CN111342576A - Stator of a new type of flat wire motor - Google Patents
Stator of a new type of flat wire motor Download PDFInfo
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- CN111342576A CN111342576A CN202010303586.4A CN202010303586A CN111342576A CN 111342576 A CN111342576 A CN 111342576A CN 202010303586 A CN202010303586 A CN 202010303586A CN 111342576 A CN111342576 A CN 111342576A
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- 239000004020 conductor Substances 0.000 claims abstract description 299
- 238000004804 winding Methods 0.000 claims abstract description 219
- 238000003466 welding Methods 0.000 claims abstract description 25
- 238000005452 bending Methods 0.000 claims description 64
- 230000007935 neutral effect Effects 0.000 claims description 56
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 19
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 4
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
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- 230000008569 process Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/12—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
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Abstract
Description
技术领域technical field
本发明涉及一种电机定子,更具体的说是一种绕组为扁线绕组的电机定子。The invention relates to a motor stator, in particular to a motor stator whose windings are flat wire windings.
背景技术Background technique
随着新能源汽车的发展和市场的日益成熟,电机做为新能源汽车的主动力源,特别是纯电动车的唯一动力源,其转矩密度、功率密度和效率的要求越来越高,以满足新能源整车动力性和经济型等方面的要求。由于性能和成本的双重压力,导致电机的性能和体积的矛盾日益突出。With the development of new energy vehicles and the growing maturity of the market, as the main power source of new energy vehicles, especially the only power source of pure electric vehicles, the requirements for torque density, power density and efficiency are getting higher and higher. In order to meet the requirements of new energy vehicle power and economy. Due to the dual pressure of performance and cost, the contradiction between the performance and size of the motor is becoming more and more prominent.
对于永磁同步电机,特别是车用永磁同步电机,在其定子槽内放置扁线绕组即矩形导体,可以有效的提高电机定子槽满率,提高定子的材料利用率,从而降低电机的铜耗来提高电机的效率。同时,可以有效的降低电机绕组线圈的端部高度,从而节省电机的体积。但是,与传统的圆线绕组相比,扁线绕组的线圈绕组在下线方面仍存在很多困难,难以使用机械自动完成绕组下线工艺流程。For permanent magnet synchronous motors, especially for automotive permanent magnet synchronous motors, placing flat wire windings or rectangular conductors in the stator slots can effectively improve the full rate of the motor stator slots, improve the material utilization rate of the stator, and reduce the copper consumption of the motor. consumption to improve the efficiency of the motor. At the same time, the height of the end of the motor winding coil can be effectively reduced, thereby saving the volume of the motor. However, compared with the traditional round wire winding, the coil winding of the flat wire winding still has many difficulties in offline, and it is difficult to use machinery to automatically complete the winding offline process.
为此,现有技术对扁线绕组做了很多改进,但仍存在不足:专利文献CN200780022091.7中提出了一种扁线的定子,但是其中电机扁线的线形较多,不同相的绕组之间的接线需要额外导体,会进一步增加模具费用和工艺成本;专利文献CN201710878010.9提出了一种扁线的定子,其针对扁线的线形进行了优化,减少了线形的种类,但是其电机的引接线较为复杂,且电机定子仍需要分别增加焊接侧焊点的高度和弯曲侧出线的高度;专利文献CN201910367345.3提出了一种扁线定子,其将一组扁线导体在一侧一起弯折后,在另一侧在分开折弯焊接,这样避免了分别增加焊接侧焊点的高度和弯曲侧引接线和出线的高度,但是由于扁线导体在一侧一起弯折,导致电机扁线导体的拉伸性和漆膜的附着能力等面临极大的挑战。For this reason, the prior art has made many improvements to the flat wire winding, but there are still deficiencies: a flat wire stator is proposed in the patent document CN200780022091.7, but the motor flat wire has many linear shapes, and the windings of different phases The wiring between them requires additional conductors, which will further increase the mold cost and process cost; the patent document CN201710878010.9 proposes a flat wire stator, which is optimized for the linear shape of the flat wire The lead wire is more complicated, and the motor stator still needs to increase the height of the welding point on the welding side and the height of the outlet wire on the bending side; the patent document CN201910367345.3 proposes a flat wire stator, which bends a group of flat wire conductors together on one side After folding, bend and weld separately on the other side, which avoids increasing the height of the solder joint on the welding side and the height of the lead wire and outlet wire on the bent side, but since the flat wire conductors are bent together on one side, the motor flat wire is caused. The stretchability of the conductor and the adhesion of the paint film face great challenges.
针对上面的问题,本发明提出一种新型扁线电机的定子,通过设计一种新型绕线方式提高电机效率,同时解决扁线定子分别增加焊接侧焊点的高度和弯曲侧引接线和出线的高度的问题,并且控制扁线导体的线形的数量,减低扁线导体成型模具的数量,从而降低电机整体的生产难度和成本。In view of the above problems, the present invention proposes a stator for a new type of flat wire motor, which improves the motor efficiency by designing a new type of winding method, and at the same time solves the problem of increasing the height of the welding point of the flat wire stator and the difference between the lead wire and the outlet wire on the bent side, respectively. The problem of height is controlled, and the number of lines of the flat wire conductor is controlled, and the number of the flat wire conductor forming dies is reduced, thereby reducing the overall production difficulty and cost of the motor.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种新型扁线电机的定子。The purpose of the present invention is to provide a stator of a novel flat wire motor.
为达到上述目的,本发明采用的技术方案是:To achieve the above object, the technical scheme adopted in the present invention is:
一种新型扁线电机的定子,定义所述电机每极每相槽数为2,极对数为p,所述定子包括定子铁芯和绕组,绕组由多个扁线导体组成,其中:A stator of a new type of flat wire motor, the number of slots per pole and phase of the motor is defined as 2, and the number of pole pairs is p, the stator includes a stator iron core and a winding, and the winding is composed of a plurality of flat wire conductors, wherein:
所述定子在其轴向的一端为折弯端,另一端为自由端;One end of the stator in the axial direction is a bent end, and the other end is a free end;
所述定子铁芯截面为圆环形,定子铁芯内壁在沿圆周方向均匀开设z个轴向贯通的定子槽,且满足z=12p;The section of the stator iron core is annular, and the inner wall of the stator iron core is evenly provided with z axial through stator slots along the circumferential direction, and z=12p is satisfied;
所述绕组为星形连接的三相绕组,三相绕组包括U相绕组、V相绕组和W相绕组;The winding is a star-connected three-phase winding, and the three-phase winding includes a U-phase winding, a V-phase winding and a W-phase winding;
所述每个扁线导体均由一根扁导线经过模具折弯形成,扁线导体的折弯形状为发卡状,每个扁线导体由一个折弯部分、两个直线部分和两个后折弯部分组成,其中,折弯部分由扁导线在中间位置折弯成型,构成发卡状扁线导体的夹角部位,两个后折弯部分由扁导线的首尾两端沿相反方向折弯成型,构成发卡状扁线导体的开口两侧张开支脚,所述两直线部分在扁线导体中相互平行,两直线部分均一端连接折弯部分,另一端连接一后折弯部分,构成发卡状扁线导体的两侧直段;Each of the flat wire conductors is formed by bending a flat wire through a mold, the bending shape of the flat wire conductor is a hairpin, and each flat wire conductor consists of a bending part, two straight parts and two back bending parts It consists of a bending part, wherein the bending part is formed by bending the flat wire at the middle position to form the angle part of the hairpin-shaped flat wire conductor, and the two rear bending parts are formed by bending the head and tail ends of the flat wire in opposite directions. The legs are extended on both sides of the opening of the hairpin-shaped flat wire conductor. The two straight line parts are parallel to each other in the flat wire conductor. One end of the two straight line parts is connected to the bending part, and the other end is connected to a back bending part to form a hairpin-shaped flat wire. Straight sections on both sides of the wire conductor;
在安装状态下,所述各扁线导体中,直线部分均沿定子铁芯的轴向方向布置在定子槽中,折弯部分均布置在定子的折弯端,后折弯部分均布置在定子的自由端,朝定子自由端的端面观察,同一个扁线导体的两个后折弯部分中,一个后折弯部分以其连接的直线部分为基准朝端面顺时针弯曲,另一个后折弯部分以其连接的直线部分为基准朝端面逆时针弯曲,其中,顺时针弯曲的后折弯部分与相邻的一个扁线导体逆时针弯曲的后折弯部分焊接连接,逆时针弯曲的后折弯部分与另一个相邻的扁线导体顺时针弯曲的后折弯部分焊接连接,以此连接方式构成各相绕组,各相绕组均沿定子铁芯的圆周方向依次环绕穿设于多个所述定子槽中;In the installed state, in each of the flat wire conductors, the straight part is arranged in the stator slot along the axial direction of the stator core, the bent part is arranged on the bent end of the stator, and the rear bent part is arranged on the stator The free end of the stator is viewed towards the end face of the free end of the stator. Among the two back-bending parts of the same flat wire conductor, one back-bending part is bent clockwise towards the end face based on the straight line part it connects, and the other back-bending part It is bent counterclockwise toward the end face based on the connected straight line portion, wherein the back bent portion bent clockwise is welded and connected with the back bent portion bent counterclockwise of an adjacent flat conductor, and the back bent portion bent counterclockwise is connected by welding. Part of it is welded and connected to the back bending part of another adjacent flat wire conductor that is bent clockwise, so as to form each phase winding in this connection mode, and each phase winding is wound around the plurality of said stator cores in turn along the circumferential direction of the stator core. in the stator slot;
所述定子从其横截面角度观察,各个扁线导体的直线部分截面沿定子铁芯径向方向在定子槽中由外到内形成多层结构,其层数在定子铁芯径向方向从外到内排序为第一层、第二层、第三层、第四层直至第4n层, n为正整数,其中,所有定子槽中的第一层和第二层定义为第一绕组层,所有定子槽中的第三层和第四层定义为第二绕组层,并以此类推;The stator is viewed from the perspective of its cross-section. The straight section of each flat wire conductor forms a multi-layer structure in the stator slot from the outside to the inside along the radial direction of the stator core, and the number of layers is from the outside in the radial direction of the stator core. The inner order is the first layer, the second layer, the third layer, the fourth layer and the 4nth layer, where n is a positive integer, where the first layer and the second layer in all the stator slots are defined as the first winding layer, The third and fourth layers in all stator slots are defined as the second winding layer, and so on;
所述三相绕组中,各相绕组在第一绕组层中沿圆周方向排布两圈,形成第一绕组层的第一圈和第一绕组层的第二圈,再跨越到第二绕组层中沿圆周方向排布两圈,形成第二绕组层第一圈和第二绕组层第二圈,以此在各个绕组层中循环排布直至定子铁芯的各定子槽各层被三相绕组填满为止,其中:Among the three-phase windings, the windings of each phase are arranged in two turns in the circumferential direction in the first winding layer to form the first turn of the first winding layer and the second turn of the first winding layer, and then span to the second winding layer. Arrange two turns in the circumferential direction to form the first turn of the second winding layer and the second turn of the second winding layer, so as to circulate in each winding layer until each layer of each stator slot of the stator core is covered by three-phase windings until full, of which:
每个扁线导体中的两个直线部分位于两个不同定子槽中,且这两个不同定子槽在圆周方向上相距z/2p个定子槽,同时这两个直线部分处于同一绕组层的不同层中;The two straight sections in each flat wire conductor are located in two different stator slots, and the two different stator slots are separated by z/2p stator slots in the circumferential direction, and the two straight sections are in different parts of the same winding layer. layer;
在各个绕组层中,位于同一圈的两个相邻扁线导体中的相邻两个直线部分位于两个不同定子槽中,且这两个不同定子槽在圆周方向上相距z/2p个定子槽,同时这两个直线部分处于同一绕组层的不同层中;In each winding layer, two adjacent straight line parts in two adjacent flat wire conductors in the same turn are located in two different stator slots, and the two different stator slots are separated by z/2p stators in the circumferential direction slot, while the two straight sections are in different layers of the same winding layer;
在各个绕组层中,位于第一圈与第二圈之间的两个相邻扁线导体中的相邻两个直线部分位于两个不同定子槽中,且这两个不同定子槽在圆周方向上相距z/2p-1个定子槽,同时这两个直线部分处于同一绕组层的不同层中;In each winding layer, two adjacent straight portions of two adjacent flat wire conductors located between the first turn and the second turn are located in two different stator slots, and the two different stator slots are in the circumferential direction are z/2p-1 stator slots apart, and the two straight sections are in different layers of the same winding layer;
在不同绕组层之间的两个相邻扁线导体中的相邻两个直线部分位于两个不同定子槽中,且这两个不同定子槽在圆周方向上相距z/2p个定子槽,同时这两个直线部分处于相邻层中。Adjacent two straight line portions in two adjacent flat wire conductors between different winding layers are located in two different stator slots, and the two different stator slots are circumferentially separated by z/2p stator slots, while The two straight sections are in adjacent layers.
优选的,所述扁线导体的后折弯部分按展开长度不同,从长到短依次为:出线端、中性点端、常规端和短跨距端,由此组成的扁线导体分类为:Preferably, the back bending parts of the flat wire conductors are different in length, from long to short: the outlet end, the neutral point end, the regular end and the short span end. The flat wire conductors formed by this are classified as: :
第一扁线导体,其两个后折弯部分均为常规端;The first flat wire conductor, the two back-bending parts of which are both conventional ends;
第二扁线导体,其一个后折弯部分为常规端,另一个后折弯部分为短跨距端;For the second flat wire conductor, one back-bending part is a regular end, and the other back-bending part is a short-span end;
第三扁线导体,其一个后折弯部分为常规端,另一个后折弯部分为中性点端;For the third flat wire conductor, one of the back-bending parts is the normal end, and the other back-bending part is the neutral point end;
第四扁线导体,其一个后折弯部分为常规端,另一个后折弯部分为出线端;For the fourth flat wire conductor, one rear bending part is the conventional end, and the other rear bending part is the outlet end;
所述第二扁线导体对应为各个绕组层中第一圈与第二圈之间的两个相邻扁线导体,两个相邻第二扁线导体的相邻两个短跨距端对应的直线部分位于两个不同定子槽中,且这两个不同定子槽在圆周方向上相距z/2p-1个定子槽,同时这两个直线部分处于同一绕组层的不同层中;The second flat wire conductors correspond to two adjacent flat wire conductors between the first turn and the second turn in each winding layer, and the two adjacent short span ends of the two adjacent second flat wire conductors correspond to The straight parts of the s are located in two different stator slots, and the two different stator slots are separated by z/2p-1 stator slots in the circumferential direction, and the two straight parts are in different layers of the same winding layer;
所述第三扁线导体作为所述三相绕组星形连接的结构中的中性点处的接线,所述中性点端对应为三相绕组的中性点;The third flat wire conductor is used as a connection at the neutral point in the structure of the three-phase winding star connection, and the neutral point end corresponds to the neutral point of the three-phase winding;
所述第四扁线导体作为所述三相绕组星形连接的结构中引出线处的接线,所述出线端对应为三相绕组的引出线;The fourth flat wire conductor is used as the connection at the lead wire in the structure of the three-phase winding star connection, and the outgoing wire end corresponds to the lead wire of the three-phase winding;
所述第一扁线导体作用在所述三相绕组中的其余部位。The first flat wire conductor acts on the rest of the three-phase winding.
优选的,所述三相绕组在不同圈数上的扁线导体的两直线部分间距不同,由于三相绕组在定子铁芯内的环绕方式为沿径向方向从外到内,在圈数增加时其周向尺寸也在缩短,因此第一圈的扁线导体两直线部分的间距大于第二圈的扁线导体两直线部分的间距,第二圈的扁线导体两直线部分的间距大于第三圈的扁线导体两直线部分的间距,并按此规律类推,每一圈均都设有第一扁线导体、第二扁线导体、第三扁线导体和第四扁线导体。Preferably, the distance between the two straight lines of the flat wire conductors of the three-phase windings on different turns is different. Since the three-phase windings are wound in the stator core from the outside to the inside along the radial direction, the number of turns increases as the number of turns increases. At the same time, its circumferential dimension is also shortening, so the spacing between the two straight parts of the flat wire conductor of the first round is larger than the spacing of the two straight parts of the flat wire conductor of the second round, and the spacing of the two straight parts of the flat wire conductor of the second round is greater than that of the second round. The spacing between the two straight parts of the three-round flat wire conductor, and by analogy, each round is provided with a first flat wire conductor, a second flat wire conductor, a third flat wire conductor and a fourth flat wire conductor.
优选的,所述三相绕组中,各相的第四扁线导体的出线端在所述自由端焊接连接,各相的第三扁线导体的中性点端在所述自由端通过一铜环进行连接。Preferably, in the three-phase winding, the outgoing ends of the fourth flat wire conductors of each phase are connected by welding at the free ends, and the neutral point ends of the third flat wire conductors of each phase pass through a copper wire at the free ends. ring to connect.
优选的,所述铜环为一圆弧状扁片,铜环上设有焊接孔,所有所述中性点端均焊接在焊接孔中。Preferably, the copper ring is an arc-shaped flat sheet, the copper ring is provided with welding holes, and all the neutral point ends are welded in the welding holes.
优选的,所述三相绕组在不同绕组层中的扁线导体的两直线部分间距大小不同,第一绕组层的扁线导体两直线部分的间距大于第二绕组层的扁线导体两直线部分的间距,按此规律类推。Preferably, the distance between the two straight portions of the flat wire conductors in different winding layers of the three-phase winding is different, and the distance between the two straight portions of the flat wire conductors in the first winding layer is greater than the two straight portions of the flat wire conductors in the second winding layer. distance, and so on.
优选的,所述定子铁芯的定子槽为矩形。Preferably, the stator slots of the stator core are rectangular.
优选的,所述定子铁芯在其外圆上开有焊缝槽和键槽。Preferably, the outer circumference of the stator core is provided with a weld slot and a key slot.
优选的,所述扁线导体位于自由端的部位和所述铜环上均涂有一层绝缘粉末。Preferably, a layer of insulating powder is coated on the part of the flat wire conductor at the free end and on the copper ring.
上述技术方案中的有关内容解释如下:The relevant contents in the above technical solutions are explained as follows:
1.上述方案中,所述各个绕组层中,位于同一圈的每两个相邻扁线导体中的相邻两个直线部分相距的定子槽数均比位于第一圈与第二圈之间的两个相邻扁线导体中的相邻两个直线部分多一,由此使得各个三相绕组的扁线导体错位排布,这种排布绕组的方式能够提高电机效率,减少铜耗和交流电阻损耗。1. In the above solution, in each of the winding layers, the number of stator slots that are located between the first and second circles between the first circle and the second circle is greater than the distance between the two adjacent straight line parts of the same circle. The two adjacent straight line parts of the two adjacent flat wire conductors are one more, so that the flat wire conductors of each three-phase winding are dislocated. This way of arranging the windings can improve the efficiency of the motor, reduce copper consumption and AC resistance losses.
2.上述方案中,所述扁线导体根据其后折弯部分展开长度不同,分类为第一扁线导体、第二扁线导体、第三扁线导体和第四扁线导体,相邻扁线导体之间通过相邻后折弯部分焊接连接,以此连接方式构成各相绕组,并依靠不同类型扁线导体的后折弯部分的不同长度,实现常规连接、短跨距连接、中性点连接和引出线连接,不需要额外增加连接专用的扁线导体,线型少加工简单。2. In the above solution, the flat wire conductors are classified into the first flat wire conductor, the second flat wire conductor, the third flat wire conductor and the fourth flat wire conductor according to the different unfolding lengths of the back bending parts, and the adjacent flat wire conductors are The wire conductors are welded and connected by adjacent back-bending parts, and each phase winding is formed in this connection mode, and depending on the different lengths of the back-bending parts of different types of flat wire conductors, conventional connection, short-span connection, neutral Point connection and lead wire connection do not require additional flat wire conductors dedicated to connection, and the line type is small and simple to process.
3.上述方案中,由于本发明中使用错位排布的绕线方式和后折弯部分长度不同的各类扁线导体,使得定子自由端能够作为各个扁线导体的焊接连接侧的同时,也能够作为各个第四扁线导体出线端和各个第三扁线导体中性点端的接线侧,将焊接位置和接线位置放在同一侧,使得折弯端可以有一个较短的端部高度,自由端同时承担焊接和接线的功能,这样布置能够节省电机的轴向空间,增加电机的转矩密度和功率密度,并且达到了降低成本的目的。3. In the above-mentioned solution, due to the use of the winding method of staggered arrangement and various types of flat wire conductors with different lengths of the back bending part in the present invention, the free end of the stator can be used as the welding connection side of each flat wire conductor, and also It can be used as the connection side of each fourth flat wire conductor outlet end and each third flat wire conductor neutral point end, and the welding position and the wiring position are placed on the same side, so that the bent end can have a shorter end height, free The terminals simultaneously undertake the functions of welding and wiring, and this arrangement can save the axial space of the motor, increase the torque density and power density of the motor, and achieve the purpose of reducing costs.
4.上述方案中,所述定子铁芯中相邻的两个定子槽越靠近定子铁芯轴线时,两定子槽距离越近,由于各个扁线导体的直线部分在定子槽中由外到内形成多层结构,所以当层数增加时,扁线导体离定子轴线的径向距离缩短,使得扁线导体中两直线部分虽间隔同样数量的定子槽,但两直线部分的间距也仍随层数增加而缩短,加上本发明通过依靠不同类型扁线导体的后折弯部分的不同长度实现不同功能的连接,将扁线导体原本的不同功能的连接通过直线部分跨距不同实现转变为通过后折弯部分长度不同来实现,由此得到的扁线导体除了后折弯部分长度不同之外,仅存在一种区别,即由于放置在不同绕组层中的原因导致扁线导体两直线部分间距不同,而后折弯部分长度上的区别无需通过模具加工实现,仅需控制原材料长度即可实现,因此加工扁线导体时仅需根据绕组层的数目使用相应数量的模具,大大减少所需模具数量,如在8极48槽电机中,定子槽中的层数为四层,两直线部分分别位于第一层和第二层的扁线导体,其两直线部分的间距相同,可以使用一套模具,两直线部分分别位于第三层和第四层扁线导体,其两直线部分的间距相同,可以使用另一套模具,一共仅需要两套模具即可完成导体加工,相比现有技术,使用模具数量大大减少,有效的降低了模具费用和生产复杂程度。4. In the above solution, when the two adjacent stator slots in the stator core are closer to the axis of the stator core, the distance between the two stator slots is closer, because the straight part of each flat wire conductor is in the stator slot from outside to inside. A multi-layer structure is formed, so when the number of layers increases, the radial distance of the flat wire conductor from the stator axis is shortened, so that although the two straight parts of the flat wire conductor are separated by the same number of stator slots, the distance between the two straight parts still varies with the layer. The number increases and shortens, and the invention realizes the connection of different functions by relying on the different lengths of the back bending parts of the different types of flat wire conductors. The length of the back bending part is different, and the obtained flat wire conductor has only one difference except for the length of the back bending part, that is, the distance between the two straight parts of the flat wire conductor due to being placed in different winding layers The difference in the length of the back bending part does not need to be realized by mold processing, but only by controlling the length of the raw material. Therefore, when processing the flat wire conductor, only the corresponding number of molds need to be used according to the number of winding layers, which greatly reduces the number of molds required. , For example, in an 8-pole 48-slot motor, the number of layers in the stator slot is four, and the two straight parts are located on the first layer and the second layer of the flat wire conductor respectively. The distance between the two straight parts is the same, and a set of molds can be used. , the two straight parts are located on the third and fourth layers of flat wire conductors, respectively, and the distance between the two straight parts is the same, and another set of molds can be used, and only two sets of molds are needed to complete the conductor processing. Compared with the prior art, The number of molds used is greatly reduced, which effectively reduces the cost of molds and the complexity of production.
5. 上述方案中,所述中性点出线利用铜环连接,避免跳线的连接方式。5. In the above solution, the neutral point outgoing line is connected by a copper ring to avoid the connection method of jumper wires.
6. 上述方案中,所述定子铁芯的定子槽为矩形,配合扁线绕组,能够有效提高电机定子槽满率,提高定子的材料利用率,从而降低电机的铜耗来提高电机的效率。6. In the above solution, the stator slot of the stator iron core is rectangular, and the flat wire winding can effectively improve the full rate of the stator slot of the motor and improve the material utilization rate of the stator, thereby reducing the copper consumption of the motor and improving the efficiency of the motor.
7. 上述方案中,所述扁线导体位于自由端的部位和所述铜环上均涂有一层绝缘粉末,以保证电机的绝缘性能。7. In the above solution, the part of the flat wire conductor located at the free end and the copper ring are coated with a layer of insulating powder to ensure the insulation performance of the motor.
8. 上述方案中,所述定子铁芯在其外圆上开有焊缝槽和键槽为定子铁芯的工艺特征,焊缝槽用于定子铁芯和电机壳焊接连接,键槽用于定子铁芯在电机壳上的定位。8. In the above scheme, the stator iron core has a welding seam slot and a key slot on its outer circle as the technological feature of the stator iron core. The welding seam slot is used for the welding connection of the stator iron core and the motor shell, and the key slot is used for the stator. The positioning of the iron core on the motor housing.
本发明的工作原理及优点如下:The working principle and advantages of the present invention are as follows:
一、定子轴向长度短,三相绕组的焊接位置和接线位置放在定子同一侧,有效节省电机的轴向空间,从而增加电机的转矩密度和功率密度。1. The axial length of the stator is short, and the welding position and wiring position of the three-phase windings are placed on the same side of the stator, which effectively saves the axial space of the motor, thereby increasing the torque density and power density of the motor.
二、线型少加工简单,不同位置扁线导体通过对应的后折弯部分的不同长度,来实现常规连接、短跨距连接、中性点连接和引出线连接,不需要额外增加连接专用的扁线导体。2. Less line type and simple processing. The flat wire conductors in different positions can realize conventional connection, short span connection, neutral point connection and lead wire connection through the different lengths of the corresponding back-bending parts, and there is no need to add special connection Flat wire conductor.
三、模具成本低,放置在不同绕组层中的扁线导体,其两直线部分间距不同,而后折弯部分长度上的区别无需通过模具加工实现,仅需控制原材料长度即可实现,因此加工扁线导体时仅需根据扁线导体两直线部分的不同间距使用不同模具,大大减少所需模具数量。3. The cost of the mold is low. The flat wire conductors placed in different winding layers have different distances between the two straight parts, and the difference in the length of the back bending part does not need to be realized by mold processing, but only needs to control the length of the raw material. For wire conductors, it is only necessary to use different molds according to the different distances between the two straight parts of the flat conductor, which greatly reduces the number of molds required.
附图说明Description of drawings
附图1为定子立体图;Accompanying drawing 1 is stator perspective view;
附图2为附图1的A部分的局部放大图Fig. 2 is a partial enlarged view of part A of Fig. 1
附图3定子另一视角立体图图;3 is a perspective view of the stator from another perspective;
附图4为定子铁芯径向剖视图;Accompanying drawing 4 is the radial sectional view of stator core;
附图5为扁线导体正视图;Accompanying drawing 5 is the front view of flat wire conductor;
附图6为定子立体径向剖视图;Accompanying drawing 6 is the three-dimensional radial sectional view of stator;
附图7为附图5的B部分的局部放大图;Accompanying drawing 7 is the partial enlarged view of B part of accompanying drawing 5;
附图8为第一扁线导体的正视图;Accompanying drawing 8 is the front view of the first flat wire conductor;
附图9为第二扁线导体的正视图;Accompanying drawing 9 is the front view of the second flat wire conductor;
附图10为第三扁线导体的正视图;Accompanying drawing 10 is the front view of the third flat wire conductor;
附图11为第四扁线导体的正视图;Accompanying drawing 11 is the front view of the fourth flat wire conductor;
附图12为另一种长度的第四扁线导体的正视图;12 is a front view of a fourth flat wire conductor of another length;
附图13为绕组引线部分的局部视图;Figure 13 is a partial view of the winding lead portion;
附图14为铜环斜视图;Accompanying drawing 14 is copper ring oblique view;
附图15为8极48槽电机中U相一支路的电气原理图;Accompanying drawing 15 is the electrical schematic diagram of U-phase branch circuit in 8-pole 48-slot motor;
附图16为8极48槽电机中U相、V相和W相的电器原理图;Accompanying drawing 16 is the electrical schematic diagram of U-phase, V-phase and W-phase in 8-pole 48-slot motor;
附图17为8极48槽电机中U相一支路和二支路在定子槽中的布置图;17 is the layout diagram of the U-phase branch and the two branches in the stator slot in the 8-pole 48-slot motor;
附图18为两扁线导体在定子槽中的布置示意图;18 is a schematic diagram of the arrangement of two flat wire conductors in the stator slot;
以上附图中:1.定子; 2.定子铁芯; 3.扁线导体; 4.折弯端; 5.自由端; 6.定子槽;7.三相绕组; 8.折弯部分; 9.直线部分; 10.后折弯部分; 11.出线端; 12.中性点端;13.常规端; 14.短跨距端; 15.第一扁线导体; 16.第二扁线导体; 17.第三扁线导体;18.第四扁线导体; 19.铜环; 20.焊缝槽; 21.键槽; 22.焊接孔; 23.U相一支路引出线;24.U相一支路中性点;25.U相二支路引出线;26.U相二支路中性点; 27.V相一支路引出线;28.V相一支路中性点;29.V相二支路引出线; 30.V相二支路中性点;31.W相一支路引出线;32.W相一支路中性点; 33.W相二支路引出线;34.W相二支路中性点;35.第一层;36.第二层;37.第三层;38.第四层。In the above drawings: 1. Stator; 2. 2. Stator iron core; 3. Flat wire conductor; 4. Bending end; 5. Free end; 7. Stator slot; 7. Three-phase winding; Bending part; 9. 10. Straight line part; Back bending part; 11. 12. Outlet terminal; 13. Neutral point end; 14. Regular end; 14. Short span end; 15. The first flat wire conductor; 17. The second flat wire conductor; 18. The third flat wire conductor; 18. The fourth flat wire conductor; 20. Copper ring; Weld groove; 21. keyway; 22. Welding holes; 23. 24. U-phase branch lead wire; 25. The neutral point of the U-phase branch; 26. U-phase two branch leads; 26. 27. The neutral point of the U-phase two branches; 28. V-phase branch lead-out line; 29. The neutral point of the V-phase branch; 30. V-phase two branch leads; 31. The neutral point of the V-phase two branches; 32. W-phase branch lead wire; 32. The neutral point of the W-phase branch; 34. W-phase two branch leads; 35. The neutral point of the second branch of the W phase; The first layer; 36. The second floor; 37. The third floor; 38. Fourth floor.
具体实施方式Detailed ways
下面结合附图及实施例对本发明作进一步描述:Below in conjunction with accompanying drawing and embodiment, the present invention is further described:
实施例:一种新型扁线电机的定子Example: Stator of a Novel Flat Wire Motor
以下将以图式及详细叙述对本案进行清楚说明,任何本领域技术人员在了解本案的实施例后,当可由本案所教示的技术,加以改变及修饰,其并不脱离本案的精神与范围。The present case will be clearly described below with drawings and detailed descriptions. After understanding the embodiments of this case, any person skilled in the art can make changes and modifications by the techniques taught in this case, which does not deviate from the spirit and scope of this case.
关于本文中所使用的“连接”或“定位”,均可指二或多个组件或装置相互直接作实体接触,或是相互间接作实体接触,亦可指二或多个组件或装置相互操作或动作。As used herein, "connecting" or "positioning" may refer to two or more components or devices in direct physical contact with each other, or in indirect physical contact with each other, and may also refer to two or more components or devices interacting with each other or action.
关于本文中所使用的“包含”、“包括”、“具有”等,均为开放性的用语,即意指包含但不限于。As used herein, "comprising", "including", "having" and the like are open-ended terms, meaning including but not limited to.
关于本文中所使用的用词(terms),除有特别注明外,通常具有每个用词使用在此领域中、在本案内容中与特殊内容中的平常意义。某些用以描述本案的用词将于下或在此说明书的别处讨论,以提供本领域技术人员在有关本案描述上额外的引导。Regarding the terms (terms) used in this article, unless otherwise specified, they usually have the ordinary meaning of each term used in this field, in the content of this case and in the special content. Certain terms used to describe the present case are discussed below or elsewhere in this specification to provide those skilled in the art with additional guidance regarding the description of the present case.
现就本发明的工作原理说明如下:The working principle of the present invention is described as follows:
参考附图1至附图18,一种新型扁线电机的定子,所述电机每极每相槽数为2,极对数为4,所述定子1包括定子铁芯2和绕组,绕组由多个扁线导体3组成。Referring to Figures 1 to 18, a stator of a new type of flat wire motor, the number of slots per pole and phase of the motor is 2, the number of pole pairs is 4, the
如附图3所示,定义所述定子1在其轴向的一端为折弯端4,另一端为自由端5。As shown in FIG. 3 , one end of the
如附图4和附图16所示,所述定子铁芯2截面为圆环形,定子铁芯2内壁在沿圆周方向均匀开设48个轴向贯通的定子槽6,定子槽6的开口均朝向定子铁芯2的轴线,并定义定子铁芯2上任意一个定子槽6为1号槽,其他2-48号槽在定子铁芯2圆周上逆时针方向依次排列。As shown in FIG. 4 and FIG. 16 , the cross-section of the
如附图16所示,所述绕组为星形连接的三相绕组7,三相绕组7包括U相绕组、V相绕组和W相绕组,其中每相绕组均为两支路并联。As shown in FIG. 16 , the winding is a three-phase winding 7 connected in a star shape, and the three-phase winding 7 includes a U-phase winding, a V-phase winding and a W-phase winding, wherein each phase winding is two branches connected in parallel.
如附图5所示,所述每个扁线导体3均由一根扁导线经过模具折弯形成,扁线导体3的折弯形状为发卡状,每个扁线导体3由一个折弯部分8、两个直线部分9和两个后折弯部分10组成,其中,折弯部分8由扁导线在中间位置折弯成型,构成发卡状扁线导体3的夹角部位,两个后折弯部分10由扁导线的首尾两端沿相反方向折弯成型,构成发卡状扁线导体3的开口两侧张开支脚,所述两直线部分9在扁线导体3中相互平行,两直线部分9均一端连接折弯部分8,另一端连接一后折弯部分10,构成发卡状扁线导体3的两侧直段。As shown in FIG. 5 , each of the
如附图1和附图2所示,在安装状态下,所述各扁线导体3中,直线部分9均沿定子铁芯2的轴向方向布置在定子槽6中,折弯部分8均布置在定子1的折弯端4,后折弯部分均布置在定子1的自由端5,朝定子1自由端5的端面观察,同一个扁线导体3的两个后折弯部分10中,一个后折弯部分10以其连接的直线部分9为基准朝端面顺时针弯曲,另一个后折弯部分10以其连接的直线部分9为基准朝端面逆时针弯曲,其中,顺时针弯曲的后折弯部分10与相邻的一个扁线导体3逆时针弯曲的后折弯部分10焊接连接,逆时针弯曲的后折弯部分10与另一个相邻的扁线导体3顺时针弯曲的后折弯部分10焊接连接,以此连接方式构成各相绕组,各相绕组均沿定子铁芯2的圆周方向依次环绕穿设于多个所述定子槽6中。As shown in FIG. 1 and FIG. 2 , in the installed state, among the
如附图6、附图7和附图18所示,所述定子1从其横截面角度观察,各个扁线导体3的直线部分9截面沿定子铁芯2径向方向在定子槽6中由外到内形成多层结构,其层数在定子铁芯2径向方向从外到内排序为第一层35、第二层36、第三层37、第四层38,其中,所有定子槽6中的第一层35和第二层36定义为第一绕组层,所有定子槽6中的第三层37和第四层38定义为第二绕组层。As shown in FIG. 6 , FIG. 7 and FIG. 18 , when the
如附图15、附图16和附图17所示,所述三相绕组7中,各相绕组在第一绕组层中沿圆周方向排布两圈,形成第一绕组层的第一圈和第一绕组层的第二圈,再跨越到第二绕组层中沿圆周方向排布两圈,形成第二绕组层第一圈和第二绕组层第二圈,以此在第一绕组层和第二绕组层中循环排布使定子铁芯2的48个定子槽6共192个层位被三相绕组7的U相、V相和W相填满,U相、V相和W相各占64个层位,其中:As shown in FIG. 15 , FIG. 16 and FIG. 17 , in the three-phase winding 7 , each phase winding is arranged in two turns in the circumferential direction in the first winding layer to form the first and second turns of the first winding layer. The second circle of the first winding layer, and then cross into the second winding layer and arrange two circles in the circumferential direction to form the first circle of the second winding layer and the second circle of the second winding layer. The cyclic arrangement in the second winding layer makes the 48
每个扁线导体3中的两个直线部分9位于两个不同定子槽6中,且这两个不同定子槽6在圆周方向上相距6个定子槽6,同时这两个直线部分9处于同一绕组层的不同层中;The two
在各个绕组层中,位于同一圈的两个相邻扁线导体3中的相邻两个直线部分9位于两个不同定子槽6中,且这两个不同定子槽6在圆周方向上相距6个定子槽6,同时这两个直线部分9处于同一绕组层的不同层中;In each winding layer, two adjacent
在各个绕组层中,位于第一圈与第二圈之间的两个相邻扁线导体3中的相邻两个直线部分9位于两个不同定子槽6中,且这两个不同定子槽6在圆周方向上相距5个定子槽6,同时这两个直线部分9处于同一绕组层的不同层中;In each winding layer, two adjacent
在不同绕组层之间的两个相邻扁线导体3中的相邻两个直线部分9位于两个不同定子槽6中,且这两个不同定子槽6在圆周方向上相距6个定子槽6,同时这两个直线部分9处于两相邻层中。Adjacent two
如附图8、附图9、附图10、附图11和附图12所示,所述扁线导体3的后折弯部分10按展开长度不同,从长到短依次为:出线端11、中性点端12、常规端13和短跨距端14,由此组成的扁线导体3分类为:As shown in Fig. 8, Fig. 9, Fig. 10, Fig. 11 and Fig. 12, the
第一扁线导体15,其两个后折弯部分10均为常规端13;The first
第二扁线导体16,其一个后折弯部分10为常规端13,另一个后折弯部分10为短跨距端14,短跨距端14的展开长度为常规端13展开长度的5/6;For the second
第三扁线导体17,其一个后折弯部分10为常规端13,另一个后折弯部分10为中性点端12;For the third
第四扁线导体18,其一个后折弯部分10为常规端13,另一个后折弯部分10为出线端11;For the fourth
所述U相、V相和W相中,每相两个支路中的一个支路的第四扁线导体18的出线端11比另一个支路的第四扁线导体18的出线端11长;In the U-phase, V-phase and W-phase, the
所述第二扁线导体16对应为各个绕组层中第一圈与第二圈之间的两个相邻扁线导体3,两个相邻第二扁线导体16的相邻两个短跨距端14对应的直线部分9位于两个不同定子槽6中,且这两个不同定子槽6在圆周方向上相距5个定子槽6,同时这两个直线部分9处于同一绕组层的不同层中;The second
所述第三扁线导体17作为所述三相绕组7星形连接的结构中的中性点处的接线,所述中性点端12对应为三相绕组7的中性点;The third
所述第四扁线导体18作为所述三相绕组7星形连接的结构中引出线处的接线,所述出线端11对应为三相绕组7的引出线;The fourth
所述第一扁线导体15作用在所述三相绕组7中的其余部位。The first
如附图15、附图16和附图17所示,具体的排布形式以U相绕组为例加以说明:As shown in Figure 15, Figure 16 and Figure 17, the specific arrangement is described by taking the U-phase winding as an example:
U相一支路首先在第一绕组层中绕第一圈,第一绕组层中的第一个扁线导体3为第四扁线导体18,其出线端11对应的直线部分9位于10号槽的第一层35中,其常规端13对应的直线部分9位于16号槽的第二层36中,其出线端11为U相一支路引出线23;The U-phase branch is first wound for the first turn in the first winding layer. The first
第一绕组层中,第二个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于22号槽的第一层35中,另一个常规端13对应的直线部分9位于28号槽的第二层36中,此时,第一个扁线导体3逆时针折弯的常规端13和第二个扁线导体3中与第一个扁线导体3的常规端13相邻且顺时针折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第一绕组层中第一个扁线导体3和第二个扁线导体3的连接;In the first winding layer, the second
第一绕组层中,第三个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于34号槽的第一层35中,另一个常规端13对应的直线部分9位于40号槽的第二层36中,第二个扁线导体3和第三个扁线导体3中两个相邻且反向折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第一绕组层中第二个扁线导体3和第三个扁线导体3的连接;In the first winding layer, the third
第一绕组层中,第四个扁线导体3为第二扁线导体16,其常规端13对应的直线部分9位于46号槽的第一层35中,其短跨距端14对应的直线部分9位于4号槽的第二层36中,第四个扁线导体3顺时针折弯的常规端13和第三个扁线导体3中与第四个扁线导体3的常规端13相邻且逆时针折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第一绕组层中第三个扁线导体3和第四个扁线导体3的连接。In the first winding layer, the fourth
继而U相一支路在第一绕组层中绕第二圈,第一绕组层中的第五个扁线导体3为第二扁线导体16,其短跨距端14对应的直线部分9位于9号槽的第一层35中,其常规端13对应的直线部分9位于15号槽的第二层36中,第五个扁线导体3和第四个扁线导体3为第一圈与第二圈之间的两个相邻扁线导体3,第五个扁线导体3的短跨距端14与第四个扁线导体3的短跨距端14在自由端5进行焊接连接,完成U相一支路在第一绕组层中第一圈和第二圈之间的连接;Then the U-phase branch is wound for a second turn in the first winding layer, the fifth
第一绕组层中,第六个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于21号槽的第一层35中,另一个常规端13对应的直线部分9位于27号槽的第二层36中,第五个扁线导体3和第六个扁线导体3中两个相邻且反向折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第一绕组层中第五个扁线导体3和第六个扁线导体3的连接;In the first winding layer, the sixth
第一绕组层中,第七个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于33号槽的第一层35中,另一个常规端13对应的直线部分9位于39号槽的第二层36中,第六个扁线导体3和第七个扁线导体3中两个相邻且反向折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第一绕组层中第六个扁线导体3和第七个扁线导体3的连接;In the first winding layer, the seventh
第一绕组层中,第八个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于45号槽的第一层35中,另一个常规端13对应的直线部分9位于3号槽的第二层36中,且3号槽的第二层36中的直线部分9对应的常规端13为U相一支路在第一绕组层中的连接端,第七个扁线导体3和第八个扁线导体3中两个相邻且反向折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第一绕组层中第七个扁线导体3和第八个扁线导体3的连接;至此,U相一支路在第一绕组层中的扁线导体3完成连接。In the first winding layer, the eighth
进一步的,U相一支路在第二绕组层中绕第一圈,第二绕组层中第一个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于9号槽的第三层37中,另一个常规端13对应的直线部分9位于15号槽的第四层38中,且9号槽的第三层37中的直线部分9对应的常规端13为U相一支路在第二绕组层中的连接端,U相一支路在第一绕组层中的连接端与U相一支路在第二绕组层中的连接端在自由端5进行焊接连接,完成U相一支路第一绕组层和U相一支路在第二绕组层的扁线导体3的连接;Further, the U-phase branch is wound for the first turn in the second winding layer, the first
第二绕组层中,第二个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于21号槽的第三层37中,另一个常规端13对应的直线部分9位于27号槽的第四层38中,第一个扁线导体3和第二个扁线导体3中两个相邻且反向折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第二绕组层中第一个扁线导体3和第二个扁线导体3的连接;In the second winding layer, the second
第二绕组层中,第三个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于33号槽的第三层37中,另一个常规端13对应的直线部分9位于39号槽的第四层38中,第二个扁线导体3和第三个扁线导体3中两个相邻且反向折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第二绕组层中第二个扁线导体3和第三个扁线导体3的连接;In the second winding layer, the third
第二绕组层中,第四个扁线导体3为第二扁线导体16,其常规端13对应的直线部分9位于45号槽的第三层37中,其短跨距端14对应的直线部分9位于3号槽的第四层38中,第四个扁线导体3顺时针折弯的常规端13和第三个扁线导体3中与第四个扁线导体3的常规端13相邻且逆时针折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第二绕组层中第三个扁线导体3和第四个扁线导体3的连接。In the second winding layer, the fourth
继而U相一支路在第二绕组层中绕第二圈,第二绕组层中的第五个扁线导体3为第二扁线导体16,其短跨距端14对应的直线部分9位于8号槽的第三层37中,其常规端13对应的直线部分9位于14号槽的第四层38中,第五个扁线导体3和第四个扁线导体3为第一圈与第二圈之间的两个相邻扁线导体3,第五个扁线导体3的短跨距端14与第四个扁线导体3的短跨距端14在自由端5进行焊接连接,完成U相一支路在第二绕组层中第一圈和第二圈之间的连接;Then the U-phase branch is wound for a second turn in the second winding layer, and the fifth
第二绕组层中,第六个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于20号槽的第三层37中,另一个常规端13对应的直线部分9位于26号槽的第四层38中,第五个扁线导体3逆时针折弯的常规端13和第六个扁线导体3中与第五个扁线导体3的常规端13相邻且顺时针折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第二绕组层中第五个扁线导体3和第六个扁线导体3的连接;In the second winding layer, the sixth
第二绕组层中,第七个扁线导体3为第一扁线导体15,其一个常规端13对应的直线部分9位于32号槽的第三层37中,另一个常规端13对应的直线部分9位于38号槽的第四层38中,第六个扁线导体3和第七个扁线导体3中两个相邻且反向折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第二绕组层中第六个扁线导体3和第七个扁线导体3的连接;In the second winding layer, the seventh
第二绕组层中,第八个扁线导体3为第三扁线导体17,其常规端13对应的直线部分9位于44号槽的第三层37中,其中性点端12对应的直线部分9位于2号槽的第四层38中,其中性点端12为U相一支路中性点24,第八个扁线导体3顺时针折弯的常规端13和第七个扁线导体3中与第八个扁线导体3的常规端13相邻且逆时针折弯的常规端13在自由端5进行焊接连接,完成U相一支路在第二绕组层中第七个扁线导体3和第八个扁线导体3的连接;至此,U相一支路在第二绕组层中的扁线导体3完成连接。In the second winding layer, the eighth
参照U相一支路的排布方式,U相二支路先在第二绕组层中分别绕第一圈和第二圈,再在第一绕组层中分别绕第一圈和第二圈;Referring to the arrangement of the U-phase branch, the U-phase two branches are firstly wound around the first and second turns in the second winding layer, and then the first and second turns are respectively wound in the first winding layer;
首先,U相二支路在第二绕组层中的第一个扁线导体3为第四扁线导体18,其出线端11对应的直线部分9位于44号槽的第四层38中,常规端13对应的直线部分9位于38号槽的第三层37中,其出线端11为U相二支路引出线25;First, the first
然后,U相二支路的排布方式为排布方向与U相一支路相反,连接方式和U相一支路相同,其中的每个扁线导体3具体所在位置为:Then, the arrangement of the U-phase two branches is that the arrangement direction is opposite to that of the U-phase branch, and the connection method is the same as that of the U-phase branch. The specific location of each
U相二支路在第二绕组层的第一圈中:第二个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于32号槽的第四层38中和26号槽的第三层37中;第三个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于20号槽的第四层38中和14号槽的第三层37中;第四个扁线导体3为第二扁线导体16,对应的两直线部分9分别位于8号槽的第四层38中和2号槽的第三层37中;The U-phase two branches are in the first turn of the second winding layer: the second
U相二支路在第二绕组层的第二圈中:第五个扁线导体3为第二扁线导体16,对应的两直线部分9分别位于45号槽的第四层38中和39号槽的第三层37中;第六个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于33号槽的第四层38中和27号槽的第三层37中;第七个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于21号槽的第四层38中和15号槽的第三层37中;第八个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于9号槽的第四层38中和3号槽的第三层37中;The U-phase two branches are in the second turn of the second winding layer: the fifth
U相二支路在第一绕组层的第一圈中:第一个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于45号槽的第二层36中和39号槽的第一层35中;第二个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于33号槽的第二层36中和27号槽的第一层35中;第三个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于21号槽的第二层36中和15号槽的第一层35中;第四个扁线导体3为第二扁线导体16,对应的两直线部分9分别位于9号槽的第二层36中和3号槽的第一层35中;The U-phase two branches are in the first turn of the first winding layer: the first
U相二支路在第一绕组层的第二圈中:第五个扁线导体3为第二扁线导体16,对应的两直线部分9分别位于46号槽的第二层36中和40号槽的第一层35中;第六个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于34号槽的第二层36中和28号槽的第一层35中;第七个扁线导体3为第一扁线导体15,对应的两直线部分9分别位于22号槽的第二层36中和16号槽的第一层35中;The U-phase two branches are in the second turn of the first winding layer: the fifth
最终,U相二支路在第一绕组层的第二圈中第八个扁线导体3为第三扁线导体17,其常规端13对应的直线部分9位于10号槽的第二层36中,其中性点端12对应的直线部分9位于4号槽的第一层35中,其中性点端12为U相二支路中性点26。Finally, the eighth
如附图16所示,按照U相绕组的排布方式,对V相绕组和W相绕组进行排布,其中: V相一支路引出线27位于14号槽的第一层35中,V相一支路中性点28位于6号槽的第四层38中,V相二支路引出线29位于48号槽的第四层38中,V相二支路中性点30位于8号槽的第一层35中, W相一支引出线31位于18号槽的第一层35中,W相一支路中性点32位于10号槽的第四层38中,W相二支路引出线33位于4号槽的第四层38中,W相二支路中性点34位于12号槽的第一层35中。As shown in FIG. 16 , according to the arrangement of U-phase windings, the V-phase windings and W-phase windings are arranged, wherein: The V-phase
以此方式排布的三相绕组7在不同绕组层中的扁线导体3的两直线部分9间距大小不同,第一绕组层的扁线导体3两直线部分的间距大于第二绕组层的扁线导体3两直线部分9的间距。The three-
如附图1、附图2和附图13所示,所述三相绕组7中,U相一支路引出线23和U相二支路引出线25在所述自由端5焊接连接,V相一支路引出线27和V相二支路引出线29在所述自由端5焊接连接,W相一支路引出线31和W相二支路引出线33在所述自由端5焊接连接,U相一支路中性点24、U相二支路中性点26 、V相一支路中性点28、V相二支路中性点30、 W相一支路中性点32和W相二支路中性点34在所述自由端5通过一铜环19进行连接。As shown in FIG. 1 , FIG. 2 and FIG. 13 , in the three-phase winding 7 , the
如附图14所示,所述铜环19为一圆弧状扁片,铜环上设有六个焊接孔22,所有所述中性点端12均焊接在焊接孔22中。As shown in FIG. 14 , the
优选的,如附图6和附图7所示,所述定子铁芯2的定子槽6为矩形。Preferably, as shown in FIG. 6 and FIG. 7 , the
优选的,如附图1和附图3所示,所述定子铁芯2在其外圆上开有焊缝槽20和键槽21。Preferably, as shown in FIG. 1 and FIG. 3 , the outer circumference of the
优选的,所述扁线导体3位于自由端5的部位和所述铜环19上均涂有一层绝缘粉末。Preferably, a layer of insulating powder is coated on the position of the
下面针对本发明的其他实施情况以及结构变化作如下说明:The following descriptions are made for other implementations of the present invention and structural changes:
1.以上实施例中,U相二支路从第二绕组层开始排布,也可以从第一绕组层开始排布,即从U相二支路中性点26开始排布至U相二支路引出线25,其他最终排列结果与实施例相同的排列顺序均应被包含在本发明内,这是本领域技术人员能够理解并接受的。1. In the above embodiment, the U-phase two branches are arranged from the second winding layer, and can also be arranged from the first winding layer, that is, from the
2. 以上实施例中,三相绕组7包括U相绕组、V相绕组和W相绕组,其中每相绕组均为两支路并联,还可以是每相绕组均为单路的连接,即:原本的U相一支路中性点24与原本的U相二支路引出线25连接,原本的U相一支路引出线23作为新的U相引出线,原本的U相二支路中性点26作为新的U相中性点,原本的V相一支路中性点28与原本的V相二支路引出线29连接,原本的V相一支路引出线27作为新的V相引出线,原本的V相二支路中性点30作为新的V相中性点,原本的W相一支路中性点32与原本的W相二支路引出线33连接,原本的W相一支路引出线31作为新的W相引出线,原本的W相二支路中性点34作为新的W相中性点,只要是在8极48槽电机三相扁线定子中按本实施例的排布方式使得每相绕组均有32个扁线导体3的排布结构均应被包含在本发明内,这是本领域技术人员能够理解并接受的。2. In the above embodiment, the three-phase winding 7 includes U-phase winding, V-phase winding and W-phase winding, wherein each phase winding is two branches in parallel, and each phase winding can also be a single-circuit connection, that is: The
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly, and cannot limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention. The above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly, and cannot limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.
Claims (8)
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CN202010303586.4A CN111342576B (en) | 2020-04-17 | Stator of a flat wire motor |
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