CN111009372A - Method and equipment for preparing amorphous nanocrystalline magnetic sheet - Google Patents
Method and equipment for preparing amorphous nanocrystalline magnetic sheet Download PDFInfo
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- CN111009372A CN111009372A CN201911349374.3A CN201911349374A CN111009372A CN 111009372 A CN111009372 A CN 111009372A CN 201911349374 A CN201911349374 A CN 201911349374A CN 111009372 A CN111009372 A CN 111009372A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 91
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000005096 rolling process Methods 0.000 claims description 17
- 238000002360 preparation method Methods 0.000 claims description 15
- 230000017525 heat dissipation Effects 0.000 claims description 7
- 239000011888 foil Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 239000002985 plastic film Substances 0.000 claims description 4
- 229920006255 plastic film Polymers 0.000 claims description 4
- 238000000059 patterning Methods 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 4
- 238000004804 winding Methods 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15333—Amorphous metallic alloys, e.g. glassy metals containing nanocrystallites, e.g. obtained by annealing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15341—Preparation processes therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Dispersion Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a method and equipment for preparing an amorphous nanocrystalline magnetic sheet, belonging to the technical field of magnetic sheet processing and comprising the steps of paving and adhering a wrapping material and a magnetic sheet material on a bearing film at intervals; simultaneously carrying out graphical treatment on the edge covering material and the magnetic sheet material to respectively form an edge covering structure and a magnetic sheet body, and processing a folding line on the bearing film, wherein the edge covering structure and the magnetic sheet body have the same shape, and the area of the edge covering structure is larger than that of the magnetic sheet body; the bearing film is folded along the opposite folding lines, so that the edge covering structure is attached to and completely covers the magnetic sheet body. Compare in prior art, process magnetic sheet material and the material of borduring simultaneously, can avoid damaging the magnetic sheet when carrying out the cross cutting to the material of borduring, improve machining efficiency. And the bearing film is folded along the folding line, so that the edge covering structure is attached to and completely covers the magnetic sheet body, and the attachment precision of the edge covering structure and the magnetic sheet body can be improved.
Description
Technical Field
The invention relates to the technical field of magnetic sheet processing, in particular to a method and equipment for preparing an amorphous nanocrystalline magnetic sheet.
Background
The amorphous nanocrystalline magnetic sheet serving as a novel wireless charging soft magnetic material has the advantages of flexibility, easiness in processing, thin thickness, high magnetic permeability, low loss, high charging quality factor and the like, and is widely applied to wireless charging industries, such as mobile phones, wearable equipment and other electronic products.
Along with electronic product's volume constantly reduces, the design of magnetic sheet is also more and more accurate, there is the burr in order to solve the edge of magnetic sheet, the granule scheduling problem that drops, attached one deck material of borduring on the magnetic sheet usually, but in the course of working of amorphous nanocrystalline magnetic sheet, carry out the cross cutting processing to the magnetic sheet earlier usually, will bordure material and magnetic sheet laminating afterwards, then carry out the cross cutting to the material of borduring once more, damage the magnetic sheet when carrying out the cross cutting to the material of borduring easily, machining efficiency is lower.
Disclosure of Invention
The invention aims to provide a method and equipment for preparing an amorphous nanocrystalline magnetic sheet, which aim to solve the technical problems that the magnetic sheet is damaged when a wrapping material is subjected to die cutting and the processing efficiency is low in the prior art.
As the conception, the technical scheme adopted by the invention is as follows:
a method for preparing amorphous nanocrystalline magnetic sheet comprises:
paving and adhering a binding material and a magnetic sheet material on a bearing film at intervals, wherein the binding material is an insulating film, a heat dissipation film or a metal foil;
simultaneously carrying out graphical treatment on the edge covering material and the magnetic sheet material to respectively form an edge covering structure and a magnetic sheet body, and processing a folding line on the bearing film, wherein the edge covering structure and the magnetic sheet body have the same shape, and the area of the edge covering structure is larger than that of the magnetic sheet body;
and folding the bearing film along the folding line so as to enable the edge covering structure to be attached to and completely cover the magnetic sheet body.
Further, the carrier film is a PET plastic film.
In order to realize the purpose, the invention also provides equipment for preparing the amorphous nanocrystalline magnetic sheet, and the amorphous nanocrystalline magnetic sheet preparation method is implemented.
Further, the amorphous nanocrystalline magnetic sheet preparation equipment comprises a die cutting device, wherein the die cutting device comprises a first die and a second die which are respectively used for carrying out graphical processing on the edge covering material and the magnetic sheet material, and a third die which is used for processing and forming the folding line on the bearing film.
Further, amorphous nanocrystalline magnetic sheet preparation equipment including be used for with the fifty percent discount device of carrier film fifty percent discount, the fifty percent discount device is including what set gradually be used for carrying out the defeated material structure of carrying on the carrier film, be used for right the carrier film carries out the fifty percent discount structure of fifty percent discount, is used for carrying out the roll-in structure of roll-in and being used for carrying out the receipts material structure of roll-up to the carrier film after the fifty percent discount.
Further, the carrier film is divided into a first part and a second part along the folding line, and the folding structure comprises:
the workbench is horizontally arranged along a first direction, the first part is positioned on the workbench, and the first direction is the conveying direction of the carrier film;
a guide assembly disposed along the first direction, the guide assembly configured to fold the second portion along the pair of fold lines to enable the second portion to conform to the first portion.
Further, the guide assembly comprises a first guide piece and a second guide piece which are arranged at intervals along the first direction, the first guide piece can guide the second part or the folding line from the horizontal state to the vertical state, and the second guide piece can guide the second part along the folding line from the vertical state to the horizontal state.
Further, the first guide piece comprises at least two first guide structures arranged at intervals, and each first guide structure comprises a first guide wheel capable of abutting against the second part or the first part;
the second guide piece comprises at least two second guide structures arranged at intervals, and each second guide structure comprises a second guide wheel capable of being abutted against the second part or the first part.
Further, the folding structure further comprises two rollers, the two rollers are respectively arranged at two ends of the workbench in the first direction, one of the rollers is configured to roll the carrier film after folding, and the other roller is configured to roll the carrier film before folding.
Further, the doubling structure further comprises a pressing plate, a channel for the first part or the second part to pass through is formed between the pressing plate and the workbench, and the pressing plate is located between the two rollers.
The invention has the beneficial effects that:
the amorphous nanocrystalline magnetic sheet preparation method provided by the invention is characterized in that the edge-covering material and the magnetic sheet material are alternately paved and adhered on the bearing film; simultaneously carrying out graphical treatment on the edge covering material and the magnetic sheet material to respectively form an edge covering structure and a magnetic sheet body, and processing a folding line on the bearing film, wherein the edge covering structure and the magnetic sheet body have the same shape, and the area of the edge covering structure is larger than that of the magnetic sheet body; the bearing film is folded along the opposite folding lines, so that the edge covering structure is attached to and completely covers the magnetic sheet body. Compare in prior art, process magnetic sheet material and the material of borduring simultaneously, can avoid damaging the magnetic sheet when carrying out the cross cutting to the material of borduring, improve machining efficiency. And the bearing film is folded along the folding line, so that the edge covering structure is attached to and completely covers the magnetic sheet body, and the attachment precision of the edge covering structure and the magnetic sheet body can be improved.
The equipment for preparing the amorphous nanocrystalline magnetic sheet can implement the method for preparing the amorphous nanocrystalline magnetic sheet, can avoid the magnetic sheet from being damaged when die cutting is carried out on a wrapping material, and improves the processing efficiency.
Drawings
FIG. 1 is a flow chart of a method of making an amorphous nanocrystalline magnetic sheet according to the present invention;
FIG. 2 is a schematic view of the carrier film of the present invention before being folded in half;
FIG. 3 is a schematic structural view of a folding apparatus provided in the present invention;
FIG. 4 is a schematic diagram of a first perspective of the folded structure provided by the present invention;
FIG. 5 is a schematic structural diagram of a second viewing angle of the fold-in-half arrangement provided by the present invention.
In the figure:
1. a material conveying structure; 11. a discharging shaft; 12. a delivery roller; 2. a folding structure; 21. a work table; 22. a guide assembly; 221. a first guide table; 222. a first guide wheel; 223. a second guide table; 224. a second guide wheel; 23. a drum; 24. pressing a plate; 3. rolling the structure; 31. rolling the rolls; 4. a material receiving structure; 41. a material receiving shaft; 5. a separating and winding structure; 51. a winding shaft;
10. a carrier film; 101. folding lines are aligned; 102. a first portion; 103. a second portion; 20. a wrapping structure; 30. a magnetic sheet body.
Detailed Description
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some but not all of the elements associated with the present invention are shown in the drawings.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used in an orientation or positional relationship based on that shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
As shown in fig. 1, the present embodiment provides a method for manufacturing an amorphous nanocrystalline magnetic sheet, which includes the following steps:
the edge-covering material and the magnetic sheet material are alternately paved and adhered on the bearing film 10, and the edge-covering material is an insulating film, a heat dissipation film or a metal foil;
simultaneously, carrying out graphical treatment on the edge covering material and the magnetic sheet material to respectively form an edge covering structure 20 and a magnetic sheet body 30, and processing a folding line 101 on the bearing film 10, wherein the edge covering structure 20 and the magnetic sheet body 30 have the same shape, and the area of the edge covering structure 20 is larger than that of the magnetic sheet body 30;
the carrier film 10 is folded in half along the folding line 101 so that the binding structure 20 is attached to and completely covers the magnetic sheet body 30.
In the process of preparing the amorphous nanocrystalline magnetic sheet, the edge-covering material and the magnetic sheet material are generally strips, so that the edge-covering material and the magnetic sheet material can be directly paved and adhered on the bearing film 10. In this embodiment, the carrier film 10 is a PET plastic film, and the PET plastic film has a weak adhesive shape, so that the edge covering material and the magnetic sheet material can be adhered to the carrier film 10, and can be removed conveniently after the amorphous nanocrystalline magnetic sheet is processed. In addition, in the present embodiment, the edge covering material is an insulating film, a heat dissipation film, or a metal foil. When the edge-covering material is an insulating film, the insulating property of the amorphous nanocrystalline magnetic sheet can be improved. When the edge-covering material is a heat dissipation film, such as a graphite heat dissipation film, the heat dissipation performance of the amorphous nanocrystalline magnetic sheet can be improved. When the edge covering material is a metal foil, such as a copper foil and an aluminum foil, the anti-interference capability of the amorphous nanocrystalline magnetic sheet can be improved, and the signal interference, the electromagnetic interference and the like of other structures on the amorphous nanocrystalline magnetic sheet are reduced.
Because the edge covering material and the magnetic sheet material are alternately paved and adhered on the bearing film 10, namely the edge covering material and the magnetic sheet material are mutually separated, the edge covering material and the magnetic sheet material are simultaneously subjected to graphical processing to respectively form an edge covering structure 20 and a magnetic sheet body 30, a folding line 101 is processed on the bearing film 10, and the folding of the bearing film 10 at the later stage is facilitated by processing the folding line 101.
Meanwhile, the edge covering structure 20 and the magnetic sheet body 30 are the same in shape, and the area of the edge covering structure 20 is larger than that of the magnetic sheet body 30. It can be understood that the binding structure 20 can completely cover the magnetic sheet body 30 after the carrier film 10 is folded along the folding line 101, thereby achieving the binding effect on the magnetic sheet body 30.
As shown in fig. 2, the present embodiment exemplarily shows a case where the rim-covering structure 20 and the magnetic sheet body 30 are both of a square structure, and in the present embodiment, the surface area of the rim-covering structure 20 is larger than that of the magnetic sheet body 30, so that when the rim-covering structure 20 is overlaid on the magnetic sheet body 30, the distance between each side of the magnetic sheet body 30 and the corresponding side of the rim-covering structure 20 is 0.5 mm. Of course, in other embodiments, the shapes of the rim structure 20 and the magnetic sheet body 30 may also be polygonal, circular, or the like.
By the preparation method of the amorphous nanocrystalline magnetic sheet, the edge-covering material and the magnetic sheet material are alternately paved and adhered on the bearing film 10; simultaneously carrying out graphical treatment on the edge covering material and the magnetic sheet material to respectively form an edge covering structure 20 and a magnetic sheet body 30, and processing a folding line 101 on the bearing film 10, wherein the edge covering structure 20 and the magnetic sheet body 30 have the same shape, and the area of the edge covering structure 20 is larger than that of the magnetic sheet body 30; the carrier film 10 is folded in half along the pair of folding lines 101 so that the binding structure 20 is attached to and completely covers the magnetic sheet body 30. Compare in prior art, process magnetic sheet material and the material of borduring simultaneously, can avoid damaging the magnetic sheet when carrying out the cross cutting to the material of borduring, improve machining efficiency. And the bearing film 10 is folded along the folding line 101 in half, so that the edge covering structure 20 is attached to and completely covers the magnetic sheet body 30, and the attachment precision of the edge covering structure 20 and the magnetic sheet body 30 can be improved.
As shown in fig. 3 and 4, the embodiment further provides an amorphous nanocrystalline magnetic sheet manufacturing apparatus for implementing the amorphous nanocrystalline magnetic sheet manufacturing method.
The amorphous nanocrystalline magnetic sheet preparation equipment comprises a die cutting device, wherein the die cutting device comprises a first die and a second die which are respectively used for carrying out graphical treatment on a wrapping material and a magnetic sheet material, and a third die which is used for processing a folding line 101 on a bearing film 10.
The shapes of the edge covering structure 20 and the magnetic sheet body 30 which are processed by the first die and the second die respectively according to needs are set, and the embodiment is not particularly limited as long as the edge covering material and the magnetic sheet material can be subjected to graphical processing respectively. The third mold may be a cutter capable of punching the carrier film 10, and the carrier film 10 punched by the cutter has a thickness smaller than that of the carrier film 10 itself in the thickness direction of the carrier film 10, so as to form the folding line 101. Of course, the third mold may have other structures as long as the folding lines 101 can be formed on the carrier film 10.
The amorphous nanocrystalline magnetic sheet preparation equipment further comprises a folding device, wherein the folding device comprises a material conveying structure 1, a folding structure 2, a rolling structure 3 and a material receiving structure 4, the material conveying structure 1 is used for conveying the bearing film 10, the folding structure 2 is used for folding the bearing film 10, the rolling structure 3 is used for rolling the folded bearing film 10, and the material receiving structure 4 is used for rolling the folded bearing film 10.
The material conveying structure 1 comprises a discharging shaft 11 and two material conveying rollers 12 which are oppositely arranged, and a material roll formed by laying a bearing film 10 adhered with edge covering materials and magnetic sheet materials is positioned on the discharging shaft 11. The material receiving structure 4 comprises a material receiving shaft 41, and the carrier film 10 folded in half by the folding structure 2 is rolled up by the material receiving shaft 41. The rolling structure 3 includes two oppositely disposed rolling rollers 31, and the two rolling rollers 31 are used for rolling the folded carrier film 10. It can be understood that, under the driving of the material receiving shaft 41, the carrier film 10 passes through the two material conveying rollers 12, the folding structure 2 and the rolling structure 3 in sequence and then is wound by the material receiving shaft 41.
For convenience of description, the carrier film 10 is divided into a first part 102 and a second part 103 with respect to the folding line 101, and the binding structure 20 and the magnetic sheet body 30 are respectively located at the first part 102 and the second part 103. As shown in fig. 4, the above-mentioned folding structure 2 includes a table 21 and a guide assembly 22, the table 21 is horizontally disposed along a first direction, the first portion 102 or the second portion 103 of the carrier film 10 is located on the table 21, the first direction is a conveying direction of the carrier film 10, and the embodiment is described by taking the first portion 102 as an example located on the table 21. The guide member 22 is provided in the first direction, and the guide member 22 can fold the second portion 103 along the folding line 101 so that the second portion 103 can be attached to the first portion 102, that is, the edge-covering structure 20 and the magnetic sheet body 30 can be attached to each other.
The guide assembly 22 includes a first guide member and a second guide member spaced apart in the first direction, the first guide member being capable of guiding the second portion 103 from a horizontal state to a vertical state along the diagonal line 101, and the second guide member being capable of guiding the second portion 103 from the vertical state to the horizontal state along the diagonal line 101. The second portion 103 of the carrier film 10 conveyed horizontally can be first changed from a horizontal state to a vertical state and then from the vertical state to the horizontal state by the first guide and the second guide, that is, the second portion 103 is folded along the folding line 101.
Specifically, the first guide member includes at least two first guide structures arranged at intervals, each of the first guide structures includes a first guide platform 221 and a first guide wheel 222 arranged on the first guide platform 221 and capable of abutting against the second portion 103, and this embodiment exemplifies that two first guide structures are arranged, and two first guide wheels 222 are arranged on each of the first guide platforms 221, and it can be understood that, since the second portion 103 is to be guided to the vertical state from the horizontal state, the heights of the two first guide wheels 222 on the first guide platform 221 located in front are gradually increased along the conveying direction of the carrier film 10, so that the second portion 103 is gradually lifted upwards along the diagonal line 101 from the horizontal state and guided to the vertical state through the first guide wheels 222 on the first guide platform 221 located in rear.
The second guide member includes at least two second guide structures arranged at intervals, and the second guide structures include a second guide table 223 and a second guide wheel 224 arranged on the second guide table 223 and capable of abutting against the second portion 103. The second guide part works in a similar manner to the first guide part, and is not described in detail herein.
Optionally, the folio structure 2 further includes a platen 24, the platen 24 and the table 21 forming a channel therebetween through which the first portion 102 passes. It will be appreciated that when the second portion 103 is folded, the first portion 102 is located in the channel, and the first portion 102 is always horizontal due to the obstruction of the pressure plate 24. Further, the worktable 21 is provided with a vacuum suction hole capable of sucking the first part 102 to the top surface of the worktable 21. It can be understood that the carrier film 10 is continuously moved by the material receiving shaft 41, so that the vacuum absorption only serves to stabilize the first portion 102, and does not affect the transportation of the carrier film 10.
Optionally, the folding structure 2 further includes two rollers 23, the two rollers 23 are respectively disposed at two ends of the workbench 21 in the first direction, one of the rollers 23 is used for rolling the folded carrier film 10, and the edge covering structure 20 and the magnetic sheet body 30 are preliminarily attached by rolling the roller 23. The other roller 23 is used to roll the carrier film 10 before being folded in half. The platen 24 is located between the two rollers 23.
The amorphous nanocrystalline magnetic sheet preparation equipment provided by the embodiment further comprises a separation and winding structure 5, wherein the separation and winding structure 5 is configured to separate the bearing film 10 from the protective film attached to the edge covering structure 20 and the magnetic sheet body 30 and wind the protective film. It can be understood that, because the edge-covering material and the magnetic sheet material are spread and adhered on the carrier film 10, in order to avoid mutual adhesion between two adjacent layers of the carrier film 10 after being rolled, a protective film is adhered to one side of the carrier film 10 having the edge-covering structure 20 and the magnetic sheet body 30, and after the carrier film 10 is conveyed by the conveying roller 12, the protective film is separated from the carrier film 10 by the separation rolling structure 5 and is rolled up. In this embodiment, the separation winding structure 5 includes a winding shaft 51, the winding shaft 51 is located above the feeding roller 12, and the winding shaft 51 rotates to separate the protective film from the carrier film 10 and wind the protective film.
The foregoing embodiments are merely illustrative of the principles and features of this invention, which is not limited to the above-described embodiments, but rather is susceptible to various changes and modifications without departing from the spirit and scope of the invention, which changes and modifications are within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A method for preparing an amorphous nanocrystalline magnetic sheet is characterized by comprising the following steps:
paving and adhering a binding material and a magnetic sheet material on a bearing film (10) at intervals, wherein the binding material is an insulating film, a heat dissipation film or a metal foil;
simultaneously carrying out graphical treatment on the edge covering material and the magnetic sheet material to respectively form an edge covering structure (20) and a magnetic sheet body (30), and processing a folding line (101) on the bearing film (10), wherein the edge covering structure (20) and the magnetic sheet body (30) have the same shape, and the area of the edge covering structure (20) is larger than that of the magnetic sheet body (30);
and folding the bearing film (10) along the folding line (101) so as to enable the edge covering structure (20) to be attached to and completely cover the magnetic sheet body (30).
2. The method for preparing an amorphous nanocrystalline magnetic sheet according to claim 1, characterized in that the carrier film (10) is a PET plastic film.
3. An amorphous nanocrystalline magnetic sheet manufacturing apparatus characterized by carrying out the amorphous nanocrystalline magnetic sheet manufacturing method according to any one of claims 1 to 2.
4. An amorphous nanocrystalline magnetic sheet preparation apparatus according to claim 3, including a die cutting device including a first die and a second die for patterning the rim material and the magnetic sheet material, respectively, and a third die for processing the folding line (101) on the carrier film (10).
5. The amorphous nanocrystalline magnetic sheet preparation equipment according to claim 3, comprising a folding device for folding the carrier film (10), wherein the folding device comprises a material conveying structure (1) which is sequentially arranged and used for conveying the carrier film (10), a folding structure (2) for folding the carrier film (10), a rolling structure (3) for rolling the folded carrier film (10) and a material receiving structure (4) for rolling the folded carrier film (10).
6. An amorphous nanocrystalline magnetic sheet preparation apparatus according to claim 5, wherein the carrier film (10) is divided into a first portion (102) and a second portion (103) along the folding line (101), and the folding structure (2) includes:
the workbench (21) is horizontally arranged along a first direction, the first part (102) is positioned on the workbench (21), and the first direction is the conveying direction of the carrier film (10);
a guide assembly (22) disposed along the first direction, the guide assembly (22) configured to fold the second portion (103) along the pair of fold lines (101) to enable the second portion (103) to conform to the first portion (102).
7. An amorphous nanocrystalline magnetic sheet preparation apparatus according to claim 6, wherein the guide assembly (22) includes first and second guides spaced apart in the first direction, the first guide being capable of guiding the second portion (103) from a horizontal state to a vertical state along the folding line (101), the second guide being capable of guiding the second portion (103) from a vertical state to a horizontal state along the folding line (101).
8. An amorphous nanocrystalline magnetic sheet preparation apparatus according to claim 7, wherein the first guide includes at least two first guide structures spaced apart, each first guide structure including a first guide wheel (222) abuttable to the second portion (103);
the second guide member comprises at least two spaced apart second guide structures, each of which comprises a second guide wheel (224) adapted to abut the second portion (103).
9. The amorphous nanocrystalline magnetic sheet preparation apparatus according to claim 6, wherein the folding structure (2) further includes two rollers (23), the two rollers (23) being respectively provided at both ends of the work table (21) in the first direction, one of the rollers (23) being configured to roll the carrier film (10) after folding in half, the other roller (23) being configured to roll the carrier film (10) before folding in half.
10. An amorphous nanocrystalline magnetic sheet preparation apparatus according to claim 9, wherein the folding structure (2) further includes a platen (24), a passage for the first portion (102) to pass through is formed between the platen (24) and the table (21), and the platen (24) is located between the two rollers (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911349374.3A CN111009372B (en) | 2019-12-24 | 2019-12-24 | Method and equipment for preparing amorphous nanocrystalline magnetic sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911349374.3A CN111009372B (en) | 2019-12-24 | 2019-12-24 | Method and equipment for preparing amorphous nanocrystalline magnetic sheet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111009372A true CN111009372A (en) | 2020-04-14 |
| CN111009372B CN111009372B (en) | 2020-12-01 |
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| CN111009372B (en) | 2020-12-01 |
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Application publication date: 20200414 Assignee: Jinhua cimeng Intellectual Property Service Co.,Ltd. Assignor: HENGDIAN GROUP DMEGC MAGNETICS Co.,Ltd. Contract record no.: X2023330000883 Denomination of invention: A method and equipment for preparing amorphous nanocrystalline magnetic sheets Granted publication date: 20201201 License type: Common License Record date: 20231128 |