CN111015240B - Full-automatic processing line - Google Patents
Full-automatic processing line Download PDFInfo
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- CN111015240B CN111015240B CN201911235599.6A CN201911235599A CN111015240B CN 111015240 B CN111015240 B CN 111015240B CN 201911235599 A CN201911235599 A CN 201911235599A CN 111015240 B CN111015240 B CN 111015240B
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- 238000012545 processing Methods 0.000 title claims abstract description 180
- 239000000463 material Substances 0.000 claims abstract description 208
- 230000007246 mechanism Effects 0.000 claims abstract description 174
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 7
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 7
- 238000007599 discharging Methods 0.000 description 6
- 230000007723 transport mechanism Effects 0.000 description 5
- 238000003801 milling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 208000033999 Device damage Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/02—Features relating to transfer of work between machines
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Abstract
The invention discloses a full-automatic processing line, which comprises a conveying mechanism and more than one processing machine tool, wherein more than 1 processing machine tool is distributed on one side or the left side and the right side of the conveying mechanism, the processing machine tool comprises a machine tool main body, a processing mechanism, a material part conveying mechanism, a material rack and a material taking mechanism, wherein the processing mechanism is arranged on the front side of the machine tool main body, the material rack and the material taking mechanism are both arranged on the rear side of the machine tool main body, and the material rack is positioned at the end part of the rear side of the machine tool main body; the material conveying mechanism is arranged on the machine tool body, and can move back and forth on the machine tool body to convey the material to the lower part of the processing mechanism. After the processing is finished, the processed material piece is directly placed in a conveying mechanism, and can be automatically conveyed to the next processing procedure, a plurality of processing machine tools are combined, so that the processing efficiency is greatly improved, and the labor is saved; the material taking mechanism and the processing mechanism are respectively distributed on two sides of the machine tool main body, so that the material taking mechanism and the processing mechanism can not affect each other during processing, and the space can be reasonably utilized.
Description
Technical Field
The invention belongs to the technical field of processing, and particularly relates to a full-automatic processing assembly line.
Background
At present, the engraving and milling machine is a numerical control machine tool, can be used for engraving and milling, and is a high-precision numerical control machine tool, and is widely applied to the processing of glass panels or lining plates of electronic equipment such as mobile phones, tablet computers and the like due to higher processing precision. However, the existing processing machine tools usually work independently, and after the processing of the existing processing machine tools is completed, the processed material needs to be manually transferred to the next process, so that the labor cost is high.
The patent application with the application number of CN201821754816.3 discloses a manipulator prepositioned engraving and milling machine, which comprises a machine body, a processing table, a processing cutter and a manipulator, wherein the machine body is provided with a mounting frame, a feeding frame and a discharging frame, and the feeding frame and the discharging frame are respectively positioned at two sides of the front end of the mounting frame; the processing table is arranged on the machine body and is positioned between the feeding frame and the discharging frame, the manipulator is arranged at the front end of the mounting frame, and the manipulator is used for taking the workpiece clamp on the feeding frame to the processing table and taking the workpiece clamp on the processing table to the discharging frame; the processing tool is mounted on the mounting frame and is used for processing a workpiece on the processing table.
The manipulator-prepositioned engraving and milling machine disclosed by the invention works independently, and after the machining is finished, the machined material is required to be manually transferred to the next working procedure, so that the labor cost is high; and the manipulator and the processing part are arranged on the same side, so that dust or water and the like can splash onto the manipulator or a workpiece during processing, the service life of the material taking manipulator is influenced, meanwhile, the workpiece is damaged, and the manipulator and the processing part are on the same side, so that maintenance is difficult.
Disclosure of Invention
In order to solve the problems, the primary aim of the invention is to provide a full-automatic processing assembly line, which can directly place processed material on a conveyor belt after processing is completed, and can automatically transfer the material to the next processing procedure, so that a plurality of processing machine tools are reasonably combined, the processing efficiency can be greatly improved, and the labor is saved.
The invention further aims to provide a full-automatic processing assembly line, wherein the material taking mechanism is arranged on the rear side of the machine tool main body, so that the material taking mechanism is arranged on the front side of the machine tool main body, the material taking mechanism and the material taking mechanism are respectively distributed on two sides of the machine tool main body, the material taking mechanism and the machine tool main body cannot be mutually influenced during processing, the space can be reasonably utilized, the size of the machine tool main body is reduced, and the stability of the machine tool main body is improved.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
The full-automatic processing assembly line comprises a conveying mechanism for conveying feeding parts along a conveying direction and more than one processing machine tool, wherein more than 1 processing machine tool is distributed on one side or the left side and the right side of the conveying mechanism, the processing machine tool comprises a machine tool main body, a processing mechanism, a material part conveying mechanism, a material rack and a material taking mechanism for taking materials from the material rack, the processing mechanism is arranged on the front side of the machine tool main body, the material rack and the material taking mechanism are both arranged on the rear side of the machine tool main body, and the material rack is positioned at the end part of the rear side of the machine tool main body; the material conveying mechanism is arranged on the machine tool body, and can move back and forth on the machine tool body to convey the material to the lower part of the processing mechanism. In the invention, the processed material piece is moved to the lower part of the material taking mechanism by the material piece conveying mechanism, so that the material taking mechanism moves to the conveying mechanism; through the arrangement, after the processing is finished, the processed material piece is directly placed on the conveying mechanism, so that the material piece can be automatically conveyed to the next processing procedure, a plurality of processing machine tools are reasonably combined, the processing efficiency can be greatly improved, and the labor is saved; and through setting up extracting mechanism in the rear side of lathe main part, make processing agency set up in the front side of lathe main part to both distribute respectively in the both sides of lathe main part, both can not influence each other during the processing, and can rational utilization space, reduce the volume of lathe main part, promote the stability of lathe main part.
Further, the material taking mechanism comprises a supporting seat, a first X-axis driving mechanism and a rear manipulator, wherein the supporting seat is fixed on the rear side of the machine tool main body, the first X-axis driving mechanism is arranged on the supporting seat, one end of the first X-axis driving mechanism extends to the conveying mechanism, the rear manipulator is connected with the first X-axis driving mechanism and is arranged above the rear side of the machine tool main body, the first X-axis driving mechanism can drive the rear manipulator to move back and forth to the direction of the conveying mechanism so as to move the processed material to the conveying mechanism, and the rear manipulator can move up and down to take or discharge the material. In the invention, the rear manipulator is arranged at the rear side of the machine tool main body, and the processing mechanism is arranged at the front side of the machine tool main body, so that the rear manipulator and the processing mechanism for taking materials are respectively distributed at two sides of the machine tool main body, the rear manipulator and the processing mechanism are not mutually influenced during processing, the space can be reasonably utilized, the volume of the machine tool main body is reduced, and the stability of the machine tool main body is improved; simultaneously, through the setting of first X axle actuating mechanism, can drive rearmounted manipulator round trip movement, on conveniently removing transport mechanism with the material spare after the processing, conveniently get the blowing through the reciprocates of rearmounted manipulator.
Further, the rear manipulator comprises a first lifting cylinder, a connecting frame and a material taking rod, wherein the first lifting cylinder is connected to a first X-axis driving mechanism, the upper portion of the connecting frame is connected with the first lifting cylinder, the lower portion of the connecting frame is connected with the material taking rod, and a suction nozzle is arranged on the material taking rod. In the invention, the first lifting cylinder drives the connecting frame to move up and down so as to drive the material taking rod to move up and down, and the suction nozzle is used for adsorbing a material piece; through the arrangement, the material can be conveniently fetched and placed at the rear side of the machine tool body.
Further, the supporting seat is of a door-shaped structure, the lower parts of the two ends of the supporting seat are fixed on the machine tool main body, the upper part of the supporting seat extends to the conveying mechanism, the first X-axis driving mechanism is driven by a linear motor and comprises a first X-axis guide rail and a first X-axis sliding block, the number of the first X-axis guide rails is 2, the first X-axis guide rails are respectively fixed on the upper part of the supporting seat and are respectively arranged on the upper side and the lower side of one side of the material rack, the first X-axis guide rails of each processing machine tool are all arranged in parallel, the first X-axis sliding block is connected to the first X-axis guide rail in a sliding mode, and the first lifting cylinder is fixedly connected with the first X-axis sliding block. In the invention, the first X-axis driving mechanism is driven by the linear motor, so that the rear manipulator is conveniently driven by the first X-axis sliding block to move to the conveying mechanism, and the processed material is conveniently conveyed.
Further, the link is including connecting upper portion and connection lower part, the upper end and the first lift cylinder of connection upper portion are connected, just connect upper portion and first X axle guide rail and be perpendicular setting, the lower extreme of connection upper portion is with the middle part fixed connection of connection lower part, the connection lower part is parallel arrangement with first X axle guide rail, the extracting rod is fixed in and connects the lower part below, just extracting rod and connection lower part parallel arrangement. According to the invention, through the arrangement of the connecting upper part and the connecting lower part, the first lifting cylinder can conveniently control the up-and-down movement, and meanwhile, the material taking rods can be conveniently arranged below the connecting lower part in parallel, so that material taking is convenient, and the processing efficiency is improved.
Further, the two ends of the connecting lower part extend downwards and vertically to form a bracket, the two ends of the material taking rod are movably connected to the lower ends of the bracket connected with the two ends of the lower part, and the upper side and the lower side of the material taking rod are respectively provided with the suction nozzle. According to the invention, the material taking rod is movably connected below the connecting lower part through the arrangement of the brackets, and the material taking rod can rotate between the brackets through the motor, so that the material taking and discharging of the suction nozzles on the upper side and the lower side of the material taking rod are facilitated.
Further, the connecting frame is of an inverted T-shaped structure. According to the invention, the suction nozzle can be more conveniently controlled to take and discharge materials through the structural arrangement of the connecting frame.
Further, the suction nozzles are vacuum suction nozzles, the number of the suction nozzles in each group is more than 1, and the number of the suction nozzles in each group is more than one. In the invention, a plurality of suction nozzles can absorb a plurality of material pieces at the same time, the processing efficiency is high, the suction nozzles can be provided with 8 groups which are uniformly distributed in two rows and are arranged on the upper side and the lower side of the material taking rod, 4 groups of material racks can be correspondingly arranged in each row, and the suction nozzles are uniformly distributed in a row from left to right at the rear end of the machine tool main body and are positioned below the suction nozzles.
Further, the processing machine tool is further provided with a locating rack for locating the material piece and a jig for fixing the material piece, the locating rack is fixed on the rear side of the machine tool main body and is separated from the jig, the locating rack is located between the processing mechanism and the material rack, the jig is connected with the material piece conveying mechanism, the material piece conveying mechanism can move back and forth to drive the jig to move the material piece, and the processing mechanism can move up and down above the machine tool main body to process the material piece on the jig. In the invention, after the rear manipulator takes the material, the material is placed on a jig for fixing, the material is positioned by a positioning frame, and a positioned material conveying mechanism drives the jig to move the material to the lower part of a processing mechanism for processing; the locating rack that will be used for carrying out the location to the material spare sets up with the tool separately, and it is good that the material spare passes through location structure location to after fixing on the tool, only the tool takes the material spare to process through processing mechanism along with material spare transport mechanism motion to the processing position, and the locating rack still stays the position of material loading, can not remove the processing position, thereby avoided the complex environment of processing position to the influence of locating rack, reduction device's damage probability.
Further, the locating rack is including the support body and be used for carrying out the setting element that fixes a position to the material, the lower part and the lathe main part fixed connection of support body, the setting element is fixed in the upper portion of support body, the setting element is provided with the location screens, when the tool removes the position to the setting element, the setting element is fixed a position the material through the location screens. According to the invention, the positioning piece is fixed at the feeding position of the machine tool main body through the frame body, so that the jig and the positioning piece are designed separately, when the positioning piece is positioned through the positioning clamping position of the positioning piece, and after the positioning piece is fixed on the jig, only the jig carries the material piece to move to the processing position along with the material piece conveying mechanism to process, and the positioning piece is still left at the feeding position and cannot move to the processing position, thereby avoiding the influence of the complex environment of the processing position on the positioning frame and reducing the damage probability of the device.
Further, the frame body comprises a left fixing piece, a positioning plate and a right fixing piece, wherein the lower ends of the left fixing piece and the right fixing piece are respectively fixed at two sides of the machine tool main body, two ends of the positioning plate are respectively fixedly connected with the upper ends of the left fixing piece and the right fixing piece, and the positioning piece is fixedly connected with the positioning plate. According to the invention, the positioning piece can be stably fixed above the machine tool main body through the arrangement of the left side fixing piece, the positioning plate and the right side fixing piece, so that the positioning of the jig is facilitated.
Further, the locating piece is including location driver and location portion, location driver and locating plate fixed connection, the location driver is provided with the output shaft, the output shaft and the location portion fixed connection of location driver, the location portion is provided with the location screens, when the tool removes the position to the locating piece, the location driver can be close to or keep away from through output shaft drive location portion the location of tool realization material piece. According to the invention, through the arrangement, the positioning of the material piece can be more convenient.
Further, the processing mechanism comprises a mounting seat, a second X-axis driving mechanism and a processing assembly, wherein the lower end of the mounting seat is fixed on the machine tool main body, the second X-axis driving mechanism is connected to the upper portion of the mounting seat, and the processing mechanism is connected with the second X-axis driving mechanism and can drive the processing mechanism to move left and right. According to the invention, the processing mechanism can be arranged above the machine tool main body, so that the processing is convenient, and the second X-axis driving mechanism can be used for conveniently driving the processing mechanism to act and move to adjust the position.
Further, the mounting seat is of a gantry structure, and a gap for passing through the material part conveying mechanism and the jig is formed in the bottom of the mounting seat; the processing assembly comprises a mounting plate and more than 1 second lifting cylinders, wherein the more than 1 second lifting cylinders are fixed on the mounting plate, the more than 1 second lifting cylinders are connected with a processing head, and the second lifting cylinders can drive the processing head to move up and down; the second X-axis driving mechanism comprises a second X-axis motor, a second X-axis guide rail, a second X-axis screw rod and a second X-axis nut; the X-axis guide rails are 2, the 2X-axis guide rails are respectively fixed on the upper side and the lower side of one surface of the mounting seat, which is opposite to the positioning frame, along the length direction of the mounting seat, the mounting plate is slidably connected to the second X-axis guide rails, the second X-axis motor is fixed between the 2X-axis guide rails, an output shaft of the second X-axis motor is connected with a second X-axis screw rod, the second X-axis screw rod is parallel to the second X-axis guide rails, a second X-axis nut is sleeved on the second X-axis screw rod, and the second X-axis nut is fixedly connected with the mounting plate. In the invention, the second X-axis screw rod is driven to rotate by the second X-axis motor, so that the second X-axis nut moves left and right on the second X-axis screw rod, and the second lifting cylinder is driven by the mounting plate to move left and right on the second X-axis guide rail to adjust the position, thereby facilitating processing.
Further, the material piece conveying mechanism comprises a sliding plate, Y-axis guide rails, a Y-axis motor, Y-axis screw rods and Y-axis nuts, wherein the number of the Y-axis guide rails is 2, the 2Y-axis guide rails are symmetrically arranged on the machine tool main body, and the Y-axis guide rails are arranged below the mounting seat and are arranged in a vertical structure with the mounting seat; the Y-axis motor is fixed between 2Y-axis guide rails, the sliding plate is connected to the Y-axis guide rails in a sliding mode, the jig is fixed to the sliding plate, the Y-axis screw rod is connected with an output shaft of the Y-axis motor, the Y-axis screw rod is parallel to the Y-axis guide rails, the Y-axis nut is sleeved on the Y-axis screw rod, and the Y-axis nut is fixedly connected with the Y-axis sliding plate. In the invention, the Y-axis screw rod is driven to rotate by the Y-axis motor, so that the Y-axis nut moves back and forth on the Y-axis screw rod, and the sliding plate is driven to move back and forth on the Y-axis guide rail, so that the jig is driven to move back and forth, and the processing is convenient.
Further, the location portion is including first location portion, second location portion and connecting portion, the slope of location driver is fixed in the bottom of locating plate, the output shaft and the connecting portion of location driver are connected, the connecting portion extends along the length direction of tool has first connecting portion, the connecting portion extends along the width direction of tool has second connecting portion, first location portion is fixed in on the first connecting portion, second location portion is fixed in on the second connecting portion, form between the inboard of first location portion and second location portion the location screens. According to the invention, through the arrangement, the positioning of the material piece can be more convenient.
Further, a first reinforcing block is fixed on one side, facing the positioning plate, of the left fixing piece and the right fixing piece, and a second reinforcing block is fixed on the other side of the left fixing piece and the right fixing piece. In the invention, the arrangement of the first reinforcing block and the second reinforcing block can enable the structures of the left fixing piece and the right fixing piece to be more stable, so that the positions of the positioning pieces can be more stable.
Further, the positioning driving piece is a telescopic cylinder. In the invention, the telescopic cylinder drives the positioning part to perform positioning conveniently with good effect.
Further, fixed blocks are fixed at the two ends of the positioning plate, and the two ends of the positioning plate are fixedly connected with the left side fixing piece and the right side fixing piece through the fixed blocks respectively. According to the invention, the left fixing piece, the right fixing piece and the positioning plate are fixedly connected through the fixing blocks, so that the connecting structure is more stable.
Further, the left fixing piece and the right fixing piece are in a Z-shaped structure in mirror symmetry. In the invention, by the arrangement of the structure, the structure of the left fixing piece and the right fixing piece is more stable, so that the position of the positioning piece can be more stable.
Further, the jig is a vacuum adsorption jig, and the jig and the positioning piece are more than one. In the invention, the vacuum adsorption jig can conveniently adsorb the material pieces, the number of the jigs and the number of the positioning pieces can be 4, the number of the second lifting cylinders is 4, the 4 jigs are arranged in a row and uniformly fixed on the material piece conveying mechanism, the 4 positioning pieces are uniformly fixed at the bottom of the positioning plate, and the positions of the 4 positioning pieces correspond to the jigs; the processing efficiency is higher.
The invention has the beneficial effects that: compared with the prior art, in the invention, through the arrangement, the processed material is directly placed on the conveyor belt after processing is finished, so that the material can be automatically conveyed to the next processing procedure, a plurality of processing machine tools are reasonably combined, the processing efficiency can be greatly improved, and the labor is saved; and through setting up extracting mechanism in the rear side of lathe main part, make processing agency set up in the front side of lathe main part to both distribute respectively in the both sides of lathe main part, both can not influence each other during the processing, and can rational utilization space, reduce the volume of lathe main part, promote the stability of lathe main part.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of a fully automatic processing line according to the present invention.
Fig. 2 is a partial enlarged view of a schematic structural diagram of an embodiment of a fully automatic processing line in accordance with the present invention.
Fig. 3 is a schematic structural view of a material transporting mechanism of a fully automatic processing line on a machine tool body according to the present invention.
Fig. 4 is a schematic structural diagram of a post manipulator of a fully automatic processing line according to the present invention.
Fig. 5 is a schematic view of a first angle structure of a processing mechanism of a rear manipulator of a fully automatic processing line according to the present invention.
Fig. 6 is a schematic view of a second angle structure of a processing mechanism of a rear manipulator of a fully automatic processing line according to the present invention.
Fig. 7 is a schematic view of a first angle structure of a positioning frame of a fully automatic processing line according to the present invention.
Fig. 8 is a schematic view of a second angle structure of a positioning frame of a fully automatic processing line according to the present invention.
Fig. 9 is a schematic view of a first angle structure of a positioning member of a fully automatic processing line according to the present invention.
Fig. 10 is a schematic view of a second angle structure of a positioning member of a fully automatic processing line according to the present invention.
Fig. 11 is a schematic structural view of a frame body of a fully automatic processing line according to the present invention.
Fig. 12 is a schematic view of a right side fixture of a fully automatic processing line according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1-12, the invention provides a full-automatic processing assembly line, which comprises a conveying mechanism 10 for conveying a feeding piece 60 along a conveying direction and more than one processing machine tool, wherein more than 1 processing machine tool is distributed on one side or the left side and the right side of the conveying mechanism 10, the processing machine tool comprises a machine tool main body 1, a processing mechanism 2, a material piece conveying mechanism 3, a material rack 4 and a material taking mechanism 5 for taking materials from the material rack 4, the processing mechanism 2 is arranged on the front side of the machine tool main body 1, the material rack 4 and the material taking mechanism 5 are both arranged on the rear side of the machine tool main body 1, and the material rack 4 is positioned at the end part of the rear side of the machine tool main body 1; the material transporting mechanism 3 is provided on the machine tool body 1, and the material transporting mechanism 3 can move back and forth on the machine tool body 1 to transport the material 60 to the lower side of the processing mechanism 2. In the present invention, the processed material piece 60 is moved by the material piece transporting mechanism 3 to the lower side of the material taking mechanism 5, so as to be moved by the material taking mechanism 5 to the conveying mechanism 10; through the arrangement, after the processing is finished, the processed material piece 60 is directly placed on the conveying mechanism 10, so that the material piece can be automatically conveyed to the next processing procedure, a plurality of processing machine tools are reasonably combined, the processing efficiency can be greatly improved, and the labor is saved; and through setting up extracting mechanism 5 in the rear side of lathe main part 1, make processing agency 2 set up in the front side of lathe main part 1 to both distribute respectively in the both sides of lathe main part 1, both can not influence each other during the processing, and can rational utilization space, reduce the volume of lathe main part 1, promote the stability of lathe main part 1.
The material taking mechanism 5 comprises a supporting seat 51, a first X-axis driving mechanism 52 and a rear manipulator 53, the supporting seat 51 is fixed on the rear side of the machine tool body 1, the first X-axis driving mechanism 52 is arranged on the supporting seat 51, one end of the first X-axis driving mechanism 52 extends to the conveying mechanism 10, the rear manipulator 53 is connected with the first X-axis driving mechanism 52 and is arranged above the rear side of the machine tool body 1, the first X-axis driving mechanism 52 can drive the rear manipulator 53 to move back and forth towards the direction of the conveying mechanism to move the processed material 60 to the conveying mechanism 10, and the rear manipulator 53 can move up and down to take or discharge materials. In the invention, the rear manipulator 53 is arranged at the rear side of the machine tool main body 1, and the processing mechanism 2 is arranged at the front side of the machine tool main body 1, so that the rear manipulator 53 and the processing mechanism 2 for taking materials are respectively distributed at two sides of the machine tool main body 1, the rear manipulator 53 and the processing mechanism 2 are not mutually influenced during processing, the space can be reasonably utilized, the volume of the machine tool main body 1 is reduced, and the stability of the machine tool main body 1 is improved; meanwhile, through the arrangement of the first X-axis driving mechanism 52, the rear manipulator 53 can be driven to move back and forth, the processed material piece 60 can be conveniently moved to the conveying mechanism 10, and the material can be conveniently taken and discharged through the up-and-down movement of the rear manipulator 53.
Wherein, the post manipulator 53 includes a first lifting cylinder 531, a connecting frame 532 and a material taking rod 533, the first lifting cylinder 531 is connected to the first X-axis driving mechanism 52, the upper portion of the connecting frame 532 is connected to the first lifting cylinder 531, the lower portion of the connecting frame 532 is connected to the material taking rod 533, and the material taking rod 533 is provided with a suction nozzle 534. In the invention, the first lifting air cylinder 531 drives the connecting frame 532 to move up and down, so as to drive the material taking rod 533 to move up and down, and the suction nozzle 534 is used for sucking the material piece 60; through the arrangement, the material can be conveniently fetched and placed at the rear side of the machine tool body.
The supporting seat 51 is in a zigzag structure, the lower parts of two ends of the supporting seat 51 are fixed on the machine tool main body 1, the upper part of the supporting seat 51 extends to the conveying mechanism 10, the first X-axis driving mechanism 52 is driven by a linear motor, the first X-axis driving mechanism 52 comprises a first X-axis guide rail 521 and a first X-axis sliding block 522, the first X-axis guide rail 521 is 2, the two upper sides and the lower side of one surface, facing the material rack 4, of the upper part of the supporting seat 51 are respectively fixed, the first X-axis guide rails 521 of each machine tool are arranged in parallel, the first X-axis sliding block 522 is connected to the first X-axis guide rail 521 in a sliding manner, and the first lifting cylinder 531 is fixedly connected with the first X-axis sliding block 522. In the invention, the first X-axis driving mechanism 52 is driven by a linear motor, so that the rear manipulator 53 is conveniently driven by the first X-axis sliding block 522 to move onto the conveying mechanism 10, and the processed material piece 60 is conveniently conveyed.
The connecting frame 532 includes a connecting upper portion 5321 and a connecting lower portion 5322, wherein an upper end of the connecting upper portion 5321 is connected with the first lifting cylinder 531, the connecting upper portion 5321 is vertically disposed with the first X-axis guide rail 521, a lower end of the connecting upper portion 5321 is fixedly connected with a middle portion of the connecting lower portion 5322, the connecting lower portion 5322 is parallel to the first X-axis guide rail 521, the material taking rod 533 is fixed below the connecting lower portion 5322, and the material taking rod 533 is parallel to the connecting lower portion 5322. In the invention, by the arrangement of the connecting upper part 5321 and the connecting lower part 5322, the first lifting air cylinder 531 can conveniently control the up-down movement, and meanwhile, the material taking rod 533 can conveniently be arranged below the connecting lower part 5322 in parallel, so that the material taking is convenient, and the processing efficiency is improved.
Wherein, the two ends of the lower portion 5322 extend vertically downwards to form a support 5323, the two ends of the material taking rod 533 are movably connected to the lower ends of the support 5323, and the upper and lower sides of the material taking rod 533 are respectively provided with a suction nozzle 534. In the invention, the material taking rod 533 is movably connected below the connecting lower part 5322 through the arrangement of the support 5323, and the material taking rod 533 can rotate between the supports 5323 through a motor, so that the material taking and discharging of the suction nozzles 534 on the upper side and the lower side of the material taking rod 533 are convenient.
Wherein the connection 532 is an inverted T-shaped structure. In the invention, the suction nozzle 534 can be more conveniently controlled to take and discharge materials through the structure of the connecting frame 532.
Wherein the suction nozzles 534 are vacuum suction nozzles, and the number of the suction nozzles 534 is more than 1 group, and the number of the suction nozzles 534 in each group is more than one. In the present invention, the plurality of suction nozzles 534 can simultaneously adsorb the plurality of material pieces 60, the processing efficiency is high, the suction nozzles 534 can be provided with 8 groups, and are uniformly arranged on the upper and lower sides of the material taking rod 533 in two rows, 4 groups of material racks 4 can be correspondingly provided, and 4 groups of material racks 4 can be uniformly arranged under the suction nozzles 534 from left to right at the rear end of the machine tool body 1.
Wherein, the machine tool is still including being used for carrying out the locating rack 6 that fixes a position to material 60 and being used for fixing the tool 7 of material 60, the locating rack 6 is fixed in the rear side of lathe main part 1, and the setting of tool 7 separation, and locating rack 6 is located between processing agency 2 and the work or material rest 4, tool 7 is connected with material transport mechanism 3, and material transport mechanism 3 can reciprocate to drive tool 7 and remove material 60, processing agency 2 can reciprocate to carry out the processing to the material 60 on the tool 7 in lathe main part 1 top. In the invention, after the rear manipulator 53 takes the material piece 60, the material piece 60 is placed on the jig 7 for fixing, the positioning is performed through the positioning frame 6, and the positioned material piece conveying mechanism 3 drives the jig 7 to move the material piece 60 to the lower part of the processing mechanism 2 for processing; the locating rack 6 and the tool 7 that will be used for carrying out the location to the material piece 60 separately set up, and be well through location structure location when the material piece 60 to after fixing on tool 7, only tool 7 takes the material piece 60 to process through processing mechanism 2 along with the motion of material piece transport mechanism 3 to the processing position, and locating rack 6 still stays the position at the material, can not remove the processing position, thereby avoided the influence of the complex environment of processing position to locating rack 6, reduce the damage probability of device.
Wherein, locating rack 6 is including support body 61 and the setting element 62 that is used for carrying out the location to material 60, and the lower part and the lathe main part 1 fixed connection of support body 61, setting element 62 are fixed in the upper portion of support body 61, and setting element 62 is provided with location screens 20, and when tool 7 moved the position of setting element 62, setting element 62 carries out the location to material 60 through location screens 20. In the invention, the positioning piece 62 is fixed at the feeding position of the machine tool main body 1 through the frame body 61, so that the jig 7 and the positioning piece 62 are designed in a separated mode, when the material piece 60 is positioned through the positioning clamping position 20 of the positioning piece 62, and after the fixing on the jig 7 is finished, only the jig 7 carries the material piece 60 to move to the processing position along with the material piece conveying mechanism 3 for processing, and the positioning piece 62 is still left at the feeding position and cannot move to the processing position, thereby avoiding the influence of the complex environment of the processing position on the positioning frame 6 and reducing the damage probability of the device.
The frame 61 includes a left fixing member 611, a positioning plate 612 and a right fixing member 613, the lower ends of the left fixing member 611 and the right fixing member 613 are respectively fixed at two sides of the machine tool main body 1, two ends of the positioning plate 612 are respectively fixedly connected with the upper ends of the left fixing member 611 and the right fixing member 613, and the positioning member 62 is fixedly connected with the positioning plate 612. In the invention, the positioning piece 62 can be stably fixed above the machine tool main body 1 by arranging the left side fixing piece 611, the positioning plate 612 and the right side fixing piece 613, so that the positioning of the jig 7 is convenient.
Wherein, the positioning piece 62 includes a positioning driving piece 621 and a positioning portion 622, the positioning driving piece 621 is fixedly connected with the positioning plate 612, the positioning driving piece 621 is provided with an output shaft, the output shaft of the positioning driving piece 621 is fixedly connected with the positioning portion 622, the positioning portion 622 is provided with a positioning clamping position 20, when the jig 7 moves to the position of the positioning piece 62, the positioning driving piece 621 can drive the positioning portion 622 to approach or depart from the jig 7 through the output shaft to realize the positioning of the material 60. In the present invention, by the above arrangement, the positioning of the material piece 60 can be more convenient.
The machining mechanism 2 includes a mounting seat 21, a second X-axis driving mechanism 22 and a machining assembly 23, wherein the lower end of the mounting seat 21 is fixed on the machine tool body 1, the second X-axis driving mechanism 22 is connected to the upper portion of the mounting seat 21, the machining mechanism 2 is connected to the second X-axis driving mechanism 22, and the second X-axis driving mechanism 22 can drive the machining mechanism 2 to move left and right. In the present invention, by the above arrangement, the machining mechanism 2 can be arranged above the machine tool main body 1, so that machining is facilitated, and by the arrangement of the second X-axis driving mechanism 22, the machining mechanism 2 can be driven to move to the adjustment position.
Wherein, the mounting seat 21 is of a gantry structure, and a gap 211 for the passing of the material conveying mechanism 3 and the jig 7 is arranged at the bottom; the processing assembly 23 comprises a mounting plate 231 and more than 1 second lifting cylinders 232,1 and more than 1 second lifting cylinders 232, wherein the second lifting cylinders 232 are all fixed on the mounting plate 231, the more than 1 second lifting cylinders 232 are all connected with a processing head 233, and the second lifting cylinders 232 can drive the processing head 233 to move up and down; the second X-axis driving mechanism 22 comprises a second X-axis motor 221, a second X-axis guide rail 222, a second X-axis screw 223 and a second X-axis nut; the number of the second X-axis guide rails 222 is 2, the 2 second X-axis guide rails 222 are respectively fixed on the upper side and the lower side of the surface, facing away from the positioning frame 6, of the mounting seat 21 along the length direction of the mounting seat 21, the mounting plate 231 is slidably connected to the second X-axis guide rails 222, the second X-axis motor 221 is fixed between the 2 second X-axis guide rails 222, an output shaft of the second X-axis motor 221 is connected with the second X-axis screw rod 223, the second X-axis screw rod 223 is parallel to the second X-axis guide rails 222, the second X-axis nut is sleeved on the second X-axis screw rod 223, and the second X-axis nut is fixedly connected with the mounting plate 231. In the invention, the second X-axis screw rod 223 is driven to rotate by the second X-axis motor 221, so that the second X-axis nut moves left and right on the second X-axis screw rod 223, and the second lifting cylinder 232 is driven by the mounting plate 231 to move left and right on the second X-axis guide rail 222 to adjust the position, thereby facilitating the processing.
The material conveying mechanism 3 comprises a sliding plate 31, Y-axis guide rails 32, a Y-axis motor 33, a Y-axis screw rod 34 and Y-axis nuts, wherein the number of the Y-axis guide rails 32 is 2, the 2Y-axis guide rails 32 are symmetrically arranged on the machine tool main body 1, and the Y-axis guide rails 32 are positioned below the mounting seat 21 and are arranged in a vertical structure with the mounting seat 21; the Y-axis motor 33 is fixed between 2Y-axis guide rails 32, the sliding plate 31 is connected onto the Y-axis guide rails 32 in a sliding way, the jig 7 is fixed onto the sliding plate 31, the Y-axis screw rod 34 is connected with an output shaft of the Y-axis motor 33, the Y-axis screw rod 34 is parallel to the Y-axis guide rails 32, the Y-axis screw rod 34 is sleeved with the Y-axis nut, and the Y-axis nut is fixedly connected with the Y-axis sliding plate 31. In the invention, the Y-axis screw rod 34 is driven to rotate by the Y-axis motor 33, so that the Y-axis nut moves back and forth on the Y-axis screw rod 34, and the sliding plate 31 is driven to move back and forth on the Y-axis guide rail 32, so that the jig 7 is driven to move back and forth, and the processing is convenient.
The positioning portion 622 includes a first positioning portion 6221, a second positioning portion 6222, and a connecting portion 6223, the positioning driving member 621 is obliquely fixed at the bottom of the positioning plate 612, an output shaft of the positioning driving member 621 is connected with the connecting portion 6223, the connecting portion 6223 extends along a length direction of the jig 7 to form a first connecting portion 62231, the connecting portion 6223 extends along a width direction of the jig 7 to form a second connecting portion 62232, the first positioning portion 6221 is fixed on the first connecting portion 62231, the second positioning portion 6222 is fixed on the second connecting portion 62232, and a positioning clip 20 is formed between the inner sides of the first positioning portion 6221 and the second positioning portion 6222. In the present invention, by the above arrangement, the positioning of the material piece 60 can be more convenient.
Wherein, a first reinforcing block 30 is fixed on one side of the left fixing piece 611 and the right fixing piece 613 facing the positioning plate 612, and a second reinforcing block 40 is fixed on the other side of the left fixing piece 611 and the right fixing piece 613. In the present invention, the arrangement of the first reinforcing block 30 and the second reinforcing block 40 can stabilize the structures of the left fixing piece 611 and the right fixing piece 613, and thus the position of the positioning piece 62 can be stabilized.
Wherein the positioning driving piece 621 is a telescopic cylinder. In the invention, the telescopic cylinder drives, so that the effect is good, and the positioning part 622 is conveniently controlled to perform positioning.
Wherein, the two ends of the positioning plate 612 are also fixed with fixing blocks 50, and the two ends of the positioning plate 612 are respectively fixedly connected with the left fixing piece 611 and the right fixing piece 613 through the fixing blocks 50. In the invention, the fixing block 50 is used for realizing the fixed connection of the left fixing piece 611 and the right fixing piece 613 with the positioning plate 612, so that the connecting structure is more stable.
The left fixing piece 611 and the right fixing piece 613 have a zigzag structure with mirror symmetry. In the present invention, the above arrangement stabilizes the structures of the left fixing piece 611 and the right fixing piece 613, and thus the position of the positioning piece 62 can be stabilized.
Wherein, tool 7 is vacuum adsorption tool 7, and tool 7 and setting element 62 are more than one. In the invention, the vacuum adsorption jig 7 can conveniently adsorb the material parts 60, the number of the jigs 7 and the positioning parts 62 can be 4, the number of the second lifting cylinders 232 is 4, the 4 jigs 7 are uniformly fixed on the material part conveying mechanism 3 in a row, the 4 positioning parts 62 are uniformly fixed at the bottom of the positioning plate 612, and the positions of the positioning parts correspond to the positions of the jigs 7; the processing efficiency is higher.
In practical application, the conveying mechanism 10 comprises a conveying motor, a conveying belt and two belt pulleys, wherein two ends of the conveying belt are synchronously wound on the outer surfaces of the two belt pulleys; the transmission motor is used for driving one of the belt pulleys to rotate; the end face of the conveyor belt is formed as the conveying end face of the conveying mechanism 10. Thus, the rotating shaft of the conveying motor can rotate to drive the belt pulley to rotate, so that the conveying belt is driven to drive, conveying operation is completed, and conveying is stable. Of course, the conveying mechanism 10 may be implemented by a chain conveying mechanism 10 or a roller conveying mechanism 10.
In practical application, the working principle of the full-automatic processing line implemented by the invention is as follows:
1. During processing, the first lifting air cylinder 531 drives the vacuum suction nozzle 534 to descend to the material frame 4, the material piece 60 to be processed is sucked by the vacuum suction nozzle 534, and the first lifting air cylinder 531 ascends to realize material taking.
2. When the first lifting cylinder 531 moves to move the material piece 60 to the upper side of the jig 7, the lifting cylinder descends to realize blanking.
3. The jig 7 and the positioning frame 6 realize positioning of the material piece 60, and the jig 7 is driven by the Y-axis screw 34 and the Y-axis motor 33 to slide on the Y-axis guide rail 32 and move to the lower part of the processing head 233.
4. The second lifting cylinder 232 drives the processing head 233 to move downwards to process the material piece 60, and after the processing is completed, the second lifting cylinder 232 drives the processing head 233 to ascend.
5. And the jig 7 is driven to move to the other side by the Y-axis screw rod 34 and the Y-axis motor 33, the machined material piece 60 is taken out by the cooperation of the first lifting air cylinder 531 and the vacuum suction nozzle 534, and the blanking is realized by the first X-axis driving mechanism 52 and the movement conveying mechanism 10.
The invention has the beneficial effects that: compared with the prior art, in the invention, through the arrangement, the processed material is directly placed on the conveyor belt after processing is finished, so that the material can be automatically conveyed to the next processing procedure, a plurality of processing machine tools are reasonably combined, the processing efficiency can be greatly improved, and the labor is saved; and through setting up extracting mechanism in the rear side of lathe main part, make processing agency set up in the front side of lathe main part to both distribute respectively in the both sides of lathe main part, both can not influence each other during the processing, and can rational utilization space, reduce the volume of lathe main part, promote the stability of lathe main part.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (6)
1. The full-automatic processing assembly line is characterized by comprising a conveying mechanism for conveying feeding parts along a conveying direction and more than one processing machine tool, wherein more than 1 processing machine tool is distributed on one side or the left side and the right side of the conveying mechanism, the processing machine tool comprises a machine tool main body, a processing mechanism, a feeding part conveying mechanism, a material rack and a material taking mechanism for taking materials from the material rack, the processing mechanism is arranged on the front side of the machine tool main body, the material rack and the material taking mechanism are both arranged on the rear side of the machine tool main body, and the material rack is positioned at the end part of the rear side of the machine tool main body; the material conveying mechanism is arranged on the machine tool main body, and can move back and forth on the machine tool main body to convey the material to the lower part of the processing mechanism;
The processing machine tool further comprises a positioning frame for positioning the material parts and a jig for fixing the material parts, wherein the positioning frame is fixed on the rear side of the machine tool main body and is separated from the jig, the positioning frame is positioned between the processing mechanism and the material frame, the jig is connected with the material part conveying mechanism, the material part conveying mechanism can move back and forth to drive the jig to move the material parts, and the processing mechanism can move up and down above the machine tool main body to process the material parts on the jig; the positioning frame comprises a frame body and a positioning piece for positioning the material piece, wherein the lower part of the frame body is fixedly connected with the machine tool main body, the positioning piece is fixed on the upper part of the frame body, the positioning piece is provided with a positioning clamp, and when the jig moves to the position of the positioning piece, the positioning piece positions the material piece through the positioning clamp;
the frame body comprises a left fixing piece, a positioning plate and a right fixing piece, wherein the lower ends of the left fixing piece and the right fixing piece are respectively fixed at two side positions of the machine tool main body, the two ends of the positioning plate are respectively fixedly connected with the upper ends of the left fixing piece and the right fixing piece, and the positioning piece is fixedly connected with the positioning plate; the positioning piece comprises a positioning driving piece and a positioning part, the positioning driving piece is fixedly connected with the positioning plate, the positioning driving piece is provided with an output shaft, the output shaft of the positioning driving piece is fixedly connected with the positioning part, the positioning part is provided with the positioning clamping position, and when the jig moves to the position of the positioning piece, the positioning driving piece can drive the positioning part to approach or depart from the jig through the output shaft to realize the positioning of the material piece;
The material part conveying mechanism comprises a sliding plate, Y-axis guide rails, a Y-axis motor, Y-axis screw rods and Y-axis nuts, wherein the number of the Y-axis guide rails is 2, the 2Y-axis guide rails are symmetrically arranged on a machine tool main body, and the Y-axis guide rails are arranged below the mounting seat and are arranged in a vertical structure with the mounting seat; the Y-axis motor is fixed between 2Y-axis guide rails, the sliding plate is connected to the Y-axis guide rails in a sliding way, the jig is fixed on the sliding plate, the Y-axis screw rod is connected with an output shaft of the Y-axis motor, the Y-axis screw rod is parallel to the Y-axis guide rails, the Y-axis nut is sleeved on the Y-axis screw rod, and the Y-axis nut is fixedly connected with the Y-axis sliding plate;
the positioning part comprises a first positioning part, a second positioning part and a connecting part, wherein the positioning driving part is obliquely fixed at the bottom of the positioning plate, an output shaft of the positioning driving part is connected with the connecting part, the connecting part extends along the length direction of the jig to form a first connecting part, the connecting part extends along the width direction of the jig to form a second connecting part, the first positioning part is fixed on the first connecting part, the second positioning part is fixed on the second connecting part, and the positioning clamping position is formed between the inner sides of the first positioning part and the second positioning part.
2. The full-automatic processing line according to claim 1, wherein the material taking mechanism comprises a supporting seat, a first X-axis driving mechanism and a rear manipulator, the supporting seat is fixed on the rear side of the machine tool main body, the first X-axis driving mechanism is arranged on the supporting seat, one end of the first X-axis driving mechanism extends to the conveying mechanism, the rear manipulator is connected with the first X-axis driving mechanism and is arranged above the rear side of the machine tool main body, the first X-axis driving mechanism can drive the rear manipulator to move back and forth in the direction of the conveying mechanism to move processed material pieces to the conveying mechanism, and the rear manipulator can move up and down to take or discharge materials.
3. The full-automatic processing line according to claim 2, wherein the rear manipulator comprises a first lifting cylinder, a connecting frame and a material taking rod, the first lifting cylinder is connected with the first X-axis driving mechanism, the upper part of the connecting frame is connected with the first lifting cylinder, the lower part of the connecting frame is connected with the material taking rod, and a suction nozzle is arranged on the material taking rod;
The supporting seat is of a door-shaped structure, the lower parts of two ends of the supporting seat are fixed on a machine tool main body, the upper parts of the supporting seat extend to a conveying mechanism, a first X-axis driving mechanism is driven by a linear motor and comprises a first X-axis guide rail and a first X-axis sliding block, the number of the first X-axis guide rails is 2, the first X-axis guide rails are respectively fixed on the upper part of the supporting seat towards the upper side and the lower side of one side of a material rack, the first X-axis guide rails of each processing machine tool are arranged in parallel, the first X-axis sliding block is connected onto the first X-axis guide rail in a sliding mode, and the first lifting cylinder is fixedly connected with the first X-axis sliding block.
4. The full-automatic processing line according to claim 3, wherein the connecting frame comprises a connecting upper portion and a connecting lower portion, the upper end of the connecting upper portion is connected with the first lifting cylinder, the connecting upper portion is arranged vertically to the first X-axis guide rail, the lower end of the connecting upper portion is fixedly connected with the middle of the connecting lower portion, the connecting lower portion is arranged in parallel with the first X-axis guide rail, the material taking rod is fixed below the connecting lower portion, and the material taking rod is arranged in parallel with the connecting lower portion; the two ends of the material taking rod are movably connected to the lower ends of the brackets connected with the two ends of the lower part, and the suction nozzles are arranged on the upper side and the lower side of the material taking rod; the suction nozzles are vacuum suction nozzles, the number of the suction nozzles is more than 1 group, and the number of the suction nozzles in each group is more than one.
5. The full-automatic processing assembly line according to claim 1, wherein the processing mechanism comprises a mounting seat, a second X-axis driving mechanism and a processing assembly, the lower end of the mounting seat is fixed on the machine tool main body, the second X-axis driving mechanism is connected to the upper part of the mounting seat, the processing mechanism is connected with the second X-axis driving mechanism, and the second X-axis driving mechanism can drive the processing mechanism to move left and right;
The mounting seat is of a gantry structure, and a gap for passing through the material part conveying mechanism and the jig is formed in the bottom of the mounting seat; the processing assembly comprises a mounting plate and more than 1 second lifting cylinders, wherein more than 1 second lifting cylinders are fixed on the mounting plate, the more than 1 second lifting cylinders are connected with a processing head, and the second lifting cylinders can drive the processing head to move up and down; the second X-axis driving mechanism comprises a second X-axis motor, a second X-axis guide rail, a second X-axis screw rod and a second X-axis nut; the X-axis guide rails are 2, the 2X-axis guide rails are respectively fixed on the upper side and the lower side of one surface of the mounting seat, which is opposite to the positioning frame, along the length direction of the mounting seat, the mounting plate is slidably connected to the second X-axis guide rails, the second X-axis motor is fixed between the 2X-axis guide rails, an output shaft of the second X-axis motor is connected with a second X-axis screw rod, the second X-axis screw rod is parallel to the second X-axis guide rails, a second X-axis nut is sleeved on the second X-axis screw rod, and the second X-axis nut is fixedly connected with the mounting plate.
6. The fully automatic processing line of claim 1, wherein a first reinforcing block is fixed on one side of the left side fixing piece and the right side fixing piece facing the positioning plate, and a second reinforcing block is fixed on the other side of the left side fixing piece and the right side fixing piece; fixing blocks are further fixed at two ends of the positioning plate, and the two ends of the positioning plate are fixedly connected with the left fixing piece and the right fixing piece through the fixing blocks respectively; the jig is a vacuum adsorption jig, and the jig and the positioning piece are more than one.
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