High-temperature sintering structure with double-layer nested structure
Technical Field
The invention relates to a high-temperature sintering structure with a double-layer nested structure, and belongs to the technical field of high-temperature sintering.
Background
The lithium lanthanum zirconium oxygen system solid electrolyte has the advantages of high ionic conductivity, good safety and the like, and has a high development prospect in solid lithium batteries. At present, the lithium lanthanum zirconium oxygen electrolyte sheet is mainly prepared by pressing and molding after solid-phase synthesis of powder and high-temperature sintering. The sintering process is simple to operate and can be applied to large-scale production.
However, in the sintering process, due to direct contact with the corundum crucible at high temperature, aluminum element permeates into the electrolyte sheet to influence the element ratio, and lithium loss of the electrolyte sheet in different degrees is caused by volatilization of lithium oxide in the sintering process.
Disclosure of Invention
The present invention is directed to a high temperature sintering structure with a double-layer nested structure, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a high temperature sintering structure of double-deck nested structure, includes the supporting structure of outside crucible, inside nested isolator and antiskid takes off connection structure, and inside nested isolator overlaps completely with the supporting structure of outside crucible to it is fixed with the base of the supporting structure of outside crucible through antiskid takes off connection structure, and the powder is buried mutually to inside interpolation mother of inside nested isolator, and the powder is buried mutually not with the inner wall contact of inside nested isolator to mother, avoids the junction air directly to bury the powder contact with mother mutually.
As a further scheme of the invention, the external crucible matching structure adopts a corundum crucible, the bottom of the corundum crucible is sleeved with the top of the corundum crucible through a protrusion structure, the shape of the protrusion structure is consistent with that of the crucible opening at the top, the surface is flat and smooth, the corundum crucible can be sealed and sleeved, and the thickness is not more than 2 mm.
As a further scheme of the invention, the inner nested isolator adopts a zirconia isolator which is used for ensuring that parts except the connecting structure are not contacted and ensuring that gaseous volatile lithium oxide is communicated with the outside as little as possible.
As a further scheme of the invention, the anti-slip connecting structure is made of ceramic and is a cylindrical structure pin, the lower side surface and the bottom of the cylinder are fixed with the external nested structure, the height and the diameter of the cylinder are consistent with the size of the connecting hole, on the premise of ensuring that the anti-slip structure can be fixed, the internal cylindrical hole ensures that the internal nested structure and the external nested structure are not communicated by at least 3mm in thickness, and the gas exchange caused by the gas leakage of the fixed groove of the anti-slip connecting structure is avoided.
As a further scheme of the invention, the anti-slip connecting structure can be fixed by selecting two groups, three groups, four groups or other groups according to the structural appearance.
Compared with the prior art, the invention has the beneficial effects that: (1) according to the invention, by using the double-layer nested structure, the amount of volatile gas required when the saturated vapor pressure is reached by high-temperature sintering is less, and the lithium loss of the solid electrolyte in the sintering process is effectively reduced.
(2) By using the double-layer nested structure, the contact between the ceramic wafer and the corundum crucible is isolated in the sintering process, the infiltration of other elements is isolated, the element doping proportion is prevented from being changed, and the lithium ion conductivity of the sintered ceramic is improved.
Drawings
FIG. 1 is a high temperature sintering structural diagram of a two-layer nested structure of the present invention.
In the figure: 1. an external crucible mating structure; 2. an inner nested isolator; 3. an anti-slip connecting structure; 4. a ceramic plate; 5. and (3) embedding powder in the mother phase.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely explained below with reference to the drawings in the embodiments of the present invention.
The utility model provides a high temperature sintering structure of double-deck nested structure, including the supporting structure 1 of outside crucible, inside nested isolator 2 and antiskid take off connection structure 3, inside nested isolator 2 overlaps completely with the supporting structure 1 of outside crucible, and it is fixed with the supporting base of structure 1 of outside crucible through antiskid take off connection structure 3, the powder 5 is buried mutually to inside interpolation mother of inside nested isolator 2, and the powder is buried mutually to mother and is not contacted with the inner wall of inside nested isolator, avoid the junction air directly to bury the powder contact with mother mutually.
The external crucible matching structure 1 adopts a corundum crucible, and the problems of deformation and the like do not occur in the sintering process. The bottom of the crucible is sleeved with the top of the crucible through a protruding structure, wherein the shape of the protruding structure is consistent with that of the crucible opening at the top, the surface is flat and smooth, the crucible can be sealed and sleeved, and the thickness is not more than 2 mm. The inner nested isolator 2 is a zirconia isolator, does not generate element exchange reaction with the ceramic chip 4 at high temperature, is used for ensuring that parts except a connecting structure are not contacted, and ensures that gaseous volatile lithium oxide is communicated with the outside as little as possible. The antiskid takes off connection structure and chooses for use the ceramic material, for cylindric structure pin, cylinder downside and bottom and outer nested structure are fixed, and height and diameter are unanimous with the connecting hole size, are guaranteeing to fix under the antiskid prerequisite, and inside and outside nested structure 3mm thickness at least is not dredged in the assurance of inside and outside cylindrical hole assurance, guarantees not to take place gas exchange because of the antiskid takes off connection structure fixed slot gas leakage. The anti-slipping connecting structure ensures that the inner nested structure does not slip in the moving process, and the state of the powder embedded powder filled in the inner nested structure is consistent with that of the powder filled in the inner nested structure. The anti-slip connecting structure can be fixed by selecting two groups, three groups, four groups or other groups according to the structure appearance.
The diameter of the inner nested structure cavity is D, the height of the inner nested structure cavity is H, the diameter of the outer nested structure is D, and the height of the outer nested structure is H. Saturated vapor pressure of volatile gas is P0. The atmospheric pressure is P. In the sintering process, the gas quantity required for achieving the internal nested structure gas pressure saturation is V1max=P0*Πd2[ 4 ] Ph, and when an internal nested structure is not added, the gas quantity required for reaching the saturated vapor pressure is V2min=P0*ΠD2And/4 PH, when the inner nested zirconia isolator is not added, the crucible and the outside air are continuously subjected to gas exchange under saturated vapor pressure, and the lithium loss is large. H in the above calculation>h,D>d. Therefore there is V1max<V2And min, the protection method of the double-layer nested structure on the volatile gas is more perfect.
Example 1
The diameter of the inner nested structure is 30-40 mm, and the height of the inner nested structure is 15-20 mm. The diameter of the external crucible and the cover of the matched crucible is 50mm, and the height is 40 mm. The sintered ceramic chip and the embedded powder are LLZTO (Li)6.4La3Zr1.4Ta0.6O12) When sintered at 900 ℃ for 6h, the components of the ceramic chip are analyzed by XRD to be LLZTO pure phase, and the components of the ceramic chip obtained by sintering at 900 ℃ for 6h by the traditional sintering method are LLZTO and La0.5Zr0.5O0.75The mixed components of (1).
Example 2
The diameter of the inner nested structure is 30-40 mm, and the height of the inner nested structure is 15-20 mm. The diameter of the external crucible and the cover of the matched crucible is 50mm, and the height is 40 mm. The sintered ceramic chip and the embedded powder are LLZTO (Li)6.4La3Zr1.4Ta0.6O12) The ceramic chip obtained by the sintering method with the double-layer nested structure when sintering for 6 hours at 1000 ℃ comprises the components of LLZTO and La0.5Zr0.5O0.75The highest peak of the mixed component is LLZTO, and the traditional sintering method obtains LLZTO and La0.5Zr0.5O0.75The peak of the highest component is La0.5Zr0.5O0.75。
Example 3
The diameter of the inner nested structure is 30-40 mm, and the height of the inner nested structure is 15-20 mm. The diameter of the external crucible and the cover of the matched crucible is 50mm, and the height is 40 mm. The sintered ceramic chip and the embedded powder are LLZTO (Li)6.4La3Zr1.4Ta0.6O12) The ceramic chip obtained by the sintering method with the double-layer nested structure when sintering is carried out at 1100 ℃ for 6h comprises the components of LLZTO and La0.5Zr0.5O0.75The highest peak of the mixed component is LLZTO, and the traditional sintering method obtains LLZTO and La0.5Zr0.5O0.75The peak of the highest component is La0.5Zr0.5O0.75。
The foregoing is a preferred embodiment of the present invention, and it will be apparent to those skilled in the art that variations, modifications, substitutions and alterations can be made in the embodiment without departing from the principles and spirit of the invention.