CN111084432A - Color cotton cup and preparation method thereof - Google Patents
Color cotton cup and preparation method thereof Download PDFInfo
- Publication number
- CN111084432A CN111084432A CN201811240231.4A CN201811240231A CN111084432A CN 111084432 A CN111084432 A CN 111084432A CN 201811240231 A CN201811240231 A CN 201811240231A CN 111084432 A CN111084432 A CN 111084432A
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- Prior art keywords
- cloth
- layer
- cup
- mold
- satin
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 238000010227 cup method (microbiological evaluation) Methods 0.000 title description 2
- 239000004744 fabric Substances 0.000 claims abstract description 166
- 238000000034 method Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000007731 hot pressing Methods 0.000 claims abstract description 11
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims abstract description 9
- 238000007723 die pressing method Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 239000010410 layer Substances 0.000 claims description 60
- 239000004831 Hot glue Substances 0.000 claims description 25
- 238000013329 compounding Methods 0.000 claims description 17
- 239000012790 adhesive layer Substances 0.000 claims description 13
- 238000004026 adhesive bonding Methods 0.000 claims description 7
- 229920001971 elastomer Polymers 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 210000000988 bone and bone Anatomy 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000000741 silica gel Substances 0.000 claims description 4
- 229910002027 silica gel Inorganic materials 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 3
- 239000000546 pharmaceutical excipient Substances 0.000 claims 1
- 229920001084 poly(chloroprene) Polymers 0.000 claims 1
- 238000005406 washing Methods 0.000 abstract description 8
- 238000003825 pressing Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 210000001744 T-lymphocyte Anatomy 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 230000008093 supporting effect Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920002334 Spandex Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C5/00—Machines, appliances, or methods for manufacturing corsets or brassieres
- A41C5/005—Machines, appliances, or methods for manufacturing corsets or brassieres by moulding
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C3/00—Brassieres
- A41C3/12—Component parts
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a preparation method of a satin cotton cup, which comprises the following steps: 1) designing: designing the style of the mold cup; 2) opening a mold: arranging a mold according to the designed style of the mold cup, wherein the mold comprises a male mold positioned above and a female mold positioned below; 3) preparing materials: preparing a first cloth layer and a second cloth layer according to a designed mold cup style, wherein one surface of the second cloth layer is attached with colored butyl cloth; 4) discharging: placing one side, provided with the colored T-cloth, of the second fabric layer towards the female die, and placing the first fabric layer close to the male die; 5) die pressing: and (5) closing the mold and carrying out hot pressing to obtain the satin cotton cup. According to the preparation method of the satin cotton cup, the satin cloth and the cloth are combined together before the cotton cup is molded, so that the later process of arranging the shell cloth is omitted, and the problems of wrinkling, hard hand feeling, non-fitting and the like when the satin cloth is molded as a single cloth cup are solved; and as the satin cloth is completely attached to the cloth, the performance is more stable, and the appearance is not influenced after washing.
Description
Technical Field
The invention relates to the technical field of clothing production, in particular to a preparation method of a colored soft-shelled cotton cup and the colored soft-shelled cotton cup prepared by the preparation method.
Background
With the improvement of science and technology and the improvement of the living standard of people, people have higher requirements on clothes and the production of clothes is larger and larger.
The mould cup is covered with satin on the market at present to increase the design feeling and aesthetic feeling. The prior operating method is that the satin cloth is molded into a cloth cup with the camber deeper than that of the mold cup, and then the cloth cup obtained by the ready-made clothing process is sewn outside a common cotton cup as a cover cloth, so the preparation method and the prepared cotton cup have the following problems and difficulties: 1. the satin cloth is characterized by single elasticity, less spandex content of the yarn, no elasticity and larger retraction after mould pressing; 2. the cloth cup with deep arch degree is difficult to mold and easy to wrinkle, and the hand feeling is hard after the cloth cup is molded; 3. the molded cloth cup has hard hand feeling, so that the cloth cup cannot be attached to a common cotton cup, and is particularly difficult to be adhered to a thin cup; 4. the ready-made clothes bra with the arranged materials is more compact in material arrangement and arrangement in order to ensure that the satin cloth is attached to the cup surface, so that the shrinkage after washing is more serious; 5. because the satin is sewn outside the common cotton cup by adopting the sewing technology, the satin and the cotton cup are layered, the hand feeling is influenced, the use comfort is poor, the friction is easy, and the service life is shortened. Therefore, the existing preparation method is difficult and serious, and has a plurality of unstable factors, so that the process difficulty is increased, and the loss and the production energy consumption are improved.
Disclosure of Invention
In view of the above, in order to overcome the defects of the prior art, the invention aims to provide a method for preparing a satin cotton cup, which solves the problems of wrinkling, hard hand feeling, non-conformity and the like when the satin cloth is molded as a single cloth cup, reduces the process difficulty and the labor intensity of workers, improves the working efficiency, and can ensure the product quality.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation method of a satin cotton cup comprises the following steps:
1) designing: designing the style of the mold cup;
2) opening a mold: arranging a mold according to the designed style of the mold cup, wherein the mold comprises a male mold positioned above and a female mold positioned below;
3) preparing materials: preparing a first cloth layer and a second cloth layer according to a designed mold cup style, wherein one surface of the second cloth layer is attached with colored butyl cloth;
4) discharging: placing one side, provided with the colored T-cloth, of the second fabric layer towards the female die, and placing the first fabric layer close to the male die;
5) die pressing: and (5) closing the mold and carrying out hot pressing to obtain the satin cotton cup.
Preferably, first bed of cloth with still have the intermediate level between the second bed of cloth, the intermediate level is including cutting one or more in cotton core, design yarn and the functional auxiliary material.
More preferably, the functional auxiliary material comprises a rubber bone, a silica gel sheet or a modeling rubber sheet. The functional auxiliary materials have the function of increasing hand feeling or supporting property.
Preferably, the first fabric layer and/or the second fabric layer is sandwich fabric or sponge.
Preferably, a piece of cloth with good deposition is attached to one side, close to the second cloth layer, of the first cloth layer, a piece of cloth with good deposition is attached between the second cloth layer and the satin, and the attaching method is the same as that of the cloth and the satin in the step 3).
Preferably, in the step 3), a compounding machine is used for compounding the cloth and the satin cloth by using a hot melt adhesive.
More preferably, the compounding parameter is the gluing amount of the hot melt adhesive is 10-25g/m2The compounding speed is 15-25 m/min. In some embodiments, the gluing amount of the hot melt adhesive is preferably 20g/m2The compounding speed was 20 m/min.
More preferably, the hot melt adhesive comprises a polyurethane hot melt adhesive or an EVA hot melt adhesive.
Preferably, the hot pressing process parameter is 180-200 ℃ for 2-4 min.
The invention also provides the colored T-cell cotton cup prepared by the preparation method, wherein an adhesive layer is arranged between the colored T-cell cotton cup and the cloth layer, and the size of the adhesive layer is the same as the size of the adhesive layer between the colored T-cell cotton cup and the cloth layer. The satin cloth is completely laminated with the cloth, so that the later retraction is less, the hand feeling is good, the performance is more stable, the appearance is not influenced after washing, the process of molding the cloth cup once is reduced, the loss is reduced, and the cost is saved.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the beneficial effects that: according to the preparation method of the satin cotton cup, the satin cloth is bonded with the cloth adopted by the cotton cup in advance, so that the satin cloth and the cloth are combined together before the cotton cup is molded, a later process of arranging the shell cloth is omitted, and the problems of wrinkling, hard hand feeling, non-fitting and the like when the satin cloth is molded as a single cloth cup are solved; meanwhile, the sponge is used as a support to solve the problem of wrinkling during die pressing; and only need mould pressing to the hunch of cotton cup, need not increase the hunch again to reduced the tensile design to the satin, because satin and cloth laminate completely, can make the later stage retract comparatively fewly like this, the performance is more stable, does not influence the outward appearance after the washing water, the life of extension cotton cup has reduced the process of a mould pressing cloth cup, thereby reduces the loss, practices thrift the cost.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic view of a preferred embodiment of the present invention showing a molded medium color Butyrospermum cup;
FIG. 2 is a schematic view of a preferred embodiment of the present invention showing a molded plastic cup;
FIG. 3 is a flow chart of a preferred embodiment of the process for making a Christina cup according to the present invention;
FIG. 4 is a cross-sectional view of a preferred embodiment of the invention;
wherein: the cloth comprises a male die-1, a female die-2, a first cloth layer-3, a middle layer-4, a second cloth layer-5, a glue layer-6 and satin-7.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not a whole embodiment. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
As shown in fig. 1, 3 and 4, the present embodiment provides a method for preparing a satin sponge cup, which specifically includes the following steps:
step S1: design of
And designing the style of the mold cup.
Step S2: open the mould
And arranging a mould according to the design style, shape and thickness of the mould cup, wherein the mould comprises a male mould 1 positioned above and a female mould 2 positioned below.
Step S3: stock preparation
Preparing a first cloth layer 3 and a second cloth layer 5 according to the designed model cup style, and attaching a colored butyl cloth 7 on one surface of the second cloth layer 5. In this embodiment, the first fabric layer 3 and the second fabric layer 5 are both made of sandwich fabric. That is, in this embodiment, the sandwich fabric is bonded to the satin 7 in advance, specifically, the bonding is to use a compound machine and compound the fabric and the satin 7 by using the hot melt adhesive, and the gluing amount of the hot melt adhesive is 10-25g/m during compounding2The compounding speed is 15-25m/min, and the gluing amount of the hot melt adhesive is preferably 20g/m2The compounding speed is 20m/min, and the hot melt adhesive is EVA hot melt adhesive or polyurethane hot melt adhesive such as PUR hot melt adhesive. The temperature during compounding is adjusted according to the selected glue.
Cut into the cut-parts of the suitable size of mould with the sandwich cloth of sandwich cloth and the good color butyl cloth 7 of laminating to form first bed of cloth 3 and second bed of cloth 5.
Step S4: discharging
One side of the second cloth layer 5, which is attached to the colored butyl fabric 7, is placed towards the female die 2, and the first cloth layer 3 is placed close to the male die 1.
In this embodiment, a middle layer 4 is further placed between the first fabric layer 3 and the second fabric layer 5, the middle layer 4 comprises one or more of a cotton cutting core, a sizing yarn and a functional auxiliary material, the functional auxiliary material comprises a rubber bone, a silica gel sheet or a modeling film, and the functional auxiliary material is used for increasing hand feeling or supporting performance.
Step S5: die pressing
And (3) closing the mold for hot pressing, keeping the hot pressing process parameters of 180-200 ℃ for 2-4min to enable the cloth to be molded into the shape of a cavity in the mold, opening the male mold and the female mold after hot pressing, taking out the molded mold cup, trimming redundant corners after cooling, and obtaining the satin sponge cup after dimension and appearance inspection are qualified.
Because the adhesive is adopted to adhere the colored T-shirt to the cloth in advance, an adhesive layer 6 is arranged between the colored T-shirt 7 and the second cloth layer 4, the size of the adhesive layer 6 is the same as the size of the adhesive between the colored T-shirt 7 and the cloth layer, and the adhesive layer 6 completely covers between the colored T-shirt 7 and the cloth layer.
In the embodiment, the satin cloth is bonded with the cloth adopted by the cotton cup in advance, so that the satin cloth and the cloth are combined together before the cotton cup is molded to form the integrally molded satin cotton cup, the later process of discharging the shell fabric is omitted, and the final product effect is good; secondly, the integrally molded satin cotton cup is supported by other layers, and the satin cloth is completely attached to the cloth, so that the problems of wrinkling, hard hand feeling, non-conformity and the like when the satin cloth is molded as a single cloth cup are solved; thirdly, the integrally molded satin cotton cup only needs to be molded to the camber of the cotton cup without increasing the camber, so that the stretching and shaping of the satin are reduced, and the satin cloth is completely attached to the cloth, so that the later retraction is less, the performance is more stable, and the appearance is not influenced after washing; and finally, in consideration of large-scale production, the multiple processes of molding cloth cups, stippling and cutting, discharging, sewing and the like are reduced, so that the energy consumption and the loss are reduced, and the cost is saved.
Example two
As shown in fig. 2, 3 and 4, the present embodiment provides a method for preparing a satin sponge cup, which specifically includes the following steps:
step S1: design of
And designing the style of the mold cup.
Step S2: open the mould
And arranging a mould according to the design style, shape and thickness of the mould cup, wherein the mould comprises a male mould 1 positioned above and a female mould 2 positioned below.
Step S3: stock preparation
Preparing a first cloth layer 3 and a second cloth layer 5 according to the designed model cup style, and attaching a colored butyl cloth 7 on one surface of the second cloth layer 5. First bed of cloth 3 and second bed of cloth 5 in this embodiment are the sponge, and the laminating of one side that first bed of cloth 3 is close to second bed of cloth 5 has good long-pending cloth, and the laminating has good long-pending cloth between second bed of cloth 5 and the satin. Namely, in this embodiment, the sponge is adhered to the top cloth in advance, and the sponge adhered with the top cloth is adhered to the satin 7 on one side of the top cloth. Specifically, the lamination is carried out by using a compound machine and adopting hot melt adhesive, and the compounding parameter is the gluing amount of the hot melt adhesive of 10-25g/m2The compounding speed is 15-25m/min, and the gluing amount of the hot melt adhesive is preferably 20g/m2The compounding speed is 20m/min, and the hot melt adhesive is EVA hot melt adhesive or polyurethane hot melt adhesive such as PUR hot melt adhesive. The temperature during compounding is adjusted according to the selected glue.
The cloth with the good accumulated cloth attached to the sponge and the good accumulated cloth and the satin 7 attached to the sponge is cut into cut pieces with the proper size of the mold, so that the first cloth layer 3 and the second cloth layer 5 are formed.
Because the retraction performance of the sponge is greatly different from that of the satin cloth, a layer of fine cloth is attached to the sponge in the embodiment to relieve the shrinkage, so that a series of problems of wrinkling, short service life and the like caused by the difference of the retraction performance are prevented, the performance is more stable, and the appearance is not influenced after washing.
Step S4: discharging
One side of the second cloth layer 5, which is attached to the colored butyl fabric, is placed towards the female die 2, and one side of the first cloth layer 3, which is attached to the colored butyl fabric, is placed close to the second cloth layer 5.
In this embodiment, a middle layer 4 is further placed between the first fabric layer 3 and the second fabric layer 5, the middle layer 4 comprises one or more of a cotton cutting core, a sizing yarn and a functional auxiliary material, the functional auxiliary material comprises a rubber bone, a silica gel sheet or a modeling film, and the functional auxiliary material is used for increasing hand feeling or supporting performance. If thick cups are to be prepared, cut cotton cores may be added to the intermediate layer 4.
Step S5: die pressing
And (3) closing the mold for hot pressing, keeping the hot pressing process parameters of 180-200 ℃ for 2-4min to enable the cloth to be molded into the shape of a cavity in the mold, opening the male mold and the female mold after hot pressing, taking out the molded mold cup, trimming redundant corners after cooling, and obtaining the satin sponge cup after dimension and appearance inspection are qualified.
Because the adhesive layer 6 is arranged between the colored T-shirt 7 and the second cloth layer 4, the size of the adhesive layer 6 is the same as the size of the adhesive layer between the colored T-shirt 7 and the cloth layer, and the adhesive layer 6 completely covers between the colored T-shirt 7 and the cloth layer.
EXAMPLE III
This example is a satin cotton cup prepared by the preparation method of example one or example two. The satin cotton cup of the embodiment completely adheres the satin cloth 7 and the cotton cup cloth together, so that the difference of contractibility is relieved on one hand, and the use comfort is better on the other hand. And the good cloth is added between the cloth and the satin 7, so that the problem caused by the difference of contractibility is further relieved, the performance is more stable, and the appearance is not influenced after washing.
According to the preparation method of the satin cotton cup, the satin cloth is bonded with the cloth adopted by the cotton cup in advance, so that the satin cloth and the cloth are combined together before the cotton cup is molded, a later process of arranging the shell cloth is omitted, and the problems of wrinkling, hard hand feeling, non-fitting and the like when the satin cloth is molded as a single cloth cup are solved; meanwhile, the sponge is used as a support to solve the problem of wrinkling during die pressing; and only need mould pressing to the hunch of cotton cup, need not increase the hunch again to reduced the tensile design to the satin, because satin and cloth laminate completely, can make the later stage retract comparatively fewly like this, the performance is more stable, does not influence the outward appearance after the washing water, the life of extension cotton cup has reduced the process of a mould pressing cloth cup, thereby reduces the loss, practices thrift the cost.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (10)
1. The preparation method of the satin cotton cup is characterized by comprising the following steps:
1) designing: designing the style of the mold cup;
2) opening a mold: arranging a mold according to the designed style of the mold cup, wherein the mold comprises a male mold positioned above and a female mold positioned below;
3) preparing materials: preparing a first cloth layer and a second cloth layer according to a designed mold cup style, wherein one surface of the second cloth layer is attached with colored butyl cloth;
4) discharging: placing one side, provided with the colored T-cloth, of the second fabric layer towards the female die, and placing the first fabric layer close to the male die;
5) die pressing: and (5) closing the mold and carrying out hot pressing to obtain the satin cotton cup.
2. The method of making a c-arm cotton cup according to claim 1, wherein an intermediate layer is further provided between said first layer of cloth and said second layer of cloth, said intermediate layer comprising one or more of cut cotton core, sizing yarn and functional excipients.
3. The method for preparing a chromobutyl cotton cup according to claim 2, wherein the functional auxiliary material comprises a rubber bone, a silica gel sheet or a modeling rubber sheet.
4. The method of making a c-arm-worn cup according to claim 1, wherein the first layer of cloth and/or the second layer of cloth is a sandwich cloth or sponge.
5. The method for preparing a chromobutyl cotton cup according to claim 1 or 4, wherein a piece of denim is attached to one side of the first cloth layer close to the second cloth layer, and a piece of denim is attached between the second cloth layer and the chromobutyl cloth.
6. The method for preparing the satin cotton cup according to claim 1, wherein the bonding in the step 3) is a compounding between the cloth and the satin cloth by using a compounding machine and a hot melt adhesive.
7. The method for preparing the satin cotton cup according to claim 6, wherein the compounding parameter is the gluing amount of the hot melt adhesive is 10-25g/m2The compounding speed is 15-25 m/min.
8. The method of making a neoprene cup according to claim 6, wherein said hot melt adhesive comprises a polyurethane hot melt adhesive or an EVA hot melt adhesive.
9. The method for preparing the dispense cup according to claim 1, wherein the hot pressing is performed at 180 ℃ and 200 ℃ for 2-4 min.
10. The colored soft cotton cup is characterized by being prepared by the preparation method of claim 1, wherein an adhesive layer is arranged between colored soft cotton cloth and a cloth layer of the colored soft cotton cup, and the size of the adhesive layer is the same as the size of the adhesive layer between the colored soft cotton cloth and the cloth layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811240231.4A CN111084432A (en) | 2018-10-24 | 2018-10-24 | Color cotton cup and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811240231.4A CN111084432A (en) | 2018-10-24 | 2018-10-24 | Color cotton cup and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111084432A true CN111084432A (en) | 2020-05-01 |
Family
ID=70391998
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811240231.4A Pending CN111084432A (en) | 2018-10-24 | 2018-10-24 | Color cotton cup and preparation method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN111084432A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114431550A (en) * | 2020-10-30 | 2022-05-06 | 苏州美山子制衣有限公司 | Mould pressing die for improving indentation of cloth cup and cloth cup manufacturing method |
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