patent CN204061180U - a variable internal volume ratio scroll compressor, it is proposed that one or more auxiliary exhaust holes and pressure relief valve devices are arranged on the fixed scroll, and the pressure is automatically released through the above devices to reduce the internal pressure of the compressor. pressure ratio to prevent overcompression in the scroll compressor. This device can only solve the problem of over-compression, and the pressure relief leads to a reduction in the actual operating compression ratio of the scroll compressor. In order to meet the requirements of the compressor's operating range, the scroll must be designed for a larger compression ratio, resulting in a larger scroll diameter, which greatly increases the risk of wear and leakage. Due to the large compression ratio in the design condition, the relief valve in more operating conditions is open, and the central scroll chamber is in an ineffective no-load state.
由于现有技术中的常规涡旋压缩机按照单一工况设计内压缩比,无法兼顾大压缩比和小压缩比工况,导致实际运行工况偏离设计工况、产生较大压缩损失,而空调复杂多变的工况对此有明确需求;具有泄压阀调节的涡旋压缩机,需按照大压比工况设计,压缩机体型大;具有泄压阀调节的涡旋压缩机,泄压阀开启时,中心涡旋腔未进行有效压缩,摩擦磨损面积大、泄漏风险高等技术问题,因此本发明研究设计出一种内压缩比可调节的涡旋压缩机、空调器和控制方法。Because the conventional scroll compressors in the prior art are designed with an internal compression ratio according to a single working condition, they cannot take into account the working conditions of large compression ratio and small compression ratio, resulting in actual operating conditions deviating from the designed working conditions, resulting in large compression losses, while air conditioners Complex and changeable working conditions have clear requirements for this; scroll compressors with pressure relief valve adjustment need to be designed according to large pressure ratio conditions, and the compressor body is large; scroll compressors with pressure relief valve adjustment, pressure relief When the valve is opened, the central scroll cavity is not effectively compressed, the friction and wear area is large, and the leakage risk is high. Therefore, the present invention researches and designs a scroll compressor, an air conditioner and a control method with an adjustable internal compression ratio.
发明内容SUMMARY OF THE INVENTION
因此,本发明要解决的技术问题在于克服现有技术中的涡旋压缩机按照单一工况设计内压缩比,导致实际运行工况偏离设计工况时、产生较大压缩损失的缺陷,从而提供一种内压缩比可调节的涡旋压缩机、空调器和控制方法。Therefore, the technical problem to be solved by the present invention is to overcome the defect of the scroll compressor in the prior art that the internal compression ratio is designed according to a single working condition, resulting in a large compression loss when the actual operating condition deviates from the design condition, thereby providing A scroll compressor with adjustable internal compression ratio, an air conditioner and a control method.
为了解决上述问题,本发明提供一种内压缩比可调节的涡旋压缩机,其包括:In order to solve the above problems, the present invention provides a scroll compressor with an adjustable internal compression ratio, which includes:
静涡旋盘和动涡旋盘,所述静涡旋盘的径向中心位置形成有第一容纳腔,所述第一容纳腔中设置有静盘滑块,所述静盘滑块也具有涡卷齿,所述静盘滑块的涡卷齿与所述静涡旋盘的涡卷齿相接合、使得所述静盘滑块的涡卷齿为所述静涡旋盘的涡旋齿在径向方向的螺旋延伸;The stationary scroll and the movable scroll, the radial center of the stationary scroll is formed with a first accommodating cavity, the first accommodating cavity is provided with a stationary disk slider, and the stationary disk slider also has Scroll teeth, the scroll teeth of the stationary scroll slider are engaged with the scroll teeth of the stationary scroll, so that the scroll teeth of the stationary scroll slider are the scroll teeth of the stationary scroll helical extension in radial direction;
所述动涡旋盘的径向中心位置形成有第二容纳腔,所述第二容纳腔中设置有动盘滑块,所述动盘滑块也具有涡卷齿,所述动盘滑块的涡卷齿与所述动涡旋盘的涡卷齿相接合、使得所述动盘滑块的涡卷齿为所述动涡旋盘的涡旋齿在径向方向的螺旋延伸;A second accommodating cavity is formed at the radial center position of the movable scroll, and a movable disk slider is arranged in the second accommodating cavity, and the movable disk slider also has scroll teeth. The scroll teeth of the movable scroll are engaged with the scroll teeth of the movable scroll, so that the scroll teeth of the movable scroll slider are the helical extension of the scroll teeth of the movable scroll in the radial direction;
所述第一容纳腔和所述第二容纳腔在压缩机的轴向上连通,所述静盘滑块和所述动盘滑块在轴向上相接,且所述静盘滑块和所述动盘滑块在轴向上能够移动,使得所述静盘滑块、所述动盘滑块、所述静涡旋盘和所述动涡旋盘所围成的压缩腔能够在二维压缩空间和三维压缩空间之间进行切换。The first accommodating chamber and the second accommodating chamber are communicated in the axial direction of the compressor, the static disk sliding block and the moving disk sliding block are connected in the axial direction, and the static disk sliding block and the moving disk sliding block are connected in the axial direction. The movable disk slider can move in the axial direction, so that the compression chamber enclosed by the stationary disk slider, the movable disk slider, the stationary scroll and the movable scroll can be compressed between two parts. Toggle between 2D compressed space and 3D compressed space.
优选地,所述静盘滑块和所述动盘滑块沿轴向一体运动到最上端的上止点时,所述压缩腔形成为所述二维压缩空间;所述静盘滑块和所述动盘滑块沿轴向一体运动到最下端的下止点时,所述压缩腔形成为所述三维压缩空间。Preferably, when the static disk slider and the movable disk slider integrally move to the top dead center of the uppermost end in the axial direction, the compression cavity is formed into the two-dimensional compression space; When the moving plate slider moves integrally along the axial direction to the bottom dead center of the lowermost end, the compression cavity is formed into the three-dimensional compression space.
优选地,所述静涡旋盘上的远离所述动涡旋盘的一侧端面处还设置有静盘盖板,使得所述静盘盖板和所述静涡旋盘之间形成密闭容腔,所述第一容纳腔与所述密闭容腔相连通、以使所述静盘滑块的朝向所述静盘盖板的端面能够承受所述密闭容腔中的气体的压力,所述密闭容腔中能够通入所述涡旋压缩机的排气气体或吸气气体。Preferably, a side end face of the stationary scroll away from the movable scroll is further provided with a stationary disk cover, so that a closed volume is formed between the stationary scroll cover and the stationary scroll. The first accommodating cavity is communicated with the closed cavity, so that the end face of the static disk slider facing the static disk cover plate can withstand the pressure of the gas in the closed cavity, the The exhaust gas or suction gas of the scroll compressor can be passed into the closed cavity.
优选地,所述密闭容腔通入所述吸气气体时,所述静盘滑块和所述动盘滑块被压力推动而朝所述静盘盖板的方向一体运动,以形成所述二维压缩空间;所述密闭容腔通入所述排气气体时,所述静盘滑块和所述动盘滑块被所述排气气体的压力推动而朝所述动涡旋盘的方向一体运动,以形成所述三维压缩空间。Preferably, when the air intake gas is introduced into the airtight chamber, the static disk slider and the movable disk slider are pushed by pressure and move integrally toward the direction of the static disk cover, so as to form the two-dimensional compression space; when the exhaust gas is introduced into the airtight cavity, the static disk slider and the movable disk slider are pushed by the pressure of the exhaust gas to move toward the movable scroll. The directions are integrally moved to form the three-dimensional compressed space.
优选地,还包括第一管路,所述第一管路的一端连通至所述密闭容腔中、另一端连通所述涡旋压缩机的排气端的气体,所述第一管路上设置有第一控制阀;还包括第二管路,所述第二管路的一端连通至所述密闭容腔中、另一端连通所述涡旋压缩机的吸气端的气体,所述第二管路上设置有第二控制阀。Preferably, it also includes a first pipeline, one end of the first pipeline is connected to the gas in the closed cavity, and the other end is connected to the gas at the discharge end of the scroll compressor, and the first pipeline is provided with a first control valve; and also includes a second pipeline, one end of the second pipeline is connected to the air in the closed cavity, and the other end is connected to the gas at the suction end of the scroll compressor. A second control valve is provided.
优选地,所述静盘盖板上设置有第一连接口和第二连接口,所述第一连接口能将所述第一管路与所述密闭容腔连通,所述第二连接口能将所述第二管路与所述密闭容腔连通;和/或,所述静盘盖板上还设置有排气口,所述排气口与所述静涡旋盘上的排气通道连通。Preferably, a first connection port and a second connection port are provided on the static disk cover, the first connection port can communicate the first pipeline with the airtight cavity, and the second connection port The second pipeline can be communicated with the airtight cavity; and/or, an exhaust port is also provided on the static disk cover, and the exhaust port is connected to the exhaust port on the stationary scroll. channel connection.
优选地,所述动盘滑块上的远离所述静盘滑块的一侧端面处承受中间压力,其中所述中间压力为由所述涡旋压缩机的壳体内部的气体产生的压力,且所述中间压力的大小>所述涡旋压缩机的吸气压力、且所述中间压力的大小<所述涡旋压缩机的排气压力。Preferably, an end face of the movable disk slider away from the static disk slider is subjected to an intermediate pressure, wherein the intermediate pressure is the pressure generated by the gas inside the casing of the scroll compressor, And the magnitude of the intermediate pressure>the suction pressure of the scroll compressor, and the magnitude of the intermediate pressure<the discharge pressure of the scroll compressor.
优选地,所述动盘滑块上的远离所述静盘滑块的一侧端面处承受吸气压力,其中所述吸气压力为由所述涡旋压缩机的吸气端吸入气体而产生的压力,且所述动盘滑块上的远离所述静盘滑块的一侧端面还连接设置有弹性结构,所述弹性结构能对所述动盘滑块施加朝向所述静盘滑块方向的弹性力。Preferably, an end face of the movable disk slider away from the static disk slider is subjected to suction pressure, wherein the suction pressure is generated by the suction of gas at the suction end of the scroll compressor The pressure on the side of the moving disk slider away from the static disk slider is also connected with an elastic structure, and the elastic structure can exert pressure on the moving disk slider toward the static disk slider. direction of elasticity.
优选地,当同时包括上止点和下止点时:所述静盘滑块的上端与所述静盘盖板抵接时的位置为所述上止点;所述动涡旋盘上、且位于所述第二容纳腔中还设置有卡止结构,所述卡止结构能够对所述动盘滑块的下端面进行卡止,且所述动盘滑块的下端与所述卡止结构抵接时的位置为所述下止点。Preferably, when the top dead center and the bottom dead center are included at the same time: the position where the upper end of the stationary disk slider is in contact with the stationary disk cover is the top dead center; the upper and lower dead centers of the movable scroll A locking structure is also arranged in the second accommodating cavity, and the locking structure can lock the lower end surface of the moving plate slider, and the lower end of the moving plate slider is locked with the locking structure. The position when the structures are in contact is the bottom dead center.
本发明还提供一种空调器,其包括前任一项所述的内压缩比可调节的涡旋压缩机。The present invention also provides an air conditioner, which includes the scroll compressor with an adjustable internal compression ratio described in any preceding item.
本发明还提供一种适用于前任一项所述内压缩比可调节的涡旋压缩机的内压缩比控制方法,其中:The present invention also provides an internal compression ratio control method applicable to the scroll compressor with adjustable internal compression ratio described in any preceding item, wherein:
当还包括第一管路、第一控制阀、第二管路和第二控制阀时:在需要进行第一内压缩比压缩时,控制所述第一控制阀关闭、同时控制所述第二控制阀打开;在需要进行第二内压缩比压缩时,控制所述第一控制阀打开、同时控制所述第二控制阀关闭,其中所述第一内压缩比<所述第二内压缩比。When the first pipeline, the first control valve, the second pipeline and the second control valve are also included: when the first internal compression ratio compression is required, the first control valve is controlled to be closed, and the second control valve is controlled at the same time. The control valve is opened; when the second internal compression ratio compression is required, the first control valve is controlled to open and the second control valve is controlled to be closed, wherein the first internal compression ratio<the second internal compression ratio .
本发明提供的一种内压缩比可调节的涡旋压缩机、空调器和控制方法具有如下有益效果:The scroll compressor with adjustable internal compression ratio, the air conditioner and the control method provided by the present invention have the following beneficial effects:
本发明通过在静涡旋盘中开设第一容纳腔、并在其中设置静盘滑块,静盘滑块的涡卷齿与静涡旋盘的涡卷齿相接并延伸,能够使得静盘滑块与静涡旋盘一起配合形成与动涡卷齿进行配合的齿结构,在动涡旋盘中开设第二容纳腔、并在其中设置动盘滑块,动盘滑块的涡卷齿与动涡旋盘的涡卷齿相接并为其延伸,能够使得动盘滑块与动涡旋盘一起配合形成与静涡卷齿进行配合的齿结构,并且静盘滑块和动盘滑块能够沿轴向方向移动,从而使得静盘滑块、所述动盘滑块、所述静涡旋盘和所述动涡旋盘所围成的压缩腔的形状发生变化,并能够在二维压缩空间和三维压缩空间之间进行切换,有效实现内压缩比可以根据需要进行调节,使得能够根据实际工况偏离设计工况的大小而调节增大内压缩比或减小内压缩比,能够有效减小压缩损失,解决极限运行工况下,内外压缩比相差过大导致的能量损失,提高涡旋压缩机的效率。因为在高压缩比时选用了三维压缩,能够在较小壳径下实现更大的内压缩比,并且有效保证中心涡旋腔进行有效压缩,泵体摩擦面积小、泄漏风险低。In the present invention, a first accommodating cavity is provided in the stationary scroll, and a stationary scroll slider is arranged therein, and the scroll teeth of the stationary scroll are connected to and extend from the scroll teeth of the stationary scroll, so that the stationary scroll can be The sliding block cooperates with the stationary scroll to form a tooth structure that cooperates with the movable scroll teeth. A second accommodating cavity is opened in the movable scroll, and the movable scroll slider is arranged therein. The scroll teeth of the movable scroll slider It is connected with and extends the scroll teeth of the movable scroll, so that the sliding block of the movable scroll and the movable scroll can cooperate to form a tooth structure that cooperates with the scroll teeth of the stationary scroll, and the sliding block of the stationary scroll and the movable scroll slide. The block can move in the axial direction, so that the shape of the compression cavity enclosed by the stationary disk slider, the movable disk slider, the stationary scroll and the movable scroll changes, and can be Switching between three-dimensional compression space and three-dimensional compression space effectively realizes that the internal compression ratio can be adjusted as needed, so that the internal compression ratio can be adjusted to increase or decrease according to the deviation of the actual working conditions from the design conditions. Effectively reduce the compression loss, solve the energy loss caused by the excessive difference between the internal and external compression ratios under extreme operating conditions, and improve the efficiency of the scroll compressor. Because three-dimensional compression is selected when the compression ratio is high, a larger internal compression ratio can be achieved with a smaller shell diameter, and the central scroll cavity can be effectively compressed, with a small friction area of the pump body and a low risk of leakage.
附图说明Description of drawings
图1为本发明的内压缩比可调节的涡旋压缩机的爆炸结构图;Fig. 1 is the exploded structure diagram of the scroll compressor with adjustable internal compression ratio of the present invention;
图2为本发明的内压缩比可调节的涡旋压缩机二维压缩模式时的结构图;Fig. 2 is the structure diagram of the scroll compressor with adjustable internal compression ratio of the present invention in two-dimensional compression mode;
图3为本发明的内压缩比可调节的涡旋压缩机三维压缩模式时的结构图;3 is a structural diagram of the scroll compressor with an adjustable internal compression ratio of the present invention in a three-dimensional compression mode;
图4为本发明的内压缩比可调节的涡旋压缩机主实施例的控制结构示意图;4 is a schematic diagram of the control structure of the main embodiment of the scroll compressor with adjustable internal compression ratio of the present invention;
图5为本发明的内压缩比可调节的涡旋压缩机替换实施例的控制结构示意图。FIG. 5 is a schematic diagram of the control structure of an alternative embodiment of the scroll compressor with adjustable internal compression ratio of the present invention.
附图标记表示为:Reference numerals are indicated as:
1、静盘盖板;2、静盘滑块;3、静涡旋盘;30、第一容纳腔;4、动盘滑块;5、动涡旋盘;50、第二容纳腔;101、第一连接口;102、排气口;103、第二连接口;110、第一管路;120、第二管路;301、吸气口;501、动盘轴承;6、密闭容腔;71、第一控制阀;72、第二控制阀;8、弹性结构。1. Static disk cover; 2. Static disk slider; 3. Static scroll; 30. First accommodating chamber; 4. Moving disk slider; 5. Moving scroll; 50. Second accommodating chamber; 101 102, the exhaust port; 103, the second connection port; 110, the first pipeline; 120, the second pipeline; 301, the suction port; 501, the moving plate bearing; 6, the airtight cavity ; 71, the first control valve; 72, the second control valve; 8, the elastic structure.
具体实施方式Detailed ways
如图1-5所示,本发明提供一种内压缩比可调节的涡旋压缩机,其包括:As shown in Figures 1-5, the present invention provides a scroll compressor with an adjustable internal compression ratio, which includes:
静涡旋盘3和动涡旋盘5,所述静涡旋盘3的径向中心位置形成有第一容纳腔30,所述第一容纳腔30中设置有静盘滑块2,所述静盘滑块2也具有涡卷齿,所述静盘滑块2的涡卷齿与所述静涡旋盘3的涡卷齿相接合、使得所述静盘滑块2的涡卷齿为所述静涡旋盘3的涡旋齿在径向方向的螺旋延伸;The fixed
所述动涡旋盘5的径向中心位置形成有第二容纳腔50,所述第二容纳腔50中设置有动盘滑块4,所述动盘滑块4也具有涡卷齿,所述动盘滑块4的涡卷齿与所述动涡旋盘5的涡卷齿相接合、使得所述动盘滑块4的涡卷齿为所述动涡旋盘5的涡旋齿在径向方向的螺旋延伸;A second
所述第一容纳腔30和所述第二容纳腔50在压缩机的轴向上连通,所述静盘滑块2和所述动盘滑块4在轴向上相接,且所述静盘滑块2和所述动盘滑块4在轴向上能够移动,使得所述静盘滑块2、所述动盘滑块4、所述静涡旋盘3和所述动涡旋盘5所围成的压缩腔能够在二维压缩空间和三维压缩空间之间进行切换。The first
本发明通过在静涡旋盘中开设第一容纳腔、并在其中设置静盘滑块,静盘滑块的涡卷齿与静涡旋盘的涡卷齿相接并延伸,能够使得静盘滑块与静涡旋盘一起配合形成与动涡卷齿进行配合的齿结构,在动涡旋盘中开设第二容纳腔、并在其中设置动盘滑块,动盘滑块的涡卷齿与动涡旋盘的涡卷齿相接并为其延伸,能够使得动盘滑块与动涡旋盘一起配合形成与静涡卷齿进行配合的齿结构,并且静盘滑块和动盘滑块能够沿轴向方向移动,从而使得静盘滑块、所述动盘滑块、所述静涡旋盘和所述动涡旋盘所围成的压缩腔的形状发生变化,并能够在二维压缩空间和三维压缩空间之间进行切换,有效实现内压缩比可以根据需要进行调节,使得能够根据实际工况偏离设计工况的大小而调节增大内压缩比或减小内压缩比,能够有效减小压缩损失,解决极限运行工况下,内外压缩比相差过大导致的能量损失,提高涡旋压缩机的效率。因为在高压缩比时选用了三维压缩,能够在较小壳径下实现更大的内压缩比,并且有效保证中心涡旋腔进行有效压缩,泵体摩擦面积小、泄漏风险低。In the present invention, a first accommodating cavity is provided in the stationary scroll, and a stationary scroll slider is arranged therein, and the scroll teeth of the stationary scroll are connected to and extend from the scroll teeth of the stationary scroll, so that the stationary scroll can be The sliding block cooperates with the stationary scroll to form a tooth structure that cooperates with the movable scroll teeth. A second accommodating cavity is opened in the movable scroll, and the movable scroll slider is arranged therein. The scroll teeth of the movable scroll slider It is connected with and extends the scroll teeth of the movable scroll, so that the sliding block of the movable scroll and the movable scroll can cooperate to form a tooth structure that cooperates with the scroll teeth of the stationary scroll, and the sliding block of the stationary scroll and the movable scroll slide. The block can move in the axial direction, so that the shape of the compression cavity enclosed by the stationary disk slider, the movable disk slider, the stationary scroll and the movable scroll changes, and can be Switching between three-dimensional compression space and three-dimensional compression space effectively realizes that the internal compression ratio can be adjusted as needed, so that the internal compression ratio can be adjusted to increase or decrease according to the deviation of the actual working conditions from the design conditions. Effectively reduce the compression loss, solve the energy loss caused by the excessive difference between the internal and external compression ratios under extreme operating conditions, and improve the efficiency of the scroll compressor. Because three-dimensional compression is selected when the compression ratio is high, a larger internal compression ratio can be achieved under a smaller shell diameter, and the effective compression of the central scroll cavity is effectively ensured. The friction area of the pump body is small and the risk of leakage is low.
本发明提出一种新型涡旋压缩机结构,具有两种运行模式,分别为针对小压缩比工况的二维压缩模式(图2)和针对大压缩比工况的三维压缩模式(图3)。根据设定的工况,求解需求运行压缩比,人工或控制程序自动选择更合适的运行模式。The present invention proposes a new type of scroll compressor structure, which has two operating modes, namely a two-dimensional compression mode (Fig. 2) for small compression ratio conditions and a three-dimensional compression mode (Fig. 3) for large compression ratio conditions. . According to the set working conditions, the compression ratio is solved for the demand operation, and the manual or control program automatically selects a more suitable operation mode.
为实现压缩腔存在两种压缩比模式的设计,发明如下泵体结构(图1),动盘和静盘各自划分为中心腔的滑块结构和外侧的固定结构,二者共同构成完成的型线及压缩腔;两个滑块形状特征分别对应于涡旋齿的齿顶和齿底,可以相互配合,在三维压缩模式下不会发生干涉;安装后两滑块轴向处于串联形式,滑块可以相对涡旋盘沿轴向运动且具有相同的运动行程。In order to realize the design of two compression ratio modes in the compression chamber, the following pump body structure was invented (Fig. 1). The moving plate and the static plate are respectively divided into the slider structure of the central cavity and the outer fixed structure, and the two together constitute the completed model. Line and compression cavity; the shape features of the two sliders correspond to the tooth top and tooth bottom of the scroll gear, which can cooperate with each other and will not interfere in the three-dimensional compression mode; after installation, the two sliders are axially connected in series, and the sliding The blocks are axially movable relative to the scroll and have the same travel stroke.
本发明的滑块结构特征按照动盘齿顶、静盘齿底为例,二者形状特征也可以互换。The structural features of the slider of the present invention are taken as examples of the tooth top of the moving plate and the tooth bottom of the static plate, and the shape features of the two can also be interchanged.
优选地,如图2所示,所述静盘滑块2和所述动盘滑块4沿轴向一体运动到最上端的上止点时,所述压缩腔形成为所述二维压缩空间;如图3所示,所述静盘滑块2和所述动盘滑块4沿轴向一体运动到最下端的下止点时,所述压缩腔形成为所述三维压缩空间。这是本发明的进一步优选结构形式,即如图2所示,静盘滑块和动盘滑块一体运动到最上端时,静盘滑块的下端面与静涡旋盘的内腔的上端面平齐,即由静盘滑块和动盘滑块、静涡旋盘和动涡旋盘形成的位于径向中心部位的压缩腔部分的轴向高度与径向外侧的压缩腔的轴向高度相等,因此形成的压缩腔为等高度的二维压缩空间,此时由于是二维压缩其内压缩比比三维压缩小、适用于设计内压缩比工况较小的工况;如图3所示,静盘滑块和动盘滑块一体运动到最下端时,静盘滑块的下端面与静涡旋盘的内腔的上端面不平齐,即由静盘滑块和动盘滑块、静涡旋盘和动涡旋盘形成的位于径向中心部位的压缩腔部分的轴向高度小于位于径向外侧的压缩腔的轴向高度,因此形成的压缩腔为径向外侧高度高、径向内侧高度低的三维压缩空间,此时由于是三维压缩其内压缩比比二维压缩小、适用于设计内压缩比工况较大的工况。Preferably, as shown in FIG. 2 , when the
优选地,所述静涡旋盘3上的远离所述动涡旋盘5的一侧端面处还设置有静盘盖板1,使得所述静盘盖板1和所述静涡旋盘3之间形成密闭容腔6,所述第一容纳腔30与所述密闭容腔6相连通、以使所述静盘滑块2的朝向所述静盘盖板1的端面能够承受所述密闭容腔6中的气体的压力,所述密闭容腔6中能够通入所述涡旋压缩机的排气气体或吸气气体。这是本发明的进一步优选结构形式,通过在静涡旋盘上端设置的静盘盖板,能够有效地在静盘盖板和静涡旋盘上端面之间形成密闭的容腔,从而通过该密闭容腔能够根据实际工况通入不同压力的气体,从而实现对静盘滑块和动盘滑块的运动控制,实现二维压缩空间与三维压缩空间之间的有效切换。Preferably, a side end face of the
优选地,所述密闭容腔6通入所述吸气气体时,所述静盘滑块2和所述动盘滑块4被压力推动而朝所述静盘盖板1的方向一体运动,以形成所述二维压缩空间;所述密闭容腔6通入所述排气气体时,所述静盘滑块2和所述动盘滑块4被所述排气气体的压力推动而朝所述动涡旋盘5的方向一体运动,以形成所述三维压缩空间。这是本发明的密闭容腔通入不同压力气体的优选结构形式,当需要实现较小内压缩比时,则向密闭容腔中通入压力较小的吸气气体,进而使得静盘滑块和动盘滑块被下端的压力(下端压力大于上端压力形成压差)向上推动、进而形成二维压缩空间,实现较小内压比的压缩;当需要实现较大内压缩比时,则向密闭容腔中通入压力较大的排气气体,进而使得静盘滑块和动盘滑块被上端的压力(上端压力大于下端压力形成压差)向下推动、进而形成二维压缩空间,实现较大内压比的压缩。Preferably, when the
优选地,还包括第一管路110,所述第一管路110的一端连通至所述密闭容腔6中、另一端连通所述涡旋压缩机的排气端的气体,所述第一管路110上设置有第一控制阀71;还包括第二管路120,所述第二管路120的一端连通至所述密闭容腔6中、另一端连通所述涡旋压缩机的吸气端的气体,所述第二管路120上设置有第二控制阀72。这是本发明的进一步智能控制的结构形式,通过两个不同管路的设置、并通过接入吸气气体或排气气体的不同方式实现对密闭容腔中通入不同压力的气体,以实现对静盘滑块和动盘滑块的驱动作用,实现不同内压缩比的切换作用。Preferably, it also includes a
优选地,所述静盘盖板1上设置有第一连接口101和第二连接口103,所述第一连接口101能将所述第一管路110与所述密闭容腔6连通,所述第二连接口103能将所述第二管路120与所述密闭容腔6连通;和/或,所述静盘盖板1上还设置有排气口102,所述排气口102与所述静涡旋盘3上的排气通道连通。通过静盘盖板上的两个不同连接口能够实现连通不同压力的气体进入密闭容腔内,排气口用于将压缩腔内的高压排气排出。Preferably, the static disk cover 1 is provided with a
如图4所示,优选地,所述动盘滑块4上的远离所述静盘滑块2的一侧端面处承受中间压力,其中所述中间压力为由所述涡旋压缩机的壳体内部的气体产生的压力,且所述中间压力的大小>所述涡旋压缩机的吸气压力、且所述中间压力的大小<所述涡旋压缩机的排气压力。这是本发明包含控制结构时的主要实施方式的结构形式,即静盘滑块上端通过通入吸气压力或排气压力,动盘滑块下端通过通入中间压力来实现控制静盘滑块和动盘滑块上下移动的目的,例如若密闭容腔中通入的是排气压力,由于排气压力大于下端的中间压力,因此静盘滑块和动盘滑块被压差驱动向下运动、形成三维压缩模式;若密闭容腔中通入的是吸气压力,由于吸气压力小于下端的中间压力,因此静盘滑块和动盘滑块被压差驱动向上运动、形成二维压缩模式,有效实现内压缩比的切换。As shown in FIG. 4 , preferably, the end face of the
如图5,优选地,所述动盘滑块4上的远离所述静盘滑块2的一侧端面处承受吸气压力,其中所述吸气压力为由所述涡旋压缩机的吸气端吸入气体而产生的压力,且所述动盘滑块4上的远离所述静盘滑块2的一侧端面还连接设置有弹性结构8,所述弹性结构8能对所述动盘滑块4施加朝向所述静盘滑块2方向的弹性力。这是本发明替代实施方式的结构形式,下端由于是吸气压力、因此通过增加弹性结构来产生弹性力,使得弹性力和吸气压力之和位于吸气压力和排气压力之间,弹性结构优选弹簧,即静盘滑块上端通过通入吸气压力或排气压力,动盘滑块下端通过通入吸气压力+弹性力来实现控制静盘滑块和动盘滑块上下移动的目的,例如若密闭容腔中通入的是排气压力,由于排气压力大于下端的吸气压力+弹性力,因此静盘滑块和动盘滑块被压差驱动向下运动、形成三维压缩模式;若密闭容腔中通入的是吸气压力,由于吸气压力小于下端的吸气压力+弹性力,因此静盘滑块和动盘滑块被压差驱动向上运动、形成二维压缩模式,有效实现内压缩比的切换。As shown in FIG. 5 , preferably, the end face of the moving
优选地,当同时包括上止点和下止点时:所述静盘滑块2的上端与所述静盘盖板1抵接时的位置为所述上止点;所述动涡旋盘5上、优选位于所述第二容纳腔50中还设置有卡止结构(未示出),所述卡止结构能够对所述动盘滑块4的下端面进行卡止,且所述动盘滑块4的下端与所述卡止结构抵接时的位置为所述下止点。这是本发明的上止点和下止点的有效实现结构形式,上止点通过静盘盖板来实现、有效实现对静盘滑块运动上极限位置的限位,下止点通过卡止结构来实现、有效实现对静盘滑块运动下极限位置的限位。Preferably, when both the top dead center and the bottom dead center are included: the position where the upper end of the
本发明还提供一种空调器,其包括前任一项所述的内压缩比可调节的涡旋压缩机。The present invention also provides an air conditioner, which includes the scroll compressor with an adjustable internal compression ratio described in any preceding item.
本发明还提供一种适用于前任一项所述内压缩比可调节的涡旋压缩机的内压缩比控制方法,其中:The present invention also provides an internal compression ratio control method applicable to the scroll compressor with adjustable internal compression ratio described in any preceding item, wherein:
当还包括第一管路110、第一控制阀71、第二管路120和第二控制阀72时:在需要进行第一内压缩比压缩时,控制所述第一控制阀71关闭、同时控制所述第二控制阀72打开;在需要进行第二内压缩比压缩时,控制所述第一控制阀71打开、同时控制所述第二控制阀72关闭,其中所述第一内压缩比<所述第二内压缩比。When the
这是本发明的内压缩比切换的优选控制方法,即通入排气压力将静盘滑块和动盘滑块向下推动、实现三维压缩空间的压缩模式,通入吸气压力将静盘滑块和动盘滑块向上推动、实现二维压缩空间的压缩模式。This is the preferred control method for switching the internal compression ratio of the present invention, that is, introducing the exhaust pressure to push down the slider of the static disk and the slider of the moving disk to realize the compression mode of the three-dimensional compression space, and introducing the suction pressure to push the static disk The slider and the slider of the moving plate are pushed upward to realize the compression mode of two-dimensional compressed space.
本发明主实施例的使用气体压差进行切换的方法(图4),控制方式如下:The method of using the gas pressure difference to switch according to the main embodiment of the present invention (FIG. 4), the control method is as follows:
动盘背部压力构成始终为中间压力,静盘盖板在静盘背部构成一可变压力腔结构,压力腔根据需求与吸气或排气二者之一连通。静盘盖板具有上限位面结构,动盘曲柄部具有下限位面结构。The pressure on the back of the moving plate is always an intermediate pressure, and the cover plate of the static plate forms a variable pressure chamber structure on the back of the static plate, and the pressure chamber is communicated with either suction or exhaust according to requirements. The static disk cover plate has an upper limit surface structure, and the crank part of the movable disk has a lower limit surface structure.
如图示,当SV1(第一控制阀71)关闭、SV2(第二控制阀72)打开,静盘背部压力腔与吸气相连通,两个轴向串联的中心腔滑块在压差作用下向静盘侧移动,当到达轴向上限位面时,压缩机处于二维压缩模式;当SV1开启、SV2关闭,静盘背部压力腔与排气相连通,两个轴向串联的中心腔滑块在压差作用下向动盘侧移动,当到达轴向下限位面时,压缩机处于三维压缩模式。As shown in the figure, when SV1 (the first control valve 71) is closed and SV2 (the second control valve 72) is opened, the pressure chamber at the back of the static disk is connected to the suction, and the two axially connected central chamber sliders act on the pressure difference. Move down to the side of the static disc, when it reaches the axial upper limit surface, the compressor is in a two-dimensional compression mode; when SV1 is turned on and SV2 is turned off, the pressure chamber on the back of the static disc is connected to the exhaust gas, and the two axially connected central chambers are connected in series. The slider moves to the moving plate side under the action of the pressure difference, and when it reaches the axial lower limit surface, the compressor is in the three-dimensional compression mode.
因此,通过控制静盘背部压力腔的压力状态可以实现不同运行模式的切换。Therefore, switching between different operating modes can be achieved by controlling the pressure state of the pressure chamber at the back of the static disk.
本发明替代实施例的控制方法,即使用气体压差与弹簧组合切换的方法(图5),控制方式如下:The control method of the alternative embodiment of the present invention, that is, the method of switching the combination of gas pressure difference and spring (FIG. 5), the control method is as follows:
相比主实施例,动盘背部压力为吸气压力构成,在动盘滑块与下限位面之间设置弹簧结构,静盘背部压力腔设置方式与主实施例相同。Compared with the main embodiment, the pressure on the back of the moving plate is formed by the suction pressure, a spring structure is arranged between the slider of the moving plate and the lower limit surface, and the setting method of the pressure chamber on the back of the static plate is the same as that in the main embodiment.
如图示,当SV1(第一控制阀71)关闭、SV2(第二控制阀72)打开,静盘背部压力腔与吸气相连通,两个轴向串联的中心腔滑块两侧的压差作用力小于弹簧的作用力,弹簧弹起,滑块向静盘侧移动,当到达轴向上限位面时,压缩机处于二维压缩模式;当SV1开启、SV2关闭,静盘背部压力腔与排气相连通,两个轴向串联的中心腔滑块两侧的压差大于弹簧的作用力,弹簧压缩,滑块向动盘侧移动,当到达轴向下限位面时,压缩机处于三维压缩模式。As shown in the figure, when SV1 (the first control valve 71) is closed and SV2 (the second control valve 72) is opened, the pressure chamber on the back of the static disk is connected with the suction, and the pressure on both sides of the two axially connected central chamber sliders The differential force is less than the force of the spring, the spring bounces, and the slider moves to the side of the static disk. When it reaches the axial upper limit surface, the compressor is in two-dimensional compression mode; when SV1 is opened and SV2 is closed, the pressure chamber on the back of the static disk Connected with the exhaust, the pressure difference between the two sides of the two axially connected central cavity sliders is greater than the force of the spring, the springs are compressed, and the sliders move to the moving plate side. When the axial lower limit surface is reached, the compressor is in 3D compression mode.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range. The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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