[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

CN111255674B - System and method for detecting state of rotating mechanical equipment - Google Patents

System and method for detecting state of rotating mechanical equipment Download PDF

Info

Publication number
CN111255674B
CN111255674B CN202010072399.XA CN202010072399A CN111255674B CN 111255674 B CN111255674 B CN 111255674B CN 202010072399 A CN202010072399 A CN 202010072399A CN 111255674 B CN111255674 B CN 111255674B
Authority
CN
China
Prior art keywords
equipment
state
vibration
data
fault diagnosis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202010072399.XA
Other languages
Chinese (zh)
Other versions
CN111255674A (en
Inventor
郭江
赵国
袁方
朱文强
张珂斐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan Ruilaibao Technology Co ltd
Wuhan University WHU
Original Assignee
Wuhan Ruilaibao Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan Ruilaibao Technology Co ltd filed Critical Wuhan Ruilaibao Technology Co ltd
Priority to CN202010072399.XA priority Critical patent/CN111255674B/en
Publication of CN111255674A publication Critical patent/CN111255674A/en
Application granted granted Critical
Publication of CN111255674B publication Critical patent/CN111255674B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B51/00Testing machines, pumps, or pumping installations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

本发明实施例提供一种用于检测旋转机械设备状态的系统及检测方法。该系统包括:系统硬件和系统软件;其中:所述系统硬件包括信号采集终端、信号传输设备和数据处理终端;所述信号采集终端用于采集旋转机械设备的状态数据,所述信号传输设备用于将所述状态数据传递给所述数据处理终端,所述数据处理终端用于根据所述状态数据分析得到所述旋转机械设备的状态结果;所述系统软件包括数据库、后台智能诊断模型、数据分析功能、软件界面和软件接口模块。本发明实施例通过脱离机械设备的物理结构,依靠采集的振动信息就可以完成对系统的建模和进一步的故障诊断、预警。

Figure 202010072399

Embodiments of the present invention provide a system and a detection method for detecting the state of a rotating mechanical device. The system includes: system hardware and system software; wherein: the system hardware includes a signal acquisition terminal, a signal transmission device and a data processing terminal; the signal acquisition terminal is used to collect the state data of the rotating mechanical equipment, and the signal transmission device uses In order to transmit the state data to the data processing terminal, the data processing terminal is used to analyze and obtain the state result of the rotating machinery equipment according to the state data; the system software includes a database, a background intelligent diagnosis model, data Analysis function, software interface and software interface module. The embodiment of the present invention can complete the modeling of the system and further fault diagnosis and early warning by relying on the collected vibration information by separating from the physical structure of the mechanical equipment.

Figure 202010072399

Description

一种用于检测旋转机械设备状态的系统及检测方法A system and detection method for detecting the state of rotating mechanical equipment

技术领域technical field

本发明涉及故障检测技术领域,尤其涉及一种用于检测旋转机械设备状态的系统及检测方法。The invention relates to the technical field of fault detection, and in particular, to a system and a detection method for detecting the state of rotating machinery equipment.

背景技术Background technique

在核电厂中,泵是是核电厂的主要旋转机械设备,是核电厂的心脏设备,核电厂要求主泵寿命长,能长期连续安全运转,密封性能好,不允许有核泄漏,由于振动和噪声的强弱及其包含的主要频率成分与故障的类型、程度、部位和原因等有密切联系,所以根据泵的振动信息提供有效的故障诊断、早期预警已成为行业的必然发展趋势。In a nuclear power plant, the pump is the main rotating mechanical equipment of the nuclear power plant and the heart of the nuclear power plant. The nuclear power plant requires the main pump to have a long life, long-term continuous and safe operation, good sealing performance, and no nuclear leakage. The strength of the noise and its main frequency components are closely related to the type, degree, location and cause of the fault, so it has become an inevitable development trend in the industry to provide effective fault diagnosis and early warning based on the vibration information of the pump.

而一般根据振动信号进行设备状态预警,依据监测信息去判别故障原因,往往需要技术人员有较高的专业水平和现场诊断经验,这导致故障诊断技术的应用受到限制,故存在以下问题:故障诊断困难、仅针对故障本体,依赖专家经验和理论模型,对新型故障的预警能力不足、故障诊断规则单一、单纯依赖阈值预警。In general, equipment status early warning based on vibration signals and identification of fault causes based on monitoring information often require technicians to have high professional level and on-site diagnosis experience, which limits the application of fault diagnosis technology, so there are the following problems: fault diagnosis Difficulty, only for the fault itself, relying on expert experience and theoretical models, insufficient early warning ability for new faults, single fault diagnosis rules, relying solely on threshold early warning.

发明内容SUMMARY OF THE INVENTION

本发明实施例提供一种用于检测旋转机械设备状态的系统及检测方法,用以解决现有技术中诊断形式比较单一,过于依赖技术人员的经验水平的缺陷。Embodiments of the present invention provide a system and a detection method for detecting the state of a rotating mechanical equipment, which are used to solve the defects of the prior art that the diagnosis form is relatively simple and relies too much on the experience level of technicians.

第一方面,本发明实施例提供一种用于检测旋转机械设备状态的系统,包括:In a first aspect, an embodiment of the present invention provides a system for detecting a state of a rotating mechanical device, including:

系统硬件和系统软件;其中:System hardware and system software; where:

所述系统硬件包括信号采集终端、信号传输设备和数据处理终端;The system hardware includes a signal acquisition terminal, a signal transmission device and a data processing terminal;

所述信号采集终端用于采集旋转机械设备的状态数据,所述信号传输设备用于将所述状态数据传递给所述数据处理终端,所述数据处理终端用于根据所述状态数据分析得到所述旋转机械设备的状态结果;The signal acquisition terminal is used to collect the state data of the rotating mechanical equipment, the signal transmission device is used to transmit the state data to the data processing terminal, and the data processing terminal is used to analyze and obtain the data according to the state data. State results of the rotating machinery and equipment;

所述系统软件包括数据库、后台智能诊断模型、数据分析功能、软件界面和软件接口。The system software includes a database, a background intelligent diagnosis model, a data analysis function, a software interface and a software interface.

优选地,所述系统软件采用三层体系结构,具体包括:数据层、中间层和应用层;其中:Preferably, the system software adopts a three-layer architecture, which specifically includes: a data layer, a middle layer and an application layer; wherein:

所述数据层包括设备采集信息、系统基础信息数据和系统模型算法,所述设备采集信息用于将设备采集数据输入软件系统、以及离线数据读入,所述系统基础信息数据包括设备信息、人员信息、参数信息和文件信息,所述系统模型算法用于采用预设编程语言对所述设备采集数据进行编写并封装;The data layer includes equipment collection information, system basic information data, and system model algorithms. The equipment collection information is used to input equipment collection data into the software system and read offline data. The system basic information data includes equipment information, personnel information, parameter information and file information, the system model algorithm is used to write and encapsulate the data collected by the device using a preset programming language;

所述中间层用于将应用服务器提供的后端方法封装为Web方法,通过HTTP协议传输数据,并为客户端提供统一接口;The middle layer is used to encapsulate the back-end method provided by the application server into a Web method, transmit data through the HTTP protocol, and provide a unified interface for the client;

所述应用层用于提供人机交互界面,通过管理员负责向其他用户提供若干类型的软件使用授权。The application layer is used to provide a human-computer interaction interface, and the administrator is responsible for providing several types of software use authorization to other users.

第二方面,本发明实施例提供一种用于检测旋转机械设备状态的检测方法,包括:In a second aspect, an embodiment of the present invention provides a detection method for detecting a state of a rotating mechanical device, including:

获取旋转机械设备的实时采集数据;Obtain real-time acquisition data of rotating machinery and equipment;

调用预先训练好的设备状态监测模型参数,得到所述设备状态监测模型输出的设备状态期望值和设备状态指标;Calling the pre-trained parameters of the equipment state monitoring model to obtain the equipment state expectation value and the equipment state index output by the equipment state monitoring model;

将所述设备状态期望值和所述设备状态指标输入至设备状态预警处理和故障诊断流程,得到所述旋转机械设备的故障预警信息或故障诊断信息。The equipment state expectation value and the equipment state index are input into the equipment state early warning processing and fault diagnosis process, and the fault early warning information or fault diagnosis information of the rotating mechanical equipment is obtained.

优选地,所述获取旋转机械设备的实时采集数据,之前还包括:构建故障诊断知识库。Preferably, before acquiring the real-time collection data of the rotating mechanical equipment, the method further includes: constructing a fault diagnosis knowledge base.

优选地,所述构建故障诊断知识库,具体包括:Preferably, the construction of the fault diagnosis knowledge base specifically includes:

获取历史数据;Get historical data;

结合模糊关联分析法和灰色关联分析法,从所述历史数据中挖掘出具有预设关联程度的数据,得到振动状态关联工艺参数;Combining the fuzzy correlation analysis method and the gray correlation analysis method, the data with the preset correlation degree is mined from the historical data, and the vibration state correlation process parameters are obtained;

根据专家知识,基于振动异常波动情况和正常波动情况,输出振动异常定义,通过关联性分析得到振动异常波动原因,并输出所述振动状态关联工艺参数与所述振动异常定义的关联关系;According to expert knowledge, based on the abnormal vibration fluctuation situation and the normal fluctuation situation, output the definition of abnormal vibration, obtain the cause of abnormal vibration fluctuation through correlation analysis, and output the relationship between the process parameters related to the vibration state and the definition of abnormal vibration;

基于所述历史数据中关键节点的状态信息,以及所述关联关系,采用基于数据驱动的人工智能算法,训练得到系统健康状态量化的分层模型;Based on the state information of the key nodes in the historical data and the association relationship, a data-driven artificial intelligence algorithm is used to train a hierarchical model for quantifying the health state of the system;

基于所述关联关系和所述分层模型,得到所述故障诊断知识库。Based on the association relationship and the hierarchical model, the fault diagnosis knowledge base is obtained.

优选地,所述设备状态预警处理和故障诊断流程,具体包括:Preferably, the equipment status early warning processing and fault diagnosis process specifically include:

从若干个预设域分析所述旋转机械设备的振动状态,得到初选振动参数集;Analyze the vibration state of the rotating mechanical equipment from several preset domains to obtain a primary vibration parameter set;

基于初选振动参数集,采用预设优化算法,得到精选特征参数集;Based on the primary vibration parameter set, a preset optimization algorithm is used to obtain the selected feature parameter set;

根据所述精选特征参数集,采用定性趋势分析法,得到所述旋转机械设备的振动信号和工艺参数变化趋势;According to the selected feature parameter set, adopt the qualitative trend analysis method to obtain the vibration signal of the rotating machinery and the variation trend of the process parameters;

通过所述分层模型,基于所述振动信号和所述工艺参数变化趋势,结合所述故障诊断知识库,预测所述旋转机械设备的故障趋势。Through the layered model, based on the vibration signal and the change trend of the process parameter, combined with the fault diagnosis knowledge base, the fault trend of the rotating machinery is predicted.

优选地,所述设备状态预警处理和故障诊断流程,还包括:Preferably, the equipment status early warning processing and fault diagnosis process further includes:

采集所述旋转机械设备的工艺参数和当前振动参数;Collect process parameters and current vibration parameters of the rotating machinery;

通过所述分层模型,基于所述工艺参数和所述当前振动参数,得到所述旋转机械设备的故障信息。Through the hierarchical model, based on the process parameters and the current vibration parameters, the fault information of the rotating mechanical equipment is obtained.

优选地,所述旋转机械设备包括泵。Preferably, the rotating machinery includes a pump.

本发明实施例提供的用于检测旋转机械设备状态的系统及检测方法,通过脱离机械设备的物理结构,依靠采集的振动信息就可以完成对系统的建模和进一步的故障诊断、预警。The system and detection method for detecting the state of rotating mechanical equipment provided by the embodiments of the present invention can complete the modeling of the system and further fault diagnosis and early warning by relying on the collected vibration information by separating from the physical structure of the mechanical equipment.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.

图1为本发明实施例提供的系统整体结构图;1 is an overall structural diagram of a system provided by an embodiment of the present invention;

图2为本发明实施例提供的系统软件架构图;2 is a system software architecture diagram provided by an embodiment of the present invention;

图3为本发明实施例提供的一种用于检测旋转机械设备状态的检测方法流程图;3 is a flowchart of a detection method for detecting the state of a rotating mechanical equipment provided by an embodiment of the present invention;

图4为本发明实施例提供的系统工作流程图;4 is a flow chart of a system operation provided by an embodiment of the present invention;

图5为本发明实施例提供的基于数据驱动的人工智能故障诊断知识库的构建流程图;FIG. 5 is a flowchart of the construction of a data-driven artificial intelligence fault diagnosis knowledge base provided by an embodiment of the present invention;

图6为本发明实施例提供的旋转机械设备振动状态预警方法流程图;6 is a flowchart of a method for early warning of a vibration state of a rotating mechanical equipment provided by an embodiment of the present invention;

图7为本发明实施例提供的旋转机械设备故障诊断方法流程图。FIG. 7 is a flowchart of a method for diagnosing faults of rotating mechanical equipment provided by an embodiment of the present invention.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

为了解决现有技术中存在的问题,本发明实施例提供一种用于旋转机械设备的振动状态信息管理及智能诊断系统及方法,以便及时了解旋转机械的运行状态,保障其安全可靠地运行。实现设备劣化或异常事故早期预警、分析与诊断,提高设备运行的安全性、可靠性和经济性。In order to solve the problems in the prior art, the embodiments of the present invention provide a vibration state information management and intelligent diagnosis system and method for rotating machinery, so as to know the running status of the rotating machinery in time and ensure its safe and reliable operation. Realize early warning, analysis and diagnosis of equipment deterioration or abnormal accidents, and improve the safety, reliability and economy of equipment operation.

图1为本发明实施例提供的系统整体结构图,如图1所示,包括:FIG. 1 is an overall structural diagram of a system provided by an embodiment of the present invention, as shown in FIG. 1 , including:

系统硬件和系统软件;其中:System hardware and system software; where:

所述系统硬件包括信号采集终端、信号传输设备和数据处理终端;The system hardware includes a signal acquisition terminal, a signal transmission device and a data processing terminal;

所述信号采集终端用于采集旋转机械设备的状态数据,所述信号传输设备用于将所述状态数据传递给所述数据处理终端,所述数据处理终端用于根据所述状态数据分析得到所述旋转机械设备的状态结果;The signal acquisition terminal is used to collect the state data of the rotating mechanical equipment, the signal transmission device is used to transmit the state data to the data processing terminal, and the data processing terminal is used to analyze and obtain the data according to the state data. State results of the rotating machinery and equipment;

所述系统软件包括数据库、后台智能诊断模型、数据分析功能、软件界面和软件接口。The system software includes a database, a background intelligent diagnosis model, a data analysis function, a software interface and a software interface.

具体地,用于诊断旋转机械设备振动状态预警及智能诊断系统包含了系统硬件和系统软件两部分。系统硬件包括信号采集终端(传感器)、信号传输设备、数据处理终端,其中,信号采集终端用于采集旋转机械设备的状态数据,信号传输设备用于将状态数据传递给数据处理终端,数据处理终端用于根据状态数据分析得到旋转机械设备的状态结果;系统软件主要由数据库、后台智能诊断模型、数据分析功能、软件界面、软件接口等模块组成。Specifically, the early warning and intelligent diagnosis system for diagnosing the vibration state of rotating machinery equipment includes two parts: system hardware and system software. The system hardware includes a signal acquisition terminal (sensor), a signal transmission device, and a data processing terminal. The signal acquisition terminal is used to collect the state data of the rotating mechanical equipment, and the signal transmission device is used to transmit the state data to the data processing terminal. It is used to analyze the status results of rotating machinery equipment according to the status data; the system software is mainly composed of modules such as database, background intelligent diagnosis model, data analysis function, software interface, and software interface.

本发明实施例通过脱离机械设备的物理结构,依靠采集的振动信息就可以完成对系统的建模和进一步的故障诊断、预警。The embodiment of the present invention can complete the modeling of the system and further fault diagnosis and early warning by relying on the collected vibration information by separating from the physical structure of the mechanical equipment.

基于上述实施例,所述系统软件采用三层体系结构,具体包括:数据层、中间层和应用层;其中:Based on the above embodiment, the system software adopts a three-layer architecture, which specifically includes: a data layer, a middle layer and an application layer; wherein:

所述数据层包括设备采集信息、系统基础信息数据和系统模型算法,所述设备采集信息用于将设备采集数据输入软件系统、以及离线数据读入,所述系统基础信息数据包括设备信息、人员信息、参数信息和文件信息,所述系统模型算法用于采用预设编程语言对所述设备采集数据进行编写并封装;The data layer includes equipment collection information, system basic information data, and system model algorithms. The equipment collection information is used to input equipment collection data into the software system and read offline data. The system basic information data includes equipment information, personnel information, parameter information and file information, the system model algorithm is used to write and encapsulate the data collected by the device using a preset programming language;

所述中间层用于将应用服务器提供的后端方法封装为Web方法,通过HTTP协议传输数据,并为客户端提供统一接口;The middle layer is used to encapsulate the back-end method provided by the application server into a Web method, transmit data through the HTTP protocol, and provide a unified interface for the client;

所述应用层用于提供人机交互界面,通过管理员负责向其他用户提供若干类型的软件使用授权。The application layer is used to provide a human-computer interaction interface, and the administrator is responsible for providing several types of software use authorization to other users.

具体地,如图2所示,软件体系采用数据层、中间层和应用层的三层结构提高系统的稳定性、安全性、扩展性和适应能力,其中:Specifically, as shown in Figure 2, the software system adopts the three-layer structure of data layer, middle layer and application layer to improve the stability, security, scalability and adaptability of the system, wherein:

1)数据层1) Data layer

数据层包括设备采集信息、系统基础信息数据和系统模型算法。设备采集数据一是直接从设备采集数据输入软件系统,二是离线数据读入;系统基础信息数据包含设备信息、人员信息、参数、文件等信息,由管理员导入与维护;软件预留后台算法接口,接口支持Python、MATLAB包,具体预留的接口根据用户要求进行修改。后台智能诊断模型依据运行速度决定是否用C++语言重新编写并封装;数据可以根据需要或保存到系统数据库服务器中,或直接提供应用层使用;The data layer includes equipment acquisition information, system basic information data and system model algorithm. The first is to directly collect data from the equipment and input the data into the software system, and the other is to read the offline data; the basic information data of the system includes equipment information, personnel information, parameters, files and other information, which are imported and maintained by the administrator; the software reserves the background algorithm Interface, the interface supports Python and MATLAB packages, and the specific reserved interface can be modified according to user requirements. The background intelligent diagnosis model decides whether to rewrite and encapsulate it in C++ language according to the running speed; the data can be saved to the system database server as needed, or directly provided to the application layer;

2)中间层2) Middle layer

中间层将应用服务器所提供的后端方法封装为Web方法,通过HTTP协议传输数据,为客户端提供统一的接口。封装中间的操作过程,也包括一些事务的处理过程,界面服务层则统一根据前端界面的响应来调度中间层提供的功能函数。该层负责中间功能的实现以及中间数据的计算,实现数据输入输出、智能诊断模型算法、数据挖掘、数据库管理、数据可视化等中间功能;The middle layer encapsulates the back-end method provided by the application server as a Web method, transmits data through the HTTP protocol, and provides a unified interface for the client. It encapsulates the operation process in the middle, and also includes some transaction processing processes. The interface service layer dispatches the functions provided by the middle layer according to the response of the front-end interface. This layer is responsible for the realization of intermediate functions and the calculation of intermediate data, and realizes intermediate functions such as data input and output, intelligent diagnosis model algorithm, data mining, database management, and data visualization;

3)应用层3) Application layer

应用层是用户与系统进行人机交互的界面,系统设置有管理员,负责向其他用户提供不同类型的软件使用授权,针对不同的用户群赋予不同的角色权限,web端软件界面采用分区域、分层级显示,设备运行状态可视化,备良好的人机交互界面,操作简单。The application layer is the interface between the user and the system for human-computer interaction. The system is equipped with an administrator, who is responsible for providing different types of software authorization to other users, and assigning different role permissions to different user groups. Hierarchical display, visualization of equipment running status, good human-computer interaction interface, simple operation.

本发明实施例提供的大部分操作均可以直接在软件界面操作完成,操作简单、人机交互良好,且工作量小。Most of the operations provided by the embodiments of the present invention can be performed directly on the software interface, the operations are simple, the human-computer interaction is good, and the workload is small.

图3为本发明实施例提供的一种用于检测旋转机械设备状态的检测方法流程图,如图3所示,包括:FIG. 3 is a flowchart of a detection method for detecting the state of a rotating mechanical equipment provided by an embodiment of the present invention, as shown in FIG. 3 , including:

S1,获取旋转机械设备的实时采集数据;S1, obtain real-time collection data of rotating mechanical equipment;

S2,调用预先训练好的设备状态监测模型参数,得到所述设备状态监测模型输出的设备状态期望值和设备状态指标;S2, call the pre-trained equipment state monitoring model parameters to obtain the equipment state expected value and equipment state index output by the equipment state monitoring model;

S3,将所述设备状态期望值和所述设备状态指标输入至设备状态预警处理和故障诊断流程,得到所述旋转机械设备的故障预警信息或故障诊断信息。S3: Input the equipment status expectation value and the equipment status index into the equipment status early warning processing and fault diagnosis process to obtain fault early warning information or fault diagnosis information of the rotating mechanical equipment.

具体地,系统的整体工作流程如图4所示,系统首先进行设备监测参数的实时数据输入(采集),显示振动实时监测、运行状态,之后进入数据准确性甄别环节,若检测出来异常测量数据则进行重构和报警,然后调用训练成功后的设备状态监测模型参数进行设备状态期望值计算和设备状态指标计算,最后进入设备状态预警处理流程。设备状态预警处理流程具体包括设备状态监测与预警,参数趋势分析,调用故障模式库自动产生故障诊断单以及设备状态监测报表,实现设备状态监测的闭环管理。设备诊断专工、设备点检或设备检修人员做好故障诊断单的相关信息完善和记录工作。设备状态监测报表便于生产管理人员、设备点检或检修人员查询设备健康状态整体情况,存在的隐患或潜在的故障。在设备发生预警后,设备维护人员、专工等依据系统的疑似故障信息进行进一步分析诊断,并汇报领导,生成故障诊断单,诊断单说明了故障名称、部件,故障可能原因和处理方式,存在偏差的参数及相关属性等信息,设备检修人员按照诊断单去进行消缺或故障处理,设备责任人进行检修质量检查,并填写故障处理结果反馈,同时可以将该诊断过程记录快速添加到故障模式库中,形成标准诊断经验。若存在未解决的问题可在诊断单中备注列入检修计划,或者转入下一个故障诊断循环。Specifically, the overall workflow of the system is shown in Figure 4. The system first performs real-time data input (collection) of equipment monitoring parameters, displays real-time vibration monitoring and operating status, and then enters the data accuracy screening process. If abnormal measurement data is detected Then perform reconstruction and alarm, and then call the parameters of the equipment state monitoring model after successful training to calculate the expected value of the equipment state and the calculation of the equipment state index, and finally enter the equipment state early warning processing process. The equipment status early warning processing process specifically includes equipment status monitoring and early warning, parameter trend analysis, calling the failure mode library to automatically generate fault diagnosis sheets and equipment status monitoring reports, and realizing closed-loop management of equipment status monitoring. Equipment diagnosis specialists, equipment inspection or equipment maintenance personnel shall complete and record the relevant information of the fault diagnosis sheet. The equipment status monitoring report is convenient for production management personnel, equipment inspection or maintenance personnel to inquire about the overall health status of the equipment, existing hidden dangers or potential failures. After an early warning occurs in the equipment, equipment maintenance personnel, specialists, etc. conduct further analysis and diagnosis based on the suspected fault information of the system, report to the leader, and generate a fault diagnosis sheet. Deviation parameters and related attributes and other information, the equipment maintenance personnel will eliminate defects or troubleshoot according to the diagnosis sheet, the equipment responsible person will check the maintenance quality, and fill in the fault handling result feedback, and the diagnostic process record can be quickly added to the fault mode. In the library, the standard diagnostic experience is formed. If there are unresolved problems, it can be included in the maintenance plan in the remarks in the diagnosis sheet, or it can be transferred to the next fault diagnosis cycle.

本发明实施例采用基于数据驱动的人工智能故障诊断方法,只需根据传感器采集到的数据就可以进行故障分析和诊断,克服传统基于分析模型和定性模型的故障诊断方法的局限性,从而不再需要考虑机械设备的物理结构。The embodiment of the present invention adopts a data-driven artificial intelligence fault diagnosis method, which can perform fault analysis and diagnosis only according to the data collected by sensors, overcomes the limitations of traditional fault diagnosis methods based on analytical models and qualitative models, and no longer The physical structure of the mechanical equipment needs to be considered.

基于上述任一实施例,图5为本发明实施例提供的基于数据驱动的人工智能故障诊断知识库的构建流程图,如图5所示,包括:Based on any of the above embodiments, FIG. 5 is a flowchart of the construction of a data-driven artificial intelligence fault diagnosis knowledge base provided by an embodiment of the present invention, as shown in FIG. 5 , including:

101,获取历史数据;101. Obtain historical data;

102,结合模糊关联分析法和灰色关联分析法,从所述历史数据中挖掘出具有预设关联程度的数据,得到振动状态关联工艺参数;102. Combine the fuzzy correlation analysis method and the grey correlation analysis method, excavate data with a preset correlation degree from the historical data, and obtain vibration state correlation process parameters;

103,根据专家知识,基于振动异常波动情况和正常波动情况,输出振动异常定义,通过关联性分析得到振动异常波动原因,并输出所述振动状态关联工艺参数与所述振动异常定义的关联关系;103. According to expert knowledge, based on the abnormal vibration fluctuation situation and the normal fluctuation situation, output the definition of abnormal vibration, obtain the cause of abnormal vibration fluctuation through correlation analysis, and output the correlation between the process parameter associated with the vibration state and the definition of abnormal vibration;

104,基于所述历史数据中关键节点的状态信息,以及所述关联关系,采用基于数据驱动的人工智能算法,训练得到系统健康状态量化的分层模型;104. Based on the state information of the key nodes in the historical data and the association relationship, adopt a data-driven artificial intelligence algorithm to train to obtain a hierarchical model for quantifying the health state of the system;

105,基于所述关联关系和所述分层模型,得到所述故障诊断知识库。105. Obtain the fault diagnosis knowledge base based on the association relationship and the hierarchical model.

具体地,故障诊断知识库是旋转机械设备的振动状态预警和故障诊断的基础。通过将传感器采集的实时数据进行防干扰和初步计算等处理后,与知识库中数据进行比对,分析后则可实现本部的振动状态预警和故障诊断。Specifically, the fault diagnosis knowledge base is the basis for the early warning and fault diagnosis of the vibration state of the rotating machinery. After the real-time data collected by the sensor is processed for anti-interference and preliminary calculation, it is compared with the data in the knowledge base. After analysis, the vibration state early warning and fault diagnosis of the headquarters can be realized.

步骤101中,首先是获取大量的历史数据;In step 101, the first step is to obtain a large amount of historical data;

步骤102中,结合模糊关联分析法(FRA法)和灰色关联分析法(GRA法),从多源数据中挖掘关联程度较高的数据,得到与振动状态密切相关的工艺参数(工艺参数包括设备的电压、电流、压力、温度、电机电流、电机线圈温度、轴承温度、振动值、进出口介质温度和流量等)。通过FRA法,处理模糊信息,从多源数据中得到客观的区间值;通过GRA法,处理白化信息,得到多因素间的灰色关联程度排序;In step 102, combine the fuzzy correlation analysis method (FRA method) and the grey correlation analysis method (GRA method) to mine data with a relatively high degree of correlation from the multi-source data, and obtain process parameters closely related to the vibration state (the process parameters include equipment. voltage, current, pressure, temperature, motor current, motor coil temperature, bearing temperature, vibration value, inlet and outlet medium temperature and flow, etc.). Through the FRA method, the fuzzy information is processed, and the objective interval value is obtained from the multi-source data; through the GRA method, the whitening information is processed, and the gray correlation degree order among the multiple factors is obtained;

步骤103中,根据专家知识,针对振动异常波动情况和正常波动情况,给出合理的振动异常定义,并通过关联性分析,找出导致振动异常波动的原因,总结出工艺参数变化与振动状态之间的关系;In step 103, according to the expert knowledge, a reasonable definition of abnormal vibration is given for abnormal vibration fluctuation and normal fluctuation, and through correlation analysis, the cause of abnormal vibration fluctuation is found, and the relationship between process parameter change and vibration state is summarized. relationship between;

步骤104中,根据系统历史数据中关键节点的状态信息和步骤103的结果,融合多源信息融合技术和贝叶斯网络,提出改进的动态贝叶斯网络法,解决系统提供的信息具有模糊性和不完备性问题,基于改进的动态贝叶斯网络,得到系统不同节点的故障发生概率,具体为将多源信息融合技术与贝叶斯网络相结合,形成改进的动态贝叶斯网络法,具体为将提取的振动信号多个故障特征当作来自多个不同传感器的多源信息,把每个故障特征都看成来自一个传感器,采用多元融合技术,将多个故障特征进行去噪融合,得到较为清晰、准确的故障特征;然后针对系统不同节点,采用动态贝叶斯网络进行故障分析,统计故障特征发生概率;将泵本身的部件和与泵相关的辅助系统进行拆分,训练系统健康状态量化的分层模型,即故障诊断模型;In step 104, according to the state information of key nodes in the system historical data and the results of step 103, the multi-source information fusion technology and Bayesian network are integrated, and an improved dynamic Bayesian network method is proposed to solve the ambiguity of the information provided by the system. Based on the improved dynamic Bayesian network, the failure probability of different nodes in the system is obtained. Specifically, the multi-source information fusion technology is combined with the Bayesian network to form an improved dynamic Bayesian network method. Specifically, the multiple fault features of the extracted vibration signal are regarded as multi-source information from multiple different sensors, each fault feature is regarded as from a sensor, and the multiple fault features are denoised and fused by using the multi-fusion technology. Obtain relatively clear and accurate fault characteristics; then, for different nodes of the system, use dynamic Bayesian network to analyze faults, and count the probability of occurrence of fault characteristics; split the components of the pump itself and the auxiliary systems related to the pump to train the health of the system A hierarchical model of state quantification, that is, a fault diagnosis model;

步骤105中,基于步骤103和104的结果,形成故障诊断知识库,并根据新存储的数据,动态更新历史数据。In step 105, based on the results of steps 103 and 104, a fault diagnosis knowledge base is formed, and historical data is dynamically updated according to the newly stored data.

本发明实施例融合多源信息融合技术和贝叶斯网络,提出改进的动态贝叶斯网络法,解决系统提供的信息具有模糊性和不完备性问题,有效解决融合算法对先验信息的依赖问题,根据泵振状态系统的先验数据可以分析和选择适当的鲁棒和精确的算法,并采用数据挖掘技术,结合模糊关联分析法和灰色关联分析法,通过将数据挖掘的实际结果与预测值进行系统比较,从中发现存在的不足并对其进行改善,使模型更加完善。The embodiment of the present invention integrates multi-source information fusion technology and Bayesian network, proposes an improved dynamic Bayesian network method, solves the problem of ambiguity and incompleteness of information provided by the system, and effectively solves the dependence of fusion algorithm on prior information According to the prior data of the pump vibration state system, an appropriate robust and accurate algorithm can be analyzed and selected, and the data mining technology, combined with the fuzzy correlation analysis method and the gray correlation analysis method, can be used by combining the actual results of data mining with prediction. The values are systematically compared, and the existing deficiencies are found and improved to make the model more perfect.

基于上述任一实施例,图6为本发明实施例提供的旋转机械设备振动状态预警方法流程图,如图6所示,所述设备状态预警处理和故障诊断流程,具体包括:Based on any of the above embodiments, FIG. 6 is a flowchart of a method for early warning of a vibration state of a rotating machinery equipment provided by an embodiment of the present invention. As shown in FIG. 6 , the process of early warning processing and fault diagnosis of the equipment state specifically includes:

201,从若干个预设域分析所述旋转机械设备的振动状态,得到初选振动参数集;201. Analyze the vibration state of the rotating mechanical equipment from several preset domains to obtain a primary vibration parameter set;

202,基于初选振动参数集,采用预设优化算法,得到精选特征参数集;202. Based on the primary vibration parameter set, a preset optimization algorithm is used to obtain a selected feature parameter set;

203,根据所述精选特征参数集,采用定性趋势分析法,得到所述旋转机械设备的振动信号和工艺参数变化趋势;203. According to the selected feature parameter set, adopt a qualitative trend analysis method to obtain the vibration signal and process parameter variation trend of the rotating mechanical equipment;

204,通过所述分层模型,基于所述振动信号和所述工艺参数变化趋势,结合所述故障诊断知识库,预测所述旋转机械设备的故障趋势。204. Using the hierarchical model, based on the vibration signal and the change trend of the process parameter, and in combination with the fault diagnosis knowledge base, predict the fault trend of the rotating mechanical equipment.

具体地,步骤201中,根据泵的振动数据,提取泵的特征参数集,是状态预警和故障诊断的第一步。可通过判断特征参数是否偏离正常值范围来确认泵的性能。本次设计将从时域、频域和时频域多角度分析旋转机械的振动状态,得到初选振动参数集。通过时域分析,揭示信号均值、均方差、峭度值、峰值等特征参数和相关计算值在不同时刻的特性。由于机械设备故障不仅仅会反应在时域特征中,还会引起频域特征变化。振动信号进行时域分析时,一些信号的时域特征相似,但是并不能说明信号属于同一工况,且仅适用于线性系统,还需对振动信号进行频域分析。通过傅里叶变换,将动态信号从时间域到频率域的变换,将复杂的振动信号分解为已知的弦波信号进行分析,反映频域中信号结构与频率信号幅度的关系。然而,机械设备振动信号往往是非平稳的信号,其工况状态任何时刻都有改变的可能,傅里叶变换针对的对象是整个信号,这就导致振动信号某些局部特征可能丢失,同时,针对不同的振动信号故障,基于傅里叶变换的频域分析缺少自适应能力。因此,需要结合时域分析与频域分析的优点,选择合适的小波变换函数,同时从时域和频域提取振动信号特征,更加全面提取信号特征。但是小波分析需要事先选择合适的小波基函数,无法根据振动信号特征自适应变换小波,且不同的小波对噪声的敏感程度不同,有些小波基函数没有很好的抗噪能力。因此需要从时域、频域和时频域多角度提取分析旋转机械的振动状态,以便更加全面的了解设备状态;Specifically, in step 201, extracting the characteristic parameter set of the pump according to the vibration data of the pump is the first step in the state early warning and fault diagnosis. The performance of the pump can be confirmed by judging whether the characteristic parameter deviates from the normal value range. In this design, the vibration state of rotating machinery will be analyzed from multiple angles in time domain, frequency domain and time-frequency domain, and a primary vibration parameter set will be obtained. Through time domain analysis, the characteristics of signal mean, mean square error, kurtosis value, peak value and other characteristic parameters and related calculated values at different times are revealed. Because mechanical equipment failures are not only reflected in time domain features, but also cause frequency domain feature changes. When the vibration signal is analyzed in the time domain, the time domain characteristics of some signals are similar, but it does not mean that the signals belong to the same working condition, and it is only suitable for linear systems, and the frequency domain analysis of the vibration signal is also required. Through Fourier transform, the dynamic signal is transformed from the time domain to the frequency domain, and the complex vibration signal is decomposed into a known sine wave signal for analysis, reflecting the relationship between the signal structure and the frequency signal amplitude in the frequency domain. However, mechanical equipment vibration signals are often non-stationary signals, and their working conditions may change at any time. The object of Fourier transform is the entire signal, which leads to some local features of the vibration signal may be lost. Different vibration signal faults, the frequency domain analysis based on Fourier transform lacks adaptive ability. Therefore, it is necessary to combine the advantages of time domain analysis and frequency domain analysis to select an appropriate wavelet transform function, and extract vibration signal features from time domain and frequency domain at the same time, so as to extract signal features more comprehensively. However, wavelet analysis needs to select a suitable wavelet basis function in advance, and cannot adaptively transform wavelets according to the characteristics of vibration signals, and different wavelets have different sensitivity to noise, and some wavelet basis functions do not have good anti-noise ability. Therefore, it is necessary to extract and analyze the vibration state of rotating machinery from multiple angles of time domain, frequency domain and time-frequency domain, so as to understand the equipment state more comprehensively;

步骤202中,由于特征参数的敏感性评估是用来提高待选故障特征集中特征参数对故障的敏感性,从步骤201中提取到的特征参数集中精选出敏感度高的特征参数集,采用遗传算法为优化算法,精选特征参数,得到精选特征参数集;In step 202, since the sensitivity evaluation of the feature parameters is used to improve the sensitivity of the feature parameters in the feature set to be selected to the fault, the feature parameter set with high sensitivity is selected from the feature parameter set extracted in step 201, and the The genetic algorithm is an optimization algorithm, selects the characteristic parameters, and obtains the selected characteristic parameter set;

步骤203中,依据精选特征参数集,参考特征参数的历史数据的变化特征趋势,对精选特征参数进行定性趋势分析,得到泵的振动信号和工艺参数变化趋势,得到泵的未来运行状态,与故障诊断知识库中故障状态对比,判断泵是否存在故障趋势;In step 203, according to the selected characteristic parameter set, referring to the change characteristic trend of the historical data of the characteristic parameter, a qualitative trend analysis is performed on the selected characteristic parameter, the vibration signal of the pump and the change trend of the process parameter are obtained, and the future operation state of the pump is obtained, Compare with the fault status in the fault diagnosis knowledge base to determine whether the pump has a fault trend;

步骤204中,依据泵的当前运行状态和未来运行状态,结合系统分层模型,反向推导,预测系统不同节点的故障发生概率。In step 204, according to the current operating state and the future operating state of the pump, combined with the hierarchical model of the system, reverse derivation is performed to predict the failure probability of different nodes of the system.

本发明实施例通过诊断现存的故障,还可以通过实际信号和理想信号的对比,判断是否存在潜在故障,采用时域分析、频域分析、时频分析相结合的数据分析方法,可以全方位、多层次的对泵的振动信息进行分析和处理,进一步增强了故障诊断能力;具有一定的机器自学能力,即对于给定的新的振动异常和故障类型,模型通过一个月原始数据的自学习,振动状态预警和智能诊断准确率95%以上。The embodiment of the present invention can judge whether there is a potential fault by diagnosing the existing fault and comparing the actual signal with the ideal signal. Multi-level analysis and processing of the vibration information of the pump further enhances the fault diagnosis ability; it has a certain machine self-learning ability, that is, for a given new vibration abnormality and fault type, the model passes one month of self-learning of the original data, Vibration status warning and intelligent diagnosis accuracy rate is over 95%.

基于上述任一实施例,图7为本发明实施例提供的旋转机械设备故障诊断方法流程图,如图7所示,所述设备状态预警处理和故障诊断流程,还包括:Based on any of the above embodiments, FIG. 7 is a flowchart of a fault diagnosis method for rotating machinery equipment provided by an embodiment of the present invention. As shown in FIG. 7 , the equipment status early warning processing and fault diagnosis process further includes:

301,采集所述旋转机械设备的工艺参数和当前振动参数;301. Collect process parameters and current vibration parameters of the rotating mechanical equipment;

302,通过所述分层模型,基于所述工艺参数和所述当前振动参数,得到所述旋转机械设备的故障信息。302. Obtain fault information of the rotating mechanical equipment based on the process parameter and the current vibration parameter through the layered model.

具体地,步骤301中,在判断实际故障时,与故障预警流程所不同的是,采集的是泵的工艺参数以及当前振动参数;Specifically, in step 301, when judging an actual fault, what is different from the fault early warning process is that the process parameters and current vibration parameters of the pump are collected;

步骤302中,基于步骤301获得的工艺参数和当前振动参数,还是通过分层模型,得到泵的故障信息。In step 302, based on the process parameters and current vibration parameters obtained in step 301, the fault information of the pump is obtained through the layered model.

本发明实施例凭借机器自学习功能,对新型故障有着较强的适应性,为正确的故障诊断提供了有力保证,且对新型故障具备强大的适应能力。By virtue of the machine self-learning function, the embodiments of the present invention have strong adaptability to new types of faults, provide a strong guarantee for correct fault diagnosis, and have strong adaptability to new types of faults.

以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in One place, or it can be distributed over multiple network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment. Those of ordinary skill in the art can understand and implement it without creative effort.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (3)

1.一种用于检测旋转机械设备状态的检测方法,其特征在于,包括:1. a detection method for detecting the state of rotating machinery equipment, is characterized in that, comprises: 获取旋转机械设备的实时采集数据;Obtain real-time collection data of rotating machinery and equipment; 调用预先训练好的设备状态监测模型参数,得到设备状态监测模型输出的设备状态期望值和设备状态指标;Call the parameters of the pre-trained equipment status monitoring model to obtain the equipment status expected value and equipment status index output by the equipment status monitoring model; 将所述设备状态期望值和所述设备状态指标输入至设备状态预警处理和故障诊断流程,得到所述旋转机械设备的故障预警信息或故障诊断信息;Input the equipment status expectation value and the equipment status index into the equipment status early warning processing and fault diagnosis process, and obtain the fault early warning information or fault diagnosis information of the rotating machinery equipment; 所述获取旋转机械设备的实时采集数据,之前还包括:构建故障诊断知识库;The obtaining of the real-time collection data of the rotating mechanical equipment further includes: constructing a fault diagnosis knowledge base; 所述构建故障诊断知识库,具体包括:The building of the fault diagnosis knowledge base specifically includes: 获取历史数据;Get historical data; 结合模糊关联分析法和灰色关联分析法,从所述历史数据中挖掘出具有预设关联程度的数据,得到振动状态关联工艺参数;Combining the fuzzy correlation analysis method and the grey correlation analysis method, the data with the preset correlation degree is mined from the historical data, and the vibration state correlation process parameters are obtained; 根据专家知识,基于振动异常波动情况和正常波动情况,输出振动异常定义,通过关联性分析得到振动异常波动原因,并输出所述振动状态关联工艺参数与所述振动异常定义的关联关系;According to expert knowledge, based on the abnormal vibration fluctuation situation and the normal fluctuation situation, output the definition of abnormal vibration, obtain the cause of abnormal vibration fluctuation through correlation analysis, and output the relationship between the process parameters related to the vibration state and the definition of abnormal vibration; 基于所述历史数据中关键节点的状态信息,以及所述关联关系,采用基于数据驱动的人工智能算法,训练得到系统健康状态量化的分层模型;Based on the state information of the key nodes in the historical data and the association relationship, a data-driven artificial intelligence algorithm is used to train a hierarchical model for quantifying the health state of the system; 基于所述关联关系和所述分层模型,得到所述故障诊断知识库;obtaining the fault diagnosis knowledge base based on the association relationship and the hierarchical model; 所述设备状态预警处理和故障诊断流程,具体包括:The equipment status early warning processing and fault diagnosis process specifically includes: 从若干个预设域分析所述旋转机械设备的振动状态,得到初选振动参数集;Analyze the vibration state of the rotating mechanical equipment from several preset domains to obtain a primary vibration parameter set; 基于初选振动参数集,采用预设优化算法,得到精选特征参数集;Based on the primary vibration parameter set, a preset optimization algorithm is used to obtain the selected feature parameter set; 根据所述精选特征参数集,采用定性趋势分析法,得到所述旋转机械设备的振动信号和工艺参数变化趋势;According to the selected feature parameter set, adopt the qualitative trend analysis method to obtain the vibration signal of the rotating machinery and the variation trend of the process parameters; 通过所述分层模型,基于所述振动信号和所述工艺参数变化趋势,结合所述故障诊断知识库,预测所述旋转机械设备的故障趋势。Through the layered model, based on the vibration signal and the change trend of the process parameter, combined with the fault diagnosis knowledge base, the fault trend of the rotating mechanical equipment is predicted. 2.根据权利要求1所述的用于检测旋转机械设备状态的检测方法,其特征在于,所述设备状态预警处理和故障诊断流程,还包括:2. The detection method for detecting the state of rotating machinery equipment according to claim 1, wherein the equipment state early warning processing and fault diagnosis process further comprises: 采集所述旋转机械设备的工艺参数和当前振动参数;Collect process parameters and current vibration parameters of the rotating machinery; 通过所述分层模型,基于所述工艺参数和所述当前振动参数,得到所述旋转机械设备的故障信息。Through the hierarchical model, based on the process parameters and the current vibration parameters, the fault information of the rotating mechanical equipment is obtained. 3.根据权利要求1至2中任一项权利要求所述的用于检测旋转机械设备状态的检测方法,其特征在于,所述旋转机械设备包括泵。3. The detection method for detecting the state of a rotating mechanical device according to any one of claims 1 to 2, wherein the rotating mechanical device comprises a pump.
CN202010072399.XA 2020-01-21 2020-01-21 System and method for detecting state of rotating mechanical equipment Active CN111255674B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010072399.XA CN111255674B (en) 2020-01-21 2020-01-21 System and method for detecting state of rotating mechanical equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010072399.XA CN111255674B (en) 2020-01-21 2020-01-21 System and method for detecting state of rotating mechanical equipment

Publications (2)

Publication Number Publication Date
CN111255674A CN111255674A (en) 2020-06-09
CN111255674B true CN111255674B (en) 2022-08-09

Family

ID=70945609

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010072399.XA Active CN111255674B (en) 2020-01-21 2020-01-21 System and method for detecting state of rotating mechanical equipment

Country Status (1)

Country Link
CN (1) CN111255674B (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118839597A (en) * 2020-08-11 2024-10-25 成都一通密封股份有限公司 Data processing module and method of sealing device for pump
CN113159088B (en) * 2021-01-07 2022-07-15 中国地质大学(武汉) Fault monitoring and diagnosis method based on multi-feature fusion and width learning
CN114201848A (en) * 2021-06-23 2022-03-18 核动力运行研究所 Correlation analysis method for main pump vibration data and process parameters
CN113988173A (en) * 2021-10-26 2022-01-28 中国华能集团清洁能源技术研究院有限公司 Fault diagnosis method, system, equipment and storage medium based on qualitative trend analysis and five-state Bayesian network
CN115469643B (en) * 2022-09-15 2024-12-31 中国核动力研究设计院 Nuclear power station rotating machinery health management method, system and medium
CN118625772B (en) * 2024-08-09 2024-11-15 湖南睿图智能科技有限公司 A hydropower station safety measurement and control system and method based on digital twin

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101135601A (en) * 2007-10-18 2008-03-05 北京英华达电力电子工程科技有限公司 Rotating machinery vibrating failure diagnosis device and method
CN101799320A (en) * 2010-01-27 2010-08-11 北京信息科技大学 Fault prediction method and device thereof for rotation equipment
KR101281897B1 (en) * 2012-05-29 2013-07-03 주식회사 현대케피코 Performance tester on actual vehicle condition for multi purpose actuator
KR20180033844A (en) * 2016-09-26 2018-04-04 현대로보틱스주식회사 Fault Diagnosis System of Industrial Robot
CN108731923A (en) * 2018-03-28 2018-11-02 中控技术(西安)有限公司 A kind of fault detection method and device of rotating machinery

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101135601A (en) * 2007-10-18 2008-03-05 北京英华达电力电子工程科技有限公司 Rotating machinery vibrating failure diagnosis device and method
CN101799320A (en) * 2010-01-27 2010-08-11 北京信息科技大学 Fault prediction method and device thereof for rotation equipment
KR101281897B1 (en) * 2012-05-29 2013-07-03 주식회사 현대케피코 Performance tester on actual vehicle condition for multi purpose actuator
KR20180033844A (en) * 2016-09-26 2018-04-04 현대로보틱스주식회사 Fault Diagnosis System of Industrial Robot
CN108731923A (en) * 2018-03-28 2018-11-02 中控技术(西安)有限公司 A kind of fault detection method and device of rotating machinery

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
基于虚拟仪器的远程监测与诊断系统研究及开发;肖高权;《中国优秀硕士学位论文全文数据库 信息科技辑》;20120315(第03期);正文第1-80页 *

Also Published As

Publication number Publication date
CN111255674A (en) 2020-06-09

Similar Documents

Publication Publication Date Title
CN111255674B (en) System and method for detecting state of rotating mechanical equipment
CN110647133B (en) Rail transit equipment state detection maintenance method and system
CN104992270B (en) Power transmission and transformation equipment state overhauling aid decision-making system and method
CN104573850A (en) Method for evaluating state of thermal power plant equipment
CN111563524A (en) Multi-station fusion system operation situation abnormity monitoring and alarm combining method
CN116611013A (en) Anomaly detection and root cause analysis method and system for industrial time series data
CN117370818B (en) Intelligent diagnosis method and intelligent environment-friendly system for water supply and drainage pipe network based on artificial intelligence
CN118408583B (en) Encoder fault diagnosis method and system
CN117560300B (en) Intelligent internet of things flow prediction and optimization system
CN118915566A (en) Heating ventilation equipment abnormity on-line monitoring system based on Internet of things
CN104615121A (en) Method and system for train fault diagnosis
CN117723106A (en) Submarine cable state monitoring system
CN110765633A (en) An intelligent management method and device for a power plant
CN119335940A (en) A real-time monitoring method and system for sewage treatment data based on the Internet of Things
CN118691046A (en) A power dispatching method and system based on artificial intelligence
CN118536048A (en) Switchgear insulation status monitoring and management system
CN118501825A (en) Meteorological radar remote measurement and control and maintenance equipment
CN112101596A (en) Device operation and maintenance method, apparatus, electronic device, and computer-readable storage medium
JP7062505B2 (en) Equipment management support system
KR102573254B1 (en) System for predicting and analyzing trouble of mechanical equipment using federated learning
CN115307684A (en) Predictive maintenance system for equipment failure based on BIM
CN117287640B (en) Early warning method, device, equipment and storage medium for water supply risk
CN117589444B (en) A wind turbine gearbox fault diagnosis method based on federated learning
CN118585917B (en) A solenoid valve fault online diagnosis method based on time-frequency domain characteristic analysis
Tang et al. Development of predictive maintenance system for nuclear power turbine unit

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
CB02 Change of applicant information
CB02 Change of applicant information

Address after: 430223 room 11, 15 / F, R & D building, No. 13-1, University Park, Donghu New Technology Development Zone, Wuhan, Hubei Province

Applicant after: Wuhan ruilaibao Technology Co.,Ltd.

Address before: Floor 15, block B, building 1, modern service industry base, Huagong science and Technology Park, No.13-1, daxueyuan Road, Donghu New Technology Development Zone, Wuhan City, Hubei Province, 430000

Applicant before: WUHAN RELABO ENERGY TECHNOLOGY Co.,Ltd.

GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230227

Address after: 430075 No.11, 15th floor, R & D building, No.1 modern service industry base, Science Park, Huazhong University of science and technology, No.13-1 University Park, Donghu New Technology Development Zone, Wuhan City, Hubei Province

Patentee after: Wuhan ruilaibao Technology Co.,Ltd.

Patentee after: WUHAN University

Address before: 430223 room 11, 15 / F, R & D building, No. 13-1, University Park, Donghu New Technology Development Zone, Wuhan, Hubei Province

Patentee before: Wuhan ruilaibao Technology Co.,Ltd.