CN110899482A - Thermoplastic alloy 3D printing system based on joule heat - Google Patents
Thermoplastic alloy 3D printing system based on joule heat Download PDFInfo
- Publication number
- CN110899482A CN110899482A CN201911287290.1A CN201911287290A CN110899482A CN 110899482 A CN110899482 A CN 110899482A CN 201911287290 A CN201911287290 A CN 201911287290A CN 110899482 A CN110899482 A CN 110899482A
- Authority
- CN
- China
- Prior art keywords
- wire feeding
- wire
- joule heat
- frame
- pressing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000956 alloy Substances 0.000 title claims abstract description 32
- 238000010146 3D printing Methods 0.000 title claims abstract description 24
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 24
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 22
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 22
- 239000000758 substrate Substances 0.000 claims abstract description 51
- 238000003825 pressing Methods 0.000 claims abstract description 46
- 238000005098 hot rolling Methods 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims description 45
- 238000005096 rolling process Methods 0.000 claims description 31
- 244000185238 Lophostemon confertus Species 0.000 claims description 14
- 238000007493 shaping process Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 2
- 230000017525 heat dissipation Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 22
- 238000007639 printing Methods 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000654 additive Substances 0.000 abstract description 11
- 230000000996 additive effect Effects 0.000 abstract description 11
- 239000002184 metal Substances 0.000 abstract description 10
- 229910052751 metal Inorganic materials 0.000 abstract description 10
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000002844 melting Methods 0.000 abstract description 3
- 230000008018 melting Effects 0.000 abstract description 3
- 230000010365 information processing Effects 0.000 abstract description 2
- 238000005259 measurement Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 18
- 229910000808 amorphous metal alloy Inorganic materials 0.000 description 12
- 238000005056 compaction Methods 0.000 description 12
- 230000006835 compression Effects 0.000 description 9
- 238000007906 compression Methods 0.000 description 9
- 239000007789 gas Substances 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- 230000003064 anti-oxidating effect Effects 0.000 description 6
- 238000010104 thermoplastic forming Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 238000004781 supercooling Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001020 Au alloy Inorganic materials 0.000 description 1
- 238000012356 Product development Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003353 gold alloy Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013526 supercooled liquid Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
- B21D31/005—Incremental shaping or bending, e.g. stepwise moving a shaping tool along the surface of the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a thermoplastic alloy 3D printing system based on joule heat, wherein a wire feeding device and a hot roller are relatively fixed, a wire feeding port of the wire feeding device is positioned at one side of the hot roller, the hot roller and a forming substrate are respectively connected with a negative electrode and a positive electrode of a joule heat power supply, the wire feeding device and the forming substrate can move relatively, a printing wire material is conveyed to the forming substrate by the wire feeding device, then the wire to be printed is pressed onto the forming substrate through the hot roller pressing wheel, the hot roller pressing wheel and the forming substrate form a loop, and the conductive wire instantly softens the material at the contact end of the hot roller pressing wheel and the substrate, the device has simple structure, can realize the additive manufacturing of metal parts with high utilization rate, high quality, low cost and environmental protection, and is a metal additive manufacturing method integrating material, machinery, measurement and control technology and information processing into a whole, and the hot-rolling pinch roller rolls the wires to be printed at the melting moment to realize good compactness inside the formed sample piece.
Description
Technical Field
The invention relates to the field of metal additive manufacturing, in particular to a thermoplastic alloy 3D printing system based on joule heat.
Background
The additive manufacturing technology is commonly called as a 3D printing technology, has the advantages of rapid and free manufacturing of a three-dimensional structure, and is widely applied to new product development and single-piece small-batch manufacturing, wherein metal direct molding is a difficult point and a hot point in the additive manufacturing technology.
The amorphous alloy has mechanical, physical and chemical properties obviously superior to those of the traditional crystalline alloy due to the unique amorphous structure, such as high strength, good wear resistance, corrosion resistance and the like, shows superplasticity in a supercooling liquid phase region, can be subjected to thermoplastic forming, and is also called as a thermoplastic alloy. The amorphous alloy has wide potential prospect in various fields such as aerospace, precision instruments, military chemical engineering and the like.
At present, the preparation method of the amorphous alloy part mainly comprises a thermoplastic forming method, a powder sintering method, a welding assembly method, an additive manufacturing method and the like. Thermoplastic forming methods (such as molding, blow molding, etc.) have difficulty in producing large-sized parts of complex shapes; although the latter three methods break through the problem of size limitation, the powder sintering method requires a die and a sintering furnace for preparation, and the forming process is relatively complicated; the performance difference between the welding part and the base body during welding and assembling limits the application range of the parts; in the forming process of additive manufacturing (such as selective laser melting of amorphous powder), the high-energy beam additive manufacturing method represented by laser has the problems of high equipment manufacturing cost, complex equipment, larger volume, radiation pollution, low forming speed under the same power and the like. Therefore, a novel amorphous alloy large-size complex part low-cost and high-efficiency forming method is very important.
For example, patent document CN108080638A discloses a laser 3D printing forming system and a forming method for amorphous alloy foil, and specifically discloses a laser cutting excess sample material of amorphous alloy foil, heating to a super-plastic state of a supercooled liquid phase region by using amorphous alloy, rolling by using a preheated roller, combining with the ultrasonic vibration effect, making the upper and lower layers of amorphous alloy foil generate interatomic contact, and rapidly cooling to form amorphous alloy parts with large size, complex shape and hollow structure. The method overcomes the limitation of the traditional amorphous alloy preparation method on the size and the shape of an alloy part, but the amorphous alloy 3D printing and forming system disclosed by the patent has a complex process, and the laser device needs larger energy, occupies larger volume and space and has high system cost.
For example, patent document cn109434112a.pdf discloses a spatial 3D printing system based on amorphous alloy superplastic welding, which is suitable for spatial environment, and the prepared non-gold alloy parts have insufficiently compact internal structure and may have layered warpage.
Disclosure of Invention
The invention aims to provide a thermoplastic alloy 3D printing system based on joule heat to overcome the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a thermoplastic alloy 3D printing system based on joule heat comprises a joule heat power source, a wire feeding device, a hot roller and a forming substrate;
wire drive feed unit and hot-rolling roller position relatively fixed, wire drive feed unit's a mouth is located hot-rolling roller one side, and the hot-rolling roller is connected in joule heating power supply positive pole or negative pole, and the shaping base plate is connected in joule heating power supply negative pole or positive pole, and wire drive feed unit and shaping base plate can relative motion.
Further, wire drive feed unit is including sending a frame and setting up the silk dish that send in sending a frame, send silk dish one side to be equipped with and send a action wheel, send silk dish surface and send a action wheel surface contact, send a frame lower extreme to be equipped with the godet head, the silk mouth that goes out of godet head is close to the hot-rolling pinch roller.
Further, the hot-rolling pinch roller is including rolling the wheel body and rolling the wheel body frame, rolls the wheel body and is fixed in through the pivot and rolls on the wheel body frame, rolls wheel body frame one side and is equipped with the brush box, is equipped with the brush in the brush box, brush and rolling wheel body surface contact.
Furthermore, a spring is arranged between the electric brush and the electric brush box, and one side of the electric brush box of the grinding wheel body frame is provided with a power supply interface which is used for being electrically connected with a joule heating power supply.
Further, on rolling wheel body frame and being fixed in the removal frame through the pre-compaction telescopic link, roll wheel body frame and be fixed in pre-compaction telescopic link lower extreme, pre-compaction telescopic link upper end passes through bolted connection with the removal frame, and pre-compaction telescopic link length is adjustable, is equipped with the pressure spring between pre-compaction telescopic link and the removal frame.
Furthermore, the wire feeding disc is fixed on the wire feeding rack through the wire feeding adjusting frame, the wire feeding adjusting frame and the wire feeding disc are respectively located on two sides of the wire feeding adjusting frame, an adjusting rod hole is formed in the wire feeding adjusting frame, an adjusting rod is arranged in the adjusting rod hole, a pressure spring is sleeved on the adjusting rod, a driven wheel shaft is fixed to the end portion of the adjusting rod hole, the wire feeding disc is installed on the driven wheel shaft, and a sliding groove used for the driven wheel shaft to move is formed in the wire feeding rack.
Furthermore, a pressing wheel fixed on the wire feeding rack is further arranged on one side of the wire feeding disc, and the pressing wheel is fixed on the wire feeding rack through a pressing support.
Furthermore, a compression spring is arranged on the compression bracket, a blocking part is arranged on one side of the compression bracket, the compression bracket enables the compression wheel to be always in surface contact with the wire feeding disc under the action of the compression spring, and an adjusting bolt is arranged on the other side of the compression bracket and used for adjusting the pre-tightening force of the compression bracket.
Further, the wire feeding device, the hot rolling wheel and the forming substrate are all arranged in the sealed cavity.
Furthermore, the forming substrate is fixed on the moving platform, the upper end of the moving platform is provided with a radiator, the upper end of the radiator is fixed with a heating plate through a radiating support, and the forming substrate is fixed on the heating plate; the heating plate is connected with a heating power supply.
Compared with the prior art, the invention has the following beneficial technical effects:
the invention relates to a thermoplastic alloy 3D printing system based on joule heat, which utilizes a joule heat power supply, a wire feeding device, a hot roller pressing wheel and a forming substrate to form the joule heat printing system, the wire feeding device and the hot roller pressing wheel are relatively fixed, a wire feeding port of the wire feeding device is positioned at one side of the hot roller pressing wheel, the hot roller pressing wheel and the forming substrate are respectively connected with a negative electrode and a positive electrode of the joule heat power supply, the wire feeding device and the forming substrate can relatively move, a printing wire material is conveyed to the forming substrate by the wire feeding device, then the wire material to be printed is pressed onto the forming substrate by the hot roller pressing wheel, the hot roller pressing wheel and the forming substrate form a loop, a conductive wire material is instantly softened at the contact end of the hot roller pressing wheel and the substrate, and additive manufacturing is realized on thermoplastic alloy based on joule heat, the device has simple structure, and can realize additive manufacturing of metal parts with high utilization rate, the method is a metal additive manufacturing method integrating material, machinery, measurement and control technology and information processing, and the inside of a formed sample piece is good in compactness by rolling the melting moment of the wire to be printed through a hot roller, so that the combination between layers and a substrate is facilitated, and high-quality metal 3D forming is realized; the joule heating power supply does not need to be conducted through heat conduction, directly heats the material and the substrate, and has high energy utilization rate.
Further, wire drive feed unit is including sending a frame and setting up the silk dish that send in sending a frame, send silk dish one side to be equipped with and send a action wheel, send silk dish surface and send a action wheel surface contact, send a frame lower extreme to be equipped with the seal wire head, the play silk mouth of seal wire head is close to the hot-rolling pinch roller, simple structure, it is convenient to treat printing silk material to change.
Further, the hot-rolling pinch roller is including rolling the wheel body and rolling the wheel body frame, rolls the wheel body and is fixed in through the pivot and rolls on the wheel body frame, rolls wheel body frame one side and is equipped with the brush box, is equipped with the brush in the brush box, and the brush is with rolling wheel body surface contact, ensures that the printing in-process rolls the wheel body electrically conductive well.
Furthermore, a pressing wheel fixed on the wire feeding rack is further arranged on one side of the wire feeding disc, and the pressing wheel is fixed on the wire feeding rack through a pressing support, so that the loosening of the wires to be printed is prevented, and the printing stability is improved.
Further, the wire feeding device, the hot rolling wheel and the forming substrate are all arranged in the sealed cavity.
Furthermore, the forming substrate is fixed on the moving platform, the upper end of the moving platform is provided with a radiator, the upper end of the radiator is fixed with a heating plate through a radiating support, and the forming substrate is fixed on the heating plate; the heating plate is connected with a heating power supply, so that the temperature control of the formed substrate can be realized, and the problems of cracking, warping, deformation and the like caused by thermal stress due to overlarge temperature gradient in the 3D printing process of metal are solved.
Drawings
FIG. 1 is a schematic view of a wire feeding device according to the present invention.
FIG. 2 is a schematic view of the structure of the present invention.
FIG. 3 is a schematic view of a wire feeding adjusting bracket according to the present invention.
Fig. 4 is a cross-sectional view of the grinding wheel body frame.
Wherein, 1, joule heating power supply; 2. a wire feeder; 3. a hot roller pressing wheel; 4. molding a substrate; 5. a motion platform; 6. a heat sink; 7. heating plates; 8. a heating power supply; 9. a wire feeding frame; 10. a wire feeding disc; 11. a wire feeding driving wheel; 12. a pinch roller; 13. compressing the bracket; 14. a compression spring; 15. a wire feeding adjusting frame; 16. an adjusting rod hole; 17. a pressure spring; 18. a driven axle; 19. a thread guide head; 20. rolling the wheel body; 21. rolling the wheel body frame; 22. an electric brush; 23. a spring; 24. a power interface; 25. moving the frame; 26. prepressing the telescopic rod; 27. sealing the cavity; 28. an anti-oxidation device; 29. and (5) controlling the system.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings:
as shown in fig. 1 and fig. 2, a thermoplastic alloy 3D printing system based on joule heat comprises a joule heat power supply 1, a wire feeding device 2, a hot roller 3 and a forming substrate 4;
wire drive feed unit 2 and 3 position relatively fixed of hot-rolling roller, wire drive feed unit 2 send a mouth to be located hot-rolling roller 3 one side, hot-rolling roller 3 connects in 1 positive pole or negative pole of joule heat power supply, and forming substrate 4 connects in 1 negative pole or positive pole of joule heat power supply, and wire drive feed unit 2 and forming substrate 4 can relative motion, and hot-rolling roller 3 can contact with 4 surperficial roll extrusion of forming substrate.
Specifically, the forming substrate 4 is fixed on a moving platform 5, a radiator 6 is arranged at the upper end of the moving platform 5, a heating plate 7 is fixed at the upper end of the radiator 6 through a radiating support, and the forming substrate 4 is fixed on the heating plate 7; the heating plate 7 is connected with a heating power supply 8; the heating device is used for auxiliary heating of the molding substrate 4, and improves the heating molding efficiency.
The wire feeding device 2 comprises a wire feeding rack 9 and a wire feeding disc 10 arranged on the wire feeding rack 9, a wire feeding driving wheel 11 is arranged on one side of the wire feeding disc 10, the surface of the wire feeding disc 10 is in surface contact with the wire feeding driving wheel 11, a wire guiding head 19 is arranged at the lower end of the wire feeding rack 9, and a wire outlet of the wire guiding head 19 is close to the hot rolling wheel 3.
As shown in fig. 4, the thermal roller 3 includes a rolling roller body 20 and a rolling roller body frame 21, the rolling roller body 20 is fixed on the rolling roller body frame 21 through a rotating shaft, an electric brush box is arranged on one side of the rolling roller body frame 21, an electric brush 22 is arranged in the electric brush box, the electric brush 22 is in surface contact with the rolling roller body 20, a spring 23 is arranged between the electric brush 22 and the electric brush box, and a power interface 24 is arranged on one side of the electric brush box of the rolling roller body frame 21 and used for being electrically connected with the joule heating power supply.
The rolling wheel body frame 21 and the wire feeding frame 9 are both fixed on the movable frame 25; roll wheel body frame 21 and be fixed in on the removal frame 25 through pre-compaction telescopic link 26, roll wheel body frame 21 and be fixed in pre-compaction telescopic link 26 lower extreme, pre-compaction telescopic link 26 upper end passes through bolted connection with removal frame 25, pre-compaction telescopic link 26 adjustable length, be equipped with the pressure spring between pre-compaction telescopic link 26 and the removal frame 25 for adjustment pre-compaction telescopic link 26 height and pre-compaction pretightning force.
As shown in fig. 3, the wire feeding disc 10 is fixed on the wire feeding frame 9 through a wire feeding adjusting frame 15, the wire feeding adjusting frame 15 is connected with the wire feeding frame 9 through a bolt, the wire feeding adjusting frame 15 and the wire feeding disc 10 are respectively located at two sides of the wire feeding adjusting frame 15, an adjusting rod hole 16 is formed in the wire feeding adjusting frame 15, an adjusting rod is arranged in the adjusting rod hole 16, a pressure spring 17 is sleeved on the adjusting rod, a driven wheel shaft 18 is fixed at the end of the adjusting rod hole 16, the wire feeding disc 10 is mounted on the driven wheel shaft 18, and a sliding groove for moving the driven wheel shaft 18 is formed in the wire; good contact between the wire feeding disc 10 and the wire feeding driving wheel 11 is achieved by the wire feeding frame 9.
The wire feeding device is characterized in that a pressing wheel 12 fixed on a wire feeding rack 9 is further arranged on one side of the wire feeding disc 10, the pressing wheel 12 is fixed on the wire feeding rack 9 through a pressing support 13, a pressing spring 14 is arranged on the pressing support 13, a blocking portion is arranged on one side of the pressing support 13, the pressing support 13 enables the pressing wheel 12 to be in surface contact with the wire feeding disc 10 all the time under the action of the pressing spring, and an adjusting bolt is arranged on the other side of the pressing support 13 and used for adjusting the pre-tightening force of the.
The wire feeding device 2, the hot rolling wheel 3 and the forming substrate 4 are all arranged in the sealed cavity 27, and a printing atmosphere is provided through the anti-oxidation device 28; the joule heating power source 1, the heating power source 8 and the wire feeder 2 are all controlled by a control system 29, which provides control parameters as well as printing atmosphere parameters.
The principle of the invention is that joule heat is generated after alloy materials are electrified, thermoplastic stacking forming of the materials is realized through the joule heat, the alloy materials are sent into a hot roller pinch roller through an automatic feeding system, the hot roller pinch roller is connected with a positive pole or a negative pole of a joule heat power supply through an electric brush, a printing substrate is connected with the positive pole or the negative pole of the joule heat power supply, a loop is formed between the electric brush and a forming substrate, and current is conducted to enable conductive wire materials to instantly soften the materials at the contact end of the hot roller pinch roller and the substrate, for example, amorphous materials also show superplasticity in a supercooling liquid phase area, thermoplastic forming can be realized, and accumulated metal parts can be formed on the substrate along with the movement and continuous delivery of the substrate, so.
The rolling of alloy materials is realized by the ball bearing between the rolling wheel and the rolling wheel, and the rolling pressure of different materials in different processes is adjusted by the pre-pressing telescopic rod. The roller wheel is in good contact with the electric brush through the spring 23, the roller wheel conducts electricity to the conductive wire through the electric brush, hot rolling forming is realized through the roller device, an electrode binding post is arranged on the electric brush and is used for connecting a Joule heating power supply, a Joule heating control power supply part provides main electric energy for hot forming of the conductive wire, the direct current, alternating current or pulse mode can be adopted mainly according to the hot forming process characteristics of different alloy materials, the voltage source or current source mode can also be used, Joule heating generated instantly by short circuits of the conductive wire and the substrate enables the alloy material to have viscoplasticity without conduction heating, the material generates heat internally, the heat efficiency is high, the energy is high, and the printing parameters are set according to different materials and different forming efficiencies; the conductive wire material adopts a metal belt or an alloy wire.
The heating power supply part of the molding substrate enables the printing area to realize a constant temperature environment, can reduce the warping and deformation of the printed article caused by stress, and improves the molding quality. The forming substrate heating power supply can adopt various heating and temperature control modes, such as resistance heating or induction heating, and the like, and a temperature sensor is required to be added to realize PID temperature control, different temperatures can be set according to different heat treatment processes of different metal materials, and a radiator is required to be added in consideration of the fact that a motion platform cannot bear high temperature for a long time to cause the misalignment of deformation and motion, and air cooling, water cooling, semiconductor refrigeration and the like can be selected according to the condition of failure. If the temperature required by the substrate is not high, a radiator can be omitted, or the substrate is required to be cooled and directly cooled to dissipate heat so as to realize the constant temperature environment of the substrate.
The conducting wire is guided and delivered by a wire feeding disc 10, a pressing wheel and a wire feeding driving wheel 11, the conducting wire disc is provided with printing materials on a driven wheel, but alloy materials are easy to loosen, so that the pressing wheel is needed to prevent the materials from loosening, and delivery failure is caused.
The anti-oxidation part can design atmosphere protection according to different metal materials, and comprises a gas purification system, a circulating system and a gas temperature control system, wherein the gas purification system, the circulating system and the gas temperature control system need to be provided with a water oxygen sensor, a pressure sensor, a temperature sensor, a gas tank, a gas pump and a gas valve for controlling the inlet and the outlet, and can also be provided with a vacuum pump according to the design of a vacuum closed cavity, and if large parts are formed, the anti-oxidation system can also be designed into a local atmosphere protection mode.
The energy input part, namely the power supply control part, the space motion control part, the printing head and feeding control part and the anti-oxidation part are all required to be connected to a computer overall control system of the printer, and are uniformly coordinated and controlled through special software according to the process characteristics of different metal materials.
The working steps of the thermoplastic alloy 3D printing system based on the joule heat are as follows:
1) loading a model, wherein the model slicing is to translate a 3D model described by a triangular patch into a G code instruction group which can be executed by the 3D printer through a specific algorithm, namely, converting the three-dimensional model in the format of star to G codes which can be used by the 3D printer;
2) before printing, firstly, installing the conductive wire material, starting an anti-oxidation system, and preheating the substrate to a certain temperature;
3) starting a motion system, leveling a platform, delivering a conductive wire material to the bottom of a hot rolling wheel, turning on a joule heating power supply, softening an alloy material through high-efficiency joule heating, depositing the alloy material to a high-temperature substrate through a hot rolling device to realize good metallurgical bonding of the substrate and a first layer, and then further performing hot-compression molding stacking to realize good bonding between layers, stacking layer by layer and stacking and forming parts;
4) in the printing process, the temperature measuring element detects the temperature of the hot roller and the temperature of the substrate and transmits a temperature signal to the temperature control system, and the temperature control system adjusts the heating power in real time by comparing the feedback temperature with a preset temperature value.
5) After the printing is formed, heat preservation treatment is continued for a period of time according to the heat treatment requirements of various materials, internal stress is eliminated, the printing is finished, and the workpiece is taken out.
Claims (10)
1. A thermoplastic alloy 3D printing system based on joule heat is characterized by comprising a joule heat power source (1), a wire feeding device (2), a hot rolling wheel (3) and a forming substrate (4);
wire drive feed unit (2) and hot-rolling roller (3) position relatively fixed, the mouth that send of wire drive feed unit (2) is located hot-rolling roller (3) one side, hot-rolling roller (3) are connected in joule heat power supply (1) anodal or negative pole, shaping base plate (4) are connected in joule heat power supply (1) negative pole or anodal, wire drive feed unit (2) can relative motion with shaping base plate (4), hot-rolling roller (3) can be with shaping base plate (4) surface roll extrusion contact.
2. The joule heat based thermoplastic alloy 3D printing system according to claim 1, wherein the wire feeding device (2) comprises a wire feeding frame (9) and a wire feeding disc (10) arranged on the wire feeding frame (9), one side of the wire feeding disc (10) is provided with a wire feeding driving wheel (11), the surface of the wire feeding disc (11) is in surface contact with the wire feeding driving wheel (11), the lower end of the wire feeding frame (9) is provided with a wire guide head (19), and a wire outlet of the wire guide head (19) is close to the hot roller (3).
3. The joule heat based thermoplastic alloy 3D printing system according to claim 1, wherein the thermal roller (3) comprises a rolling roller body (20) and a rolling roller body frame (21), the rolling roller body (20) is fixed on the rolling roller body frame (21) through a rotating shaft, one side of the rolling roller body frame (21) is provided with an electric brush box, an electric brush (22) is arranged in the electric brush box, and the electric brush (22) is in surface contact with the rolling roller body (20).
4. A joule heat based thermoplastic alloy 3D printing system according to claim 3, characterized in that a spring (23) is provided between the brush (22) and the brush box, and a power interface (24) is provided on the side of the brush box of the grinding wheel body frame (21) for electrical connection with the joule heating power source (1).
5. The joule heat based thermoplastic alloy 3D printing system according to claim 3, wherein the rolling wheel body frame (21) is fixed to the movable frame (25) through a pre-pressing telescopic rod (26), the rolling wheel body frame (21) is fixed to the lower end of the pre-pressing telescopic rod (26), the upper end of the pre-pressing telescopic rod (26) is connected with the movable frame (25) through a bolt, the length of the pre-pressing telescopic rod (26) is adjustable, and a pressure spring is arranged between the pre-pressing telescopic rod (26) and the movable frame (25).
6. The joule heat based thermoplastic alloy 3D printing system according to claim 2, wherein the wire feeding disc (10) is fixed to the wire feeding frame (9) through a wire feeding adjusting frame (15), the wire feeding adjusting frame (15) and the wire feeding disc (10) are respectively located on two sides of the wire feeding adjusting frame (15), a adjusting rod hole (16) is formed in the wire feeding adjusting frame (15), an adjusting rod is arranged in the adjusting rod hole (16), a pressure spring (17) is sleeved on the adjusting rod, a driven wheel shaft (18) is fixed to an end of the adjusting rod hole (16), the wire feeding disc (10) is mounted on the driven wheel shaft (18), and a sliding groove for moving the driven wheel shaft (18) is formed in the wire feeding frame (9).
7. The joule heat based thermoplastic alloy 3D printing system according to claim 2, wherein the wire feeding disk (10) is further provided with a pressing wheel (12) fixed on the wire feeding rack (9), and the pressing wheel (12) is fixed on the wire feeding rack (9) through a pressing bracket (13).
8. The joule heat based thermoplastic alloy 3D printing system according to claim 7, wherein a pressing spring (14) is arranged on the pressing support (13), a blocking portion is arranged on one side of the pressing support (13), the pressing support (13) enables the pressing wheel (12) to be always in surface contact with the wire feeding disc (10) under the action of the pressing spring, and an adjusting bolt is arranged on the other side of the pressing support (13) and used for adjusting the pre-tightening force of the pressing support (13).
9. The joule heat based thermoplastic alloy 3D printing system according to claim 1, wherein the wire feeder (2), the hot roller (3), and the forming substrate (4) are all disposed within the sealed chamber (27).
10. The joule heat based thermoplastic alloy 3D printing system according to claim 1, wherein the forming substrate (4) is fixed on the moving platform (5), the upper end of the moving platform (5) is provided with a heat sink (6), the upper end of the heat sink (6) is fixed with the heating plate (7) through a heat dissipation bracket, and the forming substrate (4) is fixed on the heating plate (7); the heating plate (7) is connected with a heating power supply (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911287290.1A CN110899482A (en) | 2019-12-14 | 2019-12-14 | Thermoplastic alloy 3D printing system based on joule heat |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911287290.1A CN110899482A (en) | 2019-12-14 | 2019-12-14 | Thermoplastic alloy 3D printing system based on joule heat |
Publications (1)
Publication Number | Publication Date |
---|---|
CN110899482A true CN110899482A (en) | 2020-03-24 |
Family
ID=69824466
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201911287290.1A Pending CN110899482A (en) | 2019-12-14 | 2019-12-14 | Thermoplastic alloy 3D printing system based on joule heat |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110899482A (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112045298A (en) * | 2020-09-15 | 2020-12-08 | 广东省科学院中乌焊接研究所 | Friction material increase device and method |
CN112045297A (en) * | 2020-09-15 | 2020-12-08 | 广东省科学院中乌焊接研究所 | Friction material increase device and method |
CN113147021A (en) * | 2020-11-18 | 2021-07-23 | 北京机科国创轻量化科学研究院有限公司 | Method for improving FDM printing forming quality and implementation device |
CN113510484A (en) * | 2021-04-20 | 2021-10-19 | 南昌大学 | Additive and subtractive composite manufacturing system |
CN114211858A (en) * | 2021-12-24 | 2022-03-22 | 西安增材制造国家研究院有限公司 | Three-dimensional forming system of metal thin strip based on piezoelectric coupling control |
CN114454484A (en) * | 2022-01-26 | 2022-05-10 | 台州新森增材制造有限公司 | Consumable support for 3D printing and installation method thereof |
CN115139515A (en) * | 2022-08-22 | 2022-10-04 | 南京特塑复合材料有限公司 | 3D prints silk material and stores up silk box |
CN115338423A (en) * | 2022-07-21 | 2022-11-15 | 西安科技大学 | Resistance thermal metal fuse additive manufacturing printing head, printing device and printing method |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104552957A (en) * | 2015-01-27 | 2015-04-29 | 潘祥生 | 3D printer for printing carbon fibers |
CN206104757U (en) * | 2016-08-31 | 2017-04-19 | 绵阳市宏扬科技有限公司 | Send silk machine |
CN109676137A (en) * | 2019-01-28 | 2019-04-26 | 西安增材制造国家研究院有限公司 | A kind of resistance induction composite heating metal wire material increasing material manufacturing device |
CN211330952U (en) * | 2019-12-14 | 2020-08-25 | 西安增材制造国家研究院有限公司 | Thermoplastic alloy 3D printing system based on joule heat |
-
2019
- 2019-12-14 CN CN201911287290.1A patent/CN110899482A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104552957A (en) * | 2015-01-27 | 2015-04-29 | 潘祥生 | 3D printer for printing carbon fibers |
CN106217878A (en) * | 2015-01-27 | 2016-12-14 | 王和根 | A kind of 3D printer printing carbon fiber |
CN206104757U (en) * | 2016-08-31 | 2017-04-19 | 绵阳市宏扬科技有限公司 | Send silk machine |
CN109676137A (en) * | 2019-01-28 | 2019-04-26 | 西安增材制造国家研究院有限公司 | A kind of resistance induction composite heating metal wire material increasing material manufacturing device |
CN211330952U (en) * | 2019-12-14 | 2020-08-25 | 西安增材制造国家研究院有限公司 | Thermoplastic alloy 3D printing system based on joule heat |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112045297A (en) * | 2020-09-15 | 2020-12-08 | 广东省科学院中乌焊接研究所 | Friction material increase device and method |
CN112045298A (en) * | 2020-09-15 | 2020-12-08 | 广东省科学院中乌焊接研究所 | Friction material increase device and method |
CN113147021B (en) * | 2020-11-18 | 2022-08-09 | 北京机科国创轻量化科学研究院有限公司 | Method for improving FDM printing forming quality and implementation device |
CN113147021A (en) * | 2020-11-18 | 2021-07-23 | 北京机科国创轻量化科学研究院有限公司 | Method for improving FDM printing forming quality and implementation device |
CN113510484A (en) * | 2021-04-20 | 2021-10-19 | 南昌大学 | Additive and subtractive composite manufacturing system |
CN113510484B (en) * | 2021-04-20 | 2022-12-13 | 南昌大学 | Additive and Subtractive Hybrid Manufacturing Systems |
CN114211858A (en) * | 2021-12-24 | 2022-03-22 | 西安增材制造国家研究院有限公司 | Three-dimensional forming system of metal thin strip based on piezoelectric coupling control |
CN114211858B (en) * | 2021-12-24 | 2023-09-01 | 西安增材制造国家研究院有限公司 | Metal thin strip three-dimensional forming system based on piezoelectric coupling control |
CN114454484A (en) * | 2022-01-26 | 2022-05-10 | 台州新森增材制造有限公司 | Consumable support for 3D printing and installation method thereof |
CN114454484B (en) * | 2022-01-26 | 2023-12-12 | 台州新森增材制造有限公司 | Consumable support for 3D printing and mounting method thereof |
CN115338423A (en) * | 2022-07-21 | 2022-11-15 | 西安科技大学 | Resistance thermal metal fuse additive manufacturing printing head, printing device and printing method |
CN115338423B (en) * | 2022-07-21 | 2023-08-15 | 西安科技大学 | Resistance thermal metal fuse additive manufacturing print head, printing device and printing method |
CN115139515A (en) * | 2022-08-22 | 2022-10-04 | 南京特塑复合材料有限公司 | 3D prints silk material and stores up silk box |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110899482A (en) | Thermoplastic alloy 3D printing system based on joule heat | |
CN211330952U (en) | Thermoplastic alloy 3D printing system based on joule heat | |
CN106825348B (en) | Metal smithwelding increasing material manufacturing device and forging method | |
CN106965421B (en) | Three-dimensional printing method | |
CN109513932B (en) | Aluminum alloy electric arc additive manufacturing online heat treatment device and method | |
CN107755701B (en) | Forming method and device for resistance electromagnetic induction friction composite heating metal wire | |
RU2517425C2 (en) | Method and device for forming and appropriate preform with medium for hydrostatic forming | |
WO2021073107A1 (en) | Three-dimensional printing method and three-dimensional printing device | |
CN110977172A (en) | A kind of arc additive and laser-assisted thermoplastic forming composite manufacturing device and method | |
CN109746546B (en) | Metal semi-molten stacking additive manufacturing method and equipment | |
CN106799833B (en) | Printing head of large industrial FDM printer and printing method thereof | |
CN109127752B (en) | Hot extrusion device and method for molybdenum and molybdenum alloy | |
CN114899116A (en) | Multi-pressure-rod sintering device and sintering method | |
CN113681026A (en) | Method and device for regulating and controlling additive tissue performance of powder bed through electromagnetic intervention laser forming | |
CN109622959A (en) | The manufacturing equipment of alloy structure part and the manufacturing method of titanium alloy structure part | |
CN109894612A (en) | High-temperature metal 3D printer and Method of printing based on intermediate frequency electromagnetic principle of heating | |
CN202162943U (en) | Air pressure hot pressing forming machine | |
CN109226763A (en) | A kind of electron beam metal 3D printing device and Method of printing | |
CN110240394B (en) | Ultrasonic-assisted glass hot bending device based on millimeter wave heat source and control method | |
CN114769798B (en) | Motion compensation method for titanium alloy arc deformation composite additive manufacturing | |
CN216632601U (en) | Thin 3D printing device that takes of amorphous based on high frequency pulse power | |
CN208991756U (en) | An electron beam metal 3D printing device | |
CN107199307B (en) | A method of electric upsetter and its processing valve equipped with pressure sensor | |
CN114260469B (en) | A 3D printing device for amorphous thin strips based on high-frequency pulse power supply | |
CN212446895U (en) | Fast processing device for surface pattern of bulk amorphous alloy |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |