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CN111253437A - P/N/Si-containing multi-element reactive epoxy resin flame retardant and preparation method thereof - Google Patents

P/N/Si-containing multi-element reactive epoxy resin flame retardant and preparation method thereof Download PDF

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CN111253437A
CN111253437A CN202010162933.6A CN202010162933A CN111253437A CN 111253437 A CN111253437 A CN 111253437A CN 202010162933 A CN202010162933 A CN 202010162933A CN 111253437 A CN111253437 A CN 111253437A
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flame retardant
epoxy resin
reaction
vinyl
containing multi
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陈明锋
吴淮钰
林黄灵
乔华伟
陈登龙
刘灿培
章华桂
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Quangang Petrochemical Research Institute of Fujian Normal University
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/6564Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
    • C07F9/6571Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
    • C07F9/657163Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom
    • C07F9/657172Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom the ring phosphorus atom and one oxygen atom being part of a (thio)phosphinic acid ester: (X = O, S)
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • C08G59/1433Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
    • C08G59/1488Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing phosphorus

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Abstract

The invention discloses a P/N/Si-containing multi-element reactive epoxy resin flame retardant and a preparation method thereof, wherein the flame retardant is prepared by a two-step method by using 2-aminothiazole or 2-aminoimidazole, vinyl dichlorosilane and DOPO as main raw materials. The first step is as follows: 2-aminothiazole or 2-aminoimidazole reacts with vinyl dichlorosilane to generate vinyl diaminothiazole or vinyl diaminoimidazole; the second step is that: the addition reaction of DOPO and vinyl diamino thiazole or vinyl diamino imidazole is utilized to synthesize the P/N/Si-containing multi-element reaction type epoxy resin flame retardant. The obtained flame retardant not only contains an NH-Si-NH structure, but also can cause the epoxy group of the epoxy resin to generate ring-opening reaction, belonging to a reactive flame retardant; and contains aromatic heterocyclic and phosphaphenanthrene structures, thereby realizing the synergistic flame-retardant effect of P/N/Si multi-elements. The flame retardant enables the modified epoxy resin condensate to have good flame retardant effect, mechanical property and thermal stability, thereby meeting the application requirements in the fields of national defense materials, electronics and electricity, building materials and the like.

Description

P/N/Si-containing multi-element reactive epoxy resin flame retardant and preparation method thereof
Technical Field
The invention belongs to the field of epoxy resin flame retardants, and particularly relates to a P/N/Si-containing multi-element reactive epoxy resin flame retardant and a preparation method thereof.
Background
The epoxy resin is a thermosetting polymer containing two or more epoxy groups and capable of forming a cross-linked network structure under proper conditions, has the characteristics of excellent adhesive property, electric insulation property, chemical stability, mechanical property and the like, and is widely applied to the fields of ships, oceans, automobiles, electronics and electricity and the like. However, epoxy resins have problems of easy combustion, large heat release amount during combustion, generation of a large amount of smoke and toxic gases, and the like, and pose serious threats to life and property safety, thereby limiting the application of the epoxy resins in many fields. Therefore, the flame-retardant modification of the epoxy resin is an effective method for improving the application range of the epoxy resin, and has important research value.
In general, flame retardancy of materials can be broadly divided into physical and chemical effects. The physical effects mainly comprise heat dissipation/absorption, dilution and barrier protection; the chemical action mainly includes radical capture, formation of barrier protective layer, etc. Although different flame retardants have different flame retardant mechanisms, they can retard or even stop the combustion of the material at a certain stage or stages, thereby inhibiting the combustion of the material. For example, the epoxy novolac resin containing DOPO groups is mixed with bisphenol A diglycidyl ether (DGEBA) to prepare the flame-retardant epoxy cured product which can pass the V-0 grade and has the tensile strength of 48.0MPa and the impact strength of 14.5kJ/m2. (Polym.Degrad.Stabil.2014,109, 218-225). It has also been reported that a phosphaphenanthrene-containing flame retardant (PFR) is synthesized by reacting a DOPO derivative with phenylphosphoryl dichloride, when the amount of phosphorus added is 2 wt%, the epoxy resin burns vertically through V-0 level, the oxygen index reaches 40.0%, but the addition of the flame retardant also reduces the modificationThermal stability of epoxy resins and affects the mechanical properties of the materials (j. mater. chem. a 2014,2, 16230-. Researches show that although many flame retardants can better solve the problem of flammability of epoxy resin at present, the problems of toughness, thermal stability and the like of the epoxy resin are not well considered.
Disclosure of Invention
Based on the research background, the invention aims to overcome the defects of the prior art and provide a P/N/Si-containing multi-element reactive epoxy resin flame retardant and a preparation method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
one of the purposes of the invention is to provide a P/N/Si-containing multi-element reactive epoxy resin flame retardant, which has the following structure:
Figure BDA0002406423780000021
wherein R is1Is methyl or phenyl; r2Is NH or S.
The other purpose of the invention is to provide a preparation method of the P/N/Si-containing multi-element reactive epoxy resin flame retardant, which is obtained by two-step reaction under the protection of inert gas and by taking 2-aminothiazole or 2-aminoimidazole, vinyl dichlorosilane and 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) as main raw materials.
The first step is as follows: under the protection of inert gas, triethylamine (Et)3N) is an acid-binding agent, and 2-aminothiazole or 2-aminoimidazole reacts with vinyl dichlorosilane to generate vinyl diaminothiazole or vinyl diaminoimidazole;
Figure BDA0002406423780000022
wherein R is1Is methyl or phenyl; r2Is NH or S.
The second step is that: under the protection of inert gas, Azodiisobutyronitrile (AIBN) is used as an initiator, DOPO reacts with the vinyl diamino thiazole or the vinyl diamino imidazole generated in the first step, and the P/N/Si-containing multi-element reaction type epoxy resin flame retardant is obtained after post-treatment.
Figure BDA0002406423780000023
Wherein R is1Is methyl or phenyl; r2Is NH or S.
Furthermore, in the first reaction, the molar ratio of the 2-aminothiazole or the 2-aminoimidazole to the vinyl dichlorosilane is 2 (1-1.1), the molar ratio of the vinyl dichlorosilane to the triethylamine is 1 (2-2.1), the reaction temperature is 20-40 ℃, and the reaction time is 3-6 hours.
Further, in the second reaction step, the molar ratio of vinyldiaminothiazole or vinyldiaminoimidazole to DOPO is 1: (1-1.4), the reaction temperature is 80-110 ℃, the reaction time is 12-23 h, and the dosage of AIBN is 0.2-0.7% of the molar number of DOPO.
The analysis shows that the P/N/Si-containing multi-element reactive epoxy resin flame retardant and the preparation method thereof have the advantages that:
① uses 2-aminothiazole or 2-aminoimidazole, vinyl dichlorosilane and DOPO as main raw materials, firstly uses Si-Cl and NH2The reaction of (1) synthesizing the vinyl diamino thiazole or the vinyl diamino imidazole, and then carrying out addition reaction on the vinyl diamino thiazole or the vinyl diamino imidazole and DOPO to synthesize the P/N/Si-containing multi-element reactive epoxy resin flame retardant.
② the obtained flame retardant not only contains NH-Si-NH structure, which can make the epoxy group of epoxy resin generate ring-opening reaction, belongs to reactive flame retardant, and is beneficial to improving the compatibility and bonding capability with epoxy resin, and further improving the performance of epoxy resin condensate, but also contains aromatic heterocycle and phosphaphenanthrene structure, which can realize P/N/Si multi-element synergistic flame retardant effect, and make the modified epoxy resin condensate have good flame retardant effect, mechanical property and thermal stability, thereby meeting the application requirements in the fields of national defense materials, electronic and electrical, building materials and the like.
Drawings
FIG. 1 is a TG curve of the cured product prepared in example 1 under nitrogen;
FIG. 2 is a TG curve of the cured product prepared in example 1 under nitrogen.
Detailed Description
The technical solution of the present invention is further explained below with reference to the accompanying drawings and specific embodiments.
Example 1
Under the protection of nitrogen, adding 2-aminothiazole (40mmol) and triethylamine (40mmol) into a three-neck flask, adjusting the temperature of a reaction system to be 30 ℃, adding a mixed solution of methyl vinyl dichlorosilane (20mmol) and tetrahydrofuran through a constant-pressure dropping funnel, continuing to react for 5 hours at the temperature after the dropwise addition is finished, after the reaction is finished, carrying out suction filtration to remove hydrochloride of the triethylamine, collecting filtrate, washing with anhydrous ether, carrying out rotary evaporation to remove a solvent, and carrying out vacuum drying to obtain the methyl vinyl diaminothiazole. Then, adding DOPO (16.5mmol), methylvinyldiaminothiazole (15mmol) and toluene into another 150ml three-neck flask provided with a magnetic stirrer and a reflux condenser tube in sequence, adding AIBN (0.075mmol) solution dissolved in the toluene through a constant pressure dropping funnel, carrying out reflux reaction at 80 ℃ for 20h after the dropwise addition is finished, and carrying out post-treatment after the reaction is finished to obtain the P/N/Si-containing reactive type epoxy resin flame retardant, wherein the structural formula of the flame retardant is as follows:
Figure BDA0002406423780000031
FT-IR:3348cm-1(-NH-),2986cm-1(-CH3),1263cm-1(Si-C),1210cm-1(P=O),915cm-1(Si-N)。
1H-NMR:0.10ppm(Si-CH3),1.27ppm(Si-CH2-),2.36ppm(-CH2-P),3.76ppm(-NH-),6.47~7.29ppm(Ar-H)。
using 4, 4-diaminodiphenylmethane as curing agent, using synthetic flame retardant to modify bisphenol A type epoxy resin (E-44) so as to obtain the invented productCompounds of formula (I) in N2The thermogravimetry (heating rate of 10 ℃/min) curve (TG) in the atmosphere is shown in figure 1, the weight loss is 5% (T)d5) And maximum rate of thermal weight loss (T)dmax) The corresponding temperatures are 329.3 ℃ and 376.1 ℃ respectively, and the mass retention rate at 800 ℃ is 18.6 percent; the limiting oxygen index reaches 30.2 percent and passes the V-0 grade of UL-94; the bending strength, the tensile strength and the impact strength are respectively 104.5MPa, 65.6MPa and 24.2kJ/m2Has excellent flame retardance, thermal stability and mechanical property.
Example 2
Under the protection of nitrogen, adding 2-aminoimidazole (40mmol) and triethylamine (42mmol) into a three-neck flask, adjusting the temperature of a reaction system to be 20 ℃, adding a mixed solution of methyl vinyl dichlorosilane (20mmol) and tetrahydrofuran through a constant-pressure dropping funnel, continuing to react for 6 hours at the temperature after the dropwise addition is finished, after the reaction is finished, performing suction filtration to remove hydrochloride of the triethylamine, collecting filtrate, washing with anhydrous ether, performing rotary evaporation to remove a solvent, and performing vacuum drying to obtain the methyl vinyl diaminoimidazole. Then, adding DOPO (20mmol), methylvinyldiaminoimidazole (15mmol) and toluene into another 150ml three-neck flask provided with a magnetic stirrer and a reflux condenser tube in sequence, adding AIBN (0.075mmol) solution dissolved in toluene through a constant pressure dropping funnel, carrying out reflux reaction at 110 ℃ for 12h after the dropwise addition is finished, and carrying out post-treatment after the reaction is finished to obtain the P/N/Si-containing multi-element reaction type epoxy resin flame retardant, wherein the structural formula of the flame retardant is as follows:
Figure BDA0002406423780000041
FT-IR:3356cm-1(-NH-),2995cm-1(-CH3),1258cm-1(Si-C),1202cm-1(P=O),918cm-1(Si-N)。
1H-NMR:0.11ppm(Si-CH3),1.28ppm(Si-CH2-),2.33ppm(-CH2-P),3.75ppm(-NH-),6.51~7.57ppm(Ar-H)。
using 4, 4-diaminodiphenylmethane as curing agent, modifying bisphenol A type epoxy resin (E-44) with synthetic flame retardant, and obtaining the cured product in N2The thermogravimetry (heating rate of 10 ℃/min) curve (TG) in the atmosphere is shown in FIG. 2, the weight loss is 5% (T)d5) And maximum rate of thermal weight loss (T)dmax) The corresponding temperatures are 353.5 ℃ and 388.5 ℃ respectively, and the mass retention rate at 800 ℃ is 18.7%; the limiting oxygen index reaches 32.3 percent and passes the V-0 grade of UL-94; the bending strength, the tensile strength and the impact strength are respectively 110.5MPa, 78.3MPa and 29.1kJ/m2Has excellent flame retardance, thermal stability and mechanical property.

Claims (9)

1. A P/N/Si-containing multi-element reaction type epoxy resin flame retardant is characterized in that: the flame retardant has the following structure:
Figure FDA0002406423770000011
wherein R is1Is methyl or phenyl; r2Is NH or S.
2. The method for preparing the P/N/Si-containing multi-element reactive epoxy resin flame retardant according to claim 1, wherein: which comprises the following steps:
the first step is as follows: under the protection of inert gas, triethylamine is used as an acid-binding agent, and 2-aminothiazole or 2-aminoimidazole and vinyl dichlorosilane react to generate vinyl diaminothiazole or vinyl diaminoimidazole;
the second step is that: under the protection of inert gas, AIBN is used as an initiator, and the P/N/Si multi-element reaction type epoxy resin flame retardant is generated through the addition reaction of DOPO and the vinyl diamino thiazole or the vinyl diamino imidazole generated in the first step reaction.
3. The method for preparing the P/N/Si-containing multi-element reactive epoxy resin flame retardant according to claim 2, wherein: in the first step of reaction, the molar ratio of the 2-aminothiazole or the 2-aminoimidazole to the vinyl dichlorosilane is 2 (1-1.1).
4. The method for preparing the P/N/Si-containing multi-element reactive epoxy resin flame retardant according to claim 2, wherein: in the first step of reaction, the reaction temperature is 20-40 ℃, and the reaction time is 3-6 h.
5. The method for preparing the P/N/Si-containing multi-element reactive epoxy resin flame retardant according to claim 2, wherein: in the first step of reaction, the molar ratio of the vinyl dichlorosilane to the triethylamine is 1 (2-2.1).
6. The method for preparing the P/N/Si-containing multi-element reactive epoxy resin flame retardant according to claim 2, wherein: in the second step of reaction, the molar ratio of the vinyldiaminothiazole or the vinyldiaminoimidazole to the DOPO is 1 (1-1.4).
7. The method for preparing the P/N/Si-containing multi-element reactive epoxy resin flame retardant according to claim 2, wherein: in the second step of reaction, the reaction temperature is 80-110 ℃, and the reaction time is 12-23 h.
8. The method for preparing the P/N/Si-containing multi-element reactive epoxy resin flame retardant according to claim 2, wherein: in the second step of reaction, the dosage of AIBN is 0.2 to 0.7 percent of the mol number of DOPO.
9. The method for preparing the P/N/Si-containing multi-element reactive epoxy resin flame retardant according to claim 2, wherein: the inert gas is nitrogen, helium or argon.
CN202010162933.6A 2020-03-10 2020-03-10 P/N/Si-containing multi-element reactive epoxy resin flame retardant and preparation method thereof Pending CN111253437A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111690171A (en) * 2020-07-10 2020-09-22 宁波保税区君一汽配科技有限公司 Flame retardant and flame-retardant PC plastic
CN114213807A (en) * 2021-12-15 2022-03-22 天津大学 High-thermal-stability intumescent compound flame retardant modified epoxy resin material and preparation method thereof
WO2022089459A1 (en) * 2020-10-29 2022-05-05 广东广山新材料股份有限公司 Reactive phosphorus-silicon synergistic flame retardant, polymeric phosphorus-silicon synergistic flame retardant, preparation methods therefor and applications thereof
DE102023000325B3 (en) 2023-02-03 2024-02-22 lnstitut für Kunststofftechnologie und -recycling e.V. Thiazole compounds as flame retardants containing phosphorus, nitrogen and sulfur and their use

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CN106749413A (en) * 2016-11-24 2017-05-31 福建师范大学 Using the preparation method of the reactive flame retardant of phosphorus-nitrogen containing sulphur in the epoxy
CN107474223A (en) * 2017-08-19 2017-12-15 福建师范大学泉港石化研究院 A kind of siliceous nitrogen benzimidazole type epoxy curing agent and preparation method thereof
CN109354673A (en) * 2018-10-15 2019-02-19 福建师范大学 A kind of epoxy resin preparation method modified based on silicon thiazole DOPO type fire retardant
CN109438758A (en) * 2018-10-15 2019-03-08 福建师范大学 A kind of siliceous thiazole DOPO type fire retardant preparation method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106009040A (en) * 2016-06-24 2016-10-12 福建师范大学 Flame retardant containing phosphorus, nitrogen and sulfur and used for epoxy resin and preparation method of flame retardant
CN106749413A (en) * 2016-11-24 2017-05-31 福建师范大学 Using the preparation method of the reactive flame retardant of phosphorus-nitrogen containing sulphur in the epoxy
CN107474223A (en) * 2017-08-19 2017-12-15 福建师范大学泉港石化研究院 A kind of siliceous nitrogen benzimidazole type epoxy curing agent and preparation method thereof
CN109354673A (en) * 2018-10-15 2019-02-19 福建师范大学 A kind of epoxy resin preparation method modified based on silicon thiazole DOPO type fire retardant
CN109438758A (en) * 2018-10-15 2019-03-08 福建师范大学 A kind of siliceous thiazole DOPO type fire retardant preparation method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111690171A (en) * 2020-07-10 2020-09-22 宁波保税区君一汽配科技有限公司 Flame retardant and flame-retardant PC plastic
CN111690171B (en) * 2020-07-10 2022-07-05 广州森赛逖康化工科技有限公司 Flame retardant and flame-retardant PC plastic
WO2022089459A1 (en) * 2020-10-29 2022-05-05 广东广山新材料股份有限公司 Reactive phosphorus-silicon synergistic flame retardant, polymeric phosphorus-silicon synergistic flame retardant, preparation methods therefor and applications thereof
CN114213807A (en) * 2021-12-15 2022-03-22 天津大学 High-thermal-stability intumescent compound flame retardant modified epoxy resin material and preparation method thereof
CN114213807B (en) * 2021-12-15 2023-06-27 天津大学 High-thermal-stability intumescent flame retardant modified epoxy resin material and preparation method thereof
DE102023000325B3 (en) 2023-02-03 2024-02-22 lnstitut für Kunststofftechnologie und -recycling e.V. Thiazole compounds as flame retardants containing phosphorus, nitrogen and sulfur and their use

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Application publication date: 20200609