CN110919240A

CN110919240A - A welding set for aluminum product processing

Info

Publication number: CN110919240A
Application number: CN201911241106.XA
Authority: CN
Inventors: 芮涛
Original assignee: Huzhou Zhili Xinfei Aluminum Co Ltd
Current assignee: Huzhou Zhili Xinfei Aluminum Co Ltd
Priority date: 2019-12-06
Filing date: 2019-12-06
Publication date: 2020-03-27

Abstract

The invention discloses a welding device for processing aluminum products, and relates to the technical field of welding. This a welding set for aluminum products processing, including workstation, welding set and hydraulic pressure elevating gear, hydraulic pressure elevating gear fixed mounting is provided with dust extraction in the workstation left and right sides on the welding set, and there is the welding bench at the workstation middle part, is provided with the mounting on the welding bench, and the workstation left and right sides is provided with dust collector and is located hydraulic pressure elevating gear's below. This a welding set for aluminum products processing, the work of dust absorption motor, when the welding head welded aluminum products panel, metal residue powder fell on panel, and in metal residue powder entered into the dust absorption pipe through the dust absorption button head, entered into the dust absorption incasement portion from the dust absorption pipe again, realized that the dust in the welding process is timely siphoned away, prevented that remaining metal residue powder from falling on aluminum products panel, high temperature from forming the patch after melting, cause the problem that board welding aluminum products quality reduces.

Description

A welding set for aluminum product processing

Technical Field

The invention relates to the technical field of welding, in particular to a welding device for processing an aluminum product.

Background

With the continuous development of the social level, the aluminum products are widely applied to social infrastructure, and in the actual application, the aluminum products can be welded according to the use condition to be welded into the required size.

Present aluminium panel welding set exposes following drawback when the welding, when aluminium product is fixed on the welding bench, there is the clamp tight unstability, the position takes place the transform easily, lead to the poor problem of aluminium product welding precision, in the welding process, the welding head welds fixed aluminium panel, often aluminium product panel's variation in size, but current technique can only carry out the fixed clamp to the panel of certain size specification tightly, can't reach extensive use, secondly, when welding equipment welded aluminium product panel, the residue powder that the welding produced can fall on panel, if untimely clearance of residue powder, can influence the welding quality of aluminium product panel, residue powder under the high temperature falls and melts on aluminium product panel surface, form the slag spot. Therefore, in order to solve the above problems, it is necessary to provide a welding apparatus for processing an aluminum product.

Disclosure of Invention

The invention aims to provide a welding device for processing aluminum products, which solves the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a welding device for processing aluminum products comprises a workbench, a welding device and a hydraulic lifting device, wherein the workbench is a rectangular table, the hydraulic lifting device is fixedly arranged on the left side and the right side of the workbench, lifting rods are sleeved in the hydraulic lifting device, two ends of each lifting rod on two sides are fixedly connected with a cross rod, the cross rod is a cylindrical rod, the welding device is movably arranged on the cross rod, the welding device is the prior art and is not described herein any more, a welding head is connected to the bottom of the welding device, a dust suction device is arranged on the welding device and comprises a dust suction box, a dust suction motor, a dust suction conduit and a dust suction round head, the dust suction box is a rectangular box, the dust suction box is fixedly arranged at the top of the welding device, the dust suction motor is fixedly arranged at the top of the dust suction box, fan blades are arranged at the bottom of the dust suction motor and are arranged, the dust collection device comprises two dust collection guide pipes, clamping rings are sleeved on the dust collection guide pipes, the clamping rings are fixedly installed on the outer wall of a welding device, dust collection round heads are fixedly connected to the bottoms of the dust collection guide pipes, circular through holes are formed in the dust collection round heads, the interior of the dust collection box is hollow, a dust box is arranged in the dust collection box, a welding table is arranged in the middle of the working table and is a convex table, clamping grooves are formed in the middle of the working table, the left end and the right end of the welding table are clamped in the clamping grooves, the welding table can move through the clamping grooves, fixing parts are arranged on the left side and the right side of the welding table and are composed of fixing plates, pressing plates and extrusion springs, the fixing plates are hollow rectangular plate bodies, the fixing plates are fixedly installed on the two sides of the top of the welding table, the pressing plates are clamped in the cavities of the fixing plates, limiting blocks are, under normal conditions, the extrusion spring ejects the laminated board from the cavity of the fixed board, the other end of the laminated board is fixedly connected with a rubber board, the bottom of the rubber board is fixedly provided with a sliding block, the sliding block is a rectangular sliding block with a front end and a rear end provided with bulges, the top of the welding table is provided with a sliding groove, the sliding block at the bottom of the rubber board is completely clamped in the sliding groove, two sides of the working table are provided with dust removing devices, each dust removing device comprises a dust removing box, a dust collector, a filter screen and a guide pipe, the dust removing box is a hollow rectangular box body, the dust removing box is fixedly arranged at the left side and the right side of the working table and is positioned below the hydraulic lifting device, the dust collector is fixedly arranged at the top of the dust collecting box, the output end of the dust collector extends into the dust collecting box, the filter screen is fixedly arranged in the cavity of the dust, the conduit remains horizontally aligned with the weld station.

Preferably, the workbench is horizontally arranged on the ground through four supporting legs.

Preferably, the engaging groove is a rectangular groove.

Preferably, the limiting block is a rectangular block.

Preferably, the sliding groove is a rectangular groove.

Preferably, the filter screen is a rectangular screen.

Compared with the prior art, the invention has the beneficial effects that:

(1) this a welding set for aluminum products processing, the work of dust absorption motor, when the welding head welded aluminum products panel, metal residue powder fell on panel, and metal residue powder enters into the dust absorption pipe through the dust absorption button head in, enters into the dust absorption incasement portion from the dust absorption pipe again, has realized the timely absorption of dust with among the welding process and has walked, prevents that remaining metal residue powder from dropping on aluminum products panel, forms the patch after high temperature melts, causes the problem of board welding aluminum products quality reduction.

(2) This a welding set for aluminum product processing, aluminum product panel are placed between two rubber slabs, and the rubber slab of both sides is extruded for the pressure bonding board stretches into to the fixed plate intracavity, and pressure spring is extruded in the fixed plate intracavity, and two pressure spring's extrusion force has realized the clamp tight of welding bench aluminum product panel, prevents that aluminum product panel from taking place to remove in carrying out welding process, causes the problem that error appears in the welding of aluminum product panel.

(3) This a welding set for aluminum products processing through set up the mounting that can adjust on the welding bench, has realized that can carry out the fixed clamp to the aluminum products panel of specification variation in size and tightly fix, has stronger practicality, is fit for producing on a large scale and uses.

(4) This a welding set for aluminum products processing, through setting up dust extraction at welding bench horizontal position, the suction cleaner work convulsions, the pipe of both sides carries out convulsions dust removal to horizontal position's aluminum products panel, the dust that will need to weld panel is taken away, prevent that dust and dirt from piling up welding the kneck, cause the problem that the welding is bad and weld into the quality reduction, and dust and dirt enter into the dust removal incasement through the pipe, dust and dirt filter on the filter screen, finally fall into the dust collecting box with dust and dirt are whole, be convenient for concentrate from clearance and clean and tidy.

(5) This a welding set for aluminum products processing is simultaneously, and in the welding process, dust extraction and dust collector simultaneous working have realized going on convulsions simultaneously to aluminum products panel middle part and horizontal position both sides, can carry out a cooling effect to the aluminum products panel among the welding process, and the high temperature when preventing to weld leads to the problem that welding product quality reduces.

Drawings

FIG. 1 is a schematic structural diagram of a main body of a welding device for processing aluminum products;

FIG. 2 is a cross-sectional view of a welding apparatus for use in the processing of aluminum articles;

FIG. 3 is an enlarged view taken at A of FIG. 2 according to the present invention;

FIG. 4 is an enlarged view of the invention at B of FIG. 2;

FIG. 5 is an enlarged view of the invention at C in FIG. 2.

In the figure: 1 workbench, 2 welding devices, 201 welding head, 3 hydraulic lifting device, 301 lifting rod, 4 cross bars, 5 dust suction devices, 501 dust suction box, 502 dust suction motor, 503 dust suction guide pipe, 504 dust suction round head, 6 clamping ring, 7 welding table, 8 clamping groove, 9 fixing piece, 901 fixing plate, 902 pressing plate, 903 extrusion spring, 10 limiting block, 11 rubber plate, 12 sliding groove, 13 dust removal device, 1301 dust removal box, 1302 dust suction machine, 1303 filter screen, 1304 guide pipe and 14 dust collection box.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a welding device for processing aluminum products comprises a workbench 1, a welding device 2 and a hydraulic lifting device 3, wherein the workbench 1 is a rectangular table, the workbench 1 is horizontally arranged on the ground through four supporting legs, the hydraulic lifting device 3 is fixedly arranged on the left side and the right side of the workbench 1, a lifting rod 301 is sleeved in the hydraulic lifting device 3, two ends of the lifting rod 301 on the two sides are fixedly connected with cross rods 4, the cross rods 4 are cylindrical rods, the welding device 2 is movably arranged on the cross rods 4, the welding device 2 is the prior art and is not repeated, a welding head 201 is connected to the bottom of the welding device 2, the welding device 2 controls the welding head 201 to weld aluminum product plates, the welding device 2 can move left and right on the cross rods 4 to change the welding position and then is matched with the lifting of the hydraulic lifting device 3 to realize better position adjustment for welding the aluminum product plates, the welding device 2 is provided with a dust suction device 5, the dust suction device 5 is composed of a dust suction box 501, a dust suction motor 502, a dust suction guide pipe 503 and a dust suction round head 504, the dust suction box 501 is a rectangular box, the dust suction box 501 is fixedly arranged at the top of the welding device 2, the dust suction motor 502 is fixedly arranged at the top of the dust suction box 501, the bottom of the dust suction motor 502 is provided with fan blades, the fan blades are arranged in the cavity of the dust suction box 501, the number of the dust suction guide pipes 503 is two, the two dust suction guide pipes 503 are fixedly connected at two sides of the dust suction box 501, a clamping ring 6 is sleeved on the dust suction guide pipes 503, the clamping ring 6 is fixedly arranged on the outer wall of the welding device 2, the dust suction round head 504 is fixedly connected at the bottom of the dust suction guide pipe 503, a circular through hole is arranged on the dust suction round head 504, the inside of the dust suction, the metal residue powder falls on the plate, the metal residue powder enters the dust suction guide pipe 503 through the dust suction round head 504 and then enters the concave dust suction box 501 from the dust suction guide pipe 503, so that dust in the welding process is sucked away in time, the problem that the plate welding quality is reduced due to the fact that the residual metal residue powder falls on the aluminum plate is solved, meanwhile, through the dust suction action of the dust suction round head 504, the cooling effect on the welding process is achieved, the problem that the welding product quality is reduced due to the fact that the temperature is too high during welding is solved, the welding table 7 is arranged in the middle of the workbench 1, the welding table 7 is a convex plate, the clamping groove 8 is formed in the middle of the workbench 1, the left end and the right end of the welding table 7 are clamped in the clamping groove 8, the welding table 7 can move through the clamping groove 8, fixing pieces 9 are arranged on the left side and the right side of the welding table 7, the fixing pieces 9 are, The pressing plate 902 and the extrusion spring 903 are formed, the fixing plate 901 is a hollow rectangular plate, the fixing plate 901 is fixedly arranged on two sides of the top of the welding table 1, the pressing plate 902 is clamped in the cavity of the fixing plate 901, the upper end and the lower end of the pressing plate 902 are fixedly provided with the limit blocks 10, the limit blocks 10 are rectangular blocks, the limit blocks 10 prevent the pressing plate 902 from completely sliding out of the fixing plate 901, one end of the extrusion spring 903 is fixedly connected to the inner wall of the fixing plate 901, the other end of the extrusion spring 902 is fixedly connected to the wall surface of the pressing plate 902, under normal conditions, the extrusion spring 903 ejects the pressing plate 902 out of the cavity of the fixing plate 901, the other end of the pressing plate 902 is fixedly connected with the rubber plate 11, the rubber plate 11 prevents the plate from being scratched when the aluminum plate is clamped, the aluminum plate is protected, the sliding, the top of the welding table 7 is provided with a chute 12, a slide block 1101 at the bottom of a rubber plate 11 is completely clamped in the chute 12, when aluminum plates are placed on the welding table 7 and are subjected to extrusion welding, the two pressing plates 902 are prevented from being jacked up due to excessive extrusion force by arranging the rubber plate 11 and the slide block 12 at the bottom of the pressing plates 902, so that the aluminum welding plates can be better fastened and clamped, dust removing devices 13 are arranged at two sides of the working table 1, each dust removing device 13 comprises a dust removing box 1301, a dust suction machine 1302, a filter screen 1303 and a guide pipe 1304, the dust removing box 1301 is a hollow rectangular box body, the dust removing boxes 1301 are fixedly arranged at the left side and the right side of the working table 1 and are positioned below the hydraulic lifting device 3, the dust suction machine 1302 is fixedly arranged at the top of the dust suction box 1301, the output end of the dust suction box is deep into the dust suction box 1, the filter screen 1303 is fixedly arranged in a sub dust suction box cavity, the conduit 1304 is a hollow cylindrical pipe, the conduit 1304 is uniformly distributed on the wall surface of the dust suction box 1301 close to one side of the welding station 7, the conduit 1304 is horizontally aligned with the welding station 7, the aluminum product plate is placed between the two rubber plates 11 by arranging the dust suction device 13 at the horizontal position of the welding station 7, the rubber plates 11 at the two sides are extruded, so that the pressing plate 902 extends into the cavity of the corresponding fixing plate 901, the pressure springs 903 are extruded in the cavity of the fixing plate 901, the extrusion force of the two pressure springs 903 realizes the clamping of the aluminum product plate on the welding station 7, the problem that the aluminum product plate is welded with errors due to the movement of the aluminum product plate in the welding process is prevented, meanwhile, the fixing piece 9 can fix, clamp and fix the aluminum product plates with different specifications and sizes, has strong practicability, and is suitable for large-scale production and application, after the aluminum product plate is fixed on the welding station 7, dust collector 13 begins work, dust catcher 1302 work convulsions, the pipe 1304 of both sides carries out the convulsions dust removal to the aluminum products panel of horizontal position, the dust that will need to weld panel is taken away, prevent that dust and dirt from piling up at welding the kneck, cause the problem that welding is bad and weld into the reduction of quality, dust and dirt enter into dust removal case 1301 through pipe 1304, dust and dirt filter on filter screen 1303, finally fall into dust collection box 14 with dust and dirt is whole, be convenient for concentrate from clearance and clean and tidy, and simultaneously, soldered connection 201 is when welding aluminum products panel, the pipe 1304 of both sides also can be retrieved unnecessary metal powder and the residue that produces in the welding process, prevent that metal residue powder high temperature from melting and falling on panel, influence product quality's problem.

The working principle is as follows:

the first step is as follows: through the work of dust absorption motor 502, when soldered connection 201 welds aluminium product panel, metal residue powder falls on panel, metal residue powder enters into dust absorption pipe 503 through dust absorption button head 504 in, it is inside to enter into concave dust absorption case 501 from dust absorption pipe 503 again, the timely absorption of dust in the welding process has been realized away, prevent that remaining metal residue powder from falling on aluminium product panel, cause the problem that board welding quality reduces, and simultaneously, the dust absorption action through dust absorption button head 504, it can carry out a cooling effect to the welding process still to have realized.

The second step is that: through setting up dust extraction 13 at 7 horizontal position of welding bench, place aluminium product panel between two rubber slab 11, the rubber slab 11 of both sides is extruded, make compressed particleboard 902 stretch into to fixed plate 901 intracavity, pressure spring 903 is extruded in fixed plate 901 intracavity, the extrusion force of two pressure spring 903 has realized the clamp tight of aluminium product panel on welding bench 7, prevent that aluminium product panel from taking place to remove in carrying out welding process, cause the problem of aluminium product panel welding error to appear, mounting 9 can carry out the fixed clamp to the aluminium product panel of specification variation in size simultaneously and fix, has stronger practicality, be fit for producing on a large scale and use.

The third step: after aluminium product panel is fixed on welding bench 7, dust collector 13 begins to work, dust catcher 1302 work convulsions, the pipe 1304 of both sides carries out the convulsions dust removal to horizontal position's aluminium product panel, the dust that will need to weld panel is taken away, prevent that dust and dirt from piling up at welding the kneck, cause the problem that the welding is bad and weld into the reduction of quality, dust and dirt enter into dust removal case 1301 through pipe 1304 in, dust and dirt filter on filter screen 1303, finally fall into dust collection box 14 with dust and dirt are whole, be convenient for concentrate from clearance and clean and tidy.

The fourth step: meanwhile, when the welding head 201 is used for welding an aluminum product plate, the guide pipes 1304 on the two sides can also recover redundant metal powder and residues generated in the welding process, so that the problem that the metal residue powder is melted at high temperature and falls on the plate to influence the product quality is solved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a welding set for aluminum product processing, includes workstation (1), welding set (2) and hydraulic pressure elevating gear (3), hydraulic pressure elevating gear (3) fixed mounting has spliced lifter (301) in workstation (1) the left and right sides, lifter (301) both ends fixedly connected with horizontal pole (4) of both sides in hydraulic pressure elevating gear (3), and welding set (2) movable mounting is on horizontal pole (4), its characterized in that: be provided with dust extraction (5) on welding set (2), workstation (1) middle part is provided with welding bench (7), the welding bench (7) left and right sides all is provided with mounting (9), mounting (9) are by fixed plate (901), pressure plate (902) and extrusion spring (903) are constituteed, fixed plate (901) are a hollow rectangular body board, fixed plate (901) fixed mounting is in welding bench (1) top both sides, pressure plate (902) block is in fixed plate (901) intracavity, extrusion spring (903) one end fixed connection is on fixed plate (901) inner wall and other end fixed connection are on pressure plate (902) wall, workstation (1) left and right sides is provided with dust collector (13) and is located the below of hydraulic lifting device (3).

2. A welding device for aluminium product processing according to claim 1, characterized in that: dust extraction (5) comprise dust collection box (501), dust absorption motor (502), dust absorption pipe (503) and dust absorption button head (504), and dust collection box (501) is a rectangle case, and dust collection box (501) fixed mounting is at welding set (2) top, and dust absorption motor (502) fixed mounting is at dust collection box (501) top.

3. A welding device for aluminium product processing according to claim 2, characterized in that: the number of the dust collection guide pipes (503) is two, the two dust collection guide pipes (503) are fixedly connected to two sides of the dust collection box (501), the dust collection guide pipes (503) are sleeved with the clamping rings (6), and two ends of each clamping ring (6) are fixedly installed on the outer wall of the welding device (2).

4. A welding device for aluminium product processing according to claim 2, characterized in that: the dust collection round head (504) is fixedly connected to the bottom of the dust collection conduit (503), and a round through hole is formed in the dust collection round head (504).

5. A welding device for aluminium product processing according to claim 1, characterized in that: the middle of the workbench (1) is provided with a clamping groove (8), and the left end and the right end of the welding table (7) are clamped in the clamping groove (8).

6. A welding device for aluminium product processing according to claim 1, characterized in that: the upper end and the lower end of the press plate (902) are fixedly provided with a limiting block (10) and the limiting block (10) is located in a cavity of the fixing plate (901), and one end of the press plate (902) is fixedly connected with a rubber plate (11) and the rubber plate (11) is located outside the cavity of the fixing plate (901).

7. A welding device for aluminium product processing according to claim 6, characterized in that: the bottom of the rubber plate (11) is fixedly provided with a sliding block (1101), the sliding block (1101) is a rectangular sliding block with a front end and a rear end provided with protrusions, the top of the welding table (7) is provided with a sliding groove (12), and the sliding block (1101) is clamped in the sliding groove (12).

8. A welding device for aluminium product processing according to claim 1, characterized in that: the dust removal device (13) is composed of a dust removal box (1301), a dust collector (1302), a filter screen (1303) and a guide pipe (1304), the dust removal box (1301) is a hollow rectangular box body, the dust removal box (1301) is fixedly installed on the left side and the right side of the workbench (1), and the dust collector (1302) is fixedly installed on the top of the dust collection box (1301).

9. A welding device for aluminium product processing according to claim 8, characterized in that: the dust collection box is characterized in that the filter screen (1303) is fixedly installed in a cavity of the dust collection box (1301), the dust collection box (14) is clamped below the filter screen (1303), the guide pipes (1304) are uniformly distributed on the wall surface of one side, close to the welding table (7), of the dust collection box (1301), and the guide pipes (1304) are horizontally aligned with the welding table (7).