CN111364160B - Knitting process of double needle bed Shan Guka multicolor jacquard fabric and jacquard fabric - Google Patents
Knitting process of double needle bed Shan Guka multicolor jacquard fabric and jacquard fabric Download PDFInfo
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- CN111364160B CN111364160B CN202010338589.1A CN202010338589A CN111364160B CN 111364160 B CN111364160 B CN 111364160B CN 202010338589 A CN202010338589 A CN 202010338589A CN 111364160 B CN111364160 B CN 111364160B
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- 239000004744 fabric Substances 0.000 title claims abstract description 61
- 238000009940 knitting Methods 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000008569 process Effects 0.000 title claims abstract description 19
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 230000008520 organization Effects 0.000 claims description 32
- 239000002344 surface layer Substances 0.000 claims description 23
- 239000010410 layer Substances 0.000 claims description 11
- 239000003086 colorant Substances 0.000 abstract description 11
- 230000001788 irregular Effects 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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- Knitting Of Fabric (AREA)
Abstract
The invention discloses a knitting process of a double needle bed Shan Guka multi-colored jacquard fabric, which comprises knitting preparation, bar configuration and upper knitting steps, wherein Shan Guka bar JB4 is separated into two pieces of JB4-1 and JB4-2 which are controlled by mutually independent signals, the two pieces of jacquard bar JB4-1 and JB4-2 can respectively carry out independent jacquard knitting, different jacquard weave structures and different yarn matching are designed for JB4-1 and JB4-2, the difference of the warp feeding amounts of different jacquard weave structures is matched, and the different yarn matching is matched, so that the variability of the surface color and the layer of the jacquard fabric is achieved, and the problem that the jacquard fabric is single and irregular in color mixing is effectively solved. The jacquard fabric woven by the double needle bed Shan Guka multicolor jacquard fabric weaving process has richer and more regular pattern changes and more diversified colors.
Description
Technical Field
The invention relates to the technical field of Ti flower, in particular to a knitting process of a double needle bed Shan Guka multi-colored Ti flower fabric and the Ti flower fabric.
Background
At present, with the evolution of fashion trend, consumers have more abundant layering requirements on cloth-like colors such as luggage ready-made clothes, vamps and the like. However, for the warp knitting Shan Guka machine, the warp knitting Shan Guka machine is influenced by the machine design and yarn feeding tension, so that the complicated pattern is difficult to knit by the warp knitting Shan Guka machine, and the weaving process of Shan Guka is limited to a large extent. When the existing warp knitting Shan Guka machine is used for knitting, irregular color patterns are easy to appear, the ideal regular multicolor color mixing effect cannot be achieved, and the diversified demands of the market cannot be met.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides a knitting process of a double needle bed Shan Guka multi-colored jacquard fabric and the jacquard fabric, wherein the double needle bed Shan Guka multi-colored jacquard fabric can form regular multi-colored jacquard.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the knitting process of the double needle bed Shan Guka multicolor jacquard fabric comprises the following steps:
s1, weaving preparation, namely designing the pattern of a Ti flower fabric on a computer;
s2, a guide bar configuration is adopted, a double needle bar Shan Guka warp knitting machine is adopted, the double needle bar Shan Guka warp knitting machine comprises a front needle bar, a rear needle bar and a guide bar matched with knitting, the guide bar comprises a ground guide bar GB1, a guide bar GB2, a guide bar GB3, a guide bar GB5 and a guide bar Jacquard JB4, the JB4 is separated into two JB4-1 and JB4-2 which are controlled by mutually independent signals, the double needle bar Shan Guka warp knitting machine sequentially configures the GB1, the GB2, the GB3, the JB4-1, the JB4-2 and the GB5 from the front needle bar to the rear needle bar, wherein the GB1, the GB2, the GB3 and the GB5 are the same in yarn color adopted by threading, and different from the yarn color adopted by the JB4-1 and/or the JB 4-2;
s3, knitting by a machine, wherein GB1 and GB2 are looped on the front needle mattress yarn to form a surface layer of the fabric, GB3 and GB5 are looped on the back needle bed yarn to form a bottom layer of the fabric, JB4-1 and JB4-2 can be looped on the front needle bed and the back needle bed yarn alternately to form a middle layer for connecting the surface layer and the bottom layer, and JB4-1 and/or JB4-2 knit pattern structures according to the pattern design, and the pattern structures form the pattern structures on the surface layer.
The knitting process of the double needle bed Shan Guka multi-colored jacquard fabric according to the embodiment of the invention has at least the following technical effects: the jacquard guide bars controlled by the two mutually independent signals are split into the Shan Guka guide bars, so that the two jacquard guide bars are respectively knitted with independent jacquard patterns, and the jacquard patterns of the two jacquard guide bars are designed to be different from the jacquard patterns of the ground guide bars in color, so that the variability of the pattern colors and layers on the surface layer of the jacquard fabric is achieved, the problem that the jacquard fabric is single and irregular in color mixing can be effectively solved, the pattern variation of the jacquard fabric is richer, more regular and more diversified in color, the market competitiveness of products is improved, and compared with the jacquard guide bars with the whole machine number split into two half-machine numbers under the same control signal in the prior art, the split jacquard guide bars are controlled by the mutually independent signals, and breakthroughs are made in the process.
According to some embodiments of the invention, in step S2, the basic organization of GB1 is 1-0/0-0/1-2/2-2//, the basic organization of GB2 is 1-2/2-2/1-0/0-0//, the basic organization of GB3 is 2-2/1-0/0-0/1-2//, the basic organization of GB5 is 0-0/1-2/2-2/1-0//, the basic organization of JB4-1 and JB4-2 is 1-0/1-0/1-2/1-2//, two types of Ti flower tissues are designed to redefine the basic tissues of the JB4-1 and the JB4-2 so as to weave the flower types, wherein the two types of Ti flower tissues are respectively Ti flower tissue A and Ti flower tissue B, the Ti flower tissue A is 2-1/1-1/2-2/1-2//, the Ti flower tissue B is 1-1/1-0/2-3//, and the Ti flower tissue combination of the JB4-1 and the JB4-2 is any two-two combination of one or two types of Ti flower tissue A and Ti flower tissue B.
According to some embodiments of the invention, the GB1, the GB2, the GB3 and the GB5 are all made of transparent cowhells yarn for threading, the JB4-1 is made of processing yarn with color A for threading, and the JB4-2 is made of processing yarn with color B for threading.
According to some embodiments of the invention, the surface layer of the double needle bed Shan Guka multi-colored jacquard fabric is designed into a striped pattern with a color A, in the step S2, the jacquard weave of the JB4-1 is the jacquard weave A, and the jacquard weave of the JB4-2 is the jacquard weave B.
According to some embodiments of the invention, the surface layer of the double needle bed Shan Guka multi-colored jacquard fabric is designed into a striped pattern with a color B, in the step S2, the jacquard weave of the JB4-1 is the jacquard weave B, and the jacquard weave of the JB4-2 is the jacquard weave A.
According to some embodiments of the present invention, the surface layer of the double needle bed Shan Guka multi-jacquard fabric is designed into a striped mixed pattern of color a and color B, and in step S2, the jacquard tissues of the JB4-1 and the JB4-2 are both the jacquard tissue a.
According to some embodiments of the invention, the surface layer of the double needle bed Shan Guka multi-jacquard fabric is designed to be transparent, and in step S2, the jacquard tissue of the JB4-1 and the JB4-2 are both the jacquard tissue B.
The double needle bed Shan Guka multi-colored jacquard fabric is integrally woven by adopting the weaving process of the double needle bed Shan Guka multi-colored jacquard fabric.
The multi-flower double needle bed Shan Guka Ti flower fabric has at least the following beneficial effects: the pattern of the Ti flower fabric has rich variation, more diversified colors and color mixing rule, and can meet the multi-level variability.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a physical view of a double needle bed Shan Guka multi-jacquard fabric of the present invention;
FIG. 2 is a schematic illustration of yarn laying movement according to a first embodiment of the invention;
FIG. 3 is a schematic illustration of yarn laying movement according to a second embodiment of the present invention;
FIG. 4 is a schematic illustration of the movement of a yarn carrier in accordance with a third embodiment of the present invention;
fig. 5 is a schematic diagram of yarn laying movement according to a fourth embodiment of the present invention.
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail below with reference to specific embodiments.
The invention provides a multicolor double needle bar warp knitting Shan Guka Ti flower process, which comprises the following steps:
S1, weaving preparation, namely weaving patterns of a Ti flower fabric on a computer;
S2, arranging guide bars, namely adopting a double-needle bed Shan Guka warp knitting machine, wherein the double-needle bed Shan Guka warp knitting machine comprises a front needle bed, a rear needle bed and guide bars matched with knitting, the guide bars comprise ground guide bars GB1, GB2, GB3 and GB5 and jacquard guide bars JB4, JB4 are separated into two JB4-1 and JB4-2 which are controlled by mutually independent signals, the directions from the front needle bed to the rear needle bed are sequentially arranged in the double-needle bed Shan Guka warp knitting machine, and GB1, GB2, GB3, JB4-1, JB4-2 and GB5 are sequentially arranged, wherein the colors of yarns adopted by GB1, GB2, GB3 and GB5 in the warp knitting machine are the same, and the colors of yarns adopted by JB4-1 and/or JB4-2 in the warp knitting machine are different;
S3, knitting by a machine, looping GB1 and GB2 on the front needle mattress yarn to form a surface layer of the fabric, looping GB3 and GB5 on the back needle bed yarn to form a bottom layer of the fabric, looping JB4-1 and JB4-2 on the front needle bed and the back needle bed yarn alternately to form an intermediate layer for connecting the surface layer and the bottom layer, and knitting a Ti pattern tissue according to the pattern design by JB4-1 and/or JB4-2, wherein the Ti pattern tissue forms a pattern on the surface layer.
It can be understood that the Shan Guka guide bar JB4 is separated into two pieces which can control JB4-1 and JB4-2 by mutually independent signals, the two pieces of jacquard guide bars JB4-1 and JB4-2 can respectively carry out independent jacquard knitting, different jacquard weave tissues and different yarn matching are designed through the design of different jacquard weave and different yarn matching of JB4-1 and JB4-2, the differentiation of the warp feeding quantity of different jacquard weave tissues is matched with different yarn matching, the variability of the surface layer color and the hierarchy of the jacquard fabric is achieved, the problem that the color mixing of the jacquard fabric is single and irregular can be effectively solved, and the pattern change of the jacquard fabric is richer, regular and more diversified. The existing jacquard guide bar of the whole machine number is divided into two half jacquard guide bars of the half machine number, but the two half jacquard guide bars of the half machine number can only weave in the same direction or in the same direction, the control system of the jacquard guide bars of the half machine number is also the same control system, and the control system can only control the jacquard guide bars of the two half machine numbers to walk yarns together, but in the invention, two jacquard guide bars JB4-1 and JB4-2 split by Shan Guka guide bar JB4 are respectively provided with a set of independent signal control system, and the walking yarns of the patterns of the two jacquard guide bars JB4-1 and JB4-2 can be respectively controlled, thereby achieving the variability of colors and layers. A physical view of the double needle bed Shan Guka multi-colored jacquard fabric can be shown with reference to fig. 1.
Further, in the step S2, the basic organization of GB1 is 1-0/0-0/1-2/2-2//, the basic organization of GB2 is 1-2/2-2/1-0/0-0//, the basic organization of GB3 is 2-2/1-0/0-0/1-2//, the basic organization of GB5 is 0-0/1-2/2-2/1-0//, the basic organization of JB4-1 and JB4-2 is 1-0/1-0/1-2/1-2//, two types of Ti flower tissues are designed to redefine the basic tissues of JB4-1 and JB4-2 to weave the flower type, wherein the two types of Ti flower tissues are respectively Ti flower tissue A and Ti flower tissue B, the Ti flower tissue A is 2-1/1-1/2/1-2//, the Ti flower tissue B is 1-1/1-0/2-2/2-3//, and the Ti flower tissue combination of JB4-1 and JB4-2 is any two or two of Ti flower tissue A and Ti flower tissue B.
Further, in order to form transparent multicolor patterns on the Ti-colored woven fabric, the ground guide bars GB1, GB2, GB3 and GB5 all adopt transparent cowhells to carry out yarn threading, the jacquard guide bar JB4-1 adopts processing yarns with the color A to carry out yarn threading, and the jacquard guide bar JB4-2 adopts processing yarns with the color B to carry out yarn threading. When the ground guide bar is woven by adopting transparent cowhells, three cloth cover effects of transparent single color, transparent three colors and complete transparent colors can be formed. It is understood that a completely transparent color refers to a transparent cowhells yarn that does not appear in colors a and B on the surface of the jacquard fabric, but only in the ground bar threading. In addition, the ground guide bar can also adopt the yarn matching of other colors, and the color A and the color B of the two jacquard guide bars are matched, so that the jacquard fabric with three-color mixing can be formed.
It can be understood that the combination forms of the jacquard weave patterns of the two jacquard guide bars JB4-1 and JB4-2 can be four, and the jacquard weave patterns of the two jacquard guide bars are different in yarn matching, so that each jacquard weave combination form corresponds to one pattern, and the four jacquard weave combination forms correspond to four different patterns, so that four different cloth cover effects are formed. Four different flower type embodiments are shown below:
Embodiment one: referring to the yarn-laying motion diagram of fig. 2, the surface layer of the double needle bed Shan Guka multi-colored jacquard fabric is designed into dark stripe jacquard, the knitting raw materials used by the ground bars GB1, GB2, GB3 and GB5 are 0.1mm transparent cowhells, the knitting raw material of the jacquard bar JB4-1 is dark 150/36 CD processing yarn, the knitting raw material of the jacquard bar JB4-2 is light 150/36T processing yarn, and the yarn-laying structure of the jacquard bar JB4-2 is as follows:
The basic organization of the ground guide bar GB1 is 1-0/0-0/1-2/2-2//;
the basic organization of the ground guide bar GB2 is 1-2/2-2/1-0/0-0//;
the basic organization of the ground guide bar GB3 is 2-2/1-0/0-0/1-2/;
jacquard guide bar JB4-1 Ti flower tissue is 2-1/1-1/2-2/1-2//;
jacquard guide bar JB4-2 Ti flower tissue is 1-1/1-0/2-2/2-3//;
the basic organization of the ground guide bar GB5 is 0-0/1-2/2-2/1-0//.
Embodiment two: referring to the yarn-laying motion diagram of fig. 3, the surface layer of the double needle bed Shan Guka multi-colored jacquard fabric is designed into light-colored stripe jacquard, the knitting raw materials used by the ground bars GB1, GB2, GB3 and GB5 are 0.1mm transparent cowhells, the knitting raw material of the jacquard bar JB4-1 is dark-colored 150/36 CD-processed yarn, the knitting raw material of the jacquard bar JB4-2 is light-colored 150/36T-processed yarn, and the yarn-laying structure of the jacquard bar is as follows:
The basic organization of the ground guide bar GB1 is 1-0/0-0/1-2/2-2//;
the basic organization of the ground guide bar GB2 is 1-2/2-2/1-0/0-0//;
the basic organization of the ground guide bar GB3 is 2-2/1-0/0-0/1-2/;
jacquard guide bar JB4-1 Ti flower tissue is 1-1/1-0/2-2/2-3//;
jacquard guide bar JB4-2 Ti flower tissue is 2-1/1-1/2-2/1-2//;
the basic organization of the ground guide bar GB5 is 0-0/1-2/2-2/1-0//.
Embodiment III: referring to the yarn-laying motion schematic diagram of fig. 4, the surface layer of the double needle bed Shan Guka multi-colored jacquard fabric is designed into dark and light color mixed color stripe patterns, the knitting raw materials used by the ground bars GB1, GB2, GB3 and GB5 are 0.1mm transparent cowhells yarn, the knitting raw material of the jacquard bar JB4-1 is a dark color 150/36 CD processed yarn, the knitting raw material of the jacquard bar JB4-2 is a light color 150/36T processed yarn, and the yarn-laying structure of the jacquard bar is as follows:
The basic organization of the ground guide bar GB1 is 1-0/0-0/1-2/2-2//;
the basic organization of the ground guide bar GB2 is 1-2/2-2/1-0/0-0//;
the basic organization of the ground guide bar GB3 is 2-2/1-0/0-0/1-2/;
jacquard guide bar JB4-1 Ti flower tissue is 2-1/1-1/2-2/1-2//;
jacquard guide bar JB4-2 Ti flower tissue is 2-1/1-1/2-2/1-2//;
the basic organization of the ground guide bar GB5 is 0-0/1-2/2-2/1-0//.
Embodiment four: referring to the yarn-laying motion diagram of fig. 5, the surface layer of the double needle bed Shan Guka multi-colored jacquard fabric is designed to be completely transparent, the knitting raw materials used by the ground bars GB1, GB2, GB3 and GB5 are 0.1mm transparent cowhells yarn, the knitting raw material of the jacquard bar JB4-1 is a dark color CD processing yarn of 150/36, the knitting raw material of the jacquard bar JB4-2 is a light color T processing yarn of 150/36, and the yarn-laying structure of the jacquard bar is as follows:
The basic organization of the ground guide bar GB1 is 1-0/0-0/1-2/2-2//;
the basic organization of the ground guide bar GB2 is 1-2/2-2/1-0/0-0//;
the basic organization of the ground guide bar GB3 is 2-2/1-0/0-0/1-2/;
jacquard guide bar JB4-1 Ti flower tissue is 1-1/1-0/2-2/2-3//;
jacquard guide bar JB4-2 Ti flower tissue is 1-1/1-0/2-2/2-3//;
the basic organization of the ground guide bar GB5 is 0-0/1-2/2-2/1-0//.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.
Claims (7)
1. The knitting process of the double needle bed Shan Guka multicolor jacquard fabric is characterized by comprising the following steps:
s1, weaving preparation, namely designing the pattern of a Ti flower fabric on a computer;
s2, a guide bar configuration is adopted, a double needle bar Shan Guka warp knitting machine is adopted, the double needle bar Shan Guka warp knitting machine comprises a front needle bar, a rear needle bar and a guide bar matched with knitting, the guide bar comprises a ground guide bar GB1, a guide bar GB2, a guide bar GB3, a guide bar GB5 and a guide bar Jacquard JB4, the JB4 is separated into two JB4-1 and JB4-2 which are controlled by mutually independent signals, the double needle bar Shan Guka warp knitting machine sequentially configures the GB1, the GB2, the GB3, the JB4-1, the JB4-2 and the GB5 from the front needle bar to the rear needle bar, wherein the GB1, the GB2, the GB3 and the GB5 are the same in yarn color adopted by threading, and different from the yarn color adopted by the JB4-1 and/or the JB 4-2;
S3, knitting by a machine, wherein GB1 and GB2 are looped on the front needle mattress yarn to form a surface layer of the fabric, GB3 and GB5 are looped on the back needle bed yarn to form a bottom layer of the fabric, JB4-1 and JB4-2 are looped on the front needle bed and the back needle bed yarn alternately to form a middle layer for connecting the surface layer and the bottom layer, and JB4-1 and/or JB4-2 knit a pattern according to the pattern design, and the pattern is formed on the surface layer;
In the step S2, the basic organization of the GB1 is 1-0/0-0/1-2/2-2//, the basic organization of the GB2 is 1-2/2-2/1-0/0-0//, the basic organization of the GB3 is 2-2/1-0/0-0/1-2//, the basic organization of the GB5 is 0-0/1-2/2-2/1-0//, the basic organization of the JB4-1 and the JB4-2 is 1-0/1-0/1-2/1-2//, two flower tissues are designed to redefine the basic organization of the JB4-1 and the JB4-2 so as to weave the flower type, the two flower tissues are respectively a flower tissue A and a flower tissue B, the flower tissue A is 2-1/2-2///, the flower tissue B is 1-0/1-2/JB 1-2 and the flower tissue B is any combination of two flower tissues 1-2 and 1-2/2.
2. The process for knitting a double needle bed Shan Guka multi-jacquard fabric as claimed in claim 1, wherein said GB1, said GB2, said GB3, and said GB5 all use transparent cowhells, said JB4-1 uses a yarn of color a, and said JB4-2 uses a yarn of color B.
3. The process for knitting a double needle bed Shan Guka multi-jacquard fabric according to claim 2, wherein the surface layer of the double needle bed Shan Guka multi-jacquard fabric is designed as striped pattern with a color a, in step S2, the jacquard weave of JB4-1 is the jacquard weave a, and the jacquard weave of JB4-2 is the jacquard weave B.
4. The process for knitting a double needle bed Shan Guka multi-jacquard fabric according to claim 2, wherein the surface layer of the double needle bed Shan Guka multi-jacquard fabric is designed as striped pattern of color B, in step S2, the jacquard weave of JB4-1 is the jacquard weave B, and the jacquard weave of JB4-2 is the jacquard weave a.
5. The process for knitting a double needle bed Shan Guka multi-jacquard fabric according to claim 2, wherein the surface layer of the double needle bed Shan Guka multi-jacquard fabric is designed as a striped mixed pattern of color a and color B, and in step S2, the jacquard weave of both JB4-1 and JB4-2 is the jacquard weave a.
6. The process for knitting a double needle bed Shan Guka multi-jacquard fabric according to claim 2, wherein the surface layer of the double needle bed Shan Guka multi-jacquard fabric is designed to be transparent, and in step S2, the jacquard weave of JB4-1 and JB4-2 is the jacquard weave B.
7. The double needle bed Shan Guka multicolor jacquard fabric is characterized in that: the double needle bed Shan Guka multi-colored jacquard fabric according to any one of claims 1 to 6 is integrally woven by a weaving process.
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CN113322572B (en) * | 2021-05-21 | 2022-04-12 | 东莞百宏实业有限公司 | Spacing filament weft-inserted warp-knitted fabric and weaving process |
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