CN111341798B - Sensing device and packaging method thereof - Google Patents
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- CN111341798B CN111341798B CN202010295977.6A CN202010295977A CN111341798B CN 111341798 B CN111341798 B CN 111341798B CN 202010295977 A CN202010295977 A CN 202010295977A CN 111341798 B CN111341798 B CN 111341798B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14683—Processes or apparatus peculiar to the manufacture or treatment of these devices or parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14601—Structural or functional details thereof
- H01L27/14618—Containers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14601—Structural or functional details thereof
- H01L27/1462—Coatings
- H01L27/14621—Colour filter arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14643—Photodiode arrays; MOS imagers
- H01L27/14645—Colour imagers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14683—Processes or apparatus peculiar to the manufacture or treatment of these devices or parts thereof
- H01L27/14685—Process for coatings or optical elements
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- Condensed Matter Physics & Semiconductors (AREA)
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- Microelectronics & Electronic Packaging (AREA)
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Abstract
The invention provides a sensing device and a packaging method thereof, wherein the method comprises the following steps: thinning the photodiode chip from the first surface of the photodiode chip, forming a laminated antireflection structure, forming a first mask layer, forming openings in the first mask layer to expose the stack anti-reflective structure, followed by forming a metal grid structure in the openings, then forming a patterned second mask layer, etching the first mask layer and the metal grid structure by using the second mask layer, forming a plurality of parallel-arranged grooves on each side wall of the metal grid structure, wherein the transverse width of each groove is larger than that of each side wall, then depositing a metal material in the grooves to form a plurality of bulges on each side wall of the metal grid structure, a color filter layer is then formed such that a plurality of the protrusions are embedded in the color filter layer, and a lens layer is then formed on the color filter layer.
Description
Technical Field
The present invention relates to the field of semiconductor packaging technology, and more particularly, to a sensing device and a packaging method thereof.
Background
The CMOS sensor adopts the most common CMOS process of a general semiconductor circuit, has the characteristics of high integration level, low power consumption, high speed, low cost, and the like, and has rapidly developed in the aspects of wide dynamics and low illumination in recent years. CMOS, which is a complementary metal oxide semiconductor, is a semiconductor mainly made of two elements, silicon and germanium, and achieves basic functions through negatively and positively charged transistors on CMOS. The currents generated by these two complementary effects can be recorded and interpreted as images by the processing chip.
Taking a Back-side Illumination (BSI) CMOS image sensor as an example, in an existing manufacturing process, a logic device, a pixel device, and a metal interconnection structure are formed in a semiconductor substrate, then a carrier wafer is used to bond with a front surface of the semiconductor substrate, so as to thin a Back surface of the semiconductor substrate, and further form a subsequent process of a CIS on a Back surface of the semiconductor substrate, for example, an anti-reflection film is formed on the Back surface of the semiconductor substrate of the pixel device, and further a color filter unit matrix is formed on a surface of the anti-reflection film, so how to improve stability of a color filter unit is a problem that people expect to solve.
Disclosure of Invention
The present invention is directed to overcome the above-mentioned deficiencies of the prior art and to provide a sensing device and a packaging method thereof.
In order to achieve the above object, the present invention provides a packaging method of an image sensor device, comprising the following steps:
(1) providing a photodiode chip, wherein the photodiode chip comprises a plurality of photosensitive units which are spaced from each other and an isolation structure which is positioned between the adjacent photosensitive units, the photodiode chip is provided with a first surface and a second surface which is opposite to the first surface, and the second surface of the photodiode chip is exposed out of the photosensitive units.
(2) And then thinning the photodiode chip from the first surface of the photodiode chip.
(3) And then forming a laminated antireflection structure on the first surface of the photodiode chip.
(4) Then, a first mask layer is formed on the laminated antireflection structure, an opening is formed in the first mask layer to expose the laminated antireflection structure, and then a metal grid structure is formed in the opening.
(5) And then forming a patterned second mask layer on the first mask layer and the metal grid structure, etching the first mask layer and the metal grid structure by using the second mask layer to form a plurality of parallel grooves on each side wall of the metal grid structure, wherein the transverse width of each groove is larger than that of each side wall, and then depositing a metal material in each groove to form a plurality of bulges on each side wall of the metal grid structure.
(6) And then removing the first mask layer and the second mask layer to form a groove in the metal grid structure, and forming a color filter layer in the groove so that the plurality of protrusions are embedded into the color filter layer.
(7) A lens layer is then formed on the color filter layer.
Preferably, the thickness of the photodiode chip after the thinning treatment is 50-100 micrometers.
Preferably, the laminated antireflection structure includes a first antireflection layer, a second antireflection layer and a third antireflection layer which are sequentially laminated on the photodiode chip, wherein a refractive index of the first antireflection layer is greater than a refractive index of the second antireflection layer, and a refractive index of the second antireflection layer is greater than a refractive index of the third antireflection layer.
Preferably, the material of the metal grid structure is one or more of copper, aluminum and tungsten, and the deposition mode of the metal grid structure is thermal evaporation, electron beam evaporation or magnetron sputtering.
Preferably, the height of the protrusion is 200-400 nm.
Preferably, the color filter layer is a resin material containing a dye.
The invention also provides an image sensing device which is formed by packaging by adopting the method.
Compared with the prior art, the invention has the following advantages:
in the preparation process of the image sensing device, a patterned second mask layer is formed on the first mask layer and the metal grid structure, the first mask layer and the metal grid structure are etched by utilizing the second mask layer, so that a plurality of parallel grooves are formed on each side wall of the metal grid structure, the transverse width of each groove is larger than the width of each side wall, then a metal material is deposited in each groove, a plurality of bulges are formed on each side wall of the metal grid structure, then the first mask layer and the second mask layer are removed, so that a groove is formed in the metal grid structure, a color filter layer is formed in the groove, so that the bulges are embedded into the color filter layer, in the image sensing device, the metal bulge structure is embedded into the corresponding color filter layer, the steadiness of the color filter layer is effectively improved, the color filter layer is prevented from expanding in the using process, and then the image sensing device can be ensured to be used under a high-temperature environment, so that the color filter layer can be inhibited from expanding, and the normal work of the image sensing device can be ensured.
Drawings
Fig. 1-6 are schematic structural diagrams illustrating a packaging process of an image sensor device according to an embodiment of the invention.
Detailed Description
The invention provides a packaging method of an image sensing device, which comprises the following steps:
(1) providing a photodiode chip, wherein the photodiode chip comprises a plurality of photosensitive units which are spaced from each other and an isolation structure which is positioned between the adjacent photosensitive units, the photodiode chip is provided with a first surface and a second surface which is opposite to the first surface, and the second surface of the photodiode chip is exposed out of the photosensitive units.
(2) And then thinning the photodiode chip from the first surface of the photodiode chip.
(3) And then forming a laminated antireflection structure on the first surface of the photodiode chip.
(4) Then, a first mask layer is formed on the laminated antireflection structure, an opening is formed in the first mask layer to expose the laminated antireflection structure, and then a metal grid structure is formed in the opening.
(5) And then forming a patterned second mask layer on the first mask layer and the metal grid structure, etching the first mask layer and the metal grid structure by using the second mask layer to form a plurality of parallel grooves on each side wall of the metal grid structure, wherein the transverse width of each groove is larger than that of each side wall, and then depositing a metal material in each groove to form a plurality of bulges on each side wall of the metal grid structure.
(6) And then removing the first mask layer and the second mask layer to form a groove in the metal grid structure, and forming a color filter layer in the groove so that the plurality of protrusions are embedded into the color filter layer.
(7) A lens layer is then formed on the color filter layer.
Further, the thickness of the photodiode chip after thinning treatment is 50-100 microns.
Further, the stromatolite antireflection structure is including range upon range of in proper order first antireflection layer, second antireflection layer and the third antireflection layer on the photodiode chip, wherein the refracting index of first antireflection layer is greater than the refracting index of second antireflection layer, the refracting index of second antireflection layer is greater than the refracting index of third antireflection layer.
Furthermore, the metal grid structure is made of one or more of copper, aluminum and tungsten, and the deposition mode of the metal grid structure is thermal evaporation, electron beam evaporation or magnetron sputtering.
Further, the height of the protrusion is 200-400 nm.
Further, the color filter layer is a resin material containing a dye.
The invention also provides an image sensing device which is formed by packaging by adopting the method.
The following describes in detail the structure schematic diagram of the image sensing device packaging process in fig. 1-6.
Referring to fig. 1, a photodiode chip 10 is provided, the photodiode chip 10 includes a plurality of spaced apart light sensing units 11 and an isolation structure 12 located between adjacent light sensing units, the photodiode chip 10 has a first surface and a second surface opposite to the first surface, and the light sensing units 11 are exposed from the second surface of the photodiode chip 10.
In the specific process of manufacturing the photodiode chip 10, a semiconductor substrate is provided, a photodiode photosensitive array region and a peripheral region are defined on the semiconductor substrate, a patterned photoresist layer is formed on the semiconductor substrate, an ion implantation process is performed with the photoresist layer as a mask, doped ions are implanted into the substrate to form a plurality of photosensitive cells 11, and then the photoresist layer is removed. And then, etching a groove in the peripheral area of the substrate by using a mask, and filling an insulating medium material to form a shallow trench isolation structure 12. The light sensing units 11 collect light and perform photoelectric conversion on the absorbed light, and the shallow trench isolation structure is used for preventing optical crosstalk between adjacent light sensing units 11.
The semiconductor base may be a silicon substrate, a germanium substrate, a silicon carbide substrate, a gallium arsenide substrate, gallium nitride, or other materials suitable for application to an image sensor, and may also be a silicon-on-insulator substrate, a germanium-on-insulator substrate, or an insulating substrate with an epitaxial layer.
The method further includes forming at least one dielectric layer (not shown) on the second surface of the photodiode chip 10, and then performing at least one metal interconnection process, forming a plurality of patterned metal layers on the dielectric layer on the surface of the light sensing unit 11 for electrically connecting the light sensing unit, wherein the plurality of patterned metal layers can increase the blocking effect of the scattered light, and prevent the ambient light from affecting the sensing effect of the light sensing unit 11.
Referring to fig. 2, the photodiode chip 10 is thinned from the first surface of the photodiode chip 10, and the thickness of the photodiode chip 10 after the thinning is 50 to 100 micrometers, more preferably, the thickness of the photodiode chip 10 after the thinning is 60 to 90 micrometers, and still more preferably, the thickness of the photodiode chip 10 after the thinning is 70 to 80 micrometers, so as to take sensitivity and yield into consideration.
Referring to fig. 3, a stacked anti-reflective structure is formed on the first surface of the photodiode chip 10, the laminated antireflection structure includes a first antireflection layer 21, a second antireflection layer 22, and a third antireflection layer 23 sequentially laminated on the photodiode chip, wherein the refractive index of the first anti-reflective layer 21 is greater than the refractive index of the second anti-reflective layer 22, the refractive index of the second anti-reflective layer 22 is greater than the refractive index 23 of the third anti-reflective layer, the refractive index of the first anti-reflection layer 21 is 2.1 to 2.3, the refractive index of the second anti-reflection layer 22 is 1.8 to 2.1, the refractive index of the third antireflection layer is 1.5-1.8, the first antireflection layer, the second antireflection layer and the third antireflection layer are made of one or more of silicon oxide, silicon nitride and silicon oxynitride, and the first antireflection layer, the second antireflection layer and the third antireflection layer are formed by deposition through a PECVD method. By the arrangement of the laminated structure, light reflection is effectively reduced, and the sensitivity of the photosensitive unit 11 is further improved.
Referring to fig. 4, a first mask layer 30 is formed on the stacked anti-reflective structure, an opening is formed in the first mask layer 30 to expose the stacked anti-reflective structure, and a metal grid structure 40 is formed in the opening, wherein the metal grid structure 40 is made of one or more of copper, aluminum and tungsten, and the metal grid structure is deposited by thermal evaporation, electron beam evaporation or magnetron sputtering. In a specific embodiment, a photoresist layer is first spin-coated on the stacked anti-reflective structure as a first mask layer 30, then an opening is formed in the photoresist layer through exposure, development and etching processes to expose the stacked anti-reflective structure 20, and then one or more of copper, aluminum and tungsten are deposited through thermal evaporation, electron beam evaporation or magnetron sputtering to obtain the metal grid structure 40. In addition, the first mask layer 30 may also be a dielectric material such as silicon nitride, silicon oxide, aluminum oxide, etc., and an opening is formed by a laser etching process.
Referring to fig. 5, which is a top view, a patterned second mask layer 50 is formed on the first mask layer 30 and the metal grid structure 40, the first mask layer 30 and the metal grid structure 40 are etched by using the second mask layer 50 to form a plurality of parallel trenches 41 on each sidewall of the metal grid structure 40, the lateral width of the trenches 41 is greater than the width of the sidewall, a metal material is deposited in the trenches 41, so that a plurality of protrusions 60 are formed on each sidewall of the metal grid structure 40, the height of the protrusions 60 is 200-. The material of the protrusion 60 is the same as that of the metal grid structure 40, and the trench 41 is formed by wet etching or dry etching, wherein the width of the trench is 100-300 nm, and more preferably, the width of the trench is 150-250 nm.
In a specific embodiment, a photoresist layer is spin-coated on the first mask layer 30 and the metal grid structure 40 to serve as a second mask layer 50, then an opening is formed in the photoresist layer through exposure, development and etching processes, the first mask layer 30 and the metal grid structure 40 are further etched by using the second mask layer 50 to form a plurality of parallel-arranged trenches 41 on each side wall of the metal grid structure 40, and then one or more of copper, aluminum and tungsten are deposited through thermal evaporation, electron beam evaporation or magnetron sputtering, so that a plurality of protrusions 60 are formed on each side wall of the metal grid structure 40. In addition, the second mask layer 50 may also be a dielectric material such as silicon nitride, silicon oxide, aluminum oxide, etc., and an opening is formed by a laser etching process.
Referring to fig. 6, which is a top view, the first mask layer and the second mask layer are removed to form a groove in the metal grid structure 40, a color filter layer 70 is formed in the groove, so that the plurality of protrusions 60 are embedded into the color filter layer 70, specifically, the color filter layer 70 is formed by spin-coating a material of the color filter layer, the color filter layer 70 is a resin material containing a dye, specifically, a photoresist material containing a dye, and then a lens layer 80 is formed on the color filter layer 70.
The invention also provides an image sensing device which is formed by packaging by adopting the method.
In the preparation process of the image sensing device, a patterned second mask layer is formed on the first mask layer and the metal grid structure, the first mask layer and the metal grid structure are etched by utilizing the second mask layer, so that a plurality of parallel grooves are formed on each side wall of the metal grid structure, the transverse width of each groove is larger than the width of each side wall, then a metal material is deposited in each groove, a plurality of bulges are formed on each side wall of the metal grid structure, then the first mask layer and the second mask layer are removed, so that a groove is formed in the metal grid structure, a color filter layer is formed in the groove, so that the bulges are embedded into the color filter layer, in the image sensing device, the metal bulge structure is embedded into the corresponding color filter layer, the steadiness of the color filter layer is effectively improved, the color filter layer is prevented from expanding in the using process, and then the image sensing device can be ensured to be used under a high-temperature environment, so that the color filter layer can be inhibited from expanding, and the normal work of the image sensing device can be ensured.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. A packaging method of an image sensing device is characterized in that: the method comprises the following steps:
(1) providing a photodiode chip, wherein the photodiode chip comprises a plurality of light sensing units which are spaced from each other and an isolation structure which is positioned between the adjacent light sensing units, the photodiode chip is provided with a first surface and a second surface opposite to the first surface, and the second surface of the photodiode chip is exposed out of the light sensing units;
(2) then thinning the photodiode chip from the first surface of the photodiode chip;
(3) then, a laminated antireflection structure is formed on the first surface of the photodiode chip, wherein the laminated antireflection structure comprises a first antireflection layer, a second antireflection layer and a third antireflection layer which are sequentially laminated on the photodiode chip, the refractive index of the first antireflection layer is greater than that of the second antireflection layer, and the refractive index of the second antireflection layer is greater than that of the third antireflection layer;
(4) then forming a first mask layer on the laminated antireflection structure, forming an opening in the first mask layer to expose the laminated antireflection structure, and then forming a metal grid structure in the opening;
(5) then forming a patterned second mask layer on the first mask layer and the metal grid structure, etching the first mask layer and the metal grid structure by using the second mask layer to form a plurality of parallel grooves on each side wall of the metal grid structure, wherein the transverse width of each groove is larger than that of each side wall, and then depositing a metal material in each groove to form a plurality of bulges on each side wall of the metal grid structure;
(6) removing the first mask layer and the second mask layer to form a groove in the metal grid structure, and forming a color filter layer in the groove so that the plurality of protrusions are embedded into the color filter layer;
(7) a lens layer is then formed on the color filter layer.
2. The method of packaging an image sensing device according to claim 1, wherein: and the thickness of the photodiode chip is 50-100 microns after thinning treatment.
3. The method of packaging an image sensing device according to claim 1, wherein: the metal grid structure is made of one or more of copper, aluminum and tungsten, and the deposition mode of the metal grid structure is thermal evaporation, electron beam evaporation or magnetron sputtering.
4. The method of packaging an image sensing device according to claim 1, wherein: the height of the bump is 200-400 nm.
5. The method of packaging an image sensing device according to claim 1, wherein: the color filter layer is made of resin material containing dye.
6. An image sensing device prepared by the method of any one of claims 1 to 5.
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