CN111364638A - Construction method for cast-in-place of filler wall and structure combination and heat insulation system - Google Patents
Construction method for cast-in-place of filler wall and structure combination and heat insulation system Download PDFInfo
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- CN111364638A CN111364638A CN202010290780.3A CN202010290780A CN111364638A CN 111364638 A CN111364638 A CN 111364638A CN 202010290780 A CN202010290780 A CN 202010290780A CN 111364638 A CN111364638 A CN 111364638A
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- 238000009413 insulation Methods 0.000 title claims abstract description 60
- 239000000945 filler Substances 0.000 title claims abstract description 45
- 238000010276 construction Methods 0.000 title claims abstract description 42
- 239000004567 concrete Substances 0.000 claims abstract description 108
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 71
- 239000010959 steel Substances 0.000 claims abstract description 71
- 238000005192 partition Methods 0.000 claims abstract description 39
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 29
- 239000003365 glass fiber Substances 0.000 claims abstract description 27
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 25
- 238000004321 preservation Methods 0.000 claims abstract description 24
- 239000011241 protective layer Substances 0.000 claims abstract description 18
- 238000007789 sealing Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims description 27
- 239000004793 Polystyrene Substances 0.000 claims description 23
- 229920002223 polystyrene Polymers 0.000 claims description 23
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- 238000000034 method Methods 0.000 claims description 12
- 239000011150 reinforced concrete Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 7
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- 239000012774 insulation material Substances 0.000 claims description 4
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- 230000001360 synchronised effect Effects 0.000 abstract description 4
- 238000011065 in-situ storage Methods 0.000 abstract description 2
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
- E04B2/7409—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
- E04B2/7414—Posts or frame members with projections for holding sound or heat insulating fillings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/76—Removable non-load-bearing partitions; Partitions with a free upper edge with framework or posts of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/82—Removable non-load-bearing partitions; Partitions with a free upper edge characterised by the manner in which edges are connected to the building; Means therefor; Special details of easily-removable partitions as far as related to the connection with other parts of the building
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/82—Removable non-load-bearing partitions; Partitions with a free upper edge characterised by the manner in which edges are connected to the building; Means therefor; Special details of easily-removable partitions as far as related to the connection with other parts of the building
- E04B2/821—Connections between two opposed surfaces (i.e. floor and ceiling) by means of a device offering a restraining force acting in the plane of the partition
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
Abstract
The invention relates to the field of energy-saving buildings, in particular to a construction method and a heat insulation system for cast-in-place of a filler wall and structure combination. The construction method comprises the steps of installing a light steel framework and binding structural wall column reinforcing steel bars; installing a wall column template, pouring structural concrete and lightweight concrete, and pressing and paving a wall beam clapboard on the lightweight concrete; after hardening, binding reinforcing steel bars of the structural beam on the wall beam partition plate, connecting a light steel framework, installing beam templates on two sides of the structural beam, and pouring structural concrete; and after the template is dismantled, plastering a glass fiber net anti-crack mortar protective layer on the outer side of the whole. The light concrete of the heat insulation system is cast in the frame of the structural wall column and the structural beam in situ, the structural heat insulation plate is bonded on the structural system, the light concrete and the structural heat insulation plate are bonded in a seamless mode, and the glass fiber net anti-crack mortar protective layer is integrally bonded on the outer surface. The invention realizes the synchronous construction of the filler wall and the concrete structure, shortens the construction period, reduces the cost, and has good flexible connection, elastic sealing and integral heat preservation of the filler wall and the structural system.
Description
Technical Field
The invention relates to the field of energy-saving buildings, in particular to a construction method and a heat insulation system for cast-in-place of a filler wall and structure combination.
Background
Cast-in-place reinforced concrete structures are the most popular form of modern construction due to safety and cost advantages. However, the existing construction mode of realizing energy conservation of the infilled wall body and realizing segmented construction of the structure and the infilled wall by means of external heat insulation generally has the defects of quality, efficiency and cost. The outstanding problems in the prior art are as follows:
1. in the prior art, the filler wall is filled by adopting building blocks, wall boards, mesh lightweight concrete and other modes, structural columns and structural beams are required to be arranged at the door and window opening and the ultra-long and ultra-high wall bodies, the filler wall body is rigidly connected with the beams and the columns and is sealed in a hard manner, and the interface is very easy to crack, leak gas and permeate water.
2. In the similar technologies such as composite pouring light concrete structure with publication number CN103088908 of 5/8/2013, the filler wall material without light steel skeleton needs compression strength of more than 3.5Mpa, has high density and insufficient heat insulation performance, needs a separate heat insulation layer, has poor weather resistance and stability, and has easy air intake, water permeation and combustion supporting with the bonding seam of the main body structure, the heat insulation layer is easy to burn or fall off, or has uneven surface and cracks, and cannot have the same service life as the main body building.
3. In similar technologies such as the heat-insulating and decorating integrated cast-in-place wall with the publication number CN105672538 of 2016, 6, 15 and the construction method thereof, the strength and the rigidity of the filled wall are high, the filling construction can be carried out only after the reinforced concrete structure is completed, then a double-sided mortar leveling layer is made, a heat-insulating layer is pasted, and then a heat-insulating protective layer is scraped in batch, so that the process is complicated, the construction period is long, the cost is high, and the quality hidden trouble is more.
4. In the similar technology of a light steel framework solid wall and the like with the publication number of CN206428851 of 2017, 8, month and 22, a light steel framework and light concrete combined filling wall is constructed by making a structural heat insulation layer and the filling wall after the completion of a reinforced concrete structure, so that the process is multiple, the efficiency is low, the installation precision is difficult to ensure, the connection construction is complex, the sealing is difficult to be in place, and the problems of cracking, air leakage and water permeability are easy to occur.
Disclosure of Invention
The purpose of the invention is as follows:
in order to solve a plurality of problems of a cast-in-place reinforced concrete structure and a filler wall system, the invention provides a construction method and a heat insulation system for cast-in-place of a filler wall and structure combination, which are used for realizing synchronous construction of the filler wall and the concrete structure, shortening the construction period, reducing the cost, realizing good flexible connection, elastic sealing and integral heat insulation of the filler wall and the structure, and simultaneously realizing the technical effects of compression resistance, crack resistance, light weight, thinness, material saving and the like of the filler wall.
The technical scheme is as follows:
the invention relates to a construction method for cast-in-place of a filler wall and structure combination, which comprises the following steps:
the method comprises the following steps: installing a light steel framework and binding structural wall column reinforcing steel bars on a foundation or a lower layer beam plate by using bolts, placing a wall column partition plate between the light steel framework and the structural wall column reinforcing steel bars and close to one side of the light steel framework, connecting the light steel framework and the structural wall column reinforcing steel bars by using bolts, installing wall column templates on two sides of a filling wall and a structural wall column, pouring structural concrete in a cavity of the structural wall column, pouring light concrete in the cavity of the filling wall, and pressing and paving the wall beam partition plate on the light concrete;
step two: after the lightweight concrete is hardened, binding structural beam reinforcing steel bars on the wall beam partition plate, connecting the lightweight steel frameworks by using bolts, mounting beam templates on two sides of the structural beam, and then pouring the structural concrete;
step three: and after the wall column template and the beam template are disassembled, plastering the glass fiber net anti-crack mortar protective layer on the surfaces of the structural wall column, the structural beam, the lightweight concrete, the wall column partition plate and the wall beam partition plate integrally.
Furthermore, the structural wall column and the structural beam form a structural system of reinforced concrete, the light steel framework and the light concrete form a filler wall, the filler wall and the structural system are in flexible connection and elastic sealing, and the glass fiber net anti-crack mortar protective layer is integrally adhered to the two side surfaces of the filler wall and the structural system.
Furthermore, the light steel framework is formed by combining C-shaped or U-shaped thin-wall steel ribs in a ribbed mode and is connected with the foundation or lower layer beam plate, the structural wall column and the structural beam through bolts, and the interval between the bolts is not more than 1.2 m.
Furthermore, the lightweight concrete adopts polystyrene particle foam concrete or foam concrete without aggregate, the dry density is 200 and the dry density is 500kg/m for carrying out the heavy load cultivation, and the thickness is larger than that of the lightweight steel framework.
Furthermore, the wall column partition plate and the wall beam partition plate are made of flame-retardant polystyrene boards, the thickness of the fire-retardant polystyrene boards is 20-40mm, and the width of the fire-retardant polystyrene boards is consistent with the thickness of the structural wall column and the structural beam.
Further, the structural wall column and the structural beam which need to be insulated externally are provided with structural insulation boards at one outdoor side, and the structural insulation boards are installed on structural wall column reinforcing steel bars or structural beam reinforcing steel bars through tie pieces before structural concrete is poured and clamped in wall column templates or beam templates.
The utility model provides a cast-in-place heat preservation system of infilled wall and structure combination, the heat preservation system includes the lightweight concrete of infilled wall, the structure heated board of structure system, glass fibre net anti-crack mortar protective layer, and lightweight concrete is cast-in-place in the frame of structure wall post and structure roof beam, and the structure heated board bonds on structure wall post and structure roof beam, and lightweight concrete and structure heated board seamless bonding, glass fibre net anti-crack mortar protective layer wholly paste at the surface of lightweight concrete and structure heated board.
Furthermore, the lightweight concrete adopts polystyrene particle foam concrete or foam concrete without aggregate, the dry density is 200 and the dry density is 500kg/m for carrying out the heavy load cultivation, and the thickness is larger than that of the lightweight steel framework.
Furthermore, a light steel framework of the filler wall is arranged in the light concrete, the light steel framework is formed by combining C-shaped or U-shaped thin-wall section steel in a dense rib mode, the light steel framework is connected with the foundation or the lower layer beam plate, the structural wall column and the structural beam through bolts, and the bolt interval is not more than 1.2 m.
Further, the structural heat-insulation plate is made of heat-insulation materials such as polystyrene boards and rock wool boards, is installed on structural wall column reinforcing steel bars or structural beam reinforcing steel bars through a tie piece before structural concrete pouring, is clamped in a wall column template or a beam template, and is seamlessly bonded with the structural heat-insulation plate, the structural wall column and the structural beam through the structural concrete pouring.
The advantages and effects are as follows:
the invention has the following advantages and beneficial effects:
the construction method and the heat insulation system for the combined cast-in-place of the filler wall and the structure can realize synchronous construction of the filler wall and the concrete structure, shorten the construction period and reduce the cost, can realize good flexible connection, elastic sealing and integral heat insulation of the filler wall and the structural system, and simultaneously realize the technical effects of compression resistance, crack resistance, light weight, thinness, material saving and the like of the filler wall.
Drawings
FIG. 1 is a sectional view of a infilled wall in combination with a concrete structure;
FIG. 2 is a cross-sectional view of the infill wall and structural wall stud combination;
FIG. 3 is a cross-sectional view of a infill wall and structural beam combination;
FIG. 4 is a sectional view of the combined construction of the infilled wall and the structural wall column;
fig. 5 is a sectional view illustrating a combined construction of a infill wall and a structural beam.
Description of reference numerals:
1-foundation or lower layer beam slab, 2-structural wall column, 3-structural beam, 4-light steel skeleton, 5-light concrete, 6-bolt, 7-wall column clapboard, 8-wall beam clapboard, 9-structural insulation board, 10-glass fiber net anti-crack mortar protection layer, 11-wall column template and 12-beam template.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, a construction method for cast-in-place of a infill wall and structure combination includes the following steps:
the method comprises the following steps: installing a light steel framework 4 and binding structural wall column 2 steel bars on a foundation or lower layer beam slab 1 by using bolts 6, placing a wall column partition plate 7 between the light steel framework 4 and the structural wall column 2 steel bars and close to one side of the light steel framework 4, connecting the light steel framework 4 and the structural wall column 2 steel bars by using the bolts 6, installing wall column templates 11 on two sides of a filling wall and the structural wall column 2, pouring structural concrete in a cavity of the structural wall column 2, pouring light concrete 5 in the cavity of the filling wall, and pressing and paving a wall beam partition plate 8 on the light concrete 5;
step two: after the lightweight concrete 5 is hardened, binding reinforcing steel bars of the structural beam 3 on the wall beam partition plate 8, connecting the lightweight steel framework 4 by using bolts, installing beam templates 12 on two sides of the structural beam 3, and then pouring the structural concrete;
step three: and after the wall column template 11 and the beam template 12 are dismantled, the glass fiber net anti-crack mortar protective layer 10 is integrally plastered on the surfaces of the structural wall column 2, the structural beam 3, the lightweight concrete 5, the wall column partition plate 7 and the wall beam partition plate 8.
The construction method is greatly improved in that the structural wall column reinforcing steel bars, the light steel framework 4, the wall column partition plates 7 and the connecting bolts 6 are synchronously installed, the concrete of the structural wall column 2 and the light concrete 5 share a set of templates for pouring, the wall beam partition plates 8 supported by the filling wall are used as the disassembly-free bottom molds of the structural beams 3, and the anti-crack mortar is synchronously plastered on the structural system and the filling wall, so that the organic combination and synchronous construction of the structural system and the filling wall are realized, the working procedures can be greatly simplified, the construction period can be shortened, the template consumables can be obviously reduced, and the construction cost can be reduced.
Preferably, the structural wall column 2 and the structural beam 3 form a reinforced concrete structural system, the light steel framework 4 and the light concrete 5 form a filler wall, the filler wall and the structural system are flexibly connected and elastically sealed, and the glass fiber net anti-crack mortar protective layer 10 is integrally adhered to the two side surfaces of the filler wall and the structural system.
The structure formed by the construction method meets the requirements of relevant specifications on the basic performances of structural stress, earthquake resistance, crack resistance, water tightness, air tightness and the like. Moreover, the filler wall of the invention can meet the requirement of 75% of energy conservation of buildings in various places when the thickness is 200-300mm, and the wall body is thinned by 50-100mm compared with the masonry external heat-insulation filler wall, thereby obviously improving the utilization rate of houses. The density of the wall surface to be filled is 80-120kg/m2The wall is only 25-50% of the masonry infilled wall, which is not only beneficial to improving the earthquake resistance of the building, but also can improve the earthquake resistance of the building through the cooperative designGreatly reducing the material configuration and the manufacturing cost of the building foundation and the main structure.
Preferably, the light steel framework 4 is formed by combining C-shaped or U-shaped thin-wall steel ribs in a ribbed mode, and is connected with the foundation or lower layer beam plate 1, the structural wall column 2 and the structural beam 3 through bolts 6, and the interval between the bolts 6 is not more than 1.2 m.
The light steel framework 4 adopted by the invention can meet the requirements of filling wall level, bearing and structural stress, a structural beam and a structural column do not need to be independently arranged, the light steel framework is flexibly connected with a structural system by using a bolt 6 to avoid harmful force transfer, and meanwhile, the invention provides conditions for using the light concrete 5 with low density and high heat insulation.
Preferably, the lightweight concrete 5 is polystyrene particle foam concrete or aggregate-free foam concrete, and the dry density is 200-.
The light concrete is adopted as the main material of the filler wall, sufficient heat preservation, sound insulation, fire prevention and compactness can be provided by a single material, the heat insulation bridge is cut off by wrapping the light steel framework 4, the fire resistance limit is improved, and other structures such as a wall heat preservation layer and the like do not need to be arranged independently. Moreover, the polystyrene particle foam concrete is foamed on site, processed and cast by pumping, the transportation volume of the material can be reduced by more than 50 percent, and the large-scale popularization and application are facilitated.
Preferably, the wall column partition plates 7 and the wall beam partition plates 8 are made of flame-retardant polystyrene boards, the thickness of the fire-retardant polystyrene boards is 20-40mm, and the width of the fire-retardant polystyrene boards is consistent with the thickness of the structural wall columns 2 and the structural beams 3.
The flame-retardant polystyrene board is used as an elastic partition board between the filling wall and the structural wall column 2 and the structural beam 3, good sealing effect can be realized by cast-in-place extrusion and tight bonding of two kinds of concrete, the deformation stress of the structure and the filling wall can be digested by the characteristics of the elastomer, and the problems of joint cracking, water permeation and air leakage are avoided.
Preferably, the structural heat-insulation plate 9 is arranged on one outdoor side of the structural wall column 2 and the structural beam 3 which need to be subjected to external heat insulation, and the structural heat-insulation plate 9 is installed on the steel bars of the structural wall column 2 or the structural beam 3 by using a tie piece before the structural concrete is poured and clamped in the wall column formwork 11 or the beam formwork 12.
The external heat-insulating layer of the structural system is synchronously finished during concrete pouring, so that the process of independently and externally sticking the heat-insulating plates is simplified, harmful gaps among the wallboards are eliminated, and favorable conditions are created for sharing a set of templates by the wall columns.
And step three of the construction method, the glass fiber net anti-crack mortar protective layer 10 is integrally plastered on the surfaces of the structural wall column 2, the structural beam 3, the lightweight concrete 5, the wall column partition plate 7, the wall beam partition plate 8 and the structural insulation plate 9. The glass fiber net anti-cracking mortar protective layer 10 can provide sufficient external constraint force for the lightweight concrete 5, the structural heat-insulating board 9 and the separation sealing polystyrene board, and effectively avoids the problems of cracking, air leakage and water permeation.
As shown in fig. 1, 2 and 3, the cast-in-place heat preservation system combining the filling wall and the structure comprises light concrete 5 of the filling wall, a structural heat preservation plate 9 of the structural system and a glass fiber net anti-crack mortar protection layer 10, wherein the structural heat preservation plate 9 is installed in a wall column template 11 or a beam template 12 before the structural concrete is poured, the light concrete 5 is cast in a frame of the structural system in a cast-in-place mode, the light concrete 5 and the structural heat preservation plate 9 are bonded in a seamless mode, and the glass fiber net anti-crack mortar protection layer 10 is integrally bonded on the outer surfaces of the light concrete 5 and the structural heat preservation plate 9.
As shown in fig. 1, 2 and 3, the cast-in-place heat preservation system combining the infilled wall and the structure comprises light concrete 5 of the infilled wall, a structural heat preservation plate 9 of the structural system and a glass fiber net anti-crack mortar protection layer 10, wherein the light concrete 5 is cast in a frame of the structural wall column 2 and the structural beam 3, the structural heat preservation plate 9 is bonded on the structural wall column 2 and the structural beam 3 when the structural concrete is poured, the light concrete 5 is bonded with the structural heat preservation plate 9 in a seamless mode, and the glass fiber net anti-crack mortar protection layer 10 is integrally bonded on the outer surfaces of the light concrete 5 and the structural heat preservation plate 9.
The light concrete 5 is internally provided with a light steel framework 4 for filling the wall.
The structural heat-insulation plate 9 is made of heat-insulation materials such as polystyrene boards or rock wool boards, is arranged on structural wall column reinforcing steel bars or structural beam reinforcing steel bars by using a tie piece before structural concrete pouring, is clamped in the wall column template 11 or the beam template 12, and realizes seamless bonding of the structural heat-insulation plate 9 and the structural wall column 2 and the structural beam 3 through structural concrete pouring.
The major improvement of the heat insulation system is that the structural heat insulation plate 9 is seamlessly bonded with the structural system through preset cast-in-place, the problems of heat insulation and heat bridge of a concrete structural system are reliably solved, the light concrete 5 integrally cast realizes A-level self heat insulation of a filler wall, two heat insulation materials of the light concrete 5 and the structural heat insulation plate 9 realize seamless bonding, the glass fiber net anti-cracking mortar protection layer 10 integrally protects two heat insulation structures, excellent waterproof and airtight performances are realized, and the whole heat insulation system can realize the same service life as a building.
Example 1
The embodiment is a concrete structure and a peripheral infilled wall system.
As shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the method for constructing the concrete structure and the infilled wall in situ in combination comprises the following steps:
the method comprises the following steps: installing a light steel framework 4 and binding structural wall column 2 steel bars on a foundation or lower layer beam slab 1 by using bolts 6, placing a wall column partition plate 7 between the light steel framework 4 and the structural wall column 2 steel bars and close to one side of the light steel framework 4, connecting the light steel framework 4 and the structural wall column 2 steel bars by using the bolts 6, installing a structural insulation plate 9 on the structural wall column 2 steel bars by using a tie piece at one outdoor side, installing wall column templates 11 at two sides of a filling wall and the structural wall column 2, pouring structural concrete in a cavity of the structural wall column 2, pouring light concrete 5 in the cavity of the filling wall, and pressing and paving the wall beam partition plate 8 on the light concrete 5;
step two: after the lightweight concrete 5 is hardened, the reinforcing steel bars of the structural beam 3 are bound on the wall beam partition plate 8, the lightweight steel framework 4 is connected through the bolts 6, the structural insulation plate 9 is installed on the reinforcing steel bars of the structural beam 3 through a tie piece on one outdoor side, the beam templates 12 are installed on two sides of the structural beam 3, and then the structural concrete is poured.
Step three: after the wall column template 11 and the beam template 12 are dismantled, a glass fiber net anti-crack mortar protective layer 10 is integrally plastered on the surfaces of the structural wall column 2, the structural beam 3, the lightweight concrete 5, the wall column partition plate 7, the wall beam partition plate 8 and the structural insulation plate 9, and the thickness of the glass fiber net anti-crack mortar protective layer is 5 mm.
The structural wall column 2 and the structural beam 3 form a reinforced concrete structural system, the thickness of the structural wall column is 180mm, C30 concrete is adopted, and phi 12 deformed steel bars are arranged in the structural wall column; the light steel framework 4 and the light concrete 5 form a filler wall, the filler wall is flexibly connected with a structural system and elastically sealed, and the glass fiber net anti-crack mortar protective layer 10 is integrally adhered to the two side surfaces of the filler wall and the structural system.
The light steel framework 4 is formed by combining C-shaped thin-wall section steel with the thickness of 0.8mm and the height of 89mm, vertical keels are arranged at intervals of 600mm and transverse keels are arranged at intervals of 1200mm, the light steel framework is used as a supporting framework of a filler wall and a door window, and meanwhile, bolts 6 connected with a foundation or lower layer beam slab 1, a structural wall column 2 and a structural beam 3 are 120mm long in diameter phi 12, and the intervals are not more than 1.2 m.
The lightweight concrete 5 adopts polystyrene particle foam concrete, the thickness is 240mm, the dry density is 250-3The heat conductivity coefficient is less than or equal to 0.07W/m.K, the compressive strength is more than or equal to 0.5Mpa, and the combustion performance is A2 grade. The light concrete 5 is internally provided with a light steel framework 4 for filling the wall.
The wall column partition plate 7 and the wall beam partition plate 8 are made of flame-retardant extruded polystyrene boards, and are 30mm in thickness and 180mm in width.
The structural insulation board 9 adopts a flame-retardant extruded polystyrene board, has the thickness of 60mm, the density of 22kg/m and the thermal conductivity coefficient of less than or equal to 0.03W/m.K. Install on structural wall post reinforcing bar or structural beam reinforcing bar with the drawknot spare before structural concrete pours, press from both sides in wall post template 11 or beam template 12, realize the seamless bonding of structure heated board 9 and structural wall post 2, structural beam 3 through structural concrete pours.
As shown in fig. 1, 2 and 3, the thermal insulation system of the embodiment includes light concrete 5 for filling a wall, a structural thermal insulation board 9 for a structural system, and a glass fiber net anti-crack mortar protection layer 10, wherein the light concrete 5 is cast in the frame of the structural wall column 2 and the structural beam 3, the structural thermal insulation board 9 is bonded to the structural wall column 2 and the structural beam 3 when the structural concrete is poured, the light concrete 5 and the structural thermal insulation board 9 are bonded seamlessly, and the glass fiber net anti-crack mortar protection layer 10 is integrally bonded to the outer surfaces of the light concrete 5 and the structural thermal insulation board 9.
The cast-in-place construction method and the heat insulation system of the filler wall and structure combination of the embodiment have the following main technical indexes: the design year is 50 years, the earthquake resistance is 7 degrees, the thickness of the filler wall is 250mm, the surface density is 90kg, the A-grade non-combustible self-insulation performance is realized, the fire endurance is more than or equal to 3 hours, the air sound insulation is more than or equal to 45db, the heat transfer coefficient is less than or equal to 0.35W/square meter K, the flexible connection, the elastic sealing, the integral heat insulation, the integral crack resistance protection and the consistent service life of the filler wall and the structure are realized, the merging period of the single-layer filler wall, the structural wall column 2 and the structural beam 3 is about 5 days, compared with the sectional construction of the external heat insulation of the masonry and the structure and.
Example 2
The embodiment is a concrete structure and an indoor filler wall system.
The lightweight concrete 5 adopts foam concrete without aggregate, the thickness is 180mm, the dry density is 450-3The heat conductivity coefficient is less than or equal to 0.12W/m.K, the compressive strength is more than or equal to 1.5Mpa, and the combustion performance is A2 grade.
The structural wall columns 2 and the structural beams 3 are not provided with structural heat insulation boards 9, and other structures and settings are the same as those of the embodiment 1.
The remaining materials and structure of this example were the same as example 1.
The method of example 2 comprises the steps of:
the method comprises the following steps: installing a light steel framework 4 and binding structural wall column 2 steel bars on a foundation or lower layer beam slab 1 by using bolts 6, placing a wall column partition plate 7 between the light steel framework 4 and the structural wall column 2 steel bars and close to one side of the light steel framework 4, connecting the light steel framework 4 and the structural wall column 2 steel bars by using the bolts 6, installing wall column templates 11 on two sides of a filling wall and the structural wall column 2, pouring structural concrete in a cavity of the structural wall column 2, pouring light concrete 5 in the cavity of the filling wall, and pressing and paving a wall beam partition plate 8 on the light concrete 5;
step two: and after the lightweight concrete 5 is hardened, binding reinforcing steel bars of the structural beam 3 on the wall beam partition plate 8, connecting the lightweight steel framework 4 by using bolts 6, installing beam templates 12 on two sides of the structural beam 3, and then pouring the structural concrete.
Step three: after the wall column template 11 and the beam template 12 are dismantled, a glass fiber net anti-crack mortar protective layer 10 is integrally plastered on the surfaces of the structural wall column 2, the structural beam 3, the lightweight concrete 5, the wall column partition plate 7 and the wall beam partition plate 8, and the thickness of the glass fiber net anti-crack mortar protective layer is 5 mm.
The cast-in-place construction method for the combination of the filler wall and the structure of the embodiment has the main technical indexes that: the design age is 50 years, the earthquake resistance is 7 degrees, the thickness of the infilled wall is 190mm, the surface density is 110kg, the fire endurance is more than or equal to 3 hours, the air sound insulation is more than or equal to 50db, the heat transfer coefficient is less than or equal to 0.8W/square meter K, the infilled wall and the structure realize flexible connection, elastic sealing, integral crack resistance protection and consistent service life, the combining period of the single-layer infilled wall, the structural wall column 2 and the structural beam 3 is about 5 days, compared with the construction of masonry external heat insulation and the segmental construction of the structure and the infilled wall, the construction period is greatly shortened, and.
Of course, the foregoing is only a preferred embodiment of the invention. It should be noted that, for a person skilled in the art, several modifications and refinements can be made without departing from the basic principle of the invention, and these modifications and refinements are also considered to be within the protective scope of the invention.
Claims (10)
1. A construction method for cast-in-place of a filler wall and structure combination is characterized in that: the method comprises the following steps:
the method comprises the following steps: installing a light steel framework and binding structural wall column reinforcing steel bars on a foundation or a lower layer beam plate by using bolts, placing a wall column partition plate between the light steel framework and the structural wall column reinforcing steel bars and close to one side of the light steel framework, connecting the light steel framework and the structural wall column reinforcing steel bars by using bolts, installing wall column templates on two sides of a filling wall and a structural wall column, pouring structural concrete in a cavity of the structural wall column, pouring light concrete in the cavity of the filling wall, and pressing and paving the wall beam partition plate on the light concrete;
step two: after the lightweight concrete is hardened, binding structural beam reinforcing steel bars on the wall beam partition plate, connecting the lightweight steel frameworks by using bolts, mounting beam templates on two sides of the structural beam, and then pouring the structural concrete;
step three: and after the wall column template and the beam template are disassembled, plastering the glass fiber net anti-crack mortar protective layer on the surfaces of the structural wall column, the structural beam, the lightweight concrete, the wall column partition plate and the wall beam partition plate integrally.
2. The construction method of the infilled wall and structure combined cast-in-place according to claim 1, characterized in that: the structure wall column and the structure beam form a reinforced concrete structure system, the light steel framework and the light concrete form a filler wall, the filler wall and the structure system are in flexible connection and elastic sealing, and the glass fiber net anti-crack mortar protective layer is integrally adhered to the two side surfaces of the filler wall and the structure system.
3. The construction method of the infilled wall and structure combined cast-in-place according to claim 1, characterized in that: the light steel framework is formed by combining C-shaped or U-shaped thin-wall section steel in a dense rib form and is connected with the foundation or lower beam slab, the structural wall column and the structural beam by bolts, and the interval between the bolts is not more than 1.2 m.
4. The construction method of the infilled wall and structure combined cast-in-place according to claim 1, characterized in that: the lightweight concrete adopts polystyrene particle foam concrete or foam concrete without aggregate, the dry density is 200-.
5. The construction method of the infilled wall and structure combined cast-in-place according to claim 1, characterized in that: the wall column partition and the wall beam partition are made of flame-retardant polystyrene boards, the thickness of the fire-retardant polystyrene boards is 20-40mm, and the width of the fire-retardant polystyrene boards is consistent with the thickness of the structural wall column and the structural beam.
6. The construction method of the infilled wall and structure combined cast-in-place according to claim 1, characterized in that: the structural wall column and the structural beam which need external heat preservation are provided with structural heat preservation plates on one side outdoors, and the structural heat preservation plates are installed on structural wall column reinforcing steel bars or structural beam reinforcing steel bars through tie pieces before structural concrete pouring and clamped in wall column templates or beam templates.
7. The utility model provides a cast-in-place heat preservation system of infilled wall and structure combination which characterized in that: the heat preservation system comprises light concrete for filling the wall, a structural heat preservation plate of a structural system and a glass fiber net anti-crack mortar protection layer, wherein the light concrete is cast in a frame of a structural wall column and a structural beam in a cast-in-place mode, the structural heat preservation plate is bonded on the structural wall column and the structural beam, the light concrete is seamlessly bonded with the structural heat preservation plate, and the glass fiber net anti-crack mortar protection layer is integrally bonded on the outer surfaces of the light concrete and the structural heat preservation plate.
8. The infill wall and structure combination cast-in-place insulation system of claim 7, wherein: the lightweight concrete adopts polystyrene particle foam concrete or foam concrete without aggregate, the dry density is 200-.
9. The infill wall and structure combination cast-in-place insulation system of claim 7, wherein: the light concrete is internally provided with a light steel framework of the filler wall, the light steel framework is formed by combining C-shaped or U-shaped thin-wall section steel in a dense rib form and is connected with a foundation or a lower beam plate, a structural wall column and a structural beam by bolts, and the interval between the bolts is not more than 1.2 m.
10. The infill wall and structure combination cast-in-place insulation system of claim 7, wherein: the structure heat-insulation plate is made of heat-insulation materials such as polystyrene boards and rock wool boards, is installed on structural wall column reinforcing steel bars or structural beam reinforcing steel bars through a tie piece before structural concrete pouring, is clamped in a wall column template or a beam template, and is seamlessly bonded with the structure heat-insulation plate, the structural wall column and the structural beam through structural concrete pouring.
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