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CN111039250A - Cotton beating machine with improved structure - Google Patents

Cotton beating machine with improved structure Download PDF

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Publication number
CN111039250A
CN111039250A CN201911409429.5A CN201911409429A CN111039250A CN 111039250 A CN111039250 A CN 111039250A CN 201911409429 A CN201911409429 A CN 201911409429A CN 111039250 A CN111039250 A CN 111039250A
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CN
China
Prior art keywords
frame
eccentric
cotton
bobbin
beating
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Granted
Application number
CN201911409429.5A
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Chinese (zh)
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CN111039250B (en
Inventor
周宏亮
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Nantong Jiulu Intelligent Equipment Manufacturing Co ltd
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Suzhou Shenghong Weiye Machinery Manufacturing Co ltd
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Priority to CN201911409429.5A priority Critical patent/CN111039250B/en
Publication of CN111039250A publication Critical patent/CN111039250A/en
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Publication of CN111039250B publication Critical patent/CN111039250B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B68SADDLERY; UPHOLSTERY
    • B68GMETHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G3/00Treating materials to adapt them specially as upholstery filling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

A cotton beating machine with an improved structure belongs to the technical field of garment processing machinery. Comprises a frame; the device is characterized in that the device comprises an input mechanism for a bobbin to be uniformly patted, a patting mechanism and an output mechanism for the bobbin to be uniformly patted, which are arranged on a rack: the uniform beating mechanism comprises a frame, a first lever type cotton beating frame upper and lower actuating mechanism, a cotton beating frame, an eccentric shaft synchronous driving mechanism and a cotton beating frame upper and lower guiding mechanism, wherein the frame is fixed to the upper portion of the frame, the first lever type cotton beating frame upper and lower actuating mechanism is arranged on the rear side of the frame and connected with the rear end of the cotton beating frame, the second lever type cotton beating frame upper and lower actuating mechanism is arranged on the front side of the frame and connected with the front end of the cotton beating frame, the cotton beating frame corresponds to the position above the uniform beating barrel input mechanism, the eccentric shaft synchronous driving mechanism is arranged at the right end or the left end of the frame, and the cotton beating frame upper and lower guiding mechanism is connected with the cotton beating frame in the position between the first lever type cotton beating frame upper and lower actuating mechanism and is in sliding fit with the frame. The expected fast and efficient even-beating effect is embodied.

Description

Cotton beating machine with improved structure
Technical Field
The invention belongs to the technical field of garment processing machinery, and particularly relates to a cotton beating machine with an improved structure.
Background
The cotton beating machine is also called as a uniform beating machine and is used for beating cotton fibers, down feather fibers, mixed fibers of the cotton fibers and the down feather fibers or other similar filling materials filled into a cylinder of clothes, particularly bedding articles such as quilt covers, cushions and the like uniformly.
In view of the problems of labor intensity and low efficiency of workers and incapability of guaranteeing the beating effect and the like of beating up filling materials, namely filling fibers, filled into the bobbins, namely the inner containers, which are not limited to the above-mentioned products, manually, the Chinese patent authorization publication No. CN205682498U recommends an automatic beating cotton machine, and the positive significance of the patent scheme is that: the automatic beating of the machine is utilized to replace manual beating, and the technical effect recorded in the 0008 th paragraph of the specification can be basically realized, but because only one transmission belt is adopted in the patent scheme, two persons are required to cooperatively operate in actual use, one of the two persons feeds a product to be evenly beaten at one end of a feeding port of the fine hair beating cotton beater, and the other person finishes the uniform beating product taking at one end of a discharging port of the fine hair beating cotton beater, so that the defect of being not beneficial to saving of precious labor resources still exists to a certain extent. In addition, CN205682498U has other defects: firstly, because the stroke of the cotton beating frame (called as a beating rod in the patent) cannot be adjusted, namely, the stroke of beating a thick product and a thin product is the same, when the thin product is beaten, stroke redundancy exists, and particularly, the problems of high noise, unnecessary increase of friction loss, easy damage of a slide rail, high mechanical vibration and the like are caused; secondly, because the machine is always in the starting state after being started, in the actual working process, sometimes an operator needs to go to other stations to convey products to be flapped to the flapping stations, and in the period, the product is still in the state of moving repeatedly although no product exists on the transmission belt, so that the electric energy consumption is not saved; thirdly, because the down flock, the cotton flock, the fiber dust and the like which are possibly adhered to the upper surface and the lower surface of the uniformly beaten bobbin cannot be removed, the surface cleaning effect of the product is influenced to a certain degree.
The 'cotton beating machine' provided by CN107668795A makes up the defects of the CN205682498U, a uniformly beating bobbin output mechanism for outputting a bobbin which is uniformly beaten is additionally arranged on a position, corresponding to the lower part of a uniformly beating bobbin input mechanism, on a rack, an output port of the uniformly beating bobbin output mechanism and a feeding port of the uniformly beating bobbin input mechanism are in the same direction, namely, the output port and the feeding port are positioned at the same end of the rack, so that the precious uniform beating bobbin to be uniformly beaten can be fed into the uniformly beating bobbin input mechanism by only one worker, the bobbin which is uniformly beaten is connected at an output port of the uniformly beating bobbin output mechanism, and the tree building significance for saving labor resources is achieved. However, the CN107668795A still has the following disadvantages: first, because the structure of the front-mounted uniform beating mechanism and the rear-mounted uniform beating mechanism with the same structure as the front-mounted uniform beating mechanism are unreasonable, the front-mounted uniform beating mechanism is taken as an example, and the description of the working process in paragraph 0047 of the specification shows that: in the process that a group of front connecting rods drive a group of front sliding guide rods to move up and down alternately and a group of rear connecting rods drive a group of rear sliding guide rods to move up and down alternately synchronously with the group of front sliding guide rods, the up-and-down movement form of a group of cotton beating frames is expressed as a tamping effect, namely, the centrifugal force cannot be eliminated through a balancing measure in the process of the up-and-down movement of the cotton beating frames, so that the power consumption of the whole cotton beating machine is high and the noise caused by vibration is large; secondly, the up-and-down alternate movement strokes of the group of front sliding guide rods and the group of rear sliding guide rods are relatively small, so that the expected fast and efficient uniform beating effect is not reflected, however, if the strokes and the speeds of the group of front sliding guide rods and the group of rear sliding guide rods are increased, the vibration and the noise of the whole cotton beating machine are more severe, and even the whole cotton beating machine cannot normally run; thirdly, the end parts of the input mechanism of the bobbin to be uniformly beaten and the output mechanism of the bobbin to be uniformly beaten are not even, so that the cascade connection of a plurality of cotton beating machines cannot be realized; fourthly, because the ends of the driving roller of the to-be-uniformly-beaten cone conveying curtain and the driven roller of the to-be-uniformly-beaten cone conveying curtain of the structural system of the to-be-uniformly-beaten cone input mechanism and the ends of the driving roller of the output curtain and the driven roller of the output curtain of the structural system of the to-be-uniformly-beaten cone output mechanism are in exposed states without shielding, the cleaning and the protection of the bearing seats at the roller end and the supporting roller end are not facilitated on one hand, and on the other hand, the trouble of damaging on-line; fifthly, according to the descriptions in paragraphs 0037 to 0039 and paragraph 0047 of the specification, the driving manner of the bat cotton frame is expressed as single-side or single-side driving, so that the synchronism is inevitably affected to some extent. In view of the above-mentioned shortcomings of the prior art, it is necessary to improve the technology, and the technical solutions described below are made in this context.
Disclosure of Invention
The invention provides a structurally improved cotton beating machine which is beneficial to effectively balancing and solving the centrifugal force generated by a cotton beating frame in the vertical movement process so as to reduce the power consumption of the whole machine, reduce vibration and noise and obviously increase the stroke of the cotton beating frame on the premise of not increasing the structural volume so as to embody the expected fast and efficient uniform beating effect.
The invention also aims to provide a cotton beating machine which is beneficial to enabling the end parts of a to-be-beaten uniform bobbin input mechanism and a to-be-beaten uniform bobbin producing mechanism to be flush so as to meet the requirement of implementing cascade connection of a plurality of machines according to requirements.
It is a further object of the present invention to provide a cotton beater with improved structure that facilitates effective shielding of the ends of the rollers as the drive components to prevent dust such as fibers from the job site from attacking the bearings and injuring the on-line workers to ensure safety.
It is still another object of the present invention to provide a cotton beater with improved structure for achieving synchronous driving of both sides to achieve desired synchronism.
In order to embody the primary task of the invention, the technical scheme provided by the invention is as follows: a cotton beating machine with improved structure comprises a frame; the device comprises a frame, a cylinder input mechanism, a cylinder output mechanism and a cylinder output mechanism, wherein the frame is used for inputting cylinders filled with fibers and to be uniformly beaten; the beating mechanism is used for beating the filling fibers in the bobbin to be uniformly beaten and input by the bobbin to be uniformly beaten input mechanism, and the beating mechanism is arranged on the rack at a position corresponding to the upper part of the bobbin to be uniformly beaten input mechanism; a uniform-beating barrel output mechanism used for outputting a barrel which is uniformly beaten by the uniform-beating mechanism, the uniform-beating barrel output mechanism is arranged on the frame at a position corresponding to the lower part of the uniform-beating barrel input mechanism, the uniform-beating barrel input port of the uniform-beating barrel output mechanism faces a uniform-beating barrel leading-out port of the uniform-beating barrel input mechanism, the uniform-beating barrel output port of the uniform-beating barrel output mechanism faces a uniform-beating barrel feeding port of the uniform-beating barrel input mechanism, the uniform-beating mechanism is characterized by comprising a frame, a first lever-type cotton-beating frame upper and lower actuating mechanism I, a second lever-type cotton-beating frame upper and lower actuating mechanism II, a cotton-beating frame, an eccentric shaft synchronous driving mechanism and a cotton-beating frame upper and lower guiding mechanism, the frame is fixed with the upper part of the frame at a position corresponding to the upper part of the uniform-beating barrel input mechanism, the first lever-type cotton-beating frame upper and lower actuating mechanism I is arranged at the rear side of the frame and is connected with the rear end of the, the eccentric shaft synchronous driving mechanism is arranged at the right end or the left end of the framework and is in transmission connection with the first lever type cotton-patting frame upper and lower actuating mechanism I and the second lever type cotton-patting frame upper and lower actuating mechanism II at the same time, the number of the cotton-patting frame upper and lower guiding mechanisms is equal to that of the cotton-patting frames, and the cotton-patting frame upper and lower guiding mechanisms are connected with the cotton-patting frames at positions corresponding to the positions between the first lever type cotton-patting frame upper and lower actuating mechanism I and the second lever type cotton-patting frame upper and lower actuating mechanism II and are in sliding fit with the framework.
In a specific embodiment of the present invention, a frame left supporting beam is formed on the left side of the frame, a frame right supporting beam is formed on the right side of the frame and at a position corresponding to the frame left supporting beam, and a frame slide rail seat fixing beam is formed at a position corresponding to the paddle frame up-down guide mechanism, the first lever-type paddle frame up-down actuating mechanism i connected to the rear end of the paddle frame corresponding to the upper side of the to-be-paddle-spun bobbin input mechanism is supported between the rear end of the frame left supporting beam and the rear end of the frame right supporting beam, and the second lever-type paddle frame up-down actuating mechanism ii connected to the front end of the paddle frame is supported between the frame left supporting beam and the front end of the frame right supporting beam, and the eccentric shaft synchronous drive mechanism is provided on the frame at a position corresponding to the upper side of the frame right supporting beam or at a position corresponding to the upper side of the frame left supporting beam .
In another specific embodiment of the invention, the first lever type bat cotton frame up-and-down actuating mechanism I comprises a first eccentric shaft bearing seat fixing plate I, a first eccentric shaft I, a first swing arm shaft I, a group of first eccentric discs I, a group of first eccentric connecting rods I, a group of first connecting rod swing arms I and a group of first bat cotton frame lifting connecting rods I, the number of the bat cotton frames is equal to the number and the position of the group of first bat cotton frame lifting connecting rods I, the left end of the first eccentric shaft bearing seat fixing plate I is supported at the rear end of the frame left supporting beam, the right end of the first eccentric shaft bearing seat fixing plate I is supported at the rear end of the frame right supporting beam, the first eccentric shaft bearing seat I is arranged at one side of the first eccentric shaft bearing seat fixing plate I facing upwards and at intervals along the length direction of the first eccentric shaft bearing seat fixing plate I, a first eccentric shaft bearing block yielding cavity I is further formed in the first eccentric shaft bearing block fixing plate I and in a position corresponding to the position between each two adjacent first eccentric shaft bearing blocks I, the first eccentric shafts I are rotatably supported on the first eccentric shaft bearing blocks I, two ends of each first swing arm shaft I are respectively fixed on one side, facing downwards, of each first eccentric shaft bearing block fixing plate I, a group of first eccentric discs I are fixed on the first eccentric shafts I in positions corresponding to the first eccentric shaft yielding cavities I, the number of the group of first eccentric connecting rods I is equal to that of the group of first eccentric discs I, each first eccentric disc I is distributed with one first eccentric connecting rod I, the upper end of each first eccentric connecting rod in the group of first eccentric connecting rods I is movably sleeved on the group of first eccentric discs I, and the lower end of the group of first eccentric connecting rods I faces towards the lower side of the first eccentric shaft bearing block fixing plate I in positions corresponding to the first eccentric connecting rod yielding cavities I The square extension type racket frame is hinged with the middle part of a first connecting rod swing arm I, the number of a group of first connecting rod swing arms I is equal to that of a group of first eccentric connecting rods I, the number of the group of first connecting rod swing arms I corresponds to that of the group of first eccentric connecting rods I, one ends of the group of first connecting rod swing arms I are respectively sleeved on a first swing arm shaft I through first swing arm sleeves I, the other ends of the group of first connecting rod swing arms I are respectively connected with one ends of a group of first racket frame racket lifting connecting rods I through first connecting rod swing arm pin shafts I, and the other ends of the group of first racket frame racket lifting connecting rods I are respectively connected with the rear end of the racket frame; in the group of first eccentric discs I, the center lines of the first eccentric discs of two adjacent first eccentric discs form a positional relation of mutually staggering a first same angle on the first eccentric shaft I; the second lever type cotton beating frame up-and-down actuating mechanism II comprises a second eccentric shaft supporting bearing seat fixing plate II, a second eccentric shaft II, a second swing arm shaft II, a group of second eccentric discs II, a group of second eccentric connecting rods II, a group of second connecting rod swing arms II and a group of second cotton beating frame cotton beating-lifting connecting rods II, wherein the left end of the second eccentric shaft supporting bearing seat fixing plate II is supported at the front end of the frame left supporting cross beam, the right end of the second eccentric shaft supporting bearing seat fixing plate II is supported at the front end of the frame right supporting cross beam, second eccentric shaft supporting bearing seats II are arranged on one upward side of the second eccentric shaft supporting bearing seat fixing plate II and in a spaced state along the length direction of the second eccentric shaft supporting bearing seat fixing plate II, second eccentric connecting rod abdicating cavities II are further arranged on the second eccentric shaft supporting bearing seat fixing plate II and in positions corresponding to the positions between every two adjacent second eccentric shaft supporting bearing seats II, the second eccentric shaft II is rotatably supported on a second eccentric shaft bearing seat II, two ends of a second swing arm shaft II are respectively fixed on one side of a second eccentric shaft bearing seat fixing plate II facing downwards, a group of second eccentric discs II are fixed on the second eccentric shaft II at positions corresponding to second eccentric connecting rod abdicating cavities II, the number of a group of second eccentric connecting rods II is equal to that of a group of second eccentric discs II, each second eccentric disc II is distributed with a second eccentric connecting rod II, the upper end of each second eccentric connecting rod in the group of second eccentric connecting rods II is movably sleeved on the group of second eccentric discs II, the lower end of the group of second eccentric connecting rods II extends towards the lower part of the second eccentric shaft bearing seat fixing plate II at positions corresponding to the second eccentric connecting rod abdicating cavities II and is hinged with the middle part of a second connecting rod swing arm II, the number of the group of second connecting rod swing arms II is equal to that of the group of second eccentric connecting rods II and corresponds to the position, one end of each second connecting rod swing arm II is sleeved on a second swing arm shaft II through a second swing arm sleeve II, the other end of each second connecting rod swing arm II is connected with one end of a second bat cotton frame bat lifting connecting rod II through a second connecting rod swing arm second pin shaft II, and the other end of the second bat cotton frame bat lifting connecting rod II is connected with the front end of the bat cotton frame; in the group of second eccentric discs II, the second eccentric disc center lines of two adjacent second eccentric discs form a positional relation of mutually staggering a second same angle on the second eccentric shaft II; the degrees of the first and second common angles are the same as each other; when the eccentric shaft synchronous driving mechanism is arranged on the frame at a position corresponding to the upper part of the right supporting beam of the frame, the eccentric shaft synchronous driving mechanism is in transmission connection with the right ends of the first eccentric shaft I and the second eccentric shaft II at the same time, and when the eccentric shaft synchronous driving mechanism is arranged on the frame at a position corresponding to the upper part of the left supporting beam of the frame, the eccentric shaft synchronous driving mechanism is in transmission connection with the left ends of the first eccentric shaft I and the second eccentric shaft II.
In another specific embodiment of the invention, the cotton-beating frame is in a frame-shaped structure in a square shape, a Japanese shape or a Chinese character mu shape, and a cotton-beating frame plate is fixed at the bottom of the cotton-beating frame in the length direction; the cotton-patting frame up-and-down guiding mechanism comprises a sliding rail fixing seat, a sliding rail and a sliding rail seat, the sliding rail fixing seat is fixed in the middle of the length direction of one upward side of the cotton-patting frame corresponding to the position between the first lever type cotton-patting frame up-and-down actuating mechanism I and the second lever type cotton-patting frame up-and-down actuating mechanism II, the sliding rail is arranged in a longitudinal state, the lower end of the sliding rail is fixed with the sliding rail fixing seat, the upper end of the sliding rail is in up-and-down sliding fit with the sliding rail seat, and the sliding rail seat is fixed on the framework sliding.
In a further embodiment of the invention, a rack front cross beam is fixed on the upper part of the front side of the rack, a rack rear cross beam is fixed on the rear side of the rack, the to-be-beaten bobbin input mechanism comprises a to-be-beaten bobbin conveying curtain driving roller, a to-be-beaten bobbin conveying curtain driven roller, a to-be-beaten bobbin conveying curtain and a to-be-beaten bobbin conveying curtain driving roller driving device, the front end of the to-be-beaten bobbin conveying curtain driving roller is rotatably supported on the left end of the rack front cross beam through a conveying curtain driving roller front supporting seat, the rear end of the to-be-beaten bobbin conveying curtain driving roller is rotatably supported on the left end of the rack rear cross beam through a conveying curtain driving roller rear supporting seat, the front end of the to-be-beaten bobbin conveying curtain driven roller is rotatably supported on the right end of the rack front cross beam through a conveying curtain driven roller front supporting seat, and the rear end of the to-be-beaten bobbin conveying curtain driven roller is rotatably supported on the right, the left end of the to-be-uniformly-patted bobbin conveying curtain is sleeved on a to-be-uniformly-patted bobbin conveying curtain driving roller, the right end of the to-be-uniformly-patted bobbin conveying curtain is sleeved on a to-be-uniformly-patted bobbin conveying curtain driven roller, and a to-be-uniformly-patted bobbin conveying curtain driving roller driving device is arranged at the left end of a front cross beam of the rack at a position corresponding to the front end of the to-be-uniformly-patted bobbin conveying curtain driving roller and is in transmission connection with the to-be-uniformly-patted bobbin conveying curtain driving roller; the uniform-beat bobbin output mechanism comprises an output curtain driving roller, an output curtain driven roller, an output curtain and an output curtain driving roller driving device, wherein the front end and the rear end of the output curtain driving roller are respectively and rotatably supported at the left end of the rack through an output curtain driving roller supporting seat, the front end and the rear end of the output curtain driven roller are respectively and rotatably supported at the right end of the rack through an output curtain driven roller supporting seat, the left end of the output curtain is sleeved on the output curtain driving roller, the right end of the output curtain is sleeved on the output curtain driven roller, and the output curtain driving roller driving device is arranged at the left end of the front end of the rack at a position corresponding to the front end of the output curtain driving roller and is in transmission connection with the output curtain driving roller.
In order to embody another task of the present invention, the technical solution provided by the present invention is: the left end of the to-be-uniformly-patted bobbin conveying curtain is formed into a to-be-patted bobbin leading-out opening of the to-be-patted bobbin input mechanism, and the right end of the to-be-patted bobbin conveying curtain is formed into a to-be-patted bobbin feeding opening of the to-be-patted bobbin input mechanism; the left end of the output curtain is used as the input port of the uniform-beating bobbin, and the right end of the output curtain is used as the output port of the uniform-beating bobbin; the feeding port of the bobbin to be uniformly patted corresponds to the output port of the bobbin up and down and is parallel and level with each other, and the leading-out port of the bobbin to be uniformly patted corresponds to the input port of the bobbin up and down and is parallel and level with each other.
In order to accomplish another task of the present invention, the technical solution provided by the present invention is: a protective lath is respectively arranged at a position between the upper parts of the front ends and the upper parts of the rear ends of the driving roller of the to-be-uniformly-patted bobbin conveying curtain and the driven roller of the to-be-uniformly-patted bobbin conveying curtain; a shielding plate is arranged at a position between the upper parts of the front ends and the upper parts of the rear ends of the output curtain driving roller and the output curtain driven roller.
In order to embody and complete another task of the invention, the invention provides the following technical scheme: the eccentric shaft synchronous driving mechanism is arranged on the frame at a position corresponding to the upper part of a right supporting beam of the frame and comprises a transmission shaft motor, a transmission shaft reduction box, a first transmission shaft I, a second transmission shaft II, a first transmission gear box I and a second transmission gear box II, wherein the transmission shaft motor is in transmission fit with the transmission shaft reduction box at a position corresponding to the left side of the transmission shaft reduction box and is supported on a transmission shaft reduction box fixing seat together with the transmission shaft motor by the transmission shaft reduction box, the transmission shaft reduction box fixing seat is fixed with the middle part of the right supporting beam of the frame, a first output shaft I of the transmission shaft reduction box is connected with the front end of the first transmission shaft I through a first coupling I, and the rear end of the first transmission shaft I is in transmission connection with a first transmission gear box power input shaft I of the first transmission gear box I through a, a first transmission gear box power output shaft I of the first transmission gear box I is in transmission connection with the right end of the first eccentric shaft I through a first transmission gear box eccentric shaft coupling I, a second output shaft II of a transmission shaft reduction box of the transmission shaft reduction box is connected with the rear end of a second transmission shaft II through a second coupling II, the front end of the second transmission shaft II is in transmission connection with a second transmission gear box power input shaft II of the second transmission gear box II through a second coupling II, and a second transmission gear box power output shaft II of the second transmission gear box II is in transmission connection with the right end of the second eccentric shaft II through a second transmission gear box eccentric shaft coupling II; the first transmission gear box I is arranged at the right end of the first eccentric shaft supporting bearing seat fixing plate I, and the second transmission gear box II is arranged at the right end of the second eccentric shaft supporting bearing seat fixing plate II.
In a further specific embodiment of the present invention, the transmission shaft reduction box is a worm gear reduction box, a first transmission gear box power input shaft bearing seat i is fixed on one side of the first transmission gear box i facing the second transmission gear box ii, a second transmission gear box power input shaft bearing seat i is fixed on one side of the second transmission gear box ii facing the first transmission gear box i, the first transmission gear box power input shaft i is rotatably supported on the first transmission gear box power input shaft bearing seat i, and the second transmission gear box power input shaft ii is rotatably supported on the second transmission gear box power input shaft bearing seat i.
In a more specific embodiment of the present invention, protection plates are disposed on the front, rear, left, right, and top portions of the frame, and a dust removing mechanism is disposed on the protection plate on the top portion, the dust removing mechanism includes a dust removing fan fixing seat, a dust removing fan, and a dust exhaust pipe, the dust removing fan fixing seat is fixed to the protection plate on the top portion, a dust removing fan fixing seat cavity of the dust removing fan fixing seat is communicated with a frame cavity of the frame, the dust removing fan is fixed to the dust removing fan fixing seat, a dust removing fan air inlet of the dust removing fan is communicated with a dust removing fan fixing seat cavity of the dust removing fan fixing seat, one end of the dust exhaust pipe is connected to a dust removing fan air outlet of the dust removing fan, and a dust collecting filter bag is fixed.
The technical scheme provided by the invention has the technical effects that: because the structural system of the uniform beating mechanism adopts the first lever type cotton beating frame vertical actuating mechanism I and the second lever type cotton beating frame vertical actuating mechanism II which are reasonable in structure, the centrifugal force generated in the vertical motion process of the cotton beating frame is effectively balanced, the power loss of the whole machine is reduced, vibration is reduced, noise is reduced, meanwhile, the stroke of the cotton beating frame can be obviously increased on the premise of not increasing the structural volume, and the expected fast and efficient uniform beating effect can be embodied. In addition, the method has the following advantages: because the feed inlet of the cylinder to be uniformly patted and the output port of the cylinder to be uniformly patted are vertically corresponding and are parallel and level with each other, and because the lead-out port of the cylinder to be uniformly patted and the input port of the cylinder to be uniformly patted are vertically corresponding and are parallel and level with each other, the requirement of implementing cascade connection of a plurality of cotton patting machines with the structure of the invention according to requirements can be met; because the positions between the upper parts of the front ends and the upper parts of the rear ends of the driving roller of the uniform-bobbin conveying curtain to be beaten and the driven roller of the uniform-bobbin conveying curtain to be beaten which correspond to the structural system of the uniform-bobbin input mechanism are respectively provided with the protective strip, and because the positions between the upper parts of the front ends and the upper parts of the rear ends of the driving roller of the output curtain and the driven roller of the output curtain which correspond to the structural system of the uniform-bobbin output mechanism are respectively provided with the shielding plate pieces, on one hand, the fiber dust in an operation place can be prevented from invading a transmission part such as a bearing, on the other hand, the injury to an online operator can be avoided, thereby ensuring the safety; because eccentric shaft synchronous drive mechanism can drive actuating mechanism I about first lever bat cotton frame and actuating mechanism II about the cotton frame of second lever bat simultaneously, therefore have good synchronism, make bat cotton framework present excellent whole bat cotton effect.
Drawings
FIG. 1 is a block diagram of an embodiment of the present invention.
Fig. 2 is a detailed configuration diagram of the leveling mechanism shown in fig. 1.
Fig. 3 is a schematic view of fig. 1.
Detailed Description
In order to clearly understand the technical spirit and the advantages of the present invention, the applicant below describes in detail by way of example, but the description of the example is not intended to limit the technical scope of the present invention, and any equivalent changes made according to the present inventive concept, which are merely in form and not in material, should be considered as the technical scope of the present invention.
In the following description, all the concepts related to the directions or orientations of up, down, left, right, front and rear are based on the position state of fig. 1 and 2, and thus, it should not be understood as a particular limitation to the technical solution provided by the present invention.
Referring to fig. 1, there is shown a frame 1; a to-be-uniformly-beaten bobbin input mechanism 2 for inputting a bobbin filled with fibers and to be uniformly beaten is shown, and the to-be-uniformly-beaten bobbin input mechanism 2 is arranged on a rack 1; a uniform beating mechanism 3 for uniformly beating the filling fiber in the uniform bobbin to be beaten input by the uniform bobbin input mechanism 2 is shown, and the uniform beating mechanism 3 is arranged on the frame 1 at a position corresponding to the upper part of the uniform bobbin to be beaten input mechanism 2; the device is characterized in that a uniform-patting bobbin output mechanism 4 for outputting a bobbin which is patted uniformly by the uniform-patting mechanism 3 is shown, the uniform-patting bobbin output mechanism 4 is arranged on the rack 1 at a position corresponding to the lower part of the uniform-patting bobbin input mechanism 2, a uniform-patting bobbin input port of the uniform-patting bobbin output mechanism 4 faces a uniform-patting bobbin leading-out port of the uniform-patting bobbin input mechanism 2, and a uniform-patting bobbin output port of the uniform-patting bobbin output mechanism 4 faces a uniform-patting bobbin feeding port of the uniform-patting bobbin input mechanism 2.
Preferably, a return guide plate 13 with a semicircular or arc-shaped cross section is fixed at the left end of the frame 1, the return guide plate 13 corresponds to the left ends of the input mechanism 2 and the output mechanism 4 of the uniform-spun bobbin to be beaten, and the return guide plate 13 plays a role of preventing the cloth piece from being blocked.
The technical key points of the technical scheme provided by the invention are as follows: the uniform beating mechanism 3 comprises a frame 31, a first lever type cotton beating frame up-and-down actuating mechanism I32, a second lever type cotton beating frame up-and-down actuating mechanism II 33, a cotton beating frame 34, an eccentric shaft synchronous driving mechanism 35 and a cotton beating frame up-and-down guiding mechanism 36, wherein the frame 31 is fixed with the upper part of the frame 1 at a position corresponding to the upper part of the to-be-uniformly-beaten bobbin input mechanism 2, the first lever type cotton beating frame up-and-down actuating mechanism I32 is arranged at the rear side of the frame 31 and is connected with the rear end of the cotton beating frame 34, the second lever type cotton beating frame up-and-down actuating mechanism II 33 is arranged at the front side of the frame 31 and is connected with the front end of the cotton beating frame 34, the cotton beating frame 34 corresponds to the upper part of the to-be-uniformly-beaten bobbin input mechanism 2, the eccentric shaft synchronous driving mechanism 35 is arranged at the right end or left end of the frame 31 and is simultaneously in transmission connection with the first lever type cotton beating frame up-and, the number of the cotton-beating frame up-and-down guide mechanisms 36 is equal to that of the cotton-beating frames 34, and the cotton-beating frame up-and-down guide mechanisms 36 are connected with the cotton-beating frames 34 at positions corresponding to the positions between the first lever type cotton-beating frame up-and-down actuating mechanisms I32 and the second lever type cotton-beating frame up-and-down actuating mechanisms II 33 and are in sliding fit with the framework 31.
In the present embodiment, although it is claimed that the eccentric shaft synchronous driving mechanism 35 is disposed at the right end of the frame 31, if it is shifted to, i.e., disposed at the left end of the frame 31, it is needless to say that it is an equivalent technical means and still belongs to the technical scope of the present disclosure.
Referring to fig. 2 in combination with fig. 1, a frame left support beam 311 is formed on the left side of the frame 31, a frame right support beam 312 is formed on the right side of the frame 31 at a position corresponding to the frame left support beam 311, a frame slide rail seat fixing beam 314 is formed at a position corresponding to the paddle frame up-down guide mechanism 36, the first lever-type paddle frame up-down actuating mechanism i 32 connected to the rear end of the paddle frame 34 corresponding to the upper side of the to-be-paddle-spun bobbin input mechanism 2 is supported between the rear end of the frame left support beam 311 and the rear end of the frame right support beam 312, the second lever-type paddle frame up-down actuating mechanism ii 33 connected to the front end of the paddle frame 34 is supported between the front end of the frame left support beam 311 and the front end of the frame right support beam 312, the eccentric shaft synchronous drive mechanism 35 is provided on the frame 31 at a position corresponding to the upper side of the frame right support beam 312 . As described above, if the eccentric shaft synchronous drive mechanism 35 is provided on the frame 31 at a position corresponding to above the aforementioned frame left support beam 311, it should be regarded as an equivalent technical means.
Referring to fig. 2 and 3 in combination with fig. 1, the first lever type racket frame up-and-down actuating mechanism i 32 includes a first eccentric shaft support bearing seat fixing plate i 321, a first eccentric shaft i 322, a first swing arm shaft i 323, a set of first eccentric discs i 324, a set of first eccentric connecting rods i 325, a set of first connecting rod swing arms i 326 and a set of first racket frame racket lifting connecting rods i 327, the number of the racket frames 34 is equal to the number of the set of first racket frame racket lifting connecting rods i 327 and corresponds to the position, the left end of the first eccentric shaft support bearing seat fixing plate i 321 is supported and fixed at the rear end of the frame left support beam 311, and the right end of the first eccentric shaft support bearing seat fixing plate i 321 is supported and fixed at the rear end of the frame right support beam 312, and is fixedly arranged at intervals on the upward side of the first eccentric shaft support bearing seat fixing plate i 321 and along the length direction of the first eccentric shaft support bearing seat fixing plate i 321 There is a first eccentric shaft bearing seat I328, a first eccentric link abdicating cavity I3211 is opened on the first eccentric shaft bearing seat fixing plate I321 and at a position corresponding to between each two adjacent first eccentric shaft bearing seats I328, the first eccentric shaft I322 is rotatably supported on the first eccentric shaft bearing seat I328, both ends of the first swing arm shaft I323 are respectively fixed on the downward facing side of the first eccentric shaft bearing seat fixing plate I321, a group of first eccentric discs I324 is fixed on the first eccentric shaft I322 at a position corresponding to the first eccentric link abdicating cavity I3211, a group of first eccentric links I325 is equal in number to the group of first eccentric discs I324 and each first eccentric disc I324 is assigned a first eccentric link I325, the upper end of each first eccentric link in the group of first eccentric links I325 is movably sleeved on the group of first eccentric discs I324, and the lower ends of a set of first eccentric link rods I325 extend toward the lower side of the first eccentric shaft bearing block fixing plate I321 at positions corresponding to the first eccentric link rod relief cavities I3211 and are each hinged to the middle of a first link rocker arm I326 by a first eccentric link pin shaft I3251, the number of the set of first link rocker arms I326 is equal to the number of the set of first eccentric link rods I325 and corresponds in position, one end of each first connecting rod swing arm I326 is sleeved on a first swing arm shaft I323 through a first swing arm sleeve I3261, the other end of the group of first connecting rod swing arms I326 is respectively connected with one end of a group of first cotton swatter frame lifting connecting rods I327 through a first connecting rod swing arm pin shaft I3262, the other end of the group of first cotton beating frame beating lifting connecting rods I327 is hinged with a first connecting lug I32711 through a first cotton beating frame beating lifting plate connecting rod pin shaft I3271, and the first connecting lug I32711 is connected with the rear end of the cotton beating frame 34; in the first eccentric shaft I322, the first eccentric disc center lines of the two adjacent first eccentric discs in the first eccentric disc set I324 are offset from each other by a first same angle. Further, as a preferable mode, a first swing arm sleeve limiting sleeve can be fixed on the first swing arm shaft i 323 and at the position corresponding to the two sides of the first swing arm sleeve i 3261.
As can be seen from the schematic diagrams of fig. 1 and 2, in the present embodiment, since the number of the cotton beating plates 34 is illustrated as six, the number of the corresponding set of the first eccentric disc i 324, the set of the first eccentric link i 325, the set of the first link swinging arm i 326 and the set of the first cotton beating frame lifting link i 327 is also six. Since the first eccentric disc center lines of the respective two adjacent first eccentric discs i 324 of the first set i 324, i.e., the six first eccentric discs i 324, form a positional relationship on the first eccentric shaft i 322 which is offset from each other by a first same angle as described above, the six first eccentric discs are offset by 60 ° each, on the premise that the number of the first eccentric discs i 324 of the set is known to be six. If counted from left to right in this sequence, the first eccentric disk is offset by 60 ° from the second first eccentric disk on the first eccentric shaft i 322, the second first eccentric disk is correspondingly offset by 60 ° from the third first eccentric disk on the first eccentric shaft i 322, and the first eccentric disk and the sixth first eccentric disk are offset by 360 ° from the first eccentric shaft i 322, and so on and are not enumerated one by one. Therefore, the structure can lead the six beating cotton frames 34 to continuously react and beat the filling fiber in the bobbin evenly. Since the first eccentric shaft I322 (also called as the first eccentric disc shaft) is divided into six equal parts by the group of six first eccentric discs I324, the centrifugal force influence of the bat cotton frame 34 can be eliminated in a balanced manner, and the power consumption, vibration and noise of the machine are reduced. And because of the lever form, the stroke of the group of first eccentric discs I324 and the group of second eccentric discs II 334 which will be mentioned below can be enlarged, and the stroke of the bat cotton frame 34 (also called the stroke of the up-and-down motion) can be increased by at least one time without obviously increasing the structural volume. The applicant needs to state that: if the number of the bat frame set 34 is increased to nine, the number of the first eccentric discs i 324, the first eccentric connecting rods i 325, the first connecting rod swing arms i 326 and the first bat frame lifting connecting rods i 327 is correspondingly increased to nine, and the first eccentric disc center lines of the two adjacent first eccentric discs form a first identical angular position relationship on the first eccentric shaft i 322, which is staggered by 40 degrees.
With continued reference to fig. 2 and 3 and with reference to fig. 1, the second lever-type racket frame up-and-down actuating mechanism ii 33 includes a second eccentric shaft support bearing seat fixing plate ii 331, a second eccentric shaft ii 332, a second swing arm shaft ii 333, a set of second eccentric discs ii 334, a set of second eccentric connecting rods ii 335, a set of second connecting rod swing arms ii 336, and a set of second racket frame support connecting rods ii 337, a left end of the second eccentric shaft support bearing seat fixing plate ii 331 is supported and fixed on a front end of the frame left support beam 311, a right end of the second eccentric shaft support bearing seat fixing plate ii 331 is supported and fixed on a front end of the frame right support beam 312, a second eccentric shaft support bearing seat ii 338 is provided at a side of the second eccentric shaft support bearing seat fixing plate ii 331 facing upward and fixed in a spaced state along a length direction of the second eccentric shaft support bearing seat fixing plate ii 331, a second eccentric shaft bearing seat fixing plate II 331 is further provided with a second eccentric link abdicating cavity II 3311 at a position corresponding to a position between each two adjacent second eccentric shaft bearing seats II 338, a second eccentric shaft II 332 is rotatably supported on the second eccentric shaft bearing seat II 338, both ends of a second swing arm shaft II 333 are respectively fixed on a downward side of the second eccentric shaft bearing seat fixing plate II 331 through shaft seats, a set of second eccentric discs II 334 are fixed on the second eccentric shaft II 332 at positions corresponding to the second eccentric link abdicating cavities II 3311, the number of a set of second eccentric links II 335 is equal to the number of a set of second eccentric discs II 334, each second eccentric disc II 334 is assigned with a second eccentric link II 335, the upper end of each second eccentric link in the set of second eccentric links II 335 is movably sleeved on a set of second eccentric discs II 324, and the lower ends of a set of second eccentric link II 335 are extended toward the lower side of the second eccentric shaft support bearing block fixing plate II 331 at a position corresponding to the aforementioned second eccentric link abdicating cavity II 3311, and are hinged with the middle part of a second connecting rod swing arm II 336 through second eccentric connecting rod pin shafts II 3351 respectively, the number of a group of second connecting rod swing arms II 336 is equal to that of a group of second eccentric connecting rods II 335 and the positions of the groups of second connecting rod swing arms II are corresponding, one end of each second connecting rod swing arm II 336 of the group is sleeved on a second swing arm shaft II 333 through a second swing arm sleeve II 3361, the other end of the second connecting rod swing arm II 336 is respectively connected with one end of a group of second bat cotton frame lifting bat connecting rods II 337 through second connecting rod swing arm second pin shafts II 3362, the other end of the group of second racket frame racket lifting connecting rods II 337 is respectively connected with a second connecting lug II 33711 through a second racket frame racket lifting plate connecting rod pin shaft II 3371, and the front end of the second connecting lug II 33711 of the racket frame 34 is connected; in the set of second eccentric discs ii 334, the second eccentric disc center lines of two adjacent second eccentric discs form a positional relationship of being staggered by a second same angle on the second eccentric shaft ii 332; the rest parts are the same as the description of the first lever type cotton beating frame up-down actuating mechanism I32. In addition, as a preferable mode, a second swing arm sleeve limiting sleeve can be fixed on the second swing arm shaft II 333 and at the positions corresponding to the two sides of the second swing arm sleeve II 3361.
From the above description, and in combination with the general knowledge in the art, it can be determined without any doubt: the structure of the first lever type cotton beating frame up-and-down actuating mechanism I32 and the structure of the second lever type cotton beating frame up-and-down actuating mechanism II 33 are completely identical and act synchronously.
The degrees of the first same angle and the second same angle are the same; when the eccentric shaft synchronous driving mechanism 35 is installed on the frame 31 at a position corresponding to the upper side of the frame right supporting beam 312, the eccentric shaft synchronous driving mechanism 35 is drivingly connected to both right ends of the first eccentric shaft i 322 and the second eccentric shaft ii 332, and when the eccentric shaft synchronous driving mechanism 35 is installed on the frame 31 at a position corresponding to the upper side of the frame left supporting beam 311, the eccentric shaft synchronous driving mechanism 35 is drivingly connected to both left ends of the first eccentric shaft i 322 and the second eccentric shaft ii 332. The former is selected in the present embodiment.
As shown in fig. 1 and 2, the foregoing racket frame 34 has a rectangular frame-like structure, and a racket frame plate 341 is fixed to the bottom of the racket frame 34 in the longitudinal direction.
As shown in fig. 2, the cotton-patting frame up-and-down guiding mechanism 36 includes a slide rail fixing seat 361, a slide rail 362 and a slide rail seat 363, the slide rail fixing seat 361 is fixed to the middle of the cotton-patting frame 34 in the length direction of the upward side corresponding to the position between the first lever-type cotton-patting frame up-and-down actuating mechanism i 32 and the second lever-type cotton-patting frame up-and-down actuating mechanism ii 33, the slide rail 361 is arranged in a longitudinal state, the lower end of the slide rail 362 is fixed to the slide rail fixing seat 361, the upper end of the slide rail 362 is in up-and-down sliding fit with the slide rail seat 363, and the slide rail seat 363 is fixed.
Continuing to refer to fig. 1 to 3, a rack front beam 11 is fixed on the upper part of the front side of the rack 1, a rack rear beam 12 is fixed on the rear side of the rack 1, the to-be-beaten bobbin input mechanism 2 comprises a to-be-beaten bobbin conveying curtain driving roller 21, a to-be-beaten bobbin conveying curtain driven roller 22, a to-be-beaten bobbin conveying curtain 23 and a to-be-beaten bobbin conveying curtain driving roller driving device 24, the front end of the to-be-beaten bobbin conveying curtain driving roller 21 is rotatably supported on the left end of the rack front beam 11 through a conveying curtain driving roller rear supporting seat, the rear end of the to-be-beaten bobbin conveying curtain driven roller 22 is rotatably supported on the left end of the rack rear beam 12 through a conveying curtain driving roller rear supporting seat, the front end of the to-be-beaten bobbin conveying curtain driven roller 22 is rotatably supported on the right end of the rack front beam 11 through a conveying curtain front supporting seat 221, and the rear end of the to-be-beaten bobbin conveying curtain driven roller 22 is rotatably supported on the rack rear supporting seat The left end of a to-be-uniformly-patted bobbin conveying curtain 23 is sleeved on a to-be-uniformly-patted bobbin conveying curtain driving roller 21, the right end of the to-be-uniformly-patted bobbin conveying curtain 23 is sleeved on a to-be-uniformly-patted bobbin conveying curtain driven roller 22, and a to-be-uniformly-patted bobbin conveying curtain driving roller driving device 24 is arranged at the left end of the front cross beam 11 of the rack at a position corresponding to the front end of the to-be-uniformly-patted bobbin conveying curtain driving roller 21 and is in transmission connection with the to-be-uniformly-patted bobbin conveying curtain driving roller 21; the take-up roll output mechanism 4 includes an output curtain driving roller 41, an output curtain driven roller 42, an output curtain 43 and an output curtain driving roller driving device 44, wherein the front end and the rear end of the output curtain driving roller 41 are respectively and rotatably supported on the left end of the frame 1 through an output curtain driving roller supporting seat, the front end and the rear end of the output curtain driven roller 42 are respectively and rotatably supported on the right end of the frame 1 through an output curtain driven roller supporting seat 421, the left end of the output curtain 43 is sleeved on the output curtain driving roller 41, the right end of the output curtain 43 is sleeved on the output curtain driven roller 42, and the output curtain driving roller driving device 44 is arranged on the left end of the front end of the frame 1 at a position corresponding to the front end of the output curtain driving roller 41 and is in transmission connection with the output curtain driving roller 41.
Since the specific structure of the driving roller driving device 24 and the output curtain driving roller driving device 44 of the uniform bobbin to be beaten belong to the prior art, for example, refer to the invention patent application publication No. CN107668795A, the applicant does not confuse the understanding of those skilled in the art although the detailed description is omitted.
In the embodiment, the left end of the to-be-beaten uniform bobbin conveying curtain 23 is configured as the to-be-beaten uniform bobbin leading-out opening of the to-be-beaten uniform bobbin input mechanism 2, and the right end of the to-be-beaten uniform bobbin conveying curtain 23 is configured as the to-be-beaten uniform bobbin feeding opening of the to-be-beaten uniform bobbin input mechanism 2; the left end of the output curtain 43 is the uniform-beat bobbin input port, and the right end of the output curtain 43 is the uniform-beat bobbin output port; the feeding port of the bobbin to be uniformly beaten corresponds to the output port of the bobbin up and down and is parallel and level with each other, and the leading-out port of the bobbin to be uniformly beaten corresponds to the input port of the bobbin up and down and is parallel and level with each other. The advantages of adopting the structure layout are that: the circulating cascade requirement of the multi-cotton beating machine can be met only by reasonably lengthening the lengths of the uniform-beating-barrel conveying curtain 23 (namely the uniform-beating-barrel conveying belt) and the output curtain 43 (namely the output belt) as required.
Preferably, an emergency stop switch 111 (shown in fig. 1) is respectively arranged at the left end and the right end of the upward side of the front beam 11 of the rack, and if no bobbin passes through the uniform bobbin conveying curtain 23 within a set reasonable time, the emergency stop switch collects signals and feeds the signals back to the electric control box, so that the cotton beating machine stops.
As shown in fig. 1, a protective strip 25 is arranged at a position between the upper front ends and the upper rear ends of the driving roller 21 and the driven roller 22 of the uniform-tube conveying curtain to be beaten respectively; a shielding plate 45 is provided at each of positions corresponding to the positions between the upper front ends and the upper rear ends of the output curtain drive roller 41 and the output curtain driven roller 42. The structure can prevent fiber dust on the operation site from invading into the bearing in the shaft seat, prevent the operator from being hurt and ensure the operation safety. The protective plate 313, which is also referred to below, likewise has a corresponding technical effect.
Continuing with fig. 1 to 3, the eccentric shaft synchronous driving mechanism 35 is disposed on the frame 31 at a position corresponding to the upper side of the frame right supporting beam 312, the eccentric shaft synchronous driving mechanism 35 includes a transmission shaft motor 351, a transmission shaft reduction box 352, a first transmission shaft i 353, a second transmission shaft ii 354, a first transmission gear box i 355 and a second transmission gear box ii 356, the transmission shaft motor 351 is in transmission fit with the transmission shaft reduction box 352 at a position corresponding to the left side of the transmission shaft reduction box 352 and is supported by the transmission shaft reduction box 352 and the transmission shaft motor 351 on a transmission shaft reduction box fixing seat 3521, the transmission shaft reduction box fixing seat 3521 is fixed with the middle part of the frame right supporting beam 312, the transmission shaft reduction box first output shaft i 3522 of the transmission shaft reduction box 352 is connected with the front end of the first transmission shaft 353 i through a first coupling i 35221, and the rear end of the first transmission shaft i 353 is connected with the first transmission gear box first transmission shaft i 3531 through a first A power input shaft I3551 of the moving gear box is in transmission connection, a power output shaft I3552 of the first moving gear box I355 is in transmission connection with the right end of the first eccentric shaft I322 through a first moving gear box eccentric shaft coupling I35521, a second output shaft II 3523 of a transmission shaft reduction box 352 is connected with the rear end of a second transmission shaft II 354 through a second coupling II 35231, the front end of the second transmission shaft II 354 is in transmission connection with a power input shaft II 3561 of a second moving gear box II 356 through a second coupling II 3541, and a power output shaft II 3562 of the second moving gear box II 356 is in transmission connection with the right end of the second eccentric shaft II 332 through a second moving gear box eccentric shaft coupling II 35621; the first transmission gear case i 355 is provided at the right end of the first eccentric shaft bearing support fixing plate i 321, and the second transmission gear case ii 356 is provided at the right end of the second eccentric shaft bearing support fixing plate ii 331.
When the transmission shaft motor 351 works, the transmission shaft motor 351 drives the transmission shaft reduction box 352, the first transmission shaft I353 is driven by a first output shaft I3522 of the transmission shaft reduction box after being reduced by the transmission shaft reduction box 352 through a first coupler I35221, the first transmission shaft I353 drives a first transmission gear box power input shaft I3551 through a first coupler I3531, then the first transmission gear box power output shaft I3552 of the first transmission gear box I355 drives a first eccentric shaft I322 (namely a 'first eccentric disc shaft') of the structural system of the first lever type cotton-shooting frame up-and-down actuating mechanism I32 through a first transmission gear box eccentric shaft coupler I35521, a group of first eccentric discs I324 are driven by the motion of the first eccentric shaft I322, a group of first eccentric connecting rods I325 are driven by the group of first eccentric discs I324, a group of first connecting rod swing arms I is driven by the group of first eccentric connecting rods I325, a group of first connecting rod swinging arms I326 drives a group of first bat cotton frame lifting connecting rods I327, the group of first bat cotton frame lifting connecting rods I327 drives the rear ends of a group of bat cotton plates 34 to move up and down alternately, and the cotton beating process of the group of bat cotton frames 34 is represented as a finger-flick piano and is in a sequential and interlocking reaction mode, but not on one bat cotton frame and on the other bat cotton frame as in the prior art. While the first eccentric connecting rod I325 drives the first output shaft I3522 of the transmission shaft reduction box, the second output shaft II 3523 of the transmission shaft reduction box drives the second transmission shaft II 354 through the second coupling II 35231, the same process is carried out until the group of second bat cotton frame lifting connecting rods II 337 are driven, and the group of second bat cotton frame lifting connecting rods II 337 drives the front end of the group of bat cotton frames 34 to move up and down alternately. It goes without saying that the up-and-down movements of both ends are simultaneous and identical for the same frame 34.
As can be seen from the above description, the use of the eccentric shaft synchronous driving mechanism 35 can ensure the synchronous motion of the first eccentric shaft I322 and the second eccentric shaft II 332.
In this embodiment, the transmission shaft reduction box 352 is a worm and gear reduction box, a first transmission gear box power input shaft bearing seat i 3553 is fixed on a side of the first transmission gear box i 355 facing the second transmission gear box ii 356, a second transmission gear box power input shaft bearing seat i 3563 is fixed on a side of the second transmission gear box ii 356 facing the first transmission gear box i 355, the first transmission gear box power input shaft i 3551 is rotatably supported on the first transmission gear box power input shaft bearing seat i 3553, the second transmission gear box power input shaft ii 3561 is rotatably supported on the second transmission gear box power input shaft bearing seat i 3563, and a dust removing mechanism 315 is arranged on a top shielding plate 313, the dust removing mechanism 315 comprises a dust removing fan fixing seat 3151, a dust removing fan 3152 and a dust discharging pipe 3153, the dust removal fan fixing seat 3151 is fixed with the protection plate 313 at the top, the dust removal fan fixing seat cavity 31511 of the dust removal fan fixing seat 3151 is communicated with the frame cavity 316 of the frame 31, the dust removal fan 3152 is fixed on the dust removal fan fixing seat 3151, the dust removal fan air inlet of the dust removal fan 3152 is communicated with the dust removal fan fixing seat cavity 31511 of the dust removal fan fixing seat 3151, one end of the dust exhaust pipe 3153 is connected with the dust removal fan air outlet of the dust removal fan 3152, and the other end of the dust exhaust pipe 3153 is fixed with a dust collection filter bag.
Preferably, shielding plates 313 are provided at the front, rear, left, right, and top of the frame 31.
While the cotton beating frame 34 evenly beats the fiber-filled bobbin input by the to-be-beaten bobbin conveying curtain 23 of the to-be-beaten bobbin input mechanism 2, the bobbin subjected to even beating is led out from the left end of the to-be-beaten bobbin leading-out opening by the to-be-beaten bobbin conveying curtain 23 and enters the to-be-beaten bobbin leading-in opening of the output curtain 43 of the structural system of the to-be-beaten bobbin output mechanism 4, and the output curtain 43 is output from the right end of the to-be-beaten bobbin output opening.
In conclusion, the technical scheme provided by the invention overcomes the defects in the prior art, successfully completes the invention task and truly realizes the technical effects of the applicant in the technical effect column.

Claims (10)

1. A cotton beater with improved structure comprises a frame (1); the device comprises a machine frame (1), a to-be-beaten uniform bobbin input mechanism (2) for inputting bobbins filled with fibers and to be uniformly beaten, wherein the to-be-beaten uniform bobbin input mechanism (2) is arranged on the machine frame (1); the beating mechanism (3) is used for beating the filled fibers in the bobbin to be uniformly beaten, which is input by the bobbin to be uniformly beaten input mechanism (2), and the beating mechanism (3) is arranged on the rack (1) at a position corresponding to the upper part of the bobbin to be uniformly beaten input mechanism (2); a uniform-beat bobbin output mechanism (4) used for outputting a bobbin which is uniformly beaten by the uniform-beat mechanism (3), the uniform-beat bobbin output mechanism (4) is arranged on the frame (1) at a position corresponding to the lower part of the input mechanism (2) of the bobbin to be uniformly beaten, the input port of the bobbin of the uniform-beat bobbin output mechanism (4) faces the leading-out port of the bobbin to be uniformly beaten of the input mechanism (2) of the bobbin to be uniformly beaten, the output port of the bobbin of the uniform-beat bobbin output mechanism (4) faces the feeding port of the bobbin to be uniformly beaten of the input mechanism (2) of the bobbin to be uniformly beaten, the device is characterized in that the uniform-beat mechanism (3) comprises a frame (31), a lever type cotton-beat frame up-down actuating mechanism I (32), a second cotton-beat frame up-down actuating mechanism II (33), a cotton-beat frame (34), an eccentric shaft synchronous driving mechanism (35) and a lever type cotton-beat frame up-down guiding, the frame (31) is fixed with the upper part of the frame (1) at a position corresponding to the upper part of the uniform-beat bobbin input mechanism (2), a first lever-type cotton-beat frame upper-lower actuating mechanism I (32) is arranged at the rear side of the frame (31) and is connected with the rear end of a cotton-beat frame (34), a second lever-type cotton-beat frame upper-lower actuating mechanism II (33) is arranged at the front side of the frame (31) and is connected with the front end of the cotton-beat frame (34), the cotton-beat frame (34) corresponds to the upper part of the uniform-beat bobbin input mechanism (2), an eccentric shaft synchronous driving mechanism (35) is arranged at the right end or the left end of the frame (31) and is simultaneously in transmission connection with the first lever-type cotton-beat frame upper-lower actuating mechanism I (32) and the second lever-type cotton-beat frame upper-lower actuating mechanism II (33), the number of the cotton-beat frame upper-lower guiding mechanisms (36) is equal to the number of the cotton-beat frames (34), the cotton-beating frame up-and-down guide mechanism (36) is connected with the cotton-beating frame (34) at a position corresponding to the position between the first lever type cotton-beating frame up-and-down actuating mechanism I (32) and the second lever type cotton-beating frame up-and-down actuating mechanism II (33), and is in sliding fit with the frame (31).
2. The improved cotton beater according to claim 1, wherein a frame left support beam (311) is formed on the left side of the frame (31), a frame right support beam (312) is formed on the right side of the frame (31) at a position corresponding to the frame left support beam (311), and a frame slide seat fixing beam (314) is formed at a position corresponding to the beating cotton basket up and down guide mechanism (36), the first lever type beating cotton basket up and down actuating mechanism I (32) connected to the rear end of the beating cotton basket (34) corresponding to the upper side of the to-be-beaten cotton bobbin input mechanism (2) is supported between the rear end of the frame left support beam (311) and the rear end of the frame right support beam (312), and the second lever type beating cotton basket up and down actuating mechanism II (33) connected to the front end of the beating cotton basket (34) is supported between the frame left support beam (311) and the front end of the frame right support beam (312), the eccentric shaft synchronous driving mechanism (35) is arranged on the frame (31) at a position corresponding to the upper part of the frame right supporting beam (312) or at a position corresponding to the upper part of the frame left supporting beam (311).
3. The improved cotton beater according to claim 2, wherein the first lever type cotton beating frame up-down actuating mechanism I (32) comprises a first eccentric shaft bearing block fixing plate I (321), a first eccentric shaft I (322), a first swing arm shaft I (323), a set of first eccentric discs I (324), a set of first eccentric connecting rods I (325), a set of first connecting rod swing arms I (326) and a set of first cotton beating frame lifting connecting rods I (327), the number of the cotton beating frames (34) is equal to the number of the set of first cotton beating frame lifting connecting rods I (327) and the positions of the cotton beating frames are corresponding, the left end of the first eccentric shaft bearing block fixing plate I (321) is supported at the rear end of the frame left supporting beam (311), and the right end of the first eccentric bearing block fixing plate I (321) is supported at the rear end of the frame right supporting beam (312), a first eccentric shaft bearing block I (328) is arranged at one upward side of the first eccentric shaft bearing block fixing plate I (321) and at intervals along the length direction of the first eccentric shaft bearing block fixing plate I (321), a first eccentric connecting rod yielding cavity I (3211) is further formed in the first eccentric shaft bearing block fixing plate I (321) and at a position corresponding to the space between each two adjacent first eccentric shaft bearing blocks I (328), a first eccentric shaft I (322) is rotatably supported on the first eccentric shaft bearing block I (328), two ends of a first swing arm shaft I (323) are respectively fixed at one downward side of the first eccentric shaft bearing block fixing plate I (321), a group of first eccentric discs I (324) are fixed on the first eccentric shaft I (322) at positions corresponding to the first eccentric connecting rod yielding cavities I (3211), the number of a set of first eccentric connecting rods I (325) is equal to that of a set of first eccentric discs I (324) and each first eccentric disc I (324) is assigned with a first eccentric connecting rod I (325), the upper end of each first eccentric connecting rod in the set of first eccentric connecting rods I (325) is movably sleeved on the set of first eccentric discs I (324), the lower end of each first eccentric connecting rod in the set of first eccentric connecting rods I (325) extends towards the lower part of the first eccentric shaft bearing seat fixing plate I (321) at the position corresponding to the first eccentric connecting rod yielding cavity I (3211) and is hinged with the middle part of the first connecting rod swing arm I (326), the number of the set of first connecting rod swing arms I (326) is equal to that of the set of first eccentric connecting rods I (325) and corresponds to the position, one end of each first connecting rod swing arm in the set of first connecting rod swing arms I (326) is sleeved on the first swing arm shaft I (323) through a first swing arm sleeve I (3261), the other end of the group of first connecting rod swing arms I (326) is connected with one end of a group of first bat cotton frame lifting connecting rods I (327) through first connecting rod swing arm pin shafts I (3262), and the other end of the group of first bat cotton frame lifting connecting rods I (327) is connected with the rear end of the bat cotton frame (34); wherein, in the group of first eccentric discs I (324), the first eccentric disc center lines of two adjacent first eccentric discs form a positional relationship of mutually staggering a first same angle on the first eccentric shaft I (322); the second lever type cotton-beating frame up-and-down actuating mechanism II (33) comprises a second eccentric shaft bearing block fixing plate II (331), a second eccentric shaft II (332), a second swing arm shaft II (333), a group of second eccentric discs II (334), a group of second eccentric connecting rods II (335), a group of second connecting rod swing arms II (336) and a group of second cotton-beating frame beating-lifting connecting rods II (337), the left end of the second eccentric shaft bearing block fixing plate II (331) is supported at the front end of the frame left supporting beam (311), the right end of the second eccentric shaft bearing block fixing plate II (331) is supported at the front end of the frame right supporting beam (312), a second eccentric shaft bearing block II (338) is arranged on one upward side of the second eccentric shaft bearing block fixing plate II (331) and at intervals along the length direction of the shaft of the second eccentric bearing block fixing plate II (331), a second eccentric shaft bearing block yielding cavity II (3311) is further formed on the second eccentric shaft bearing block fixing plate II (331) and at a position corresponding to between each two adjacent second eccentric shaft bearing blocks II (338), the second eccentric shaft II (332) is rotatably supported on the second eccentric shaft bearing block II (338), both ends of the second swing arm shaft II (333) are respectively fixed on the downward facing side of the second eccentric shaft bearing block fixing plate II (331), a set of second eccentric discs II (334) are fixed on the second eccentric shaft II (332) at a position corresponding to the second eccentric shaft bearing block yielding cavity II (3311), the number of the set of second eccentric links II (335) is equal to the number of the set of second eccentric discs II (334) and one second eccentric link II (335) is allocated to each second eccentric disc II (334), the upper end of each second eccentric link in the set of second eccentric links II (335) is movably sleeved on the set of second discs II (324), the lower ends of a group of second eccentric connecting rods II (335) extend towards the lower part of a second eccentric shaft bearing seat fixing plate II (331) at positions corresponding to the second eccentric connecting rod abdicating cavity II (3311) and are hinged with the middle part of a second connecting rod swing arm II (336), the number of the group of second connecting rod swing arms II (336) is equal to the number and the positions of a group of second eccentric connecting rods II (335), one end of the group of second connecting rod swing arms II (336) is sleeved on a second swing arm shaft II (333) through a second swing arm sleeve II (3361), the other end of the group of second connecting rod swing arms II (336) is connected with one end of a group of second racket cotton frame racket lifting connecting rods II (337) through a second connecting rod swing arm second pin shaft II (3362), and the other end of the second racket cotton frame lifting connecting rods II (337) is connected with the front end of the racket cotton frame (34); in the group of second eccentric discs II (334), the second eccentric disc center lines of two adjacent second eccentric discs form a positional relationship of mutually staggered second same angles on the second eccentric shaft II (332); the degrees of the first and second common angles are the same as each other; when the eccentric shaft synchronous driving mechanism (35) is arranged on the frame (31) at a position corresponding to the upper part of the right supporting beam (312), the eccentric shaft synchronous driving mechanism (35) is in transmission connection with the right ends of the first eccentric shaft I (322) and the second eccentric shaft II (332), and when the eccentric shaft synchronous driving mechanism (35) is arranged on the frame (31) at a position corresponding to the upper part of the left supporting beam (311), the eccentric shaft synchronous driving mechanism (35) is in transmission connection with the left ends of the first eccentric shaft I (322) and the second eccentric shaft II (332).
4. The improved cotton beater according to claim 3, wherein the cotton beating frame (34) is in a frame-shaped structure in a square, a Chinese character ri or a Chinese character mu, and a cotton beating frame beating plate (341) is fixed at the bottom of the cotton beating frame (34) in the length direction; the cotton-patting frame up-and-down guiding mechanism (36) comprises a sliding rail fixing seat (361), a sliding rail (362) and a sliding rail seat (363), the sliding rail fixing seat (361) is fixed to the middle of the length direction of one upward side of the cotton-patting frame (34) at a position between the first lever-type cotton-patting frame up-and-down actuating mechanism I (32) and the second lever-type cotton-patting frame up-and-down actuating mechanism II (33), the sliding rail (361) is arranged in a longitudinal state, the lower end of the sliding rail (362) is fixed to the sliding rail fixing seat (361), the upper end of the sliding rail is in up-and-down sliding fit with the sliding rail seat (363), and the sliding rail seat (363) is fixed to the frame sliding rail seat fixing beam (314).
5. The cotton beating machine with improved structure according to claim 1, characterized in that a frame front beam (11) is fixed at the upper part of the front side of the frame (1), a frame rear beam (12) is fixed at the rear side of the frame (1), the to-be-beaten uniform bobbin input mechanism (2) comprises a to-be-beaten uniform bobbin conveying curtain driving roller (21), a to-be-beaten uniform bobbin conveying curtain driven roller (22), a to-be-beaten uniform bobbin conveying curtain (23) and a to-be-beaten uniform bobbin conveying curtain driving roller driving device (24), the front end of the to-be-beaten uniform bobbin conveying curtain driving roller (21) is rotatably supported at the left end of the frame front beam (11) through a conveying curtain driving roller front supporting seat, the rear end of the to-be-beaten uniform bobbin conveying curtain driving roller (21) is rotatably supported at the left end of the frame rear beam (12) through a conveying curtain driving roller rear supporting seat, and the front end of the to-be-uniformly beaten uniform bobbin conveying curtain driven roller (22) is rotatably The device comprises a rack front cross beam (11), a rear end of a to-be-beaten uniform bobbin conveying curtain driven roller (22) is rotatably supported at the right end of a rack rear cross beam (12) through a conveying curtain driven roller rear supporting seat (222), the left end of the to-be-beaten uniform bobbin conveying curtain (23) is sleeved on a to-be-beaten uniform bobbin conveying curtain driving roller (21), the right end of the to-be-beaten uniform bobbin conveying curtain (23) is sleeved on the to-be-beaten uniform bobbin conveying curtain driven roller (22), and a to-be-beaten uniform bobbin conveying curtain driving roller driving device (24) is arranged at the left end of the rack front cross beam (11) at a position corresponding to the front end of the to-be-beaten uniform bobbin conveying curtain driving roller (21) and is in transmission connection with the to-be-beaten uniform bobbin conveying curtain driving; the uniform-beat bobbin output mechanism (4) comprises an output curtain driving roller (41), an output curtain driven roller (42), an output curtain (43) and an output curtain driving roller driving device (44), wherein the front end and the rear end of the output curtain driving roller (41) are respectively and rotatably supported at the left end of the rack (1) through an output curtain driving roller supporting seat, the front end and the rear end of the output curtain driven roller (42) are respectively and rotatably supported at the right end of the rack (1) through an output curtain driven roller supporting seat (421), the left end of the output curtain (43) is sleeved on the output curtain driving roller (41), the right end of the output curtain (43) is sleeved on the output curtain driven roller (42), and an output curtain driving roller driving device (44) is arranged at the left end of the front end of the rack (1) at a position corresponding to the front end of the output curtain driving roller (41) and is in transmission connection with the output curtain driving roller (41).
6. The improved cotton beater according to claim 5, characterized in that the left end of the conveying curtain (23) of the bobbin to be beaten is formed as the outlet of the bobbin to be beaten of the input mechanism (2), and the right end of the conveying curtain (23) of the bobbin to be beaten is formed as the inlet of the bobbin to be beaten of the input mechanism (2); the left end of the output curtain (43) is used as the input port of the uniform-beating bobbin, and the right end of the output curtain (43) is used as the output port of the uniform-beating bobbin; the feeding port of the bobbin to be uniformly patted corresponds to the output port of the bobbin up and down and is parallel and level with each other, and the leading-out port of the bobbin to be uniformly patted corresponds to the input port of the bobbin up and down and is parallel and level with each other.
7. The improved cotton beater according to claim 5, wherein a protective strip (25) is provided at each of the positions above the front end and the rear end of the drive roller (21) and the driven roller (22) of the bobbin delivery curtain to be beaten; a shielding plate (45) is arranged at a position between the upper front ends and the upper rear ends of the output curtain driving roller (41) and the output curtain driven roller (42).
8. The structurally improved cotton beater according to claim 3, characterized in that the eccentric shaft synchronous drive mechanism (35) is provided on the frame (31) at a position corresponding to above the frame right support beam (312), the eccentric shaft synchronous drive mechanism (35) comprising a drive shaft motor (351), a drive shaft reduction box (352), a first drive shaft I (353), a second drive shaft II (354), a first drive gear box I (355) and a second drive gear box II (356), the drive shaft motor (351) being in driving engagement with the drive shaft reduction box (352) at a position corresponding to the left side of the drive shaft reduction box (352) and supported by the drive shaft reduction box (352) together with the drive shaft motor (351) on a drive shaft reduction box fixing seat (3521), and the drive shaft reduction box fixing seat (3521) being fixed to the middle portion of the frame right support beam (312), a first output shaft I (3522) of a transmission shaft reduction box of the transmission shaft reduction box (352) is connected with the front end of a first transmission shaft I (353) through a first coupling I (35221), the rear end of the first transmission shaft I (353) is in transmission connection with a first transmission gear box power input shaft I (3551) of a first transmission gear box I (355) through a first coupling I (3531), a first transmission gear box power output shaft I (3552) of the first transmission gear box I (355) is in transmission connection with the right end of a first eccentric shaft I (322) through a first transmission gear box eccentric shaft coupling I (35521), a second output shaft II (3523) of the transmission shaft reduction box (352) is connected with the rear end of a second transmission shaft II (354) through a second coupling II (35231), and the front end of the second transmission shaft II (354) is in transmission connection with a second transmission gear box power input shaft II (3561) of a second gear box (356) through a second coupling II (3541) The power output shaft II (3562) of the second transmission gear box II (356) is in transmission connection with the right end of the second eccentric shaft II (332) through a second transmission gear box eccentric shaft coupling II (35621); wherein the first transmission gear case i (355) is disposed at a right end of the first eccentric shaft support bearing housing fixing plate i (321), and the second transmission gear case ii (356) is disposed at a right end of the second eccentric shaft support bearing housing fixing plate ii (331).
9. The improved cotton beater according to claim 8, wherein the transmission shaft reduction box (352) is a worm gear reduction box, a first transmission gear box power input shaft bearing seat I (3553) is fixed on one side of the first transmission gear box I (355) facing the second transmission gear box II (356), a second transmission gear box power input shaft bearing seat I (3563) is fixed on one side of the second transmission gear box II (356) facing the first transmission gear box I (355), the first transmission gear box power input shaft I (3551) is rotatably supported on the first transmission gear box power input shaft bearing seat I (3553), and the second transmission gear box power input shaft II (3561) is rotatably supported on the second transmission gear box power input bearing seat I (3563).
10. The cotton beater according to claim 1 or 2, characterized in that protection plates (313) are arranged at the front, back, left, right side and top of the frame (31), a dust removing mechanism (315) is arranged on the protection plate (313) at the top, the dust removing mechanism (315) comprises a dust removing fan fixing seat (3151), a dust removing fan (3152) and a dust exhaust pipe (3153), the dust removing fan fixing seat (3151) is fixed with the protection plate (313) at the top, a dust removing fan fixing seat cavity (31511) of the dust removing fan fixing seat (3151) is communicated with a frame cavity (316) of the frame (31), the dust removing fan (3152) is fixed on the dust removing fan fixing seat (3151), a dust removing fan air inlet of the dust removing fan (3152) is communicated with the dust removing fan fixing seat cavity (31511) of the dust removing fan fixing seat (3151), one end of the dust exhaust pipe (3153) is connected with a dust removing fan air outlet of the dust removing fan (3152), and a dust collection filter bag is fixed at the other end of the dust exhaust pipe (3153).
CN201911409429.5A 2019-12-31 2019-12-31 Structure improved cotton beating machine Active CN111039250B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113445295A (en) * 2021-08-05 2021-09-28 浙江衣拿智能科技股份有限公司 Patting machine with velvet removing device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1275692A (en) * 1969-06-10 1972-05-24 Reforma Werke Dultgen & Biller Fibre-material filling and method and apparatus for producing the filling
CN104188233A (en) * 2014-09-03 2014-12-10 常熟市百联自动机械有限公司 Flapping scattering machine
CN205682498U (en) * 2016-05-30 2016-11-16 苏运松 Cotton machine clapped by a kind of floss of automatically clapping
CN107668795A (en) * 2017-11-03 2018-02-09 苏州盛宏伟业机械制造有限公司 Clap cotton machine
CN211366945U (en) * 2019-12-31 2020-08-28 苏州比恩梯智能装备制造有限公司 Cotton beating machine with improved structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1275692A (en) * 1969-06-10 1972-05-24 Reforma Werke Dultgen & Biller Fibre-material filling and method and apparatus for producing the filling
CN104188233A (en) * 2014-09-03 2014-12-10 常熟市百联自动机械有限公司 Flapping scattering machine
CN205682498U (en) * 2016-05-30 2016-11-16 苏运松 Cotton machine clapped by a kind of floss of automatically clapping
CN107668795A (en) * 2017-11-03 2018-02-09 苏州盛宏伟业机械制造有限公司 Clap cotton machine
CN211366945U (en) * 2019-12-31 2020-08-28 苏州比恩梯智能装备制造有限公司 Cotton beating machine with improved structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113445295A (en) * 2021-08-05 2021-09-28 浙江衣拿智能科技股份有限公司 Patting machine with velvet removing device

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