α -linolenic acid double-layer tablet and preparation method thereof
The technical field is as follows:
the invention belongs to the technical field of development of linolenic acid products, and particularly relates to α -linolenic acid double-layer tablets and a preparation method thereof.
Background art:
the planting area of flax in China is about 13.3 ten thousand square meters, the national yield is the highest, the annual yield is about 60 ten thousand tons, and the folded oil is about 15 ten thousand tons, the planting area of flax in the western part of China accounts for 71 percent of the whole country, the yield accounts for 94.9 percent of the whole country, flax resources in China are rich, flax seeds are mainly used for oil extraction and are most rich in various oils, wherein α -linolenic acid is an important component of the flax seed oil and is also the core of the value of the flax seed oil, but the flax seeds cannot play a sufficient role, the domestic polyunsaturated fatty acid market is gradually deepened, due to the difference of the living standard of people, the cognition on α -linolenic acid is generally insufficient, many people cannot even hear, and the comprehensive and scientific development is not performed, the effects of the α -linolenic acid products which can be seen at present are divided into two categories, namely, the effects of reducing blood fat, reducing blood pressure and preventing and treating cardiovascular and cerebrovascular diseases are the main effects, the intelligence is enhanced, the memory can be wide, the market prospect of the flax seeds can be widely regarded as a good and the health-care substance, and the daily health-care substance is required to be gradually expanded.
α -Linolenic Acid (Alpha-Linolenic Acid) called ALA for short, belonging to omega-3 series polyunsaturated fatty Acid, mainly existing in linseed oil and perilla seed oil, which are important components constituting human tissue cells experiments have proved that the deficiency of α -Linolenic Acid can cause the occurrence of symptoms such as amnesia, cancer, hyperlipemia, hypertension, diabetes, etc., especially the serious influence on the intelligence development of infants and children, which is proved by scientists at home and abroad and acknowledged by world nutriologists, α -Linolenic Acid also has obvious health care functions such as lowering blood pressure, improving memory, protecting intelligence, resisting cancer, etc., medical science also proves that 60% of human brain has specific fatty Acid composition, and only needs to synthesize DHA in vivo through α -Linolenic Acid to complete the brain development, therefore, α -has the reputation of "plant brain gold Linolenic Acid".
α -linolenic acid is the most scarce essential fatty acid in the food structure in China, experts in the medical and nutritional circles in China propose national legislation, promote and supplement α -linolenic acid which is essential in human dietary habits and is important to human bodies, and the α -linolenic acid is believed to have wider application prospects in the aspects of health care, medical treatment and the like along with the deep research on α -linolenic acid by people.
Because the α -linolenic acid molecule has three conjugated double bonds, so the molecular structure has very strong reducibility, and can be oxidized by oxygen, ultraviolet rays and some heavy metal ions in high temperature and air to cause the molecular structure to deteriorate, and the molecular structure has poor stability and cannot be really utilized by human bodies.
The invention content is as follows:
the technical problem to be solved by the invention is to provide the α -linolenic acid double-layer tablet and the preparation method thereof, so that the stability of α -linolenic acid is improved, the linolenic acid can be released to better meet physiological requirements and physiological rhythmicity, the product quality can be better controlled to achieve better nutritional effect, and better economic benefit and social benefit are created for human beings.
The α -linolenic acid double-layer tablet is characterized by comprising an inner layer and an outer layer, wherein the inner layer comprises an inner layer filler, an inner layer disintegrating agent, an inner layer adhesive, an inner layer lubricant and an inner layer absorbent, and the outer layer comprises an outer layer filler, an outer layer disintegrating agent, an outer layer adhesive and an outer layer lubricant.
Preferably, the inner layer comprises the following raw materials in parts by weight: 58-70% of inner layer filler, 1-3% of inner layer disintegrating agent, 15-20% of inner layer adhesive, 1-1.5% of inner layer lubricant and 15-20% of absorbent.
Preferably, the outer layer raw materials comprise, by weight, 72-83% of an outer layer filler, 4-8% of an outer layer disintegrating agent, 15-25% of an outer layer adhesive and 3-5% of an outer layer lubricant.
Preferably, the inner layer filler is α -linolenic acid, flaxseed gum, pregelatinized starch and microcrystalline cellulose, the inner layer disintegrant is crospovidone, the inner layer adhesive is 20% starch slurry, the inner layer lubricant is magnesium stearate and sodium dodecyl sulfate, and the absorbent is calcium hydrogen phosphate dihydrate.
Preferably, the inner layer filler comprises, by mass, α -linolenic acid 18-25%, flaxseed gum 20-25%, pregelatinized starch 5-9%, microcrystalline cellulose 5-9%, the inner layer disintegrant comprises, by mass, crospovidone 1-3%, the inner layer adhesive comprises 20% starch slurry 15-20%, the inner layer lubricant comprises, by mass, magnesium stearate 0.5-0.75%, sodium lauryl sulfate 0.5-0.75%, and the absorbent comprises calcium hydrogen phosphate dihydrate 15-20%.
Preferably, the outer layer filler is lactose, dextrin and mannitol, the outer layer disintegrating agent is crospovidone, the outer layer adhesive is 5% PEG-4000 aqueous solution, and the lubricant is magnesium stearate and sodium dodecyl sulfate.
Preferably, the outer layer filler comprises, by mass, 7-20% of lactose, 50-60% of dextrin and 5-6% of mannitol, the outer layer disintegrant comprises 4-8% of crospovidone, the outer layer binder comprises 15-25% of a 5% PEG-4000 aqueous solution, and the lubricant comprises 1-2% of magnesium stearate and 1-2% of sodium lauryl sulfate.
A preparation method of α -linolenic acid double-layer tablets comprises the following specific steps:
the first step is as follows: weighing inner layer raw materials according to the weight ratio of the inner layer raw materials: 72.5-83% of inner layer filler, 1-3% of inner layer disintegrating agent, 15-20% of inner layer adhesive, 1-1.5% of inner layer lubricant and 1-3% of absorbent;
the second step is that: pulverizing, and micronizing inner filler, inner disintegrating agent, inner binder, inner lubricant, and absorbent;
the third step: mixing, namely uniformly mixing the inner-layer filler, the inner-layer disintegrating agent and the absorbent after the superfine grinding in the second step;
the fourth step: granulating, adding the inner layer adhesive into the uniformly mixed mixture obtained in the third step to prepare a soft material, and sieving the soft material with a 16-mesh sieve to prepare granules;
the fifth step: drying, namely placing the granules prepared in the third step into a drying furnace, drying for 10-12 hours at 40-60 ℃, and grading in a 16-mesh sieve;
and a sixth step: mixing and tabletting: adding an inner lubricant into the granules after the granules are sized in the fourth step, uniformly mixing, and tabletting by using a tabletting machine to prepare an inner tabletting;
the seventh step: weighing outer layer raw materials according to the weight ratio of the outer layer raw materials: 72-83% of outer-layer filler, 4-8% of outer-layer disintegrating agent, 15-25% of outer-layer adhesive and 3-5% of outer-layer lubricant;
eighth step: pulverizing, and micronizing outer filler, outer disintegrating agent, outer adhesive, and outer lubricant respectively;
the ninth step: mixing and granulating, namely uniformly mixing the outer-layer filler, the outer-layer disintegrating agent and the outer-layer adhesive after the superfine grinding in the seventh step; making into soft material, sieving with 16 mesh sieve to obtain outer layer granule;
the tenth step: drying, namely putting the outer layer particles prepared in the eighth step into a drying furnace, drying for 10-12 hours at 40-60 ℃, and finishing the particles in a 16-mesh sieve;
and eleventh, mixing and tabletting, namely adding an outer layer lubricant into the outer layer granules after the granules are finished in the ninth step, putting the inner layer tablets into the outer layer granules for mixing, so that the outer layer granules are coated outside the inner layer tablets, and tabletting the inner layer tablets coated with the outer layer granules in a tabletting machine again to prepare α -linolenic acid double-layer tablets.
Preferably, the inner filler in the first step is α -linolenic acid, flaxseed gum, pregelatinized starch and microcrystalline cellulose, wherein the pregelatinized starch is weighed and added into water with the weight 1-1.5 times of the weight of the pregelatinized starch to prepare 20% starch slurry, and the prepared 20% starch slurry is added into boiling water to be continuously stirred and gelatinized.
Preferably, the outer layer adhesive in the sixth step is 5% PEG-4000 aqueous solution, wherein the weighed PEG-4000 is put into a beaker, and distilled water is added to the beaker to prepare the 5% PEG-4000 aqueous solution by continuous stirring.
The α -linolenic acid double-layer tablet has the beneficial effects that the α -linolenic acid double-layer tablet is prepared by adopting a method of wrapping an inner layer containing α -linolenic acid by an outer layer, the α -linolenic acid is absorbed by calcium hydrophosphate dihydrate, and the α -linolenic acid is solidified through flaxseed gum, pregelatinized starch and microcrystalline cellulose and then pressed into the tablet, so that the stability of the α -linolenic acid is improved, the release of a medicament can better meet the physiological requirement and the physiological rhythm, the tablet can be quickly disintegrated in vivo and easily absorbed, the process is advanced, the process is clean, the investment is small, and the product quality can be better controlled to achieve a better effect.
The specific implementation mode is as follows:
the first embodiment is as follows:
the α -linolenic acid double-layer tablet comprises an inner layer and an outer layer, wherein the inner layer comprises α -linolenic acid 20 wt%, flaxseed gum 20 wt%, pre-crosslinked starch 9 wt%, microcrystalline cellulose 9 wt%, crospovidone 1 wt%, 20% starch slurry 15 wt%, magnesium stearate 0.5 wt%, sodium lauryl sulfate 0.5 wt%, calcium hydrogen phosphate dihydrate 15 wt%, and the outer layer comprises lactose 20 wt%, dextrin 58 wt%, mannitol 5 wt%, crospovidone 4 wt%, 5% PEG-4000 water solution 15 wt%, magnesium stearate 1 wt%, and sodium lauryl sulfate 1 wt%.
A preparation method of α -linolenic acid double-layer tablets comprises the following specific steps:
the first step is that inner layer raw materials are weighed, wherein the inner layer raw materials comprise α -linolenic acid 20%, flaxseed gum 20%, pre-crosslinked starch 9%, microcrystalline cellulose 9%, crospovidone 1%, 20% starch slurry 15%, magnesium stearate 0.5%, sodium dodecyl sulfate 0.5% and calcium hydrogen phosphate dihydrate 15% according to the weight ratio, wherein the weighed pre-gelatinized starch is placed in water with the weight of 1-1.5 times of the weight of the pre-gelatinized starch to prepare 20% starch slurry, the prepared 20% starch slurry is placed in boiling water to be continuously stirred and gelatinized, the weighed PEG-4000 is placed in a beaker, and distilled water is added to be continuously stirred to prepare 5% PEG-4000 aqueous solution.
The second step is that: pulverizing pregelatinized starch, microcrystalline cellulose, polyvinylpolypyrrolidone, 20% starch slurry, magnesium stearate, sodium lauryl sulfate, and calcium hydrogen phosphate dihydrate by micronizing respectively;
mixing, namely uniformly mixing α -linolenic acid, flaxseed gum, pregelatinized starch, microcrystalline cellulose, crospovidone and calcium hydrophosphate dihydrate which are subjected to superfine grinding in the second step, and solidifying the α -linolenic acid by the flaxseed gum, the pregelatinized starch and the microcrystalline cellulose after the calcium hydrophosphate dihydrate absorbs the linolenic acid;
the fourth step: granulating, adding 20% starch slurry into the mixture uniformly mixed in the third step to prepare a soft material, and sieving with a 16-mesh sieve to prepare inner-layer granules;
the fifth step: drying, namely placing the inner-layer particles prepared in the third step into a drying furnace, drying for 10-12 hours at 40-60 ℃, and grading in a 16-mesh sieve;
and a sixth step: mixing and tabletting: adding the magnesium stearate and the sodium dodecyl sulfate in the inner layer into the inner layer granules after the granules are granulated in the fourth step, uniformly mixing, and tabletting by using a tabletting machine to prepare inner layer tablets;
the seventh step: weighing outer layer raw materials according to the weight ratio of the inner layer raw materials: 20% of lactose, 58% of dextrin, 5% of mannitol, 4% of crospovidone, 15% of 5% PEG-4000 aqueous solution, 2% of magnesium stearate and 1% of sodium dodecyl sulfate;
eighth step: pulverizing, and micronizing lactose, dextrin, mannitol, polyvinylpolypyrrolidone, 5% PEG-4000 water solution, magnesium stearate, pulvis Talci, and sodium laurylsulfate respectively;
the ninth step: mixing and granulating, namely uniformly mixing the lactose, the dextrin, the mannitol, the crospovidone and the 5% PEG-4000 aqueous solution after the superfine grinding in the seventh step; making into soft material, sieving with 16 mesh sieve to obtain outer layer granule;
the tenth step: drying, namely putting the outer-layer particles prepared in the eighth step into a drying furnace, drying for 12 hours at 40 ℃, and finishing the particles in a 16-mesh sieve;
and eleventh, mixing and tabletting, namely adding magnesium stearate and sodium dodecyl sulfate into the granulated outer layer granules obtained in the ninth step, putting the inner layer tablets into the outer layer granules for mixing, so that the outer layer granules are coated outside the inner layer tablets, and tabletting the inner layer tablets coated with the outer layer granules in a tabletting machine again to obtain the α -linolenic acid double-layer tablets.
Example two:
the α -linolenic acid double-layer tablet comprises an inner layer and an outer layer, wherein the inner layer comprises α -linolenic acid 18 wt%, flaxseed gum 22 wt%, pre-crosslinked starch 6 wt%, microcrystalline cellulose 6 wt%, crospovidone 2 wt%, 20% starch slurry 17.8 wt%, magnesium stearate 0.6 wt%, sodium lauryl sulfate 0.6 wt%, and calcium hydrogen phosphate dihydrate 18 wt%, and the outer layer comprises lactose 15 wt%, dextrin 50 wt%, mannitol 5 wt%, crospovidone 6 wt%, 5% PEG-4000 water solution 20 wt%, magnesium stearate 2 wt%, and sodium lauryl sulfate 2 wt%.
A preparation method of α -linolenic acid double-layer tablets comprises the following specific steps:
the first step is that inner layer raw materials are weighed, wherein the inner layer raw materials comprise, by weight, α -linolenic acid 18%, flaxseed gum 22%, pre-crosslinked starch 6%, microcrystalline cellulose 6%, crospovidone 2%, 20% starch slurry 17.8%, magnesium stearate 0.6%, sodium dodecyl sulfate 0.6% and calcium hydrophosphate dihydrate 18%, wherein the weighed pre-gelatinized starch is added into water 1-1.5 times of the weight of the pre-gelatinized starch to prepare 20% starch slurry, the prepared 20% starch slurry is added into boiling water to be continuously stirred and gelatinized, the weighed PEG-4000 is placed into a beaker, and distilled water is added to be continuously stirred to prepare a 5% PEG-4000 aqueous solution.
The second step is that: pulverizing pregelatinized starch, microcrystalline cellulose, polyvinylpolypyrrolidone, 20% starch slurry, magnesium stearate, sodium lauryl sulfate, and calcium hydrogen phosphate dihydrate by micronizing respectively;
thirdly, mixing, namely evenly mixing the α -linolenic acid, the pregelatinized starch, the microcrystalline cellulose, the crospovidone and the calcium hydrophosphate dihydrate which are subjected to superfine grinding in the second step, wherein the α -linolenic acid is absorbed by the calcium hydrophosphate dihydrate and then is solidified by the flaxseed gum, the pregelatinized starch and the microcrystalline cellulose;
the fourth step: granulating, adding 20% starch slurry into the mixture uniformly mixed in the third step to prepare a soft material, and sieving with a 16-mesh sieve to prepare inner-layer granules;
the fifth step: drying, namely placing the inner-layer particles prepared in the third step into a drying furnace, drying for 10-12 hours at 40-60 ℃, and grading in a 16-mesh sieve;
and a sixth step: mixing and tabletting: adding the magnesium stearate and the sodium dodecyl sulfate in the inner layer into the inner layer granules after the granules are granulated in the fourth step, uniformly mixing, and tabletting by using a tabletting machine to prepare inner layer tablets;
the seventh step: weighing outer layer raw materials according to the weight ratio of the outer layer raw materials: 15% of lactose, 50% of dextrin, 5% of mannitol, 6% of crospovidone, 20% of 5% PEG-4000 aqueous solution, 2% of magnesium stearate and 2% of sodium dodecyl sulfate;
eighth step: pulverizing, and micronizing lactose, dextrin, mannitol, polyvinylpolypyrrolidone, 5% PEG-4000 water solution, magnesium stearate, pulvis Talci, and sodium laurylsulfate respectively;
the ninth step: mixing and granulating, namely uniformly mixing the lactose, the dextrin, the mannitol, the crospovidone and the 5% PEG-4000 aqueous solution after the superfine grinding in the seventh step; making into soft material, sieving with 16 mesh sieve to obtain outer layer granule;
the tenth step: drying, namely putting the outer-layer particles prepared in the eighth step into a drying furnace, drying for 11 hours at 50 ℃, and finishing the particles in a 16-mesh sieve;
and eleventh, mixing and tabletting, namely adding magnesium stearate and sodium dodecyl sulfate into the granulated outer layer granules obtained in the ninth step, putting the inner layer tablets into the outer layer granules for mixing, so that the outer layer granules are coated outside the inner layer tablets, and tabletting the inner layer tablets coated with the outer layer granules in a tabletting machine again to obtain the α -linolenic acid double-layer tablets.
Example three:
the α -linolenic acid double-layer tablet comprises an inner layer and an outer layer, wherein the inner layer comprises α -linolenic acid 25 wt%, flaxseed gum 25 wt%, pre-crosslinked starch 5 wt%, microcrystalline cellulose 5 wt%, crospovidone 3 wt%, 20% starch slurry 20 wt%, magnesium stearate 0.75 wt%, sodium lauryl sulfate 0.75 wt%, and calcium hydrogen phosphate dihydrate 20 wt%, and the outer layer comprises lactose 7 wt%, dextrin 60 wt%, mannitol 5 wt%, crospovidone 8 wt%, 5% PEG-4000 aqueous solution 25 wt%, magnesium stearate 1 wt%, and sodium lauryl sulfate 2 wt%.
A preparation method of α -linolenic acid double-layer tablets comprises the following specific steps:
the first step is that inner layer raw materials are weighed, wherein α -linolenic acid 25%, flax gum 25%, pre-crosslinked starch 5%, microcrystalline cellulose 5%, crospovidone 3%, 20% starch slurry 20%, magnesium stearate 0.75%, sodium dodecyl sulfate 0.75% and calcium hydrogen phosphate dihydrate 20% are mixed according to the weight ratio of the inner layer raw materials, wherein the weighed pre-gelatinized starch is added into water with the weight of 1-1.5 times of the weight of the pre-gelatinized starch to prepare 20% starch slurry, the prepared 20% starch slurry is added into boiling water to be continuously stirred and gelatinized, the weighed PEG-4000 is put into a beaker, and distilled water is added to be continuously stirred to prepare 5% PEG-4000 aqueous solution;
the second step is that: pulverizing pregelatinized starch, microcrystalline cellulose, polyvinylpolypyrrolidone, 20% starch slurry, magnesium stearate, sodium lauryl sulfate, and calcium hydrogen phosphate dihydrate by micronizing respectively;
mixing, namely uniformly mixing α -linolenic acid, flaxseed gum, pregelatinized starch, microcrystalline cellulose, crospovidone and calcium hydrophosphate dihydrate which are subjected to superfine grinding in the second step, and solidifying the α -linolenic acid by the flaxseed gum, the pregelatinized starch and the microcrystalline cellulose after the calcium hydrophosphate dihydrate absorbs the linolenic acid;
the fourth step: granulating, adding 20% starch slurry into the mixture uniformly mixed in the third step to prepare a soft material, and sieving with a 16-mesh sieve to prepare inner-layer granules;
the fifth step: drying, namely placing the inner-layer particles prepared in the third step into a drying furnace, drying for 10 hours at 60 ℃, and grading in a 16-mesh sieve;
and a sixth step: mixing and tabletting: adding the magnesium stearate and the sodium dodecyl sulfate in the inner layer into the inner layer granules after the granules are granulated in the fourth step, uniformly mixing, and tabletting by using a tabletting machine to prepare inner layer tablets;
the seventh step: weighing outer layer raw materials according to the weight ratio of the outer layer raw materials: 7% of lactose, 60% of dextrin, 5% of mannitol, 8% of crospovidone, 25% of 5% PEG-4000 aqueous solution, 3% of magnesium stearate and 2% of sodium dodecyl sulfate;
eighth step: pulverizing, and respectively micronizing lactose, dextrin, mannitol, polyvinylpolypyrrolidone, 5% PEG-4000 water solution, magnesium stearate, and sodium laurylsulfate;
the ninth step: mixing and granulating, namely uniformly mixing the lactose, the dextrin, the mannitol, the crospovidone and the 5% PEG-4000 aqueous solution after the superfine grinding in the seventh step; making into soft material, sieving with 16 mesh sieve to obtain outer layer granule;
the tenth step: drying, namely putting the outer-layer particles prepared in the eighth step into a drying furnace, drying for 11 hours at 50 ℃, and finishing the particles in a 16-mesh sieve;
and eleventh, mixing and tabletting, namely adding magnesium stearate, talcum powder and sodium dodecyl sulfate into the granulated outer layer granules obtained in the ninth step, putting the inner layer tablets into the outer layer granules, mixing to enable the outer layer granules to be coated outside the inner layer tablets, and tabletting the inner layer tablets coated with the outer layer granules in a tabletting machine again to obtain the α -linolenic acid double-layer tablets.
The results of the α -linolenic acid bilayer tablet stability test from the above examples are as follows:
(1) high temperature test result
As can be seen from Table 1, after being packaged in an aluminum foil bag and stored for 15 days under high temperature conditions, the appearance, the weight difference and the α -linolenic acid content are not obviously changed, and the hardness and the disintegration time limit meet the quality standards of tablets.
TABLE 1 high temperature test results
(2) High humidity experiment detection result
As can be seen from Table 2, after being packaged in aluminum foil bags, the tablets are stored for 15 days under high humidity conditions, have no moisture absorption phenomenon, have no obvious changes in appearance, weight difference and α -linolenic acid content, and have hardness and disintegration time which meet the quality standards of the tablets.
Table 2 high humidity test results
(3) Test result of illumination experiment
As can be seen from Table 3, after being packaged in aluminum foil bags and stored for 15 days under the illumination condition (4500LX +/-500 LX), the appearance, the weight difference and the α -linolenic acid content are not obviously changed, and the hardness and the disintegration time limit meet the quality standard of the tablets.
TABLE 3 test results of the light test
The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception, and fall within the scope of the present invention.