Basalt fiber intelligent anchor rod detection system
Technical Field
The invention relates to an anchor rod detection system, in particular to an intelligent basalt fiber anchor rod detection system.
Background
The basalt fiber anchor rod system is used as a novel anchor rod system, has been approved in a roadway support system of mining engineering due to good durability, and is a common anchoring means. But the basalt fiber stock belongs to brittle material, and the ductility is less, and the stock engineering belongs to concealed engineering, and when the basalt fiber stock was used for slope engineering, tunnel engineering, when the stock system took place unexpected unstability, can't remind personnel to withdraw and intelligent feedback to road administration maintenance department so that in time consolidate the maintenance, and current stock anchor system detection cost is higher, can't satisfy the long-term monitoring demand.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects of the existing basalt fiber anchor rod, the invention aims to provide the basalt fiber intelligent anchor rod detection system, the detection system can perform instability early warning of an anchor rod system and long-term mechanical characteristic monitoring of the anchor rod system, the maintenance difficulty of the anchor rod in the operation stage is reduced, and the anchor rod detection efficiency in the operation stage is improved.
The technical scheme is as follows: the anti-instability early warning device comprises an anchor rod, wherein an anchor rod contact ring is nested outside the anchor rod, metal carving wires are arranged inside the anchor rod, one end of each metal carving wire is connected with the anchor rod contact ring, and the other end of each metal carving wire is connected with an instability early warning system; the anchor rod outside be equipped with the anchor ring, the anchor ring inboard is equipped with anchor ring contact ring with the corresponding position of anchor rod contact ring, anchor ring contact ring be connected with unstability early warning system.
The anchor rod is internally provided with a grating, and the grating is connected with a grating detection system and used for monitoring the stress state of the anchor rod.
The grating is a Bragg grating.
The end of the anchor rod is provided with an anchor rod leading-out wire, one end of the anchor rod leading-out wire is connected with the metal cutting wire, the other end of the anchor rod leading-out wire is connected with the instability early warning system, the instability early warning system is formed through the built-in metal cutting wire, a path is forecasted, and when the anchor rod is subjected to brittle fracture or the anchor ring is failed instantaneously, the early warning system can give an early warning in time.
The anchor ring contact ring is connected with the instability early warning system through the anchor ring leading-out wire, and the early warning system can give an early warning in time when the anchor ring is in failure.
The anchor rod contact ring and the anchor ring contact ring are metal rings.
The anchor rod and the anchor ring are both made of basalt fibers, can be well woven with gratings and metal carved wires, and have insulativity.
Has the advantages that: the invention has the following advantages:
(1) the anchor rod detection method can reduce the maintenance difficulty of the anchor rod in the operation stage and improve the anchor rod detection efficiency in the operation stage;
(2) the Bragg grating is adopted to replace a strain gauge for detecting the stress state of the anchor rod system, compared with the strain gauge, the service life of the Bragg grating is longer, and long-term monitoring can be carried out through a reserved port in the anchor rod operation stage;
(3) the anchor rod and the anchor ring are both made of basalt fibers, can be well woven with gratings and metal carved wires, and have insulativity.
Drawings
FIG. 1 is a schematic view of the bolt detection system of the present invention;
FIG. 2 is a schematic view of an anchor system of the present invention;
fig. 3 is a schematic view of the anchor rod and anchor system mounting head of the present invention.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in fig. 1 to 3, the anti-instability early warning device comprises an anchor rod 7, an anchor rod contact ring 3 is nested at a position, close to the end of the anchor rod 7, on the outer side of the anchor rod 7, a metal notch wire 6 is arranged inside the anchor rod 7, the metal notch wire 6 penetrates through the whole anchor rod 7, one end of the metal notch wire is connected with the anchor rod contact ring 3, the other end of the metal notch wire is connected with an anchor rod outgoing line 9 at the end of the anchor rod 7, and the metal notch wire is connected with an external instability early warning system 2 through the anchor rod outgoing line 9. A prediction passage of the instability early warning system is formed through the metal cutting wires 6 arranged in the anchor rod 7, and when the anchor rod 7 is subjected to brittle fracture, the early warning system can give an early warning in time.
An anchor system is sleeved on the outer side of the anchor rod 7, as shown in fig. 2, the anchor system comprises an anchor ring 8, a clamp 11 is arranged between the anchor ring 8 and the anchor rod 7, an anchor ring contact ring 10 is arranged at a position, corresponding to the anchor rod contact ring 3, on the inner side of the anchor ring 8, and the anchor ring contact ring 10 is ensured to correspond to the anchor rod contact ring 3, so that the instability early warning system is ensured to normally operate, as shown in fig. 3. The anchor ring contact ring 10 is connected with the instability early warning system 2 through the anchor ring lead-out wire 4, a instability early warning system forecasting passage is formed through the metal cutting wire 6 arranged in the anchor rod 7, and when the anchor ring 8 fails, the early warning system can give an early warning in time.
As shown in fig. 1, a grating 5 is arranged inside the anchor rod 7 near the edge thereof, the grating 5 is a bragg grating, the grating 5 penetrates through the entire anchor rod 7, and the end portion thereof is connected with the grating detection system 1. And a built-in Bragg grating is adopted to replace a strain gauge for detecting the stress state of the anchor rod system. Compared with a strain gauge, the grating 5 has long service life and can be monitored for a long time through a reserved port in the anchor rod operation stage.
The anchor rod 7 and the anchor ring 8 are both made of basalt fibers, and the basalt fibers can be well woven with the grating 5 and the metal carved filaments 6 relative to other materials, and have insulating property. Based on the operation monitoring requirements of slope engineering and tunnel engineering, the application method of the basalt fiber intelligent anchor rod detection system is as follows:
the installation mode of the basalt fiber intelligent anchor rod is consistent with that of a common full-length bonding type basalt fiber anchor rod, and installation is carried out through positioning, drilling, hole cleaning, rod inserting, centering, grouting, anchoring, hole sealing, surface treatment and the like. The installation of the full-length binding type basalt fiber anchor rod is different from the installation of a common full-length binding type basalt fiber anchor rod by the following three points:
(1) before the material enters a field, conducting wires at the end part of the anchor rod, an anchor rod contact ring, metal cutting wires, an anchor ring contact ring and the like are respectively subjected to access inspection, so that disconnection is prevented, and whether the optical grating is blocked or not is detected;
(2) corresponding combined access verification is carried out on the anchor ring contact ring and the anchor rod contact ring in the anchoring stage, and the safety of the instability early warning system is ensured;
(3) and a grating detection port is reserved in the surface treatment stage, and the instability early warning system can work normally and stably.
Based on different service environments, the anchor rod design is designed in an earlier stage according to corresponding geological survey data and engineering requirements and is replaced by the corresponding basalt fiber intelligent anchor rod according to an equal strength principle, and the design data of the basalt fiber intelligent anchor rod system comprises detailed data such as anchor rod length, centering support number, anchoring slurry type/proportion and anchoring prestress value. In the operation stage of the anchor bolt support system, the instability early warning system is continuously and stably operated and used for detecting and early warning the sudden instability of the anchor bolt support system. In the operation stage, the grating detection port is regularly utilized to carry out health check on the anchor rod system in the routine maintenance so as to predict the operation life of the anchor rod system.