Disclosure of Invention
The invention aims to overcome the defects that a large amount of heavy rare earth elements are usually required to be added when the rare earth permanent magnetic material adopts a low B system to improve the magnetic property in the prior art, and the magnetic property (remanence, coercive force, temperature stability and squareness) can not be obviously improved even if the heavy rare earth elements are added, and provides an R-T-B system permanent magnetic material and a preparation method and application thereof. On the premise of not adding heavy rare earth elements, the R-T-B series permanent magnet material can still be prepared by adopting a low-boron aluminum-free system to obtain better magnetic properties (remanence, coercive force, temperature stability and squareness degree), and meanwhile, the permanent magnet materials in the same batch have uniform magnetic properties
It should be noted that, in the prior art, a certain amount of Al is usually added to the R-T-B series permanent magnetic material to obtain a magnet material with better performance, but the inventor finds out through multiple experiments that: although the addition of Al improves the magnetic properties of the magnet material, the magnetic properties are not uniform in the production of the same batch of products, i.e., the difference between the maximum value and the minimum value of the coercive force in the same batch of products is greater than 1.5 kOe. And the R-T-B series permanent magnetic material finally obtained by the invention has better uniformity through a specific formula.
The invention adopts the following technical scheme to solve the technical problems.
The invention provides a raw material composition of an R-T-B series permanent magnetic material, which comprises the following components in percentage by mass:
r: 28.5-34%; r is a rare earth element and at least comprises Nd;
Ga:>0.5%;
Cu:≥0.4%;
B:0.84~0.94%;
co: less than or equal to 2.5 percent but not 0 percent;
Fe:59~69%;
n: one or more of Ti, Zr and Nb;
when the N comprises Ti, the content of the Ti is 0.15-0.25%;
when the N comprises Zr, the content of Zr is 0.2-0.35%;
when the N comprises Nb, the content of Nb is 0.2-0.5%;
the percentage is the mass percentage of each component in the total mass of the raw material composition.
It should be noted that each component and the corresponding content in the raw material composition are actively added, and the components and/or the content introduced in the preparation process and/or impurities are not included.
In the present invention, the content of R is preferably 29 to 34%, for example, 29.4%, 30%, 30.3%, 30.4%, 30.5%, 31%, 31.2%, 31.5%, 31.8%, 32%, 33.8% or 34%, more preferably 30 to 31.6%, in mass% based on the total mass of the raw material composition.
In the present invention, the content of Nd is preferably 8 to 13%, or 25 to 31.5%, for example, 9.5%, 10.5%, 25%, 29%, 30%, 31%, 31.4% or 31.5%; more preferably 9.5-10.5% or 29-31.5%, the percentage is the mass percentage of the total mass of the raw material composition.
In the present invention, the raw material composition preferably does not contain Al; it means that Al is not actively added, but a trace amount of Al (below 0.08%) may be introduced during the addition of other elements (e.g., Fe) or during the manufacturing process (e.g., alumina crucible preparation melt).
In the present invention, in the raw material composition, the R may generally further include Pr.
When the raw material composition contains Pr, the content of Pr is preferably less than 8% and is not 0, such as 0.1%, 0.2%, 0.3%, 0.4%, 0.5% or 6.5%, and more preferably 0.1-0.5%; or the content of Pr is preferably 18.5 to 30%, more preferably 20.5 to 21.5%, for example 20.5% or 21.5%, by mass, based on the total mass of the raw material composition.
In the invention, the raw material composition does not contain heavy rare earth elements, and can also reach the level equivalent to the residual magnetism and the coercive force of the magnet material in the prior art. Alternatively, the raw material composition may further include RH, which is a heavy rare earth element.
When the raw material composition contains RH, the content of RH is preferably 1 to 2.5% by mass of the total mass of the raw material composition.
Wherein, the RH preferably includes one or more of Dy, Tb and Ho.
When the RH includes Dy, the content of Dy is preferably 1 to 2.5%, for example, 2%, in mass percentage based on the total mass of the raw material composition.
When the RH includes Tb, the content of Tb is preferably 1 to 2.5%, for example 2%, and the percentage is the mass percentage of the total mass of the raw material composition.
In the present invention, the content of B is preferably 0.86 to 0.94%, for example, 0.86%, 0.88%, 0.9%, 0.92% or 0.94%, more preferably 0.86 to 0.92%, in percentage by mass based on the total mass of the raw material composition.
In the present invention, the atomic percentages of R and B in the raw material composition preferably satisfy the following relationship: B/R is more than or equal to 0.38, wherein in the formula, the atom percentage of B in the raw material composition is shown, and the atom percentage of R in the raw material composition is shown.
In the present invention, when Pr is included in the raw material composition, it is preferable that B and Nd satisfy the following relationship: B/(Pr + Nd) ≥ 0.405, wherein B refers to the atomic percentage of B in the raw material composition, Pr refers to the atomic percentage of Pr in the raw material composition, and Nd refers to the atomic percentage of Nd in the raw material composition.
In the present invention, the Ga content is preferably 0.52 to 1.8%, for example, 0.52%, 0.55%, 0.65%, 0.85%, 1.05%, 1.25%, 1.75%, or 1.8%, more preferably 0.6 to 1.8%, in percentage by mass based on the total mass of the raw material composition.
In the present invention, the content of Cu is preferably 0.4 to 2%, for example, 0.4%, 0.45%, 0.55%, 0.6%, 0.65%, 0.85%, 1%, 1.25%, 1.5%, 1.85%, or 2%, more preferably 0.55 to 1.05%, or 1.25 to 2%, in mass% based on the total mass of the raw material composition.
In the present invention, the content of Co is preferably 0.5 to 2.5%, for example, 0.5%, 1.2%, 1.5%, 1.6%, 1.8%, 2%, or 2.5%, more preferably 0.5 to 2%, by mass, based on the total mass of the raw material composition.
In the present invention, the content of Fe is preferably 59.5 to 67.3%, such as 59.68%, 60.01%, 62.28%, 62.38%, 62.84%, 63.84%, 64.09%, 64.35%, 64.38%, 64.74%, 64.92%, 65.46%, 65.5%, 65.75%, 67.06%, or 67.24%, more preferably 60 to 66%, by mass based on the total mass of the raw material composition.
In the present invention, when the N includes Ti, the content of Ti is preferably 0.2 to 0.25%, for example, 0.15%, 0.2%, 0.22%, or 0.25%, in percentage by mass based on the total mass of the raw material composition.
In the present invention, when the N contains Zr, the content of Zr is preferably 0.22 to 0.35%, for example, 0.22%, 0.25%, 0.26%, 0.32% or 0.35%, more preferably 0.26 to 0.32%, in percentage by mass based on the total mass of the raw material composition.
In the present invention, when Zr is contained in the N, the content of Zr is preferably: zr is more than or equal to 0.26 percent and less than 3.48B-2.67, and B is the mass percent of the raw material composition. For example, when the content of B is 0.86%, B in the formula is 0.86.
In the present invention, when the N includes Nb, the content of Nb is preferably 0.2 to 0.32%, for example, 0.2%, 0.22%, 0.25%, or 0.32%, in percentage by mass based on the total mass of the raw material composition.
In the present invention, when the raw material composition contains Ti and Nb, it is preferable that the Ti/Nb is greater than or equal to 1.5, where Ti is a mass percentage in the raw material composition, and Nb is a mass percentage in the raw material composition.
In the invention, the raw material composition of the R-T-B series permanent magnetic material preferably comprises the following components in percentage by mass: r: 29-32%; r is a rare earth element and at least comprises Nd;
B:0.86~0.94%;
Ga:0.52~1.8%;
Cu:0.45~2%;
Co:0.45~2.5%;
Fe:59.5~67.3%;
n: one or more of Ti, Zr and Nb;
when the N contains Ti, the content of the Ti is 0.2-0.25%;
when the N contains Zr, the content of Zr is 0.25-0.35%;
when the N contains Nb, the content of Nb is 0.25-0.5%; the raw material composition does not contain Al; the percentage is the mass percentage of each component in the total mass of the raw material composition.
In the invention, the raw material composition of the R-T-B series permanent magnetic material preferably comprises the following components in percentage by mass: r: 29-32%; the R is a rare earth element and comprises Nd and Pr; pr: 0.1-0.5% or 18.5-25%;
B:0.86~0.94%;
Ga:0.52~1.8%;
Cu:0.45~2%;
Co:0.45~2.5%;
Fe:62.8~67.25%;
ti: 0.2-0.25%; the raw material composition does not contain Al; the percentage is the mass percentage of each component in the total mass of the raw material composition.
In the invention, the raw material composition of the R-T-B series permanent magnetic material preferably comprises the following components in percentage by mass: r: 29-32%; the R is a rare earth element and comprises Nd and Pr; pr: 0.1-0.5% or 18.5-25%;
B:0.86~0.94%;
Ga:0.52~0.55%;
Cu:0.45~2%;
Co:0.45~2.5%;
Fe:62.8~67.25%;
ti: 0.2-0.25%; the raw material composition does not contain Al; the percentage is the mass percentage of each component in the total mass of the raw material composition.
In the invention, the raw material composition of the R-T-B series permanent magnetic material preferably comprises the following components in percentage by mass: r: 29-32%; r is a rare earth element and at least comprises Nd;
B:0.86~0.94%;
Ga:0.52~1.8%;
Cu:0.45~2%;
Co:0.45~2.5%;
Fe:60~67.1%;
Zr:0.25~0.35%;
the raw material composition does not contain Al;
the percentage is the mass percentage of each component in the total mass of the raw material composition.
In the invention, the raw material composition of the R-T-B permanent magnetic material preferably comprises the following components in percentage by mass: r: 29-32%; r is a rare earth element and at least comprises Nd;
B:0.86~0.94%;
Ga:0.52~0.55%;
Cu:0.45~2%;
Co:0.45~0.55%;
Fe:60~67.1%;
Zr:0.25~0.35%;
the raw material composition does not contain Al; the percentage is the mass percentage of each component in the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 30% of Nd, 0.3% of Pr, 0.52% of Ga, 0.45% of Cu, 0.5% of Co, 0.15% of Ti, 0.84% of B and 67.24% of Fe, wherein the percentages are mass percentages of the components accounting for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: nd 31%, Pr 0.2%, Ga 0.52%, Cu 1%, Co 0.5%, Ti 0.2%, Nb 0.2%, B0.88% and Fe 65.5%, wherein the percentages are mass percentages of the components in the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components by mass: 10.5% of Nd, 21.5% of Pr, 0.55% of Ga, 1.5% of Cu, 0.5% of Co, 0.22% of Ti, 0.22% of Nb, 0.92% of B and 64.09% of Fe, wherein the percentage is that the mass of each component accounts for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 9.5% of Nd, 21.5% of Pr, 0.55% of Ga, 2% of Cu, 1.2% of Co, 0.25% of Ti, 0.22% of Nb, 0.94% of B and 63.84% of Fe, wherein the percentages are mass percentages of the components in the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 9.5% of Nd, 21.5% of Pr, 1.05% of Ga, 0.55% of Cu, 1.5% of Co, 0.22% of Ti, 0.94% of B and 64.74% of Fe, wherein the percentages are mass percentages of the components accounting for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 9.5% of Nd, 21.5% of Pr, 1.75% of Ga, 1.25% of Cu, 2% of Co, 0.22% of Ti, 0.94% of B and 62.84% of Fe, wherein the percentages are mass percentages of the components accounting for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: nd 29%, Pr 0.4%, Ga 0.52%, Cu 0.45%, Co 1.2%, Zr 0.26%, Nb 0.25%, B0.86% and Fe 67.06%, wherein the percentages are mass percentages of the components in the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 30% of Nd, 0.4% of Pr, 0.55% of Ga, 0.6% of Cu, 1.2% of Co, 0.32% of Zr, 0.32% of Nb, 0.86% of B and 65.75% of Fe, wherein the percentages are mass percentages of the components in the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 30.3% of Nd, 0.2% of Pr, 0.85% of Ga, 0.65% of Cu, 1.6% of Co, 0.2% of Ti, 0.2% of Zr, 0.2% of Nb, 0.88% of B and 64.92% of Fe, wherein the percentage is that the mass of each component accounts for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 31.5 percent of Nd 31.4 percent, Pr 0.1 percent, Ga 0.55 percent, Cu 0.85 percent, Co 1.6 percent, Zr 0.22 percent, B0.9 percent and Fe 64.38 percent, wherein the percentage is the mass percentage of each component in the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 25% of Nd, 6.5% of Pr, 0.55% of Ga, 0.85% of Cu, 1.6% of Co, 0.22% of Zr, 0.9% of B and 64.38% of Fe, wherein the percentages are mass percentages of the components accounting for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 9.5% of Nd, 21.5% of Pr, 0.65% of Ga, 1.25% of Cu, 1.6% of Co, 0.25% of Zr, 0.9% of B and 64.35% of Fe, wherein the percentages are mass percentages of the components accounting for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 10.5% of Nd, 21.5% of Pr, 0.85% of Ga, 1.85% of Cu, 1.8% of Co, 0.32% of Zr, 0.9% of B and 62.28% of Fe, wherein the percentages are mass percentages of the components accounting for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 10.5% of Nd, 21.5% of Pr, 0.85% of Ga, 1.85% of Cu, 1.8% of Co, 0.22% of Zr, 0.9% of B and 62.38% of Fe, wherein the percentages are mass percentages of the components accounting for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 9.5% of Nd, 20.5% of Pr, 0.85% of Ga, 0.65% of Cu, 1.8% of Co, 0.32% of Zr, 0.92% of B and 65.46% of Fe, wherein the percentages are mass percentages of the components accounting for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the rare earth permanent magnetic material comprises the following components: 31.5% of Nd, 0.3% of Pr, 2%, 1.25% of Ga, 2% of Cu, 2% of Co, 0.35% of Zr, 0.92% of B and 59.68% of Fe, wherein the percentages are mass percentages of the components accounting for the total mass of the raw material composition.
In a preferred embodiment of the present invention, the raw material composition of the R-T-B series permanent magnetic material comprises the following components: 31.5% of Nd, 0.5% of Pr, 2%, 1.8% of Ga, 0.4% of Cu, 2.5% of Co, 0.35% of Zr, 0.94% of B and 60.01% of Fe, wherein the percentages are mass percentages of the components in the total mass of the raw material composition.
The invention also provides a preparation method of the R-T-B series permanent magnetic material, which comprises the following steps: which comprises the following steps: the raw material composition of the R-T-B series permanent magnet material is subjected to casting, powder making, molding, sintering and aging treatment.
In the present invention, the person skilled in the art knows that the casting usually also comprises smelting.
Wherein the smelting operations and conditions may be conventional in the art. The vacuum degree of the smelting can be 0.05 Pa. The temperature of the smelting can be below 1500 ℃. The smelting equipment can be a high-frequency vacuum induction smelting furnace.
In the present invention, the casting operation and conditions may be conventional in the artCasting operations and conditions. The casting is typically at 10 deg.f2DEG C/sec-104Cooling at a rate of DEG C/sec to prepare an alloy sheet. The atmosphere for the casting may typically be argon. The casting pressure may typically be 5.5 x 104Pa。
The cooling can be realized by introducing cooling water into the roller. Preferably, the water inlet temperature of the roller is less than or equal to 25 ℃, such as 22.5 ℃, 22.8 ℃, 23.1 ℃, 23.4 ℃, 23.5 ℃, 23.6 ℃ or 23.8 ℃, and more preferably 22.5-24 ℃. The roller may be a copper roller.
In the present invention, the operation and conditions for milling can be those conventional in the art. The milling typically includes a hydrogen milling process and a jet milling process.
The hydrogen breaking process can be a hydrogen breaking process conventional in the art, and for example, the hydrogen breaking process can be performed through hydrogen absorption, dehydrogenation and cooling treatment. The hydrogen absorption can be carried out under the condition that the hydrogen pressure is 0.15 MPa. The dehydrogenation can be carried out under the condition of vacuum pumping and temperature rise.
Wherein, the jet milling process can be a jet milling process which is conventional in the field, and the jet milling process can be carried out under a nitrogen atmosphere with the content of the oxidizing gas of below 120 ppm. The oxidizing gas refers to oxygen or moisture content.
The pressure of the crushing chamber in the jet milling process can be 0.3-0.4 MPa, such as 0.38 MPa.
The duration of the jet milling process may be 2 to 4 hours, for example 3 hours.
After the jet milling process, a lubricant, such as zinc stearate, may be added to the powder as is conventional in the art. The amount of the lubricant added may be 0.10 to 0.15%, for example, 0.12% by weight of the mixed powder.
In the present invention, the molding operation and conditions may be those conventional in the art. Including, for example, magnetic field forming or hot-press hot-deformation.
In the present invention, the sintering operation and conditions may be sintering operation conditions conventional in the art.
Wherein the sintering environment may be a vacuum. The pressure of the vacuum can be 5-10-3Pa。
Wherein, the sintering also comprises preheating before. The preheating temperature can be 300-600 ℃. The preheating time can be 1-2 h. The preheating is preferably at a temperature of 300 ℃ and 600 ℃ for 1 hour each.
Wherein the sintering temperature is preferably 1060 to 1090 ℃, for example 1065 ℃, 1068 ℃, 1070 ℃, 1073 ℃, 1075 ℃ or 1085 ℃, more preferably 1065 to 1085 ℃.
The sintering time is preferably 5-10 h, such as 8 h.
In the present invention, the aging treatment preferably includes a primary aging treatment and a secondary aging treatment.
Wherein, the temperature of the primary aging treatment is preferably 850-950 ℃, and more preferably 900 ℃.
The time of the primary aging treatment is preferably 2 to 4 hours, for example 3 hours, and the time refers to the time at the temperature of the primary aging treatment.
The temperature of the secondary aging treatment is preferably 440 to 475 ℃, such as 440 ℃, 450 ℃, 455 ℃, 460 ℃, 465 ℃ or 472 ℃, more preferably 440 to 460 ℃.
The time of the secondary aging treatment is preferably 2 to 4 hours, for example 3 hours, and the time refers to the time at the temperature of the secondary aging treatment.
Wherein the rate of raising the temperature to the temperature of the primary aging treatment or the secondary aging treatment can be conventional in the art, and is usually 3-5 ℃/min.
The invention also provides the R-T-B series permanent magnetic material prepared by the preparation method.
The invention also provides an R-T-B series permanent magnetic material which comprises the following components in percentage by mass:
r: 28.5-34%; r is a rare earth element and at least comprises Nd;
Ga:>0.5%;
Cu:≥0.4%;
B:0.835~0.943%;
Al:<0.08%;
co: 2.502% or less but not 0;
Fe:59~69%;
n: one or more of Ti, Zr and Nb;
when N contains Ti, the content of Ti is 0.15-0.251%;
when N contains Zr, the content of Zr is 0.2-0.352%;
when the N contains Nb, the content of Nb is 0.2-0.5%;
the percentage is the mass percentage of each component in the total mass of the R-T-B series permanent magnetic material.
In the present invention, the grain boundary phase of the R-T-B permanent magnetic material preferably further includes R6T13M phase, wherein T refers to Fe and/or Co, and M refers to Cu and/or Ga.
Wherein, R is6T13The volume of the M phase compared to the total volume of the "grain boundary phase, main phase and rare earth-rich phase" is preferably 4 to 10%, for example 4.2%, 4.6%, 5.2%, 5.4%, 5.7%, 6.3%, 6.5%, 7.5%, 7.6%, 7.7% or 9.8%, more preferably 5to 9.8%. In the present invention, the grain boundary phase refers to two or more Nd2Tl4B is a general term for grain boundary phases between grains.
In the present invention, the grain boundary phase of the R-T-B permanent magnetic material preferably does not contain R6T13An Al phase. Wherein R is rare earth element, and T is Fe and/or Co.
In the present invention, the content of R is preferably 29 to 34%, for example, 29.414%, 30%, 30.19%, 30.381%, 30.502%, 30.997%, 31.003%, 31.004%, 31.007%, 31.215%, 31.502%, 31.505%, 32.005%, 32.006%, 32.007%, 33.77% or 33.983%, more preferably 30 to 31.6%, by mass, based on the total mass of the R-T-B permanent magnetic material.
In the present invention, the content of Nd is preferably 8 to 13% or 25 to 31.502%, for example, 9.5%, 9.501%, 9.505%, 10.503%, 10.504%, 25%, 29.012%, 29.895%, 29.979%, 30.302%, 31.012%, 31.402%, 31.497% or 31.502%, more preferably 9.5 to 10.503% or 29 to 31.502%, by mass, based on the total mass of the R-T-B permanent magnetic material.
In the R-T-B series permanent magnetic material, the R can also comprise Pr generally.
Wherein, when the R-T-B permanent magnetic material contains Pr, the content of Pr is preferably less than 8% and not 0, such as 0.103%, 0.2%, 0.203%, 0.295%, 0.303%, 0.402%, 0.502% or 6.502%, more preferably 0.1-0.502%; or the content of Pr is preferably 18.5 to 30%, more preferably 20.5 to 21.504%, for example 20.5%, 21.497%, 21.501%, 21.502%, 21.503% or 21.504, the percentage is the mass percentage of the total mass of the R-T-B series permanent magnetic material.
In the invention, the R-T-B series permanent magnetic material does not contain heavy rare earth elements, and can also reach the level equivalent to the remanence and coercive force of the magnet material in the prior art. Or, the R-T-B series permanent magnetic material can also comprise RH which is a heavy rare earth element.
Wherein, when the R-T-B series permanent magnet material contains RH, the content of the RH is preferably 1-2.5% by mass of the total mass of the R-T-B series permanent magnet material.
Wherein, the RH preferably includes one or more of Dy, Tb and Ho.
When the RH includes Dy, the content of Dy is preferably 1 to 2.5%, for example, 1.965%, in mass% based on the total mass of the R-T-B based permanent magnetic material.
When the RH includes Tb, the content of Tb is preferably 1 to 2.5%, for example 1.984%, in mass percent based on the total mass of the R-T-B series permanent magnetic material.
In the present invention, the content of B is preferably 0.86 to 0.943%, for example, 0.861%, 0.862%, 0.879%, 0.88%, 0.902%, 0.903%, 0.905%, 0.906%, 0.92%, 0.921%, 0.922%, 0.942%, or 0.943%, more preferably 0.861 to 0.922%, in mass% based on the total mass of the R-T-B based permanent magnetic material.
In the invention, the atomic percentage of R and the atomic percentage of B in the R-T-B series permanent magnetic material preferably satisfy the following relational expression: B/R is more than or equal to 0.38, wherein in the formula, the atomic percent of B in the raw material composition is as follows, and the atomic percent of R in the R-T-B series permanent magnet material is as follows.
In the present invention, when Pr is included in the R-T-B based permanent magnetic material, it is preferable that B and Nd satisfy the following relationship: B/(Pr + Nd) is not less than 0.405, wherein B refers to the atomic percent of B in the R-T-B series permanent magnetic material, Pr refers to the atomic percent of Pr in the R-T-B series permanent magnetic material, and Nd refers to the atomic percent of Nd in the raw material composition.
In the present invention, the Ga content is preferably 0.52 to 1.8%, for example, 0.522%, 0.552%, 0.553%, 0.654%, 0.85%, 0.851%, 0.852%, 1.052%, 1.252%, 1.75%, or 1.792%, more preferably 0.6 to 1.8%, in mass% based on the total mass of the R-T-B-based permanent magnet material.
In the present invention, the content of Cu is preferably 0.405 to 2.001%, for example, 0.405%, 0.452%, 0.454%, 0.551%, 0.601%, 0.65%, 0.852%, 0.854%, 0.994%, 1.25%, 1.254%, 1.502%, 1.854%, 1.857%, 1.985%, or 2.001%, more preferably 0.55 to 1.05%, or 1.25 to 2.001%, in percentage by mass based on the total mass of the R-T-B-based permanent magnetic material.
In the present invention, the content of Co is preferably 0.49 to 2.5%, for example, 0.49%, 0.492%, 0.497%, 1.202%, 1.503%, 1.594%, 1.6%, 1.602%, 1.8%, 1.804%, 1.991%, 2%, or 2.502%, more preferably 0.49 to 2%, by mass, based on the total mass of the R-T-B-based permanent magnetic material.
In the invention, a person skilled in the art knows that although Al is not actively added in the raw material formula, the addition of other elements, such as Fe, Co and the like, can not reach 100% in purity according to the means of the current process, and other impurities can be inevitably introduced, wherein Al can be contained; in addition, in the preparation process, a person skilled in the art generally uses an aluminum crucible for melting, and a trace amount of Al is also inevitably introduced, so that the formulation of the final product of the present invention contains a trace amount (0.08% or less) of Al.
In the present invention, the content of Al is preferably 0.01 to 0.05%, for example, 0.014%, 0.015%, 0.025%, 0.032%, or 0.041%, and the percentage is the mass percentage of the total mass of the R-T-B series permanent magnetic material.
In the present invention, the content of Fe is preferably 59.5 to 67.32%, for example, 59.681%, 60.009%, 62.244%, 62.331%, 62.799%, 63.811%, 64.042%, 64.312%, 64.324%, 64.331%, 64.71%, 64.903%, 65.419%, 65.469%, 65.744%, 67.008% or 67.32%, more preferably 60 to 66%, in percentage by mass based on the total mass of the R-T-B permanent magnetic material.
In the present invention, when the N includes Ti, the content of Ti is preferably 0.2 to 0.251%, for example, 0.2%, 0.202%, 0.22%, 0.222%, 0.224%, or 0.251%, in terms of mass% based on the total mass of the R-T-B-based permanent magnetic material.
In the present invention, when the N includes Zr, the content of Zr is preferably 0.22 to 0.352%, for example, 0.222%, 0.224%, 0.252%, 0.263%, 0.32%, 0.322%, 0.324%, or 0.352%, and more preferably 0.26 to 0.32%, in percentage by mass based on the total mass of the R-T-B-based permanent magnetic material.
In the present invention, when the N contains Zr, the content of Zr is preferably: zr is more than or equal to 0.26 percent and less than 3.48B-2.67, and B is the mass percent of the R-T-B series permanent magnetic material. For example, when the content of B is 0.86%, B in the formula is 0.86.
In the present invention, when the N includes Nb, the content of Nb is preferably 0.2 to 0.321%, for example, 0.2%, 0.202%, 0.221%, 0.222%, 0.251%, or 0.321%, in mass% based on the total mass of the R-T-B based permanent magnetic material.
In the invention, when the R-T-B series permanent magnet material contains Ti and Nb, the Ti/Nb ratio is preferably more than or equal to 1.5, wherein Ti is the mass percentage of the R-T-B series permanent magnet material, and Nb is the mass percentage of the R-T-B series permanent magnet material.
In the invention, the R-T-B series permanent magnetic material preferably comprises the following components in percentage by mass: r: 29-32%; r is a rare earth element and at least comprises Nd;
B:0.86~0.943%;
Ga:0.52~1.8%;
Cu:0.405~2.001%;
Co:0.49~2.502%;
Al:0.01~0.05%;
Fe:59.5~67.32%;
n: one or more of Ti, Zr and Nb;
when the N contains Ti, the content of the Ti is 0.2-0.251%;
when the N contains Zr, the content of Zr is 0.22-0.352%;
when the N contains Nb, the content of Nb is 0.22-0.321%;
the percentage is the mass percentage of each component in the total mass of the R-T-B series permanent magnetic material; the grain boundary phase of the R-T-B series permanent magnet material also comprises R6T13An M phase; the R is6T13The ratio of the volume of the M phase to the total volume of the grain boundary phase, the main phase and the rare earth-rich phase is 4-10%.
In the invention, the R-T-B series permanent magnetic material preferably comprises the following components in percentage by mass: r: 30-31.6%; the R is a rare earth element and comprises Nd and Pr; pr: 0.1-0.502% or 20.5-21.504%;
B:0.861~0.922%;
Ga:0.52~1.8%;
Cu:0.994~2.001%;
Co:0.49~2%;
Al:0.01~0.05%;
Fe:60~66%;
n: one or more of Ti, Zr and Nb;
when the N contains Ti, the content of the Ti is 0.2-0.251%;
when the N contains Zr, the content of Zr is 0.22-0.352%;
when the N contains Nb, the content of Nb is 0.22-0.321%;
the percentage is the mass percentage of each component in the total mass of the R-T-B series permanent magnetic material; the grain boundary phase of the R-T-B series permanent magnet material also comprises R6T13An M phase; the R is6T13The ratio of the volume of the M phase to the total volume of the grain boundary phase, the main phase and the rare earth-rich phase is 5-9.8%.
In the invention, the R-T-B series permanent magnetic material preferably comprises the following components in percentage by mass: r: 30-31.6%; the R is a rare earth element and comprises Nd and Pr; pr: 0.1-0.502% or 20.5-21.504%;
B:0.861~0.922%;
Ga:0.6~1.8%;
Cu:0.405~2.001%;
Co:0.49~2%;
Al:0.01~0.05%;
Fe:60~66%;
ti: 0.2-0.251%; the percentage is the mass percentage of each component in the total mass of the R-T-B series permanent magnetic material; the grain boundary phase of the R-T-B series permanent magnet material also comprises R6T13An M phase; the R is6T13The ratio of the volume of the M phase to the total volume of the grain boundary phase, the main phase and the rare earth-rich phase is 5-9.8%.
In the invention, the R-T-B series permanent magnetic material preferably comprises the following components in percentage by mass: r: 29-32%; r is a rare earth element and at least comprises Nd;
B:0.86~0.943%;
Ga:0.52~1.8%;
Cu:0.405~2%;
Co:0.45~2.5%;
Al:0.01~0.05%;
Fe:60~67.1%;
Zr:0.22~0.352%;
the percentage is the mass percentage of each component in the total mass of the R-T-B series permanent magnetic material; the grain boundary phase of the R-T-B series permanent magnet material also comprises R6T13An M phase; the R is6T13The ratio of the volume of the M phase to the total volume of the grain boundary phase, the main phase and the rare earth-rich phase is 5-9.8%.
The invention also provides application of the R-T-B series permanent magnetic material as an electronic component.
The application field can be the automobile driving field, the wind power field, the servo motor field and the household appliance field (such as an air conditioner).
In the present invention, the room temperature means 25 ℃. + -. 5 ℃.
On the basis of the common knowledge in the field, the above preferred conditions can be combined randomly to obtain the preferred embodiments of the invention.
The reagents and starting materials used in the present invention are commercially available.
The positive progress effects of the invention are as follows: on the premise of not adding heavy rare earth elements, the R-T-B series permanent magnet material can still be prepared to have better magnetic performance (remanence, coercive force, temperature stability and squareness degree) by adopting a low-boron aluminum-free system, and meanwhile, the permanent magnet materials in the same batch have uniform magnetic performance.