CN111042959A - Engine air inlet pressure increasing pipe - Google Patents
Engine air inlet pressure increasing pipe Download PDFInfo
- Publication number
- CN111042959A CN111042959A CN201811182092.4A CN201811182092A CN111042959A CN 111042959 A CN111042959 A CN 111042959A CN 201811182092 A CN201811182092 A CN 201811182092A CN 111042959 A CN111042959 A CN 111042959A
- Authority
- CN
- China
- Prior art keywords
- plenum
- engine
- engine intake
- wall
- air inlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000000903 blocking effect Effects 0.000 claims abstract description 32
- 125000006850 spacer group Chemical group 0.000 claims description 22
- 239000000956 alloy Substances 0.000 claims description 3
- 229920006351 engineering plastic Polymers 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000000926 separation method Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/02—Air cleaners
- F02M35/024—Air cleaners using filters, e.g. moistened
- F02M35/02475—Air cleaners using filters, e.g. moistened characterised by the shape of the filter element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/02—Air cleaners
- F02M35/024—Air cleaners using filters, e.g. moistened
- F02M35/02441—Materials or structure of filter elements, e.g. foams
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/02—Air cleaners
- F02M35/08—Air cleaners with means for removing dust, particles or liquids from cleaners; with means for indicating clogging; with by-pass means; Regeneration of cleaners
- F02M35/088—Water, snow or ice proofing; Separation or drainage of water, snow or ice
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Characterised By The Charging Evacuation (AREA)
Abstract
The invention discloses an air inlet pressure increasing pipe of an engine. The invention relates to an engine air inlet pressure charging pipe, which comprises a pressure charging pipe body, an air inlet passage limited by the pressure charging pipe body and an ice block blocking component arranged in the air inlet passage, wherein the ice block blocking component is provided with an annular part, the outer wall of the annular part is matched with the pressure charging pipe body, a grid component is arranged in the inner wall of the annular part and comprises a plurality of separating sheets, the end parts of the separating sheets are fixedly connected to the inner wall, and the circular section limited by the inner wall is divided into a plurality of gaps which are arranged in a grid shape by the separating sheets. The air inlet booster pipe of the engine can effectively prevent ice blocks in the pipeline from being sucked into the throttle valve body by the engine, further avoid engine faults caused by icing in the pipeline, and is simple in structure, low in cost and extremely small in influence on air inlet resistance of the air inlet booster pipe.
Description
Technical Field
The invention relates to an air inlet structure of an engine, in particular to an air inlet pressure increasing pipe of the engine.
Background
At present, a hollow pipeline is usually adopted for an air inlet supercharging pipe of an engine, and the structure and the production process are relatively simple.
However, the existing intake plenum designs suffer from the following problems: the medium in the air inlet pressure increasing pipe is oil-water mixed gas, and when the air temperature is reduced to zero, the mixed gas flowing through the pipe body of the air inlet pressure increasing pipe can be liquefied, so that the mixed gas is frozen in the pipe body. The suction force generated when the engine runs at high speed can suck ice blocks into the throttle valve body from the air inlet pressure increasing pipe, so that the engine cannot work normally.
Therefore, a new design of an engine intake plenum is needed to avoid engine failure due to ice formation in the tube body as described above.
Disclosure of Invention
The invention aims to solve the technical problem of engine air inlet pressure increasing pipe and provides an engine air inlet pressure increasing pipe in order to overcome the defect that the engine is in failure caused by the fact that the engine in operation sucks a throttle valve body due to icing in a pipe body.
The invention solves the technical problems through the following technical scheme:
the invention provides an engine air inlet pressure increasing pipe which comprises a pressure increasing pipe body and an air inlet passage limited by the pressure increasing pipe body and is characterized by further comprising an ice block blocking component arranged in the air inlet passage, wherein the ice block blocking component is provided with an annular part, the outer wall of the annular part is matched with the pressure increasing pipe body, a grid component is arranged in the inner wall of the annular part, the grid component comprises a plurality of separating sheets, the end parts of the separating sheets are fixedly connected to the inner wall, and the separating sheets divide a circular section limited by the inner wall into a plurality of gaps which are arranged in a grid shape.
Preferably, the engine intake pressure pipe comprises two sections of pressure pipe bodies, the ice block blocking part is provided with an outer connecting part and an inner connecting part which are integrally formed, the inner connecting part comprises the annular part, the outer connecting part is sleeved and fixed to one section of the two sections of pressure pipe bodies, which is close to the outside, and the inner connecting part is embedded and fixed to one section of the two sections of pressure pipe bodies, which is close to the engine.
Preferably, the annular portion is located at an end of the inner connecting portion away from the outer connecting portion.
Preferably, the inner wall of the pressure inlet pipe body is provided with a clamping installation part, the outer wall of the annular part is provided with a clamping structure matched with the clamping installation part, and the ice block blocking component is fixed in the inner wall through the matching of the clamping structure and the clamping installation part.
Preferably, the ice blocking member is integrally injection molded.
Preferably, the length and width of any inscribed rectangle of each void are less than the preset maximum length threshold and maximum width threshold, respectively.
Preferably, the maximum length threshold is no greater than 25 mm and the maximum width threshold is no greater than 12 mm.
Preferably, the plurality of separating sheets comprise a Y-shaped separating sheet, a main separating sheet and a sub-separating sheet, the main separating sheet divides the circular cross section into two semicircular cross sections, the Y-shaped separating sheet and the main separating sheet intersect at the center of the circular cross section, the first semicircular cross section is divided into three fan-shaped gaps with 60 degrees, the second semicircular cross section is divided into two quarter circular cross sections, and the sub-separating sheet is parallel to the main separating sheet and divides the two quarter circular cross sections into four gaps.
Preferably, at least one of said spacers passes through the centre of said circular cross-section.
Preferably, the thickness of the separating sheet is not less than 1 mm and not more than 2 mm.
Preferably, the separation sheet is made of engineering plastics or alloy materials.
Preferably, the separator is made of 30% glass fibre reinforced PA66 type plastic.
On the basis of the common knowledge in the field, the above preferred conditions can be combined randomly to obtain the preferred embodiments of the invention.
The positive progress effects of the invention are as follows:
the air inlet booster pipe of the engine can effectively prevent ice blocks in the pipeline from being sucked into the throttle valve body by the engine, further avoid engine faults caused by icing in the pipeline, and is simple in structure, low in cost and extremely small in influence on air inlet resistance of the air inlet booster pipe.
Drawings
FIG. 1 is a schematic illustration of an engine intake plenum in accordance with a preferred embodiment of the present invention.
FIG. 2 is a perspective view of an ice blocking member in an engine intake plenum in accordance with a preferred embodiment of the present invention.
Description of the reference numerals
100: engine intake pressure inlet pipe 1: ice block blocking member
2: first pressure inlet pipe body 3: second booster pipe body
31: engine connection port 11: external connection part
12: inner connecting portion 13: annular portion
14: the mesh member 141: y-shaped separation sheet
142: main partition sheet 143: auxiliary separating sheet
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, is intended to be illustrative, and not restrictive, and it is intended that all such modifications and equivalents be included within the scope of the present invention.
In the following detailed description, directional terms, such as "left", "right", "upper", "lower", "front", "rear", and the like, are used with reference to the orientation as illustrated in the drawings. Components of embodiments of the present invention can be positioned in a number of different orientations and the directional terminology is used for purposes of illustration and is in no way limiting.
Referring to fig. 1-2, an engine intake plenum 100 according to a preferred embodiment of the present invention has a plenum body defining an intake passage of an engine in which an ice blocking member 1 is disposed. The ice block blocking component 1 is provided with an annular part 13, the outer wall of the annular part 13 is matched with the pressure pipe body, a grid component 14 is arranged in the inner wall of the annular part 13, the grid component 14 comprises a plurality of separating sheets, the end parts of the separating sheets are fixedly connected to the inner wall, and the separating sheets divide the circular section defined by the inner wall into a plurality of gaps which are arranged in a grid shape.
As will be readily understood, one end of the pressure increasing pipe body is an engine connection port 31 that is connectable to a throttle body of an engine, the other end of the pressure increasing pipe body is connected to the outside, and the ice blocking member 1 is disposed upstream of the engine connection port 31. When the air temperature drops to zero, the mixed gas may be liquefied in the pipe body and further frozen when flowing through the air inlet pressure increasing pipe, and the formed ice blocks may be sucked into the throttle valve body to cause engine failure. For this reason, the mesh member 14 in the ice-blocking member 1 divides the cross section defined by the inner wall into a plurality of voids having a small area to effectively block the larger (i.e., ice larger than the size of the voids) from being sucked into the throttle body by the engine. When the engine continuously works, the temperature of the inlet air rises, ice blocks are melted into water in the pipe body, and the water is carried into the engine cylinder by airflow and finally discharged into the atmosphere. Meanwhile, the design has small influence on the inner section of the air inlet passage, so that the influence on the air inlet resistance of the air inlet pressure increasing pipe is extremely small.
Referring to fig. 1-2, the engine intake plenum 100, according to some preferred embodiments of the present invention, comprises two sections of first and second plenum bodies 2 and 3. The ice blocking member 1 has an outer connecting portion 11 and an inner connecting portion 12 which are integrally formed, wherein the inner connecting portion 12 includes the ring portion 13. The ice blocking member 1 may be arranged such that the outer connection 11 is in a relatively upstream position in the inlet line with respect to the inner connection 12. The outer connecting portion 11 and the inner connecting portion 12 are both substantially annular, the former having a slightly larger diameter than the latter. The ice block blocking component 1 is sleeved and fixed to the first pressure increasing pipe body 2 through the outer connecting portion 11 of the ice block blocking component, one end of the first pressure increasing pipe body 2 is connected to the outside, the inner connecting portion 12 of the ice block blocking component is embedded and fixed to the second pressure increasing pipe body 3, and one end of the second pressure increasing pipe body 3 is connected to a throttle valve body of an engine. By this design, the ice-blocking member 1 effectively constitutes a pressure inlet joint connecting two sections of pressure inlet pipe body by the outer connecting portions 11 and the inner connecting portions 12 at both ends, and the entire engine intake pressure inlet 100 can be formed by assembling the two sections of pressure inlet pipe body via the pressure inlet joint.
Further preferably, as shown with reference to fig. 2, the mesh member 14 in which the annular portion 13 communicates may be located at an end of the entire ice blocking member 1 away from the external connection portion 11, that is, the annular portion 13 is located at an end of the ice blocking member 1 downstream of the intake passage. And outer connecting portion 11 and inner connecting portion 12 can adopt different connected modes to fix to two sections pressure boost pipe bodys respectively, for example, first pressure boost pipe body 2 of fixed can be established to the mode cover that outer connecting portion 11 can the joint, and inner connecting portion 12 can set up the external screw thread, arranges the internal thread in the tip of second pressure boost pipe body 3 through the cooperation and realizes fixed connection, perhaps, outer connecting portion 11 or inner connecting portion 12 also can be via interference fit or utilize other modes such as fastener with first pressure boost pipe body 2, second pressure boost pipe body 3 respectively fixed connection.
According to further alternative preferred embodiments of the present invention, ice blocking member 1 does not have a connection for connecting a pipe body, i.e. is not used as a pressure inlet joint, unlike the above-described embodiments. In these embodiments, the inner pipe wall of the whole segment of the pressure inlet pipe body is provided with a clamping installation part at a proper position, the outer wall of the annular part 13 of the ice block component 1 is provided with a clamping structure matched with the outer wall, and the ice block component 1 is fixed in the inner pipe wall through the matching of the clamping structure and the clamping installation part. For example, the clamping installation portion and the clamping structure may be an annular groove and an annular protrusion, respectively, and the annular protrusion is embedded in the annular groove so that the ice blocking member 1 is fixed in the inner pipe wall of the pressure pipe body.
Of the above two preferred embodiments of the present invention, including the ice blocking member 1 having the outer connection portion 11 and the inner connection portion 12, there is an advantage in that the ice blocking member 1 is relatively easy to remove, replace and maintain.
According to some preferred embodiments of the invention, the ice blocking member 1 is integrally injection molded. In other alternative embodiments, in the ice blocking member 1 having the outer connecting portion 11 and the inner connecting portion 12, the ring portion 13 in the inner connecting portion 12 and the mesh member 14 composed of a plurality of partition pieces in the inner wall are manufactured by injection molding, and the outer connecting portion 11 and the inner connecting portion 12 are formed by assembling and fixing two portions separated from each other.
According to some preferred embodiments of the present invention, the respective spacers of the grid member 14 are arranged such that, among the plurality of gaps arranged in a grid-like manner, the maximum length and the maximum width of the inscribed rectangle of each gap are within the preset size interval. Thereby, the sizes of the plurality of pores are made as even as possible, thereby achieving both reduction of the adverse effect of the ice-block blocking member 1 on the intake resistance of the supercharged intake duct and blocking of smaller-sized ice blocks.
According to some preferred embodiments of the present invention, the length and width of any inscribed rectangle of each gap are respectively smaller than a preset maximum length threshold and a maximum width threshold, wherein the maximum length threshold is not larger than 25 mm, and the maximum width threshold is not larger than 12 mm. In this case, only ice cubes having a cross section of less than 25 mm × 12 mm are possible to pass through without being blocked. This is primarily designed in view of the extreme size of the ice that the throttle body will not be affected by normal operation. In order to minimize the adverse effect on the intake resistance of the engine, the design of the grid member 14 may be such that it is possible to form ice cubes of the necessary larger size, but still with relatively large voids.
According to some preferred embodiments of the invention, at least one of the spacers passes through the center of the circular cross-section. Further preferably, referring to fig. 2, the plurality of spacers may be configured to include a Y-shaped spacer 141, a main spacer 142 and a sub-spacer 143, the main spacer 142 divides the circular cross section into two semicircular cross sections, the Y-shaped spacer 141 and the main spacer 142 intersect at the center of the circular cross section, and divide the first semicircular cross section into three sector-shaped gaps with 60 ° angles and the second semicircular cross section into two quarter circular cross sections, and the sub-spacer 143 is parallel to the main spacer 142 and divides the two quarter circular cross sections into four gaps.
According to some preferred embodiments of the present invention, in order to minimize the adverse effect of the provision of the ice-blocking member 1 on the intake resistance of the supercharged intake duct, while making the necessary strength of the partition pieces of the mesh member 14, and taking cost into consideration, the partition pieces may be made of an engineering plastic or alloy material. It is further preferred that the separator is made of 30% glass fibre reinforced PA66 type plastic, said separator having a thickness not less than 1 mm and not more than 2 mm.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that these are by way of example only, and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications are within the scope of the invention.
Claims (10)
1. An engine intake plenum (100) comprising a plenum body and an intake passage defined by the plenum body, characterized in that the engine intake plenum (100) further comprises an ice blocking member (1) disposed in the intake passage, the ice blocking member (1) having an annular portion (13), an outer wall of the annular portion (13) fitting the plenum body, a mesh member (14) disposed in an inner wall of the annular portion (13), the mesh member (14) comprising a plurality of spacers, ends of the spacers being fixedly connected to the inner wall, the spacers dividing a circular cross-section defined by the inner wall into a plurality of voids arranged in a grid-like manner.
2. The engine intake plenum (100) of claim 1, wherein the engine intake plenum (100) comprises two sections of plenum body, the ice blocking member (1) having an outer connecting portion (11) and an inner connecting portion (12) that are integrally formed, wherein the inner connecting portion (12) comprises the annular portion (13), the outer connecting portion (11) is fixedly sleeved to one of the two sections of plenum body that is close to the outside, and the inner connecting portion (12) is fixedly embedded to one of the two sections of plenum body that is close to the engine.
3. The engine intake plenum (100) of claim 2, wherein the annular portion (13) is located on the inner connecting portion (12) at an end remote from the outer connecting portion (11).
4. The engine intake plenum (100) of claim 1, wherein the inner pipe wall of the plenum body has a snap-fit mounting portion, the outer wall of the annular portion (13) has a snap-fit structure that mates with the snap-fit mounting portion, and the ice blocking member (1) is secured in the inner pipe wall via the mating of the snap-fit structure and the snap-fit mounting portion.
5. The engine intake plenum (100) of claim 1, wherein the ice blocking member (1) is integrally injection molded.
6. The engine intake plenum (100) of claim 1, wherein the length and width of any inscribed rectangle of each gap is less than a predetermined maximum length threshold and maximum width threshold, respectively.
7. The engine intake plenum (100) of claim 6, wherein the maximum length threshold is no greater than 25 millimeters and the maximum width threshold is no greater than 12 millimeters.
8. The engine intake plenum (100) of claim 1, wherein the plurality of spacers comprises a Y-shaped spacer (141), a main spacer (142), and a secondary spacer (143), the main spacer (142) dividing the circular cross-section into two semi-circular cross-sections, the Y-shaped spacer (141) intersecting the main spacer (142) at the center of the circular cross-section and dividing the first semi-circular cross-section equally into three 60 ° angular sector-shaped voids and the second semi-circular cross-section equally into two quarter-circular cross-sections, the secondary spacer (143) being parallel to the main spacer (142) and dividing the two quarter-circular cross-sections into four voids.
9. The engine intake plenum (100) of claim 1, wherein the thickness of the separator sheet is no less than 1 mm and no greater than 2 mm, and the separator sheet is made of an engineering plastic or alloy material.
10. The engine intake plenum (100) of claim 9, wherein the separator sheet is made of 30% glass fiber reinforced PA66 type plastic.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811182092.4A CN111042959A (en) | 2018-10-11 | 2018-10-11 | Engine air inlet pressure increasing pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811182092.4A CN111042959A (en) | 2018-10-11 | 2018-10-11 | Engine air inlet pressure increasing pipe |
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CN111042959A true CN111042959A (en) | 2020-04-21 |
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CN201811182092.4A Pending CN111042959A (en) | 2018-10-11 | 2018-10-11 | Engine air inlet pressure increasing pipe |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4118265A1 (en) * | 1990-06-13 | 1991-12-19 | Volkswagen Ag | Power unit for vehicle - has devices keeping out foreign bodies before and after spiral-type pressure-charger |
CN202417754U (en) * | 2011-12-01 | 2012-09-05 | 浙江吉利汽车研究院有限公司 | Structure of intake manifold of gasoline engine |
CN103534457A (en) * | 2011-05-19 | 2014-01-22 | 丰田自动车株式会社 | Air intake structure for internal combustion engine |
CN209278028U (en) * | 2018-10-11 | 2019-08-20 | 观致汽车有限公司 | Engine charge pressure inlet |
-
2018
- 2018-10-11 CN CN201811182092.4A patent/CN111042959A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4118265A1 (en) * | 1990-06-13 | 1991-12-19 | Volkswagen Ag | Power unit for vehicle - has devices keeping out foreign bodies before and after spiral-type pressure-charger |
CN103534457A (en) * | 2011-05-19 | 2014-01-22 | 丰田自动车株式会社 | Air intake structure for internal combustion engine |
CN202417754U (en) * | 2011-12-01 | 2012-09-05 | 浙江吉利汽车研究院有限公司 | Structure of intake manifold of gasoline engine |
CN209278028U (en) * | 2018-10-11 | 2019-08-20 | 观致汽车有限公司 | Engine charge pressure inlet |
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